47 Door - Trunk

Exterior body & electrical
Door / trunk
Trunk opener system

Function inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DH-3
Parts location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DH-4
System diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DH-5
Description of functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DH-5
Symptom table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DH-6
How to troubleshoot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DH-6
Check list for interview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DH-8
ECM terminal arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DH-8
Data monitor / active test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DH-10
Trunk opener does not operate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DH-10
Front hood
Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DH-17
cardiagn.com
Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DH-18
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DH-18
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DH-19
On-vehicle inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DH-20
Cable ASSY front hood
Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DH-22
Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DH-23
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DH-25
Front door
Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DH-27
Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DH-31
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DH-43
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DH-54
Trunk panel
Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DH-59
Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DH-61
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DH-61
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DH-62 DH
Stay ASSY trunk
Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DH-65
Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DH-65
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DH-66
Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DH-66
Trunk opening switch ASSY
Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DH-68
Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DH-68
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DH-69
Unit inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DH-69
Trunk electrical key switch
Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DH-70
Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DH-70
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DH-71
DH–2

Trunk opener main switch
Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DH-72
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DH-72
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DH-73
Cable ASSY fuel
Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DH-75
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DH-78
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DH-81
DH
cardiagn.com
Door / trunk － Trunk opener system
DH–3
Trunk opener system

Exterior
Door / trunk
body & electrical
Function inspection
1. Function inspection of the trunk opener
(1) When the vehicle meets the following conditions "(a), (c), and (d)" or "(b), (c), and (d)", after operating the trunk opening
switch ASSY, check that the trunk becomes unlatched (partially opens).
(a)IG OFF
(b)In IG ON status, the vehicle's speed is 3 km or less or the shift is in the P position.
(c)The auto alarm is not in caution or warning status.*
*: When there is an auto alarm system
(d)The trunk opening cancel switch is OFF (not pressed in)
cardiagn.com
DH
DH–4 Door / trunk － Trunk opener system
Parts location
MAIN BODY ECU (NETWORK

GATEWAY ECU)
INSTRUMENT PANEL JUNCTION
BLOCK ASSEMBLY
TRUNK OPENING
SWITCH ASSEMBLY
cardiagn.com
TRUNK OPENING
CANCEL SWITCH ASSEMBLY
DH
TRUNK LOCK ASSEMBLY
SL-02162
DH–5
SYSTEM DIAGRAM
4 6
1 B E 2
TR+ MB 3B
J3
Trunk Door Lock Assembly
Instrument Panel Junction
Block Assembly
27
1 2
D5
H7
cardiagn.com
Trunk Opening Cancel
Switch Assembly
16
4 1
TSW D6
D75
Trunk Opening Switch Assembly
Main Body ECU (Network
Gateway ECU)
SL-10328
Communication Table
Sender Receiver Signal Line
Main body ECU (multiplex network
Trunk Opening Switch Trunk opening switch signal Local communication
body ECU)
Trunk Opener Cancel Switch

Main body ECU (multiplex network
body ECU)
Trunk opener cancel switch signal Local communication DH
Description of functions
1. Description of the trunk opener system
(1) The trunk opener is an electric type.
(2) When it receives the ON signal from the trunk opening switch ASSY, the main body ECM (multiplex network body com-
puter) operates the trunk lock motor.
(3) The trunk opener system operates in the following ways.
Opening cancel switch status Opening switch status Door lock status Trunk opener system status
ON (pressed in) ON (pressed in) Locked Does not operate
ON (pressed in) OFF (not pressed in) Locked Does not operate
ON (pressed in) ON (pressed in) Not locked Does not operate
OFF (not pressed in) ON (pressed in) Not locked Operates
2. Functions of the main parts

Component Function
Controlled by the main body ECM (multiplex network body computer), it releases
Trunk lock cylinder ASSY
the trunk lock.
When the trunk opening switch is pressed in, the opening switch ON signal is
sent to the main body ECM (multiplex network body computer).
When the trunk opening cancel switch is pressed in, the opening cancel switch
Trunk opening cancel switch ASSY
ON signal is sent to the main body ECM (multiplex network body computer).
When the trunk opening switch is pressed in, the main body ECM (multiplex net-
work body computer) receives the opening switch ON signal.
Main body ECM (multiplex network body ECM)
When the trunk opening cancel switch is pressed in, the main body ECM (multi-
plex network body computer) receives the opening cancel switch ON signal.
Symptom table
NOTE:
• Use the table below to help determine the cause of problem symptoms. If multiple suspected areas are listed, the potential
causes of the symptoms are listed in order of probability in the "Suspected Area" column of the table. Check each symptom by
checking the suspected areas in the order they are listed. Replace parts as necessary.
• Inspect the fuses and relays related to this system before inspecting the suspected areas below.
Luggage Compartment Door Opener System
Symptom See page
cardiagn.com
Trunk opener does not operate DH - 10
How to troubleshoot
NOTE:
Use the following procedure to troubleshoot the luggage compartment door opener system.
1 Bring in the car
Next
2 Interview and phenomenon check
NOTE:
Refer to DH - 8.
Next
DH
3 Communication function inspection of the CAN communication system
(1) Check CAN communication system. (Refer to NW - 30)

Result
Result Go to
If the CAN communication system is functioning properly,
[there is no "CAN communication error, ECM communica- A
tion error / lost communication" diagnostic code output.]
If the CAN communication system is not functioning prop-
erly, [there is a "CAN communication error, ECM commu-
B
nication error / lost communication" diagnostic code
output.]
B See the CAN communication system troubleshooting flow-

chart
DH–7
4 Check vehicle status
(1) Check whether the auto alarm system is installed.

Result
Result Go to
If there is an auto alarm system A
If there is no auto alarm system B
B Go to Step 6.
5 Function inspection of the auto alarm system
(1) Check that malfunction does not occur in the auto alarm system. (Refer
to TD - 322)
cardiagn.com
Result
Result Go to
Normal auto alarm system A
Auto alarm system malfunction B
B Go to "Auto alarm system" (Refer toTD - 322)
6 Symptom table
NOTE:
Refer to DH - 6.
Result
Result Go to
Not applicable to the symptom table. A
Applicable to the symptom table. B
DH
B Go to Step 7.
7 Based on the trouble phenomenon, perform troubleshooting with the following steps.
(1) [Data monitor] / [Active Test] (Refer to DH - 10)

(a) Inspection with SSM4 [Data monitor]
(b) Inspection with SSM4 [Active Test]
(2) ECM terminal arrangement (Refer to DH - 8)
(3) Unit inspection
Next
8 Adjustment, repair, or replacement
Next
Complete
Check list for interview
Trunk Opener Diagnosis Checklist for Interview Year/date of

Year Month Date
vehicle bring-in
Name Registration First

registration Year Month Date
No.
Vehicle
Frame No.
model
Front Engineer Odometer
Engine type mile/km
reading
cardiagn.com
Customer specified content
Date when trouble occurred (from when) Year Month Date Time
Frequency of occurrence Continuous Sometimes ( times/day, times/month)
Condition of trouble occurrence
Weather Fine / Cloudy / Rainy / Snowy / Other ( ) Temperature Approx. ( ) °F (°C)
Road Inner city / Suburbs / Highway / Others ( ) Paved road / Unpaved road
Trunk opener does not operate.
DH
Trouble symptom
Trunk opening cancel switch does not operate.
Others
Conditions for normal recovery When ACC ON When engine starts ( )
Condition when trouble occurred ACC OFF → ON When ( ) switch is operated Others ( )
SL-02227
ECM terminal arrangement

1. Main body ECM (network gateway computer), instrument panel junction block ASSY
(1) Inspection of the main body ECM (network gateway computer), instrument panel junction block ASSY
DH–9
/$
& $
% #
'
/$
cardiagn.com
& % '
$ #
# & &

DH
# & &
Captions in illustration
*1 Instrument panel junction block ASSY *2 Main body ECM (Network gateway computer)
(a)Remove the main body ECM (network gateway computer) from the instrument panel junction block ASSY.
(b)Measure the voltage and resistance between terminals.
Standard value
Terminal No. (Terminal symbol) Inspection conditions Standard value
MB-1 (BECU) ←→chassis ground Always 11 to 14 V
MB-8 (IG) ←→chassis ground IG OFF →IG ON Less than 1 V →11 to 14 V
MB-9 (ACC) ←→chassis ground ACC OFF →ACC ON Less than 1 V →11 to 14 V
MB-11 (GND) ←→chassis ground Always Less than 1 Ω
D5-22 (ACC) ←→chassis ground* ACC OFF →ACC ON Less than 1 V →11 to 14 V
D6-16 (TSW) ←→chassis ground Trunk opening switch ASSY OFF →ON 10 kΩ or more →less than 1 Ω
*: With smart entry & start system

NOTE:
If it is outside the standard values, the vehicle is defective.
(c) Install the main body ECM (network gateway computer) on the instrument panel junction block ASSY.
(d)Measure the voltage between the terminals.
Standard value
Terminal No. (Terminal symbol) Inspection conditions Standard value
D6-16 (TSW) ←→chassis ground Trunk opening switch ASSY OFF →ON Pulse generation →less than 1 V
Less than 1 V →11 to 14 V →less
3B-6 ←→chassis ground Trunk opening switch ASSY OFF →ON
than 1 V
cardiagn.com
NOTE:
If it is outside the standard values, the main body ECM (network gateway computer) is defective.
Data monitor / active test

1. Inspection with SSM4
(1) [Data monitor]
(a)Use the SSM4 and [Data monitor] to determine functionality and narrow down the defective part.
Criteria
SSM4 screen: [Each System] →[Body Control] →[Data monitor]
Item Name Description/display range Normal value Remarks
Trunk opening switch ASSY status ON: the switch is pressed in
[Trunk/BDoor Open SW] -
Display range: ON - OFF OFF: the switch is not pressed in
(2) [Active Test]

(a)Use the SSM4 to conduct [Active Test] and determine functionality and narrow down the defective part.
Criteria
SSM4 screen: [Each System] →[Body Control] →[Active Test]
Item Drive
[Trunk and Back-Door Open] Open
DH
Trunk opener does not operate
Circuit description
The main body ECM (network gateway computer) receives a switch signal from the trunk opening switch ASSY, then starts the
trunk lock ASSY motor and opens the trunk. (For operation conditions, refer to the function inspection DH - 3)
DH–11
Circuit figure
4 6
1 B E 2
TR+ MB 3B
J3
Trunk Door Lock Assembly
Instrument Panel Junction
Block Assembly
27
1 2
D5
H7
cardiagn.com
Trunk Opening Cancel
Switch Assembly
16
4 1
TSW D6
D75
Trunk Opening Switch Assembly
Main Body ECU (Network
Gateway ECU)
SL-10328
Inspection steps
CAUTION:
The trunk opener system uses the CAN communication system. First, perform a “Communication function inspection”, following “How to
troubleshoot (Refer to DH - 6)”, and after checking for any malfunction in the communication system, you can proceed with troubleshoot-
ing.
DH
1 Trunk opener system check
(1) When the trunk opening cancel switch ASSY is ON, press trunk open-
ing switch ASSY and confirm that the trunk does not open.
Criteria: The trunk opener system does not operate.
(2) When the trunk opening cancel switch ASSY is OFF, press trunk open-
*1 ing switch ASSY and confirm that the trunk opens.
Criteria: The trunk opener system operates.
*1 Trunk opening cancel switch ASSY
TRUNK
OPENER
NG Go to Step 2.
CANCEL
OK
cardiagn.com
Complete
2 Implementation of SSM4 [Active Test]
(1) [Active Test]

(a) Using the SSM4 and the [Active Test], check that the trunk can be
opened. (Refer to DH - 10)
Criteria
SSM4 screen: [Each System] →[Body Control] →[Active Test]
Item Drive
[Trunk and Back-Door Open] Open
NG Go to Step 8.
OK
DH 3 SSM4 [Data monitor] (Trunk opening switch ASSY)
(1) [Data monitor]

(a) Using the SSM4, check the data monitor of the main body ECM
(network gateway computer). (Refer to DH - 10)
Criteria
SSM4 screen: [Each System] →[Body Control] →[Data monitor]
Tester display Measurement items / range Normal condition Notes for diagnosis
[ON]: The trunk opening
switch ASSY is pressed in.
Trunk opening switch signal /
[Trunk and Back-Door Open] [OFF]: The trunk opening -
[ON-OFF]
switch ASSY is not pressed
in.
DH–13
Tester display Measurement items / range Normal condition Notes for diagnosis
[ON]: The trunk opening can-
cel switch ASSY is pressed
Trunk opening cancel switch in.
[Trunk main switch] -
signal / [ON or OFF] [OFF]: The trunk opening can-
cel switch ASSY is not
pressed in.
Result
Result Proceed to
OK A
NG (The trunk opening switch B
ASSY has a malfunction.)
NG (The trunk opening cancel
C
switch ASSY has a malfunction.)
B Go to Step 4.
C Go to Step 6.
cardiagn.com
A
Replacement of the main body ECM (multiplex network body ECM)
4 Unit inspection of trunk opening switch ASSY
(1) Remove the trunk opening switch ASSY. (Refer to DH - 68)

(2) Perform the unit inspection of the trunk opening switch ASSY. (Refer to
DH - 69)
NG Replacement of the trunk opening switch ASSY (Refer to

DH - 68)
OK
5 Inspection of the wiring harnesses and the connectors (main body ECM - trunk opening switch
ASSY) DH
(1) Disconnect the main body ECM (network gateway computer) connec-
tor D6 and the trunk opening switch ASSY connector D75.
(2) Measure the resistance between the terminals.
Resistance (open circuit check)
Inspection terminals (Terminal Inspection con-

Standard value
symbol) ditions
D6-16 (TSW) - D75-4 Always Less than 1 Ω
Resistance (short circuit check)

Standard value
symbol) ditions
D6-16 (TSW) - chassis ground Always 10 kΩ or more
D75-1 - chassis ground Always Less than 1 Ω
NG Repair or replacement of wiring harness or connector
OK
Replacement of the main body ECM (multiplex network body ECM) (Refer to PD - 25)
6 Check the trunk opening cancel switch ASSY.
(1) Remove the trunk opening cancel switch ASSY. (Refer to DH - 72)
(2) Check the trunk opening cancel switch ASSY. (Refer to DH - 74)
NG Replace the trunk opening cancel switch ASSY (Refer to

DH - 72)
OK
7 Inspection of the harnesses and the connectors (Trunk opening cancel switch ASSY - main body ECM)
cardiagn.com
(1) Disconnect the D5 of the main body ECM (Multiplex network body
computer) connector and H7 trunk opening cancel switch ASSY.
(2) Measure the resistance according to the following table.
Normal resistance (open circuit check)
Tester connection Conditions Specified condition

D5-27 - H7-1 Always 1 Ωor less
Normal resistance (short circuit inspection)
Tester connection Conditions Specified condition

D5-27 - chassis
Always 10 kΩ or more
ground
H7-2 - chassis ground Always 1 Ωor less
NG Repair or replacement of the harnesses or connectors

(trunk opening cancel switch ASSY - main body ECM)
OK
DH
Replacement of the main body ECM (multiplex network body ECM)
8 Unit inspection for the trunk lock ASSY
(1) Remove the trunk lock ASSY. (Refer to DL - 105)

(2) Perform the unit inspection of the trunk lock ASSY. (Refer to DL - 108)
NG Replacement of the trunk lock ASSY (Refer to DL - 105)
OK
DH–15
9 Inspection of the wiring harnesses and the connectors (instrument panel junction block ASSY - trunk
lock ASSY)
(1) Disconnect the instrument panel junction block ASSY connector (3B)
and the trunk lock ASSY connector (J3).
Resistance (open circuit check)

Standard value
symbol) ditions
3B-6 - J3-1 (B) Always Less than 1 Ω
Resistance (short circuit check)

Standard value
symbol) ditions
3B-6 - chassis ground Always 10 kΩ or more
J3-2 (E) - chassis ground Always Less than 1 Ω
cardiagn.com
NG Repair or replacement of wiring harness or connector
OK
10 Unit inspection of the instrument panel junction block ASSY.
(1) Remove the instrument panel junction block ASSY. (Refer to PD - 25)
(2) Remove the main body ECM (network gateway computer) from the
instrument panel junction block ASSY.
$
/$
64 DH
Connector not connected
*a (Instrument panel junction block ASSY connec- - -
tor)
Resistance

Standard value
symbol) ditions
MB-4 (TR+) - 3B-6 Always Less than 1 Ω
NG Replacement of the instrument panel junction block ASSY

(Refer to PD - 25)
OK
Replacement of the main body ECM (network gateway computer) (Refer to PD - 25)
DH
cardiagn.com
Door / trunk － Front hood
DH–17
Front hood
Exterior
Door / trunk
body & electrical
Exploded view
Front hood
25 {255,18} x2
cardiagn.com
Hood insulator
x2
Hood hinge ASSY LH

25 {255,18}
Seal ASSY
front hood LH
x9
DH
x3
N*m {kgf*cm,ft*lbf} : Tightening torque
EB-10370
DH–18 Door / trunk － Front hood
Disassembly
1. Removal of the hood insulator
(1) Using a clip remover, remove the 9 clips, and remove the hood
insulator.
2. Removal of the seal ASSY front hood RH

(1) Using a clip remover, remove the 3 clips and remove the seal
cardiagn.com
ASSY front hood RH.
3. Removal of the seal ASSY front hood LH

(1) Remove the part in the same manner as RH side.
Assembly
1. Installation of the seal ASSY front hood RH
(1) Using 3 clips, install the seal ASSY front hood RH.
DH
2. Installation of the seal ASSY front hood LH

(1) Install the part in the same manner as RH side.
DH–19
3. Installation of the hood insulator

(1) Using 9 clips, install the hood insulator.
4. Adjustment of the hood ASSY (hood SUB-ASSY) (Refer to DH - 19)
Adjustment
cardiagn.com
1. Inspection of the hood ASSY (hood SUB-ASSY) (Refer to DH - 20)
2. Adjustment of the hood ASSY (hood SUB-ASSY)
(1) Adjustment of the hood horizontal direction
(a)Loosen the bolts of the hood hinge ASSY to adjust.
Standard value:T=25N·m {255kgf·cm} {18.4ft·lbf}
DH
(2) Adjustment of the vertical direction of both sides of the hood's front
end
(a)Turn the 2 cushions to adjust the height.
DH–20 Door / trunk － Front hood
(3) Adjustment of the vertical and left and right directions of the hood's
front end.
SL-10942
(a)Disconnect the cable ASSY front hood (hood lock control cable
ASSY).
(b)Loosen the 3 bolts to adjust.
cardiagn.com
SL-10944
(c)In the order shown in the figure, tighten the 3 bolts.


SL-10943
(d)Connect the cable ASSY front hood (hood lock control cable
ASSY).
DH
SL-10944
On-vehicle inspection
1. Inspection of the hood ASSY (hood SUB-ASSY)
(1) Inspect if each placement dimension is within the reference values.
DH–21
*b *d
*c *e
*a
cardiagn.com
EB-10053
Reference values
*a 5.8 to 9.8 mm {0.2283 to 0.3858 in} *b 3.0 to 7.0 mm {0.1181 to 0.2756 in}
*c -2.0 to 2.0 mm {-0.0787 to 0.0787 in} *d 2.0 to 5.0 mm {0.0787 to 0.1969 in}
*e -2.0 to 1.0 mm {-0.0787 to 0.0394 in} - -
DH
DH–22 Door / trunk － Cable ASSY front hood

Exterior
Door / trunk
body & electrical
Exploded view
Cowl side trim board LH
Front door scuff

plate LH
7.5 {77,5.5}
cardiagn.com
Pull handle ASSY

SL-02489
DH
Door / trunk － Cable ASSY front hood
DH–23
Lock ASSY front hood
33 {337,24}
x3
cardiagn.com
N*m {kgf*cm,ft*lbf} : Tightening torque Body grease
EB-10349
Removal
1. Removal of front door scuff plate LH (Refer to IT - 48)
2. Removal of cowl side trim board LH (Refer to IT - 48)
3. Removal of the pull handle ASSY
(1) Remove the bolt and remove the pull handle ASSY.
DH
(2) Disconnect the cable ASSY front hood.
4. Removal of the air cleaner case SUB-ASSY (Refer to IE - 15)

5. Removal of the lock ASSY front hood

(1) Remove the 3 bolts, and remove the hood lock ASSY.
(2) Disconnect the cable ASSY front hood.
SL-10945
6. Removal of the cable ASSY front hood

(1) Using a flat tip screwdriver wrapped in protective tape, release each clamp, and remove the cable ASSY front hood.
cardiagn.com

*1
DH
*1
*1
*1
*1 *1
EB-10371
Part Part name Part Part name
*1 Cable ASSY front hood *2 Grommet
Door / trunk － Cable ASSY front hood
DH–25
Installation
1. Installation of the cable ASSY front hood
(1) Engage each clamp as shown in the figure to install the cable ASSY front hood.
*3
cardiagn.com
*1 *1
*1
*1
*1
*1
EB-10372
Part
*1 Cable ASSY front hood
Part name Part
*2 Grommet
Part name
DH
*3 Alignment marks — —
2. Installation of the lock ASSY front hood

(1) Connect the cable ASSY front hood to the hood lock ASSY.
SL-10946
(2) Install the lock ASSY front hood with the 3 bolts in the order shown
in the figure.
Standard value:T=33N·m {336kgf·cm} {24.3 ft·lbf}

SL-10943
3. Installation of the air cleaner case SUB-ASSY (Refer to IE - 29)

4. Installation of the pull handle ASSY
(1) Connect the cable ASSY front hood to the pull handle ASSY.
(2) Using the bolt, install the pull handle ASSY.
Standard value:T=7.5N·m {77kgf·cm} {5.5ft·lbf}
5. Installation of cowl side trim board LH (Refer to IT - 58)
6. Installation of front door scuff plate LH (Refer to IT - 58)
DH
cardiagn.com
Door / trunk － Front door
DH–27
Front door
Exterior
Door / trunk
body & electrical
Exploded view
Front door glass weather strip INN LH

Front door inside handle
SUB-ASSY LH
x6 Plate
Rivet
x2
Front door
trim panel UPR LH x3
x6
x2
Front door trim board

Front door
SUB-ASSY LH
trim panel LH
Courtesy
light ASSY
cardiagn.com
Door assist grip ASSY LH
Door armrest cover LH

x2
For 2 speakers: Except for 2 speakers:

Front door speaker grill x7
LWR LH
x5
Front door speaker

Front door trim pad LWR LH grill ring LWR LH
Front door trim pad LWR LH
DH
Driver’s door: x4 Passenger’s door: x4
Power window regulator master switch ASSY Power window regulator switch ASSY
w/ front armrest base panel UPR LH w/ front armrest base panel UPR RH
Non-reusable part SL-10334

DH–28 Door / trunk － Front door
7.5 {77,5.5}
Outer rear-view mirror LH

x3
cardiagn.com
Butyl tape
Front door service hole cover LH

DH
Speaker ASSY
FR No.1
x3
Non-reusable parts
SL-02491
DH–29
Front door glass SUB-ASSY LH
Front door sash

7.5 {77,5.5}
x2 7.5 {77,5.5}
6.0 {61,4.4}
7.5 {77,5.5}
x3
x2 x2
Front door window
7.5 {77,5.5} x4 regulator LH
cardiagn.com
Power window regulator
motor ASSY LH
14 {143,10.3}
x3 Front door frame

SUB-ASSY RR LWR LH
33 {337,24.3}
14 {143,10.3}
DH
Front door check ASSY x2
7.5 {77,5.5}
Side airbag sensor ASSY LH
7.5 {77,5.5}
N*m {kgf*cm,ft*lbf} : Tightening torque Body grease Non-reusable parts

SL-02492
Driver's seat:
Door glass stabilizer INN
Front door lock

cylinder ASSY
7.5 {77,5.5}
Front door sash stopper
Front door outside

handle cover FD
7.5 {77,5.5}
cardiagn.com
Passenger's seat:
Front door outside

handle cover FP
7.5 {77,5.5}
Front door outside handle
frame SUB-ASSY LH
7.5 {77,5.5}
DH
Front door lock ASSY LH
x3
6.5 {66,4.8}
N*m {kgf*cm,ft*lbf} : Tightening torque Body grease Non-reusable parts
SL-02493
DH–31
Front door outside handle ASSY LH
Front door glass weather

strip ASSY OUT LH
Front door outside

handle pad FR
cardiagn.com
Front door rear cover
Front door outside
handle pad RR
Front door weather

strip LH
Front door panel cushion
DH
Front door hole cover
Non-reusable parts
SL-02494
Disassembly
NOTE:
The following procedure is for LH side. Unless otherwise specified, perform the same procedures for the LH and RH side.
1. Disconnection of the battery ground terminal (Refer to BH - 31)
2. Removal of the door armrest cover LH

*1 Protective tape
(1) Using a flat tip screwdriver that is wrapped in protective tape,

release the 7 tabs.
(2) Release the guide, and remove the door armrest cover LH.
cardiagn.com
SL-02495
3. Removal of the courtesy light ASSY (if there is a courtesy light) (Refer to LI - 55)
4. Removal of the front door trim board SUB-ASSY LH
(1) Using a flat tip screwdriver that is wrapped in protective tape, open
the cap.
*1 Protective tape
*1
(2) Remove the clip.

(3) Remove the 3 screws.
DH
DH–33
(4) While pulling the front door trim board SUB-ASSY towards,
release the 10 clips in the order shown in the figure.
(5) Disconnect each connector.

SL-02496
(6) Disconnect the front door lock remote control cable and the front
door inside locking cable from the front door trim board SUB-ASSY
LH.
cardiagn.com
5. Removal of the front door inside handle SUB-ASSY LH
(2) Release the 2 guides, and remove the front door inside handle
SUB-ASSY LH and the plate.
SL-02497
6. Removal of the power window regulator master switch ASSY W/ front

armrest base panel UPR LH (driver side door)
(2) Release the tab, and remove the power window regulator master
switch ASSY W/ front door armrest base panel.
DH
SL-02498
7. Removal of the power window regulator master switch ASSY (driver side door) (Refer to WS - 53)
8. Removal of the power window regulator switch ASSY W/ front armrest

base panel UPR RH (passenger side door)
(2) Release the tab, and remove the power window regulator switch
ASSY W/ front door armrest base panel.
SL-02499
9. Removal of the power window regulator switch ASSY (passenger side door) (Refer to WS - 55)
10. Removal of the outer mirror switch ASSY (Refer to MX - 14)
11. Removal of the door assist grip ASSY LH
(2) Release the guide, and remove the door assist grip ASSY LH.
cardiagn.com
12. Removal of the front door trim pad LWR LH (2-speaker type)
(1) Remove the 5 screws, and remove the front door trim pad LWR
LH.
SL-02500
13. Removal of the front door trim pad LWR LH (6-speaker type)
(1) Remove the 5 screws, and remove the front door trim pad LWR
LH.
DH
DH–35
14. Removal of the front door speaker LH (6-speaker type)

(1) Remove the 2 screws, and remove the front door speaker LH.
(2) Remove the front door speaker grill LH from the front door speaker
LH.
SL-02501
15. Removal of the front door glass weather strip INN LH

(1) Set the 4 mm {0.1575 in} drill bit in the air drill.
(2) Wrap tape around the 4 mm {0.1575 in} drill bit about 5 mm {0.1969 in} behind the tip.
NOTE:
Wrapping the tape prevents grinding too deep.
(3) Lightly press the air drill against the rivet, grind the flange portion of the rivet, and remove the 6 rivets.
CAUTION:
• If you press the air drill too hard, the rivet will turn together, and will not be cut.
• If you pry with the air drill while grinding, you may grind the hole where the rivet is installed or may damage the drill bit.
cardiagn.com
• Be careful, because the cut rivet will be hot.
*1
*1
a
Air drill
5 mm {0.1969 in}
-
-
-
-
DH
(4) Release the 9 tabs, and remove the front door glass weather strip
INN LH.
SL-02502
16. Removal of the speaker ASSY FR NO. 1 (if there is a speaker) (Refer to AV - 18)
17. Removal of the front door service hole cover LH
(1) Disconnect the connectors for the front door lock ASSY and the
cardiagn.com
outer rear-view mirror ASSY.
(2) Remove the front door service hole cover LH.
CAUTION:
Remove any butyl tape left on the door panel.
SL-01944
18. Removal of the outer rear-view mirror LH (Refer to MX - 6)

19. Removal of the front door glass weather strip ASSY OUT LH (Refer to ET - 33)
20. Removal of the front door glass SUB-ASSY LH
(1) Reconnect the battery ground terminal.
(2) Connect the power window regulator master switch ASSY connec-
tor and move the front door glass SUB-ASSY LH until you can see
the front door glass SUB-ASSY LH mounting bolt.
(3) Disconnect the battery ground terminal.
(4) Disconnect the power window regulator master switch ASSY con-
DH nector.
(5) Remove the 3 nuts, disconnect the front door frame SUB-ASSY
RR LWR LH, and slide the front door frame SUB-ASSY RR LWR
LH beyond the mounting section.
DH–37
(6) Insert a flat tip screwdriver into the slit at the glass bolt tip. While
*1 holding it, remove the 2 nuts and disconnect the front glass SUB-
ASSY LH.
(7) Loosen the front stabilizer mounting bolt.
CAUTION:
Be sure to hold the front glass SUB-ASSY LH and the front door frame
SUB-ASSY RR LWR LH securely so that they don't fall.
*1 Front stabilizer mounting bolt
(8) Remove the front door rear cover LH, and turn over the rear end of
the front door weather strip so that the front glass SUB-ASSY LH
can be removed.
cardiagn.com
SL-02169
(9) While lifting the front glass SUB-ASSY LH up, let the front door
frame SUB-ASSY RR LWR LH slide down, and pull the front glass
SUB-ASSY LH out from the front door frame SUB-ASSY RR LWR
LH.
CAUTION:
• Be sure to hold the front glass SUB-ASSY LH and the front door
frame SUB-ASSY RR LWR LH securely so that they don't fall.
• Do not damage the front door glass.
(10) From the position shown in the figure, remove the front glass SUB-
ASSY LH.
CAUTION:
Do not damage the front door weather strip.
NOTE: DH
The front glass SUB-ASSY LH cannot be removed from any posi-
tion other than the one in the figure.
SL-02170
21. Removal of the front door frame SUB-ASSY RR LWR LH.

(1) Remove the front door frame SUB-ASSY RR LWR LH from the front door frame.
22. Removal of the door glass stabilizer INN
(1) Remove the bolt and remove the door glass stabilizer INN.
23. Removal of the front door sash

(1) Remove the 3 nuts.
(2) In the order shown in the figure, turn the front door sash, and pull it
out.
CAUTION:
• The mounting bolt of the front door sash will interfere, so be sure to
(2) perform this task in the order in the figure.
• To avoid damaging the glass, hold it securely.
(1)
cardiagn.com
24. Removal of the front door sash stopper
(1) Remove the nut and remove the front door sash stopper.
25. Removal of the front door window regulator W/ motor ASSY
(1) Disconnect the connector.
(2) Loosen the tack bolt.
*1 CAUTION:
If you remove the tack bolt, and the other 3 bolts and 2 nuts are
removed, the front door window regulator W/ motor ASSY may fall and
be disfigured. Do not remove it.
(3) Remove the 3 bolts and the 2 nuts.
DH (4) Remove the tack bolt and remove the front door window regulator
W/ motor ASSY.
*1 Tack bolt
26. Removal of the power window regulator motor ASSY LH (Refer to WS - 58)
27. Removal of the front door weather strip LH
(1) For the remaining front door weather strip LH, using a clip remover, release the 15 clips, and remove the front door
weather strip LH.
DH–39
SL-02503
28. Removal of the front door outside handle cover W/ lock cylinder ASSY
(driver side door)
(1) Using a Torx socket wrench, remove the Torx screw, and remove
cardiagn.com
the front door outer handle cover with lock cylinder ASSY LH.
29. Removal of the front door outside handle cover FD (driver side door)
(1) Using a flat tip screwdriver, release the tab and the 2 guides, and
remove the front door outer handle cover FD from the front door
lock cylinder ASSY.
30. Removal of the front door outside handle cover FP (passenger side DH
door)
(1) Using a Torx socket wrench, remove the Torx screw, and remove
the front door outside handle cover FP.
31. Removal of the front door lock ASSY LH (Refer to DL - 102)

32. Removal of the front door outside handle ASSY LH

(1) Pull the front door outside handle ASSY LH towards the back of
the vehicle, and release the front door outside handle frame SUB-
ASSY LH.
(2) Pull the front door outside handle ASSY LH towards you, and
remove it from the front door outside handle frame LH.
33. Removal of the front door outside handle ASSY LH (if there is smart
entry)
(1) Use the clip remover to release the clamp.
cardiagn.com
SL-01971
(2) Using a thin flat tip screwdriver that is wrapped in protective tape,
release the 3 tabs and lift the connector cover.
*1 Protective tape
(3) Disconnect the connector.

SL-01972
(4) Pull the front door outside handle ASSY LH towards the back of
the vehicle, and release the front door outside handle frame SUB-
ASSY LH.
(5) Pull the front door outside handle ASSY LH towards you, and
DH remove it from the front door outside handle frame SUB-ASSY LH.
DH–41
34. Removal of the front door outside handle pad FR

(1) Release the 3 tabs and remove the front door outside handle pad
FR.
35. Removal of the front door outside handle pad RR

(1) Release the 2 tabs and remove the front door outside handle pad
RR.
cardiagn.com
36. Removal of the front door lock open rod LH
(1) In the order shown in the figure, release the front door outside han-
1
2 dle snap, and remove the front door lock open rod LH.
DH
37. Removal of the front door outside handle frame SUB-ASSY LH

(1) Using a T30 Torx socket wrench, loosen the Torx screw.
*a
(2) Pull towards the front of the vehicle, release the tab, and remove
the front door outside handle frame LH.
*a Vehicle exterior
*b Vehicle interior
*b
cardiagn.com
SL-02177
38. Removal of the front door check ASSY

(1) Remove the bolt and the 2 nuts and remove the front door check
ASSY.
39. Removal of the front door panel cushion

(1) Release the tabs and remove the 2 front door panel cushions.
DH
40. Removal of the side air bag sensor ASSY LH (Refer to RS - 269)
DH–43
41. Removal of the front door hole cover

(1) Release the 4 tabs and remove the front door hole cover.
Assembly
NOTE:
The following procedure is for LH side. Unless otherwise specified, perform the same procedures for the LH and RH side.
1. Applying of body grease
(1) Apply body grease to the sliding parts of the front door window regulator, the front door check ASSY LH, the front door
outside handle frame SUB-ASSY LH, and the front door lock ASSY LH.
2. Installation of the front door hole cover
cardiagn.com
(1) Fit in the 4 tabs and install the front door hole cover.
3. Installation of the side air bag sensor ASSY LH (Refer to RS - 267)

4. Installation of the front door panel cushions
(1) Fit in the 2 tabs and install the 2 front door panel cushions.
DH
5. Installation of the front door check ASSY

(1) Using 2 nuts, install the front door check ASSY.
(2) Install the bolt.
6. Installation of the front door outside handle frame SUB-ASSY LH

(1) Pull towards the back of the vehicle, fit in the tab, and temporarily
*a install the front door outside handle frame SUB-ASSY LH on the
front door panel.
(2) Using a Torx socket wrench and a Torx screw, install the front door
outer handle frame SUB-ASSY LH.
*a Vehicle exterior
cardiagn.com
*b Vehicle interior
*b
SL-02171
7. Installation of the front door lock open rod LH

(1) In the order shown in the figure, fit in the front door outside handle
2
1 snap, and attach the front door lock open rod LH to the front door
outside handle frame LH.
DH
DH–45
8. Installation of the front door outside handle pad FR

(1) Fit in the 3 tabs and install the front door outside handle pad FR.
9. Installation of the front door outside handle pad RR

(1) Fit in the 2 tabs and install the front door outside handle pad RR.
cardiagn.com
10. Installation of the front door outside handle ASSY LH (if there is smart
entry)
(1) Insert the front end of the front door outside handle ASSY LH into
the front door outside handle frame SUB-ASSY LH.
(2) Insert the rear end of the front door outside handle ASSY LH into
the front door outside handle frame SUB-ASSY LH, and install it by
sliding it towards the front of the vehicle.
(3) Connect the connector.

(4) Fit in the 3 claws.
DH
SL-01973
(5) Fit in the clamp.
SL-01971
11. Installation of the front door outside handle ASSY LH (if there is no
smart entry)
(1) Insert the front end of the front door outside handle ASSY LH into
the front door outside handle frame SUB-ASSY LH.
cardiagn.com
12. Installation of the front door lock ASSY LH (Refer to DL - 102)
13. Installation of the front door outside handle cover FD (driver side door)
(1) Fit in the tab and the 2 guides, and install the front door outside
handle cover FD on the front door lock cylinder ASSY.
14. Installation of the front door outside handle cover W/ lock cylinder
ASSY (driver side door)
(1) Assemble the front door outside handle cover W/ lock cylinder
ASSY.
DH NOTE:
Check that the front door lock cylinder rod is inserted into the front
door lock ASSY LH.
DH–47
outside handle cover W/ lock cylinder ASSY.
15. Installation of the front door outside handle cover FP (passenger side
door)
outside handle cover FP.
cardiagn.com
16. Installation of the front door weather strip LH.
(1) Fit in the 15 clips.
(2) Install the 3 rear sections after installing the front door glass weather strip ASSY OUT LH.
DH
SL-02095
17. Installation of the power window regulator motor ASSY LH (Refer to WS - 58)
18. Installation of the front door window regulator W/ motor ASSY
(1) With the tack bolt, temporarily install the front door window regula-
tor W/ motor ASSY on the front door panel.
*1 (2) With 3 bolts and 2 nuts, install the front door window regulator W/
motor ASSY.
(3) Completely tighten the tack bolt.
*1 Tack bolt
19. Installation of the front door sash stopper

(1) Install the front door sash stopper with a bolt.
20. Installation of the front door sash
(1) As in the figure, insert the front door sash into the front door frame
(2) at a right angle.
CAUTION:
• The mounting bolt of the front door sash will interfere, so be sure to
(1) perform this task in the order in the figure.
• To avoid damaging the front door sash, hold it securely.
(2) Turn the front door sash 90°.
(3) Using 3 nuts, install the front door sash.

Standard value:Nut (A)
T=14N·m {143kgf·cm} {10.3ft·lbf}
Standard value:Nut (B)
T=7.5N·m {77kgf·cm} {5.5ft·lbf}
cardiagn.com
(B) (B)
(A)
21. Installation of the front door frame SUB-ASSY RR LWR LH

(1) Using 3 nuts, install the front door frame SUB-ASSY RR LWR LH.
22. Installation of the front door glass SUB-ASSY LH
(1) Reconnect the battery ground terminal.
(2) Connect the power window regulator master switch ASSY connector and move the front door window regulator until you
can see where the front door glass SUB-ASSY LH is installed.
(3) Disconnect the battery ground terminal.
(4) Disconnect the power window regulator master switch ASSY connector.
(5) From the position shown in the figure, insert the front door glass
SUB-ASSY LH into the front door frame.
DH CAUTION:
Do not damage the front door weather strip LH.
NOTE:
Because the front door glass SUB-ASSY LH cannot be installed in
a position other than the one in the figure, perform this task while
sliding the front door frame SUB-ASSY RR LWR LH.
SL-02172
(6) Set the grommet part of the front door glass SUB-ASSY LH into the rail of the front door frame SUB-ASSY RR LWR LH.
CAUTION:
• To avoid dropping the front door glass SUB-ASSY LH and the front door frame SUB-ASSY RR LWR LH, hold them securely.
• Do not damage the front door glass.
DH–49
(7) Using 2 nuts, install the front door glass SUB-ASSY LH.
23. Installation of the door glass stabilizer INN

(1) Install the door glass stabilizer INN with a bolt.
24. Adjustment of the front door glass SUB-ASSY LH
(1) Inspect the front door glass installation. (Refer to DH - 54)
(2) Adjust the placement of the front door glass. (Refer to DH - 55)
25. Installation of the front door glass weather strip ASSY OUT LH (Refer to ET - 36)
26. Install the rear end of the front door weather strip LH, and install the front door rear cover LH.
cardiagn.com
27. Installation of the outer rear-view mirror LH (Refer to MX - 7)
28. Installation of the front door service hole cover LH
*1
*1
DH
(1) Apply new butyl tape to the door panel.

CAUTION:
• The butyl tape must overlay for 20 cm {7.874 in} or more.
• The butyl tape must not block the water draining holes in the front door panel.
(2) Put the front door lock remote control cable LH, the rear door inside locking cable LH and every connector through the
new front door service hole cover LH.
(3) Align the new front door service hole cover LH with the front door panel standard position, and apply.
CAUTION:
To avoid wrinkles and bubbles, push with enough force when applying the front door service hole cover LH.
(4) Connect each connector.
*1 Specified location - -
29. Installation of the speaker ASSY FR NO.1 (if there is a speaker) (Refer to AV - 18)
30. Installation of the front door glass weather strip INN LH.
(1) As in the figure, fit in the 9 tabs and install the new front door glass
weather strip INN LH on the front door trim board SUB-ASSY LH.
(2) Fit in the tab.
SL-02504
(3) Attach nosepiece No.1 to the air riveter (a product that supports
cardiagn.com
φ3.2 mm {0.13 in}), and insert the mandrel of the new rivet into the
nosepiece.
(4) Once the rivets have been vertically pushed into the installation
holes, use the air riveter to install the 6 rivets.
(5) If you can't cut the shaft, pull again to cut off the shaft, removing
the head as well.
Preparation tool & preparation items: Air riveter (product that sup-
ports φ3.2 mm {0.13 in})
Rivet
SL-01945
(6) After installing the rivet, cut non-woven tape into a 15 mm×15 mm
{0.59 in ×0.59 in} square and apply to the crimped section.
DH CAUTION:
The crimped section of the rivet should be 3 mm {0.12 in} high. It may

interfere with the door panel. If the crimping is insufficient, push it
down with pliers.
Preparation items: Non-woven tape: 94029FG000

*1 Window glass
*2 Door trim
SL-02522 *3 Non-woven tape
*4 Rivet
*5 Weather strip INN
(7) After installing the weather strip INN, perform the following inspec-
tions.
• There is no gap between the weather strip INN LH and the
front door trim board SUB-ASSY LH.
• There is no looseness when you lightly pull on the weather
strip INN LH.
DH–51
31. Installation of the front door trim pad LWR LH (2-speaker type)
(1) Using 5 screws, install the front door trim pad LWR LH.
SL-02500
32. Installation of the front door speaker LH (6-speaker type)

(1) Install the front door speaker grill LH on the front door speaker LH.
(2) Using 2 screws, install the front door speaker LH.
cardiagn.com
SL-02501
33. Installation of the front door trim pad LWR LH (6-speaker type)
(1) Using 5 screws, install the front door trim pad LWR LH.
34. Installation of the door assist grip ASSY LH

(1) Fit in the guide, and with 2 screws, install the door assist grip
ASSY LH.
DH
35. Installation of the outer mirror switch ASSY (Refer to MX - 14)

36. Installation of the power window regulator master switch ASSY (driver side door) (Refer to WS - 53)
37. Installation of the power window regulator master switch ASSY W/ front
armrest base panel UPR LH (driver side door)
(1) Fit in the tab, and using 4 screws, install the power window regula-
tor master switch ASSY W/ front armrest base panel UPR LH on
the front door trim board SUB-ASSY LH.
SL-02527
38. Installation of power window regulator switch ASSY (passenger side door) (Refer to WS - 55)
39. Installation of the power window regulator switch ASSY W/ front arm-
rest base panel UPR RH (passenger side door)
(1) Fit in the tab, and using 4 screws, install the power window regula-
tor switch ASSY W/ front armrest base panel UPR RH on the front
door trim board SUB-ASSY RH.
cardiagn.com
SL-02528
40. Installation of the front door inside handle SUB-ASSY LH

(1) Fit in the 2 guides.
(2) Using 2 screws, install the front door inside handle SUB-ASSY LH
with the plate on the front door trim board SUB-ASSY LH.
SL-02497
41. Installation of the front door trim board SUB-ASSY LH

(1) Connect the front door lock remote control cable LH and the front
door inside locking cable LH to the door remote ASSY LH.
DH
DH–53
(2) Connect each connector.

(3) Insert the upper side of the front door trim board SUB-ASSY LH
first.
(4) Fit in the 10 clips and install the front door trim board SUB-ASSY
LH on the front door panel.
CAUTION:
When installing the front door panel, do not hit the shaded area.
SL-01946
(5) Install the 3 screws and a clip.
cardiagn.com
(6) Fit in the tab and install the cap.
42. Installation of the courtesy light ASSY (Refer to LI - 56)
DH
43. Installation of the door armrest cover LH

(1) Fit in the 7 tabs and the guide, and install the door armrest cover
LH.
cardiagn.com
SL-02505
44. Connection of the battery ground terminal

45. Power window registration settings (Refer to WS - 5)
46. Function inspection of the power windows (Refer to WS - 59)
Adjustment
NOTE:
The following procedure is for LH side. Perform the same procedures for the RH and LH side.
1. Inspection of the front door LH
(1) Inspect if each placement dimension is within the reference values.
DH
DH–55

F
D
E G H
cardiagn.com

J
M
K
L
I
EB-10057
*1 Front glass *2 Front door
Reference values
*a -1.0 to 2.0 mm {-0.039 to 0.079 in} *b 5.5 to 8.5 mm {0.217 to 0.335 in}
*c
*e
3.5 to 6.5 mm {0.138 to 0.256 in}
13.5 to 16.5 mm {0.5315 to 0.6496 in}
*d
*f
5.2 to 8.2 mm {0.205 to 0.323 in}
2.5 to 5.5 mm {0.0984 to 0.2165 in}
DH
*g 0.0 to 1.5 mm {0.0 to 0.0591 in} *h 4.8 to 7.8 mm {0.1890 to 0.3071 in}
*i 3.1 to 5.6 mm {0.122 to 0.220 in} *j -1.0 to 1.5 mm {-0.0394 to 0.0591 in}
2. Adjustment of the front door glass

(1) Insert the SST in the front door glass and measure the placement
*1
a dimensions.
SST 61299CA000
*1 SST
b
Reference values
*a 3.5 to 6.5 mm {0.138 to 0.256 in}
*b 5.2 to 8.2 mm {0.205 to 0.323 in}
(2) Adjust the front door glass so that the placement dimensions are
within the reference values.
(3) Loosen the nut of the front door sash stopper and the bolt of the
front door frame SUB-ASSY RR LWR RH stopper section, and
adjust the vertical direction of the front door glass.
cardiagn.com
(4) Loosen the 2 nuts of the front door frame SUB-ASSY RR LWR RH,
and adjust the forward and backward direction of the front door
glass.
DH
DH–57
(5) Loosen the bolt of the door glass stabilizer INN, and adjust the
side to side direction of the front door glass.
(6) Loosen the nut of the front door frame SUB-ASSY RR LWR RH,
turn the bolt with a flat tip screwdriver, and adjust the side to side
direction of the front door glass.
cardiagn.com
(7) Insert the SST in the side fix window and measure the placement
*1 dimensions.
SST 61299CA010
a *1 SST
b Reference values
*a 2.5 to 5.5 mm {0.0984 to 0.2165 in}
*b 5.2 to 8.2 mm {0.2047 to 0.3228 in}
DH
(8) Loosen the 3 nuts of the front door sash and adjust the vertical
direction of the front door sash so that the placement dimensions
are within the reference values.
Standard value:T=14N·m {143kgf·cm} {10.3ft·lbf} (lower
side)
T=7.5N·m {77kgf·cm} {5.5ft·lbf} (upper side)
cardiagn.com
SL-02096
3. Adjustment of the front door LH

(1) Turn the steering wheel fully to the left to turn over the rear end of
the mud guard.
(2) Loosen the bolts on the body side, and adjust the door's front and
rear, and vertical directions.
SL-02097
(3) Loosen the striker installation screws until the striker can move.
Using a brass bar, hit the striker lightly and adjust the side to side
and vertical directions of the rear end of the door and the front door
lock striker plate ASSY.
DH
Door / trunk － Trunk panel
DH–59
Trunk panel
Exterior
Door / trunk
body & electrical
Exploded view
Rear spoiler
x2
4.5 {46, 3.3} x4

x4
Rear spoiler screw cap
cardiagn.com
Trunk stoppers
With rear spoiler:
Trunk stoppers A
Stay ASSY trunk
With trunk trim:
DH
x7
N*m {kgf*cm,ft*lbf} : Tightening torque Trunk cover
Non-reusable parts
Apply thread-locking agent to the threaded part of the insert bolt
EB-10549
DH–60 Door / trunk － Trunk panel
KEY lock trunk
4.5 {46,3.3}
x2
Trunk opener
switch ASSY
KEY lock trunk gasket
Cable ASSY trunk
cardiagn.com
License plate light ASSY
Trunk lock ASSY
x2 x3
4.5 {46,3.3}
7.5 {77,5.5}
Trunk garnish SUB-ASSY outside
DH
Rear ornament
N*m {kgf*cm,ft*lbf} : Tightening torque Non-reusable parts

SL-02250
DH–61
Disassembly
1. Removal of the trunk cover
(1) Using a clip remover, remove the 7 clips and remove the trunk
cover.
EB-10550
2. Removal of the trunk stoppers

(1) Release the 2 tabs and remove the 2 trunk stoppers.
cardiagn.com
3. Removal of the trunk stopper A (if there is a rear spoiler)
(1) Release the 2 tabs and remove the 2 trunk stoppers A.
EB-10072
4. Removal of key lock trunk (Refer to DL - 106)

5. Removal of the trunk lock ASSY (Refer to DL - 106)
6. Removal of the cable ASSY trunk (Refer to DL - 107)
7. Removal of the trunk garnish SUB-ASSY outside (Refer to ET - 50) DH
8. Removal of the trunk opener switch ASSY (Refer to DH - 71)
9. Removal of the rear ornament emblem (installed on the rear) (Refer to ET - 35)
10. Removal of the license plate light ASSY (installed on the LH side) (Refer to LE - 69)
11. Removal of the license plate light ASSY (installed on the RH side)
NOTE:
Remove the part in the same manner as LH side.
12. Removal of the rear spoiler (if there is a rear spoiler) (Refer to ET - 29)
13. Removal of the stay ASSY trunk (Refer to DH - 65)
Assembly
1. Installation of the stay ASSY trunk (Refer to DH - 66)
2. Installation of the rear spoiler (if there is a rear spoiler) (Refer to ET - 30)
3. Installation of the license plate light ASSY (installed on the LH side) (Refer to LE - 69)
4. Installation of the license plate light ASSY (installed on the RH side)

NOTE:
Install the part in the same manner as LH side.
5. Installation of the rear ornament emblem (installed on the rear) (Refer to ET - 37)
6. Installation of the trunk opener switch ASSY (Refer to DH - 71)
7. Installation of the trunk garnish SUB-ASSY outside (Refer to ET - 50)
8. Installation of the cable ASSY trunk (Refer to DL - 107)
9. Installation of the trunk lock ASSY (Refer to DL - 107)
10. Installation of key lock trunk (Refer to DL - 107)
11. Installation of the trunk stopper A (if there is a rear spoiler)
(1) Fit in the 2 tabs and install the 2 new trunk stoppers A.
cardiagn.com
EB-10072
12. Installation of the trunk stoppers

(1) Fit in the 2 tabs and install the 2 new trunk stoppers.
13. Installation of the trunk cover

(1) Using 7 clips, install the trunk cover.
DH
Adjustment
1. Inspection of the hinge ASSY trunk
(1) Inspect if placement dimensions are within the reference values.
DH–63
C
E
F
cardiagn.com
I
G
H
EI-03882
Reference values
*a 7.8 mm {0.3071 in} *b 2.0 to 5.0 mm {0.0787 to 0.1969 in}
*c -2.0 to 1.0mm {-0.0787 to 0.0394in} *d 5.8 to 10.2 mm {0.2283 to 0.4016 in}
*e 4.3 to 7.3 mm {0.1693 to 0.2874 in} *f -2.0 to 1.0 mm {-0.0787 to 0.0394 in}
DH
*g 150 mm {5.906 in} — —
2. Adjustment of the hinge ASSY trunk

(1) Loosen the bolts before adjusting the door's forward and backward
direction, and the side to side direction of the door's front end.
cardiagn.com
(2) Loosen the bolts before adjusting the side to side direction of the
door's rear end and the striker.
SL-03198
DH
Door / trunk － Stay ASSY trunk
DH–65
Stay ASSY trunk

Exterior
Door / trunk
body & electrical
Exploded view
cardiagn.com
Stay ASSY trunk
DH
SL-02079
Removal
NOTE:
1. Removal of stay ASSY trunk
CAUTION:
• During installation or removal, hold the cylinder part. To prevent foreign objects from becoming attached, do not touch the strok-
ing section of the rod.
• If you are wearing cotton gloves and touch the rod section, the fibers may become attached and cause gas leaks. Do not touch
the rod.
• To avoid disfiguration in the rod, do not put a lateral load on the cylinder.
DH–66 Door / trunk － Stay ASSY trunk
(1) Using a thin flat tip screwdriver that is wrapped in protective tape,
remove the 2 stop rings along the side.
*1 Protective tape
*2 Stop ring

(2) Release the ball joint section and remove the stay ASSY trunk.
CAUTION:
Hold the trunk so that it can't fall, and remove the stay ASSY trunk.
Installation
NOTE:
1. Installation of the stay ASSY trunk
CAUTION:
cardiagn.com
• During installation or removal, hold the cylinder part. To prevent foreign objects from becoming attached, do not touch the strok-
ing section of the rod.
• If you are wearing cotton gloves and touch the rod section, the fibers may become attached and cause gas leaks. Do not touch
the rod.
• To avoid disfiguration in the rod, do not put a lateral load on the cylinder.
• Hold the joint section and check the installation condition.
(1) If you are reusing the stay ASSY trunk:

(a)Install the 2 stop rings on the stay ASSY trunk.
DH (2) Fit the stay ASSY trunk into the ball joint section to install it.
CAUTION:
• Hold the trunk so that it can't fall, and install the stay ASSY trunk.
• Fit the stay ASSY trunk into the ball joint section, and check that it
can't come out.
Disposal
1. Disposal of the stay ASSY trunk
(1) With the piston rod fully extended, secure the stay ASSY trunk in a vice bench.
Door / trunk － Stay ASSY trunk
DH–67
(2) Using a metal saw, cut between A and B in the figure, and release
the gas.
Range Length
A-B 80mm {3.15 in}
CAUTION:
• Wear protective goggles when performing this task.
# $
• The stored gas is colorless, odorless, and harmless. However, the
powder from the saw may come flying, so cover it with a cloth.
cardiagn.com
DH
DH–68 Door / trunk － Trunk opening switch ASSY

Exterior
Door / trunk
body & electrical
Exploded view
cardiagn.com
Instrument side panel LH
Instrument panel under cover

SUB-ASSY No.1
x2
DH
Switch base
SL-02196
Removal
1. Removal of the instrument side panel LH (Refer to IT - 24)
2. Removal of the instrument panel under cover SUB-ASSY No. 1 (Refer to ME - 68)
Door / trunk － Trunk opening switch ASSY
DH–69
3. Removal of the trunk opening switch ASSY

(1) Release the 2 tabs and remove the trunk opening switch ASSY.
GW-01577
Installation
1. Installation of the trunk opening switch ASSY
(1) Fit in the 2 tabs and install the trunk opening switch ASSY.
2. Installation of the instrument panel under cover SUB-ASSY No.1 (Refer to ME - 69)
3. Installation of the instrument side panel LH (Refer to IT - 29)
Unit inspection
cardiagn.com
1. Inspection of the trunk opening switch ASSY
(1) Inspection of the trunk opening switch ASSY
C
(a)Check the resistance between the connector terminals.
Resistance
Inspection terminals Inspection conditions Standard value
4-1 When the switch is not in use (OFF) 10 kΩ or more
4 3 2 1 4-1 When the switch is in use (ON) Less than 1 Ω
*a
EI-04519 (Trunk opening switch ASSY)
DH
DH–70 Door / trunk － Trunk electrical key switch
Trunk electrical key switch

Exterior
Door / trunk
body & electrical
Exploded view
x7
Trunk cover
4.5 {46,3.3} x3
cardiagn.com
Trunk garnish SUB-ASSY outside
4.5 {46,3.3}
x2
Key lock trunk

KEY lock trunk gasket
DH
Trunk opener switch ASSY
N*m {kgf*cm,ft*lbf} : Tightening torque Non-reusable parts

SL-11611
Removal
1. Removal of the trunk cover (Refer to DH - 61)
2. Removal of key lock trunk (Refer to DL - 106)
3. Removal of the trunk garnish SUB-ASSY outside (Refer to ET - 50)
Door / trunk － Trunk electrical key switch
DH–71
4. Removal of the trunk opener switch ASSY

(1) Release the 2 tabs and remove the trunk opener switch ASSY.
Installation
1. Installation of the trunk opener switch ASSY
(1) Fit in the 2 tabs and install the trunk opener switch ASSY.
2. Installation of the trunk garnish SUB-ASSY outside (Refer to ET - 50)
3. Installation of key lock trunk (Refer to DL - 107)
4. Installation of the trunk cover (Refer to DH - 62)
cardiagn.com
Unit inspection
1. Inspection of the trunk opener switch ASSY
C (1) Inspection of the trunk opener switch ASSY
(a)Measure the resistance between the terminals.
Resistance
When the switch is not in use
2-1 10 kΩ or more
(OFF)
2-1 When the switch is in use (ON) Less than 1 Ω
*a
(Trunk opener switch ASSY)
DH
DH–72 Door / trunk － Trunk opener main switch
Trunk opener main switch

Exterior
Door / trunk
body & electrical
Exploded view
cardiagn.com
x3
Rear finisher plate
Trunk floor mat
x5
Trunk key unlock switch
DH
Trunk trim cover INN LH
SL-11612
Removal
1. Removal of the trunk floor mat
2. Removal of the rear floor finish plate (Refer to LE - 61)
Door / trunk － Trunk opener main switch
DH–73
3. Removal of the trunk trim cover INN LH

(1) Remove the 5 clips.
(2) Disconnect the connector and remove the trunk trim cover INN LH.
cardiagn.com
4. Removal of the trunk key unlock switch
(1) Release the 2 tabs and remove the trunk key unlock switch.
Installation
1. Installation of the trunk key unlock switch
(1) Fit in the 2 tabs and install the trunk key unlock switch.
2. Installation of the trunk trim cover INN RH
DH
(2) Using 5 clips, install the trunk trim cover INN RH.
3. Installation of the rear floor finish plate (Refer to LE - 63)
4. Installation of the trunk floor mat
DH–74 Door / trunk － Trunk opener main switch
Unit inspection
1. Inspection of the trunk key unlock switch
*a (1) Measure the resistance between the terminals.
Resistance
2 1
1-2 When the switch is in use (ON) Less than 1 Ω
When the switch is not in use
1-2 10 kΩ or more
(OFF)
OFF
ON Captions in illustration
1 2 *a
(Trunk key unlock switch)
SL-03200
DH
cardiagn.com
Door / trunk － Cable ASSY fuel
DH–75
Cable ASSY fuel

Exterior
Door / trunk
body & electrical
Exploded view
Front door opening trim

weather strip RH
Front door scuff plate RH
Rear seat cushion ASSY RH

13 {133,9.6}
cardiagn.com
13 {133,9.6}
Cowl side trim board RH Rear seat cushion ASSY LH
Cowl side trim board LH
DH
Front door opening trim
weather strip LH

Front door scuff plate LH
SL-02529
DH–76 Door / trunk － Cable ASSY fuel
Trunk trim cover INN RH
x5
cardiagn.com
Quarter lower trim RH
Trunk trim cover INN LH
x5
DH
Quarter lower trim LH
SL-02173
DH–77
x3
Package tray trim spacer No.2
cardiagn.com
Trunk floor mat
x3
Rear floor finish plate

DH
SL-11613
Cable ASSY fuel
4.5 {46,3.3}
Cover opener handle
cardiagn.com
x2
Pull handle ASSY
7.5 {77,5.5}
N•m {kgf•cm,ft•lbf} : Tightening torque
DH SL-02085
Removal
1. Removal of the front door scuff plate LH and cowl side trim board LH (Refer to IT - 48)
2. Disconnection of the front door opening trim weather strip LH
(1) Disconnect the front door opening trim weather strip LH in a range you can work. (Refer to IT - 48)
3. Removal of the front door scuff plate RH and cowl side trim board RH (Refer to IT - 48)
4. Removal of front door opening trim weather strip RH (Refer to IT - 48)
5. Removal of the front seat ASSY (Refer to SE - 11)
6. Removal of the rear seat cushion ASSY LH (Refer to SE - 31)
7. Removal of the rear seat cushion ASSY RH (Refer to SE - 31)
8. Removal of the trunk floor mat
9. Removal of the rear floor finish plate (Refer to LE - 61)
DH–79
10. Removal of the trunk trim cover INN RH

(1) Using a clip remover, remove the 5 clips and remove the trunk trim
cover INN RH.
11. Removal of the trunk trim cover INN LH (Refer to DH - 73)

12. Removal of quarter lower trim LH (Refer to IT - 49)
13. Removal of quarter lower trim RH (Refer to IT - 49)
14. Removal of the package tray trim spacer NO. 2
(1) Using a clip remover, remove the 3 clips and remove the package
tray trim spacer NO. 2.
cardiagn.com
EI-04518
15. Removal of the cover opener handle

(1) Using a flat head screw driver wrapped in protective tape, release
*1 the tab.
*1 Protective tape
(2) Remove the screw and slide the cover opener handle as in the fig-
ure to remove it.
DH
16. Removal of the pull handle ASSY

(1) Turn over the floor carpet.
NOTE:
Turn over the floor carpet to a range where you can install and
remove the cable ASSY fuel.
(2) Remove 2 nuts and remove the pull handle ASSY.
(3) Remove the cable ASSY fuel from the pull handle ASSY.
cardiagn.com
17. Removal of the cable ASSY fuel
(1) Turn over the floor carpet to a range where you can remove the cable ASSY fuel.
(2) As in the figure, turn the cable ASSY fuel, align the guide with the
cutout on the body side, and pull out the cable ASSY fuel.
*1 Cutout
*2 Guide
DH
(3) Using a flat head screw driver wrapped in protective tape, release each clamp shown in the figure, and remove the cable
ASSY fuel.
DH–81
*1
*1 *1
*1
*1
*1
cardiagn.com
*1
*1
*1
*1 *1
*1 Cable ASSY fuel - -
Installation
1. Installation of cable ASSY fuel
(1) Engage the each clamp and install the cable ASSY fuel. DH
(2) Check that the center of the cable ASSY fuel marking tape
matches the center of the clamps in the figure.
CAUTION:
Make sure there are no twists in the cable ASSY fuel.
*a Alignment marks
*a
*a
*a
cardiagn.com
EB-10373
(3) As in the figure, align the guide of the cable ASSY fuel with the cut-
out on the body side, and turn in the direction of the arrow to install
the cable ASSY fuel.
*1 Cutout
*2 Guide
DH 2. Installation of the pull handle ASSY

(1) Install the cable ASSY fuel on the pull handle ASSY.
(2) Using 2 nuts, install the pull handle ASSY.
(3) Return the floor carpet to its original position.
3. Installation of the cover opener handle
(1) Slide the cover opener handle towards the rear, and install on the pull handle ASSY.
(2) Install the cover opener handle with the screw.
4. Installation of the package tray trim spacer NO. 2
(1) Using 3 clips, install the package tray trim spacer NO. 2
5. Installation of the quarter lower trim LH (Refer to IT - 57)
6. Installation of the quarter lower trim RH (Refer to IT - 58)
7. Installation of the trunk trim cover INN RH
(1) Using 5 clips, install the trunk trim cover INN RH.
DH–83
8. Installation of the trunk trim cover INN LH (Refer to DH - 73)

9. Installation of the rear floor finish plate (Refer to LE - 63)
10. Installation of the trunk floor mat
11. Installation of the rear seat cushion ASSY RH (Refer to SE - 39)
12. Installation of the rear seat cushion ASSY LH (Refer to SE - 39)
13. Installation of the front seat ASSY LH, RH (Refer to SE - 25)
14. Connection of the front door opening trim weather strip LH, RH (Refer to IT - 58)
15. Installation of the front door scuff plate LH, RH and cowl side trim board LH, RH (Refer to IT - 58)
cardiagn.com
DH
DH
cardiagn.com

47 Door - Trunk

Uploaded by

Document Information

Original Description:

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

47 Door - Trunk

Uploaded by

Copyright:

Available Formats

Exterior body & electrical

Trunk opener system

Unit inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DH-71

Trunk opener system

MAIN BODY ECU (NETWORK

Trunk Opener Cancel Switch

2. Functions of the main parts

1 Bring in the car

2 Interview and phenomenon check

(1) Check CAN communication system. (Refer to NW - 30)

B See the CAN communication system troubleshooting flow-

4 Check vehicle status

(1) Check whether the auto alarm system is installed.

5 Function inspection of the auto alarm system

B Go to "Auto alarm system" (Refer toTD - 322)

(1) [Data monitor] / [Active Test] (Refer to DH - 10)

8 Adjustment, repair, or replacement

Check list for interview

Trunk Opener Diagnosis Checklist for Interview Year/date of

Name Registration First

Frequency of occurrence Continuous Sometimes ( times/day, times/month)

Condition of trouble occurrence

Weather Fine / Cloudy / Rainy / Snowy / Other ( ) Temperature Approx. ( ) °F (°C)

Trunk opener does not operate.

Trunk opening cancel switch does not operate.

Conditions for normal recovery When ACC ON When engine starts ( )

ECM terminal arrangement

# & &

# & &

*: With smart entry & start system

Data monitor / active test

(2) [Active Test]

1 Trunk opener system check

2 Implementation of SSM4 [Active Test]

(1) [Active Test]

DH 3 SSM4 [Data monitor] (Trunk opening switch ASSY)

(1) [Data monitor]

Replacement of the main body ECM (multiplex network body ECM)

4 Unit inspection of trunk opening switch ASSY

(1) Remove the trunk opening switch ASSY. (Refer to DH - 68)

NG Replacement of the trunk opening switch ASSY (Refer to

Inspection terminals (Terminal Inspection con-

Resistance (short circuit check)

Inspection terminals (Terminal Inspection con-

NG Repair or replacement of wiring harness or connector

6 Check the trunk opening cancel switch ASSY.

NG Replace the trunk opening cancel switch ASSY (Refer to

Tester connection Conditions Specified condition

Normal resistance (short circuit inspection)

Tester connection Conditions Specified condition

NG Repair or replacement of the harnesses or connectors

8 Unit inspection for the trunk lock ASSY

(1) Remove the trunk lock ASSY. (Refer to DL - 105)

NG Replacement of the trunk lock ASSY (Refer to DL - 105)

Inspection terminals (Terminal Inspection con-

Resistance (short circuit check)

Inspection terminals (Terminal Inspection con-

10 Unit inspection of the instrument panel junction block ASSY.

Inspection terminals (Terminal Inspection con-

NG Replacement of the instrument panel junction block ASSY

Hood hinge ASSY LH

N*m {kgf*cm,ft*lbf} : Tightening torque

2. Removal of the seal ASSY front hood RH

# & &

# & &

Nm {kgfcm,ft*lbf} : Tightening torque

Nm {kgfcm,ft*lbf} : Tightening torque

Nm {kgfcm,ft*lbf} : Tightening torque

Nm {kgfcm,ft*lbf} : Tightening torque Body grease Non-reusable parts

Nm {kgfcm,ft*lbf} : Tightening torque Body grease Non-reusable parts