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  • HW3 Sol

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    Nikos Vaxevanidis
    14 views4 pages
    1. This solution calculates the forces and friction angle during a machining process where rt=0.6, α=10°, and τs=35,000 psi. It finds the friction force Fs is 95.4 lbs and friction angle φ is 33.4 degrees. 2. It then calculates the cutting force Fc during orthogonal cutting as 132 lbs. 3. A second example calculates the friction angle as 28.3 degrees and friction force as 345.4 N when rt=0.5, α=10°, Fc=500 N, and Ft=200 N. It finds the ratio of friction to cutting forces is 71.5%.

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    HW3 sol

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    1. This solution calculates the forces and friction angle during a machining process where rt=0.6, α=10°, and τs=35,000 psi. It finds the friction force Fs is 95.4 lbs and friction angle φ is 33.4 degrees. 2. It then calculates the cutting force Fc during orthogonal cutting as 132 lbs. 3. A second example calculates the friction angle as 28.3 degrees and friction force as 345.4 N when rt=0.5, α=10°, Fc=500 N, and Ft=200 N. It finds the ratio of friction to cutting forces is 71.5%.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    14 views4 pages

    HW3 Sol

    Uploaded by

    Nikos Vaxevanidis
    1. This solution calculates the forces and friction angle during a machining process where rt=0.6, α=10°, and τs=35,000 psi. It finds the friction force Fs is 95.4 lbs and friction angle φ is 33.4 degrees. 2. It then calculates the cutting force Fc during orthogonal cutting as 132 lbs. 3. A second example calculates the friction angle as 28.3 degrees and friction force as 345.4 N when rt=0.5, α=10°, Fc=500 N, and Ft=200 N. It finds the ratio of friction to cutting forces is 71.5%.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 4

    HW#3 Solution

    1.

    rt cos α
    tan φ =
    1 − rt sin α
    0.6cos10°
    =
    1 − 0.6sin10°
    = 0.66

    ∴φ = 33.4°

    f t ⋅ t 0.015 × 0.1
    As = = = 0.00272 in 2
    sin φ sin 33.4°
    Fs = As ⋅ τ s = 0.00272 × 35, 000 = 95.4 lbs
    Fn = 95.4 lbs

    Fs = Fc cos φ − Ft sin φ
    Fn = Fc sin φ + Ft cos φ
    ⇓
    Fc = Fs cos φ + Fn sin φ
    = 95.4 cos 33.4° + 95.4sin 33.4° = 132 lbs
    2.

    (a)
    FcVc
    HPc =
    33000
    450 × 165
    = = 2.25 HP
    33000

    2.25
    E= = 0.84
    2.68

    (b)

    MRR = 12Vf r t
    = 12 × 165 × 0.01 × 0.1 = 1.98 in 3 / min

    2.25
    HPs = = 1.136 HP / in 3 / min
    1.98
    3.

    rt cos α
    tan φ =
    1 − rt sin α
    0.5cos10°
    =
    1 − 0.5sin10°
    = 0.54

    ∴φ = 28.3°

    cos α cos10°
    Vs = Vc = 2 = 2.07 m / s
    cos (φ − α ) sin18.3°
    Fs = Fc cos φ − Ft sin φ
    = 500cos 28.3° − 200sin 28.3° = 345.4 N

    FsVs 345.4 × 2.07


    = = 0.715
    FcVc 500 × 2

    ∴ 71.5%
    4.

    θs =
    (1 − β )U s
    ρ CVc ⋅ t ⋅ f

    rt cos α
    tan φ =
    1 − rt sin α
    0.3cos 0°
    =
    1 − 0.3sin 0°
    = 0.3

    ∴φ = 16.7°

    cos α cos 0°
    Vs = Vc = 2 = 2.09 m / s
    cos (φ − α ) sin16.7°

    Fs = Fc cos φ − Ft sin φ
    = 890cos16.7° − 667sin16.7° = 660.8 N

    θs =
    (1 − .1) 660.8 × 2.09 = 275 °C
    7200 × 502 × 2 × 0.00025 × 0.0025

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