M535-£234 INSTALLATION MANUAL X-RAY TUBE ASSEMBLY 0.7U163C8-36 SHIMADZU CORPORATION KYOTO JAPAN MEDICAL SYSTEMS DIVISIONWARNING ‘When installing, operating, and servicing the equipment, follow the instructions given in the manuals. Safety is achieved by awareness of each worker. In order to secure safety of the worker and persons around the equipment, follow the safety work standards, Itis dangerous to make internal repairs of equipment. Our qualified engineers will take care of it NOTES This manual prescribes the waming levels DANGER WARNING | CAUTION NOTES as follows: Indicates an imminently hazardous situation which, if not avoided, will result in serious injury or death. Indicates @ potentially hazardous situation which, ifnot avoided, could result in moderate to serious injury or possibly death, Indicates @ potentially hazardous situation which, if not avoided, may result in minor injury or equipment damage. Emphasizes additional information that is provided to ensure the proper use of this product. This manual is originally drafted and approved and supplied in English by the manufacturer.CONTENTS 1 .GENERAL DESCRIPTION +---~ 1.1 DETAILS OF COMPONENTS: 4.2 NOMENCLATURE OF X-RAY TUBE®+1=+0++710++~ 4.3 NOMENCLATURE OF X-RAY TUBE ASSEMBLY: 1.4 APPEARANCE, 2.TECHNICAL DATA: 3.INSTALLATION AND ADJUSTMENT: 3.1 TRANSPORTATION 3.2 ENVIRONMENTAL CONDITIONS --~ 3.3. MECHANICAL MOUNTING: 34 CABLES CONNECTION:-~-~ 35 ADJUSTMENT 36 SAFETY CIRCUIT 3.7 RADIATION FIELD 3.8 MAINTENANCE OF X-RAY TUBE ASSEMBLY [APPENDIX HEATING AND COOLING CURVE: SINGLE LOAD RATING CHARTS CATHODE EMISSION CHARACTERISTICS HIGH-SPEED SERIAL LOAD RATING TABLE INPUT DATA OF NONSTANDARD TUBE DATA MODE orn a 13 14 15 “16 AT(NO TEXT)1.GENERAL DESCRIPTION 4.1 DETAILS OF COMPONENTS “This X-ay tube assembly 0.7U 183CS-36 is composed as follows TABLE 1. COMPONENTS Description Model X-ray tube assembly J0.7U163CS-38 |Accompanying document |Operation Manual Installation Manual Inspection Certification M535-E234 14.2 NOMENCLATURE OF X-RAY TUBE Nomenclature of X-ray tube is as follows. Tube {Symbol of | | Symbol of | | Symbol of Ty Rotation | | Target Heat, [Speed Angle Capacity Inin case of 0.7U163CS 2 A oe gece aa Operating voltage C: Radiography 125kV Fluoroscopy 125kV_ Tube type _U: Target diameter_ 674 Focal Spot (combination) 1.3 NOMENCLATURE OF X-RAY TUBE ASSEMBLY Nomenclature of X-ray tube assembly is as follows. Housing Designation In case of 0.7U163CS-36 0.7U163CS - 36 Housing designation _36: RX-36 M535-E234 21.4 APPEARANCE oO os é Focks #1 ales axis | seas deenta - ceo Center of focal spot | he ar AS+1,BS+1 mite aoilerorrtaeiueyy ners trea Indicates » position of focus unit: mm X-RAY TUBE ASSEMBLY Fig.2. SCREWS FOR MOUNT 535-234 32.TECHNICAL DATA Table 2. TECHNICAL DATA 7 eng ie N adete e Nominal x-ray tube Voltage Radiography 125 KV. Max. heat content 750k {1,050KHU} Max.continuous heat dissipation rate 420W { 170HUIs} Max. anode heat content 242kd { 300kHU} Max. anode heat dissipation rate ‘800W {1,130HUls} Max. continuous heat dissipation rate. 210W { 300HU/s}* oz Pinhole camera 45.6KW(60HZ},14.4kVV(50H2) 150V 56A Rhenium-tungsten faced molybdenum 16° 174mm Direction of anode rotation is icounter-clockwise as viewed from the [cathode side, and R.F.M as follows. 3200 min. {RPM} at 60 Hz 2700 min. '{R.P.M} _at 50 Hz Min. 1.5 mm Al equivelent/70kV Including to fixed additional filter *° [Leakage radiation in hour from the X-ray tube} jassembly and collimators less than 0.87 mGy ata distance of 1 meter from the focal |spot. However, leakage radiation in an hour from the colimator is less than 0.304mGy. Nominal focal spot Measuring method of focal spot size Nominal anode input power (0.4se0) Max. filament voltage Max. flament current _*! [Anode target |Angle/diameter Equivalent fitration Leakage radiation 360mm x 350mm (at distance of 650mm, from focal spot) -10" CLASS _1_/TYPEB 128kg [X-ray radiation field Min, ambient temperature Degree of protection against electric shock Weight ‘M535-E234 4*) This value is the maximum value usable in tube current adjustment, and its limit in usual use is less than 5.2. *? This apparatus shall be used in combination with Shimadzu's starter. Stator input power is followings. Boost Ron Frequen Hz 0160) Votage. Vv 250 250 Time Ed 2.0 | ‘(interval 10sec) Phase shift capacitor uF 25 *? Leakage radiation dose measuring condition (1)125KV, 160W continuous ‘Actual leakage radiation dose measuring condition:125kV 125W continuous Maximum leakage radiation dose measuring condition:125kV 160W continuous Maximum leakage radiation value is calculated as follows. (Maximum leakage radiation value) = (160W/125W) x (Measured leakage radiation on actual condition) = 1.28 (Measured leakage radiation on actual condition) (@0.87mGy = 2.58% 10~°Cikg = 100mR ~* ts value is limited by 120W in case of combination with housing RX-36. “5 Additional fitter ‘Additional iter (3 pieces of 0.3mm Al fer) is inserted in X-ray port. It should not be removed in any case to attain specified equivalent fitration. *® This apparatus is recommended to be used in combination with Shimadzu's mobile radiography system MUX-100 series. Mb535-H234 53. INSTALLATION AND ADJUSTMENT 3.1 TRANSPORTATION In transportation of the X-ray tube assembly, be care to handle it not o give excessive shock (ibration). 3.2 ENVIRONMENTAL CONDITIONS 3.2.1 TRANSPORTATION AND STORAGE ‘Transportation and storage environmental conditions are as folows. (JIS Z 4701-1996) (2) Transportation and storage up to 15 week ‘Ambient temp, -20~70°C Relative humidity :10~-100%(including state of dew condensation) ‘Atmospheric pressure:50~108kPa{500~1,060 hPa} (b) Storage in excess of 15 week Ambient temp, 10~40°C Relative humidity :30~85%(including state of dew condensation) ‘Atmospheric pressure:70~ 106kPa{700~1,060 hPa} 3.2.2 OPERATION Operation environmental conditions are as follows, Ambient temp. -10~40C Relative humidity :30~80%(including state of dew condensaticn) ‘Atmospheric pressure:70~106kPa{700~1,060 hPa} 3.3 MECHANICAL MOUNTING Mounting of X-ray tube assembly on mobile system is described in an attached document of the Mobil System. So refer to the Installation Manual of Mobil System. ‘M5a5-E234 63.4 CABLES CONNECTION 3.4.1 CONNECTION DIAGRAM Refer to Fig.3, Resistance of Stator coils and Contact rating of Thermal SW are follows. XY resistance : 13.00.70 XZ resistance - 46.02.50 Contact rating of Thermal SW : 110V BW @ AC/DC Ma Common eo Auxliary col = Gy Fig.3. CONNECTION DIAGRAM M535-E234 73.4.2 HIGH VOLTAGE CABLES CONNECTION Procedure of connecting high voltage cables is as follows. (@) Make sure of turning off all power switches. (b) Wipe the surface of the Cable heads and the Sockets with dry cloth, (Be careful not to use organic chemical for cleaning.) (©) Apply oil (as an aocessory for High Voltage Cable) to the surface of Silicone rubber jacket. (Or apply Insulating grease to the surface of Silicone rubber jacket thinly (0.2~0.3mm ). (d) Confirm that "Silicone washers" are attached to the front side of Plugs ('ef. to Fig.4), and put the Cable heads into the Sockets in accordance with each “Key” position. (€) Screw up the Ring nuts by hand, and tighten them completely. Then screw up the Locking ‘screws on Ring nuts. Front "Key" ‘Silicone rubber jackot Ring Fig.4. HIGH VOLTAGE PLUG WARNING Be careful of electric shock. (:+62.5kVp) Execute grounding of the terminals after tuming off all power Switches. This eliminates residual electric charge. M535-h234 83.4.3 LOW VOLTAGE CABLE CONNECTION Low voltage cable (#38) is connected with tube housing directly by soldering, (1) Be sure to connect the low voltage cable with the H.V. generator side correctly. (2) Refer to Fig.5 and Table 3 about the details of Low voltage cable. CAUTION Be careful of electric shock. Execute connection of a cable after turning off all power switches. ‘Connector for H, V. generator (female connector) Fig.5._ LOW VOLTAGE CABLE Table 3._Information of Cable Tinename | Colorofwire | Pin No. of connector | | H.V. generator side x White 7 vail | anand Black 2 Zz Blown 3 THt Red 4 TH2 Blue. 5 Earth | Green/yellow | 6 35 ADJUSTMENT 3.5.1 PRECAUTION ON ADJUSTMENT (a) Adjust tube voltage and tube current on the sufficient understanding of the Service Manual for ‘Shimadzu high voltage generator. (b) Be sure to clase the collimator or place an X-ray shielding object before the X-ray radiation port so as to prevent exposure to X-ray, when itis generated a5 234 9WARNING Be careful of exposure to X-ray ‘Take measures for protection from X-ray. (©) Inthe case where the line frequency is in deviation (except using in combination with the starter controlled by inverter such as SA-40,41 50); if the deviation is up to +10%, the X-ray tube can be used normally ifthe deviation is down to 10%, use the X-ray tube by lowering the rating in proportion to the frequency, (d) Check the high voltage generator thoroughly. The measuring tools such as the timers and meters are required to have sufficient accuracy. (e) Do not impress high tension without flowing the tube current. () When the X-ray tube assembly is newly installed or replaced to new one itis necessary to readjust tube current and monitor tube voltage with @ suitable high voltage bleeder. In the case where the flament characteristic of the replacement X-ray tube is better than the replaced one, for instance, a large tube current flows to cause an overload to shorten the lfe of X-ray tube. Regulate the tube current and tube voltage gradually so that they will assume the specified values to avoid an overload. (g) Use the apparatus with the filament current of less than 5.24. (h) Ifthe apparatus is used with the micro computer controlled high voltage generator, use the parameter shown in INPUT DATA OF NONSTANDARD TUBE DATA MODE. 3.5.2 INITIALAGING ‘After adjustment of tube current, the following aging must be taken. This X-ray tube assembly is ‘special for mobile radiography system, so execute aging by only radiography load. (1) Rise the X-ray tube voltage as follows, and apply the following load at the rate of once in one minute per each voltage. @ 80kV,0.1sec. Ltime © 20kV0.18e0. time 3 The X-ray tube current must be selected © 100kV,0.1sec. «+--+ 1time the value that is determined by a half of @ 110kV,0.1sec. «+-+++2times maximum mA position at each X-ray tube © 115kV.0.1sec 2times voltage. © 120kV,0.1se0, 2times @ 125kV,0.1sec. ------ 2times ‘M585-E234 10(2) When there is such abnormailty as unstable tube current during the aforementioned aging, lower the tube voltage to where it becomes stable, energize the tube assembly at that point for ‘awhile, and then rise the tube voltage again. 3.6 SAFETY CIRCUIT ‘The thermal switch actuates to stop impressing the high voltage when the temperature of surface of the tube housing reaches about 60°C. 3.7 RADIATION FIELD (@) Lead Diaphragm is mounted in X-ray port to limit X-ray field. Remodeling of its hole or another hole cause lack of radiation field or leakage radiation of X-ray. Don't exchange the part that ‘Shimadzu doesn't designate. Refer to the Fig 6. (©) Specified radiation field is shown in Fig.7. The combined collimator (beam limiting device) limits the radiation field in some case. Use the collimator (normally R-20) that Shimadzu designates or recommends. Fig.6. LEAD DIAPHRAGM ‘M535-E234 ueso sls 1000 | Fig.7. RADIATION FIELD 3.8 MAINTENANCE OF X-RAY TUBE ASSEMBLY Periodical check of the X-ray tube assembly is necessary to maintain its stable performance and Ife for many years, 3.8.1 Appearance ‘Check no oil leakage from the X-ray tube housing. 3.8.2 Safety circuit Check function of this circuit (see Fig,3), continuity of ground terminal wire, etc. Nevertheless, the thermal switch never actuates according to the program of Shimadzu high voltage controller. Should there be the case where the thermal switch actuates, check operation of H. V. generator. 3.8.3 Connection of HV.cables Replace the silicone parts to new one once in about three years. Be sure to replace them whenever X-ray tuble assembly is exchanged. 3.84 Disinfection Use absolute alcohol to disinfect the X-ray tube assembly. ‘M535-E234 12[APPENDIX Heating & Cooling Curve Heating & Cooling Curve of Anode Nee 2.8 Heat Storage(%) 82 o 2 4 6 6 © 2 % % © m 2 2 2% mw 3 Time(min) Heating & Cooling Curve of X-ray tube assembly X-ray tube assembly heat content (kd) 0 2 40 60 80 100 120 140 160 180 time (min.) Mb35-E234 B(yw) eu eqn] Aes 8 44°45 48 Filament Current (A) 42 4 36 38 M535-E234HIGH-SPEED SERIAL LOAD RATING TABLE (Reference only. This table is not supported in Mobil system) CIRCLEX "0.7"U163CS, 50Hz, Three Phase or Constant voltage Number of exposure in| Tube load (KW) as a function of the exposure ime (seconds) of the individual Series (exp) radiographs of the series 0.07] 0.02] 0.03] 004 005] 0.06] 4] 0.1] 0.12] 0.14 0.16] 0.18| 0.2] 0.225) 0.25] 10 11.4) 10.6|10.1] 98] 95] 9.4] 90] 68) 66 85 83) 84 60) 76) 7.7) 20 106 98] 9.4] 90] 88] 66) 63] 60 78 7el74| 7.2) 7.0 68] 67] 0 9.8 90] 86 83] 80| 78] 74[ 7.0] Gel 6563] 6.1] 60] 5.8) 56) 60 94] 86] 81] 78| 74] 72] 68| 64] 61] 59 57] 55] 53] 5.1] 50 80 9.0] 83] 7.8] 7.4| 7.0| 68| 63 60| 57] 55 5a] 51] 50] 47] 44] 100 88] 80] 7.4] 70 67| 64| 60 56) 53] 51 49] 47| 44] 42] 40 150 64] 74] 69] 64| 6.1] 58] 54] 50] 46] 43 40| 38] 37] 35] 3 CIRCLEX "0,7"U163CS, 60Hz, Three Phase or Constant voltage [Number of exposure in ‘Tube load (KV) as a function of the exposure time (Seconds) of the individual] Leeriss (axa) radiographs of the series 01] 0.02] 0.03] 0.04 005] 0.06, 008] 0.1] 0.12] 0140.16] 0.18] 02] 0.225] 025) 10 12.5 17.4[ 10.8 10.4] 10.1] 99[ 9.5) 92[ 9.0] 6a[66| 84] 82| 80] 7.8 20 14] 99] 95] 92) 90] Be 82) 78) 7674) 7.2) 7.1] 69] 67] ie 0. 70.4] 9.0] 86| 8.2| 78| 74 7.1] 68) Ge 64! 62] 60, 58] Sel 60 99] 84] 78 76 7.2] 6a] 64] 62 So/57| 55| Sal 52) 50) 80 95 78] 74 7.4| 68] 64 60] 57| S553, 57] 49[ 46] 44] 100 92 76) 7.1] 67| 64] 60] 56] 5a| 51] 46| 46] 44[ 42] 40) L 150 87] 76| 69) 64] 64| 58] 53] 50] 46] 43/40| 38] 37] 35] 34] USAGE OF HIGH-SPEED SERIAL LOAD RATING TABLE 1. Find allowable load as following procedure. Referring to HIGH-SPEED SERIAL LOAD RATING TABLE, find a block under"Number of ‘exposures in series" which is greater than or equal to expected number of exposures in series. Select a block under "Tube load (kW) as a function of the exposure time (sec.) of the individual radiographs of the series" which is greater than or equal to expected exposure time. At the intersection of the two blocks, find maximum kW allowed for each exposure. 2. Example 0.7U163CS, 0.7mm focal spot 60Hz, determine kW allowed with following factors. Maximum number of exposures : 40 Exposure time : 0.05 second From the HIGH-SPEED SERIAL LOAD RATING TABLE, find 40 exposure block and 0.05 second block, At the intersection of the two blocks, find 8.2kW allowed for each exposure. 3, Take rest time so that the average anode load becomes 70W, in case that X-ray tube is operated for more than 20 minutes. ‘M535-H234 16INPUT DATA OF NON STANDARD TUBE DATA MODE Anode rotation speed | Attachment of small focus: ‘Number of focuses: kV maximum KV minimum HU factor Load full on Load full oft Maximum heat content Cooling curve 121KV,160mA,0.01s 4100KV,180mA,0.03s 404kV,150MA,0.18 436KV, 100MA,0.35, 115kV,100mA, 1, Maximum rating 95KV, 100mA,3s 60H2 84KV, 100mA,6s 7OKV, 100mA, 10s S5KV, 100mA,20s SOKV, 100mA,25s 72kV,_50MA,50s Maximum flament current BBA 80~250mA, 1 Refer to operation manual of generator with detall setting ‘M535-E234 7E/SHIMADZU CORPORATION KYOTO ARAN 2006.12 ‘TOKYO OFFICE International Marking Divcion "3. Kanchi tcnome, Chive, Toyo 1o¥-s44e Japan Prone BiGZIeSee1 FAK BI(}82165710 KYOTO OFFICE. 1, Nannaloo-Kuatoraco,Nakapyo Kyo e451, lepen