Fatigue Design

Enter Design and Material Information Sut = 55 kpsi (Ultimate Strength)

For Bending or Axial (uniaxial)

sALT = sMEAN =

sMAX = sMIN =

2 kpsi 0 kpsi

Original Design: Nathan Powell, April 2000 Revised:

1 kpsi 1 kpsi

(Alternating Load) (Mean Load)

For Combined Loading

Paste

For Fully Reversed Loads, sMEAN = 0 For Mean/Alternating Loads, see right

seqmax and seqmin from

Dawn Ellison, Jason Weaver April 2005 Further Revised By: Todd Groesbeck, Sterling Anderson April 2006

"Combined Loading" worksheet into the purple cells above

C load Bending, Pure Axial, or Pure Torsion = Axial (with bending) = Desired C load value = C size Equiv. Diameter of Part 7.23 inches C size = 0.71727115 =>

1 0.7 to 0.9 1

C size on the left calculates for rotating circular diameters. To find an equivalent diameter for other geometries with two-way bending, use the equivalent diameter solved for below. Round (two way bending) d= 3 A95= 0.094158 d eq= 1.1087 Rectangle b= 1 h= 2 A95= 0.1 d eq= 1.142577 I beam b= 10 h= 8 t= 0.375 A95 (11)= 0.375 d eq= 2.212592 A95 (22)= 4 d eq= 7.226294 Channel b= 2 h= 1 t= 0.1 x= 0.4 A95 (11)= 0.1 d eq= 1.142577 A95 (22)= 0.1 d eq= 1.142577

(see right) 0.717271

C surf Coefficients for the Surface-Factor Equation Source: Norton, Machine Design, p. 378 Surface Finish A b Ground 1.34 -0.085 Machined or cold-drawn 2.7 -0.265 Hot-rolled 14.4 -0.718 As-forged 39.9 -0.995 A and b values for part = 14.4 -0.718 C surf = A*Sut^b 0.810554 => 0.810554

C temp Working Temperature of Part (degrees F) = C temp = 3.304 =>

120 1

C reliab Reliability Factors Corresponding to an 8 Percent Standard Deviation of the Endurance Limit Source : Fatigue Notes, p . 60 Reliability R Reliability Factor C reliab 0.5 1 0.9 0.897 0.95 0.868 0.99 0.814 0.999 0.753 0.999 9 0.702 0.999 99 0.659 0.999 999 0.62 0.999 999 9 0.584 0.999 999 99 0.551 0.999 999 999 0.52 Desired C reliab value = 0.753 Kf (stress concentration factor) Kt= 1.5 From Appendix E in Norton: q= 0.8 From page 390 in Norton text: Kf = q(Kt-1)+1 1.4 => 1.4

S-N Diagram Using Kf-Adjusted Se

100

Using Kf to reduce Se
S-N diagram boundary line: begin= 1000 bend= 1.00E+06 end= 1.00E+09

0.9*Sut= 49.5 Se= 8.599339 Se= 8.599339

Stress (ksi) 10 1.0E+03

1.0E+04

1.0E+05 Number of Cycles

1.0E+06

1.0E+07

life line: (calculate N numerically) begin= 1000 Sig app= 1 life= infinite Sig app= 1 end= infinite end= 1 Specified Alternating Stress a= 284934.686 b= -0.25338 N= 4.8753E+09 cycles

Mean/Alternating Loads
Sut = Se= Calculated Results 55 kpsi (Ultimate Strength) 8.599 kpsi (Endurance Limit) 1 kpsi 1 kpsi (Alternating Load) (Mean Load) Safety Factors for Finite Life Finite Life Line m= -0.15635 b= 8.599 Proportionate Load Line m= 1 b= 0 Proportionate Safety Factor Sm= 7.436613 kpsi Sa= 7.436613 kpsi SF= 7.436613 Finite Life Analysis Desired Life= 1.00E+06 Cycles Goodman Design: Dawn Ellison, Jason Weaver April 2005

sALT = sMEAN =

Sf= 8.599339141 kpsi

Safety Factors for Infinite Life Infinite Life Line m= -0.15635 b= 8.599 Proportionate Load Line m= 1 b= 0 Proportionate Safety Factor Sm= 7.436613 kpsi Sa= 7.436613 kpsi SF= 7.436613

Goodman Diagram For Infinite Life

10 9 8 Alternating Stress (kpsi) 7
Origin: 0 Infinite mean Infinite alt Infinite prop Infinite a prop m 48.60415968 8.442988 7.436613 7.436613 Finite mean Finite alt Finite prop Finite a prop m 48.60415968 8.442988 7.436613 7.436613

6 5 4 3 2 1

Infinite Life Line Proportionate Load Line Constant Mean Stress Constant Alt. Stress

Constant sMEAN Safety Factor Sa= 8.442988 kpsi SF= 8.442988

Constant sMEAN Safety Factor Sa= 8.442988 kpsi SF= 8.442988

0
Constant sALT Safety Factor Sm= 48.60416 kpsi SF= 48.60416 Constant sALT Safety Factor Sm= 48.60416 kpsi SF= 48.60416

10

20

30

40

50

60

Mean Stress (kpsi)

Goodman Diagram For Finite Life

Note: When the applied loads exceed Sut, Se, or Sf, the Safety Factor will display either a decimal or "N/A"

10 9 Alternating Stress (kpsi) 8 7

Finite Life Line

6 5 4 3 2 1 0 0 10 20 30 40 50 60 Mean Stress (kpsi)

Infinite Life Line Proportionate Load Line Constant Mean Stress Constant Alt. Stress

S-N Diagram Using Kf-Adjusted Se

100

Stress (ksi) 10 1.0E+03

1.0E+04

1.0E+05 Number of Cycles

1.0E+06

1.0E+07

Goodman Diagram For Finite Life

10 9 8 Alternating Stress (kpsi) 7 6 5 4 3
2 1 0
Finite Life Line Infinite Life Line

Proportionate Load Line

Constant Mean Stress

Constant Alt. Stress

10

20

30

40

50

60

Mean Stress (kpsi)

Infinite Life SF:

Proportionate 7.4366 Proportionate 7.4366

Constant Mean Stress 8.4430 Constant Mean Stress 8.4430

Constant Alternating Stress 48.6042 Constant Alternating Stress 48.6042

Finite Life SF:

Combined Loading
Enter loading conditions in purple boxes below. Enter zero if load condition doesn't

Torsion
tMAX = tMIN =
100 kpsi -20 kpsi

tALT = tMEAN =

60 kpsi

(Alternating Load)

40 kpsi (Mean Load) For Fully Reversed Loads, tMEAN = 0

Bending
sMAX = sMIN =
200 kpsi -20 kpsi

sALT = sMEAN =

110 kpsi 90 kpsi

(Alternating Load) (Mean Load)

Axial
sMAX = sMIN =
200 kpsi -20 kpsi

sALT = sMEAN =

110 kpsi 90 kpsi

(Alternating Load) (Mean Load)

Pressure (s3)
PMAX PMIN 200 kpsi -20 kpsi

sALT = sMEAN =

110 kpsi 90 kpsi

(Alternating Load) (Mean Load)

Equivalent
Uniaxial Stress
sEQ.MAX=
sEQ.MIN =
387.61 kpsi -46.44 kpsi

sEQ.ALT = sEQ.MEAN =

217.0253 kpsi 170.5872 kpsi

(Alternating Load) (Mean Load)

ed Loading
No Touchy
Alternating Bend+Ax s1 s2 seq 220 Mean 180 Combined Loading Calculations Todd Groesbeck, Sterling Anderson Apr-06

= 235.299641 188.4886 = -15.299641 -8.48858 = 217.025344 170.5872

Key
Purple = Input Yellow = Take a Look Lime = Final Output