METHOD STATEMENT (SAFE SYSTEM OF WORK)

Project: CLARK INTERNATIONAL AIRPORT EXPANSION PROJECT

Element of Work: Pressure Leak Test

Principle Package QUEST AIR TECHNOLOGY SC PM: Engr. Rogelio Ryan Lasco
Contractor: PHILS., INC.

On Site Supervisor or Foreman Responsible: Engr. Dennis Tumambing

Date: 11 September 2020 Method Statement No: WP6002_MS_0005

1. . SCOPE OF WORK:

 This method statement shall also ensure that the Pressure Leak Test of Pipes is executed
safely.
 This method statement aims to ensure that quality assurance and quality control activities are
conducted in a systematic manner, tested in accordance with the contract requirement as
specified with regards to Plumbing and Sanitary Works.
 This method statement applies to all PPR pipe locations.

General
• Works shall not proceed until an approved construction drawing or detail is issued.
• Work will be carried out only when all associated works have been verified that they have
been completed. Safe access to work areas shall be provided.
• Materials shall be moved to the work area in a safe manner and shall not block access /
egress from the site.
• Before any materials are installed it will be ensured that these have been inspected at site
and have been approved as per the relevant Material Inspection Request (MIR) form.
• Ensure that all drawings are current and marked “Released for Construction” – only Released
for Construction (RFC) drawing shall be attached to Work Inspection Requests (WIR) as per
project procedure.
• Inspect the relevant area for any possible clashes with other services.
• Prior to installation inspect all materials and verify that they are undamaged.

PROCEDURE / WORK METHODOLOGY

LEAK TEST

A. Pressure Leak Test

 Put Safety Signages

 Prepare all the materials and tools needed
 Set-up the pressure washer or manual test pump to be used for testing. Check
connection & fittings, ensure that it is properly secured and tightened
 Make sure that all pipe ends are plug
 Proceed to Pressure Test
  Slowly filled the system with water until the pressure reach its desired testing
pressure which is 1 ½ of the designed pressure or as specified by the engineer
(150 psi)
 During the test, all exposed pipes, fittings, valves, joints and couplings will be
carefully examined. If leaks are detected during this step, relieve the pressure
and take an appropriate action to correct the leak. Re-test systems repaired until
satisfactorily results have been obtained.
 The duration of each pressure test shall be 8 hrs unless otherwise specified by
the Engineer.
 The successful test must be witnessed by TPM and let it be documented
 Close the permit

2. . PROJECT ORGANISATION FOR HEALTH & SAFETY

SITE MANAGEMENT/ORGANIZATION:

The Site Management Team shall be headed by a Senior Management staff of the Company
who shall be responsible for the control of Supervision of all activities at site related to the
Plumbing and Sanitary Works. The Site/Project Manager shall directly report to the Operation
Head of the Company.

Project Manager (QATPI) shall be responsible for:

 The overall implementation of this method statement and ensuring that site engineer
and foreman are well informed of its Requirements.
 Providing all required resources in terms of shop drawings, manpower, tools,
equipment and material.
 Controlling the coordination between all involved parties to ensure Safety, Quality and
schedule requirements are met.
 Controlling the progress of work and ensuring final approval is obtained prior to start
next activity.

Project Engineer (QATPI) shall be responsible for:

 Coordination with the supplier for the delivery of material in timely manner
 Reviewing all relevant documentation and test reports and prepare all handing over
documents.
 Clearing all non-conformances relevant to that activity.
 Ensuring that all activities subject to inspection are recorded and approved by the
Engineers’ representative.
 Controlling and organizing the inspection works.
 Ensuring that inspections are carried out in a timely manner.

Site Engineer (QATPI) shall be responsible for:

 To control and ensure the construction work is carried out to the required contract
specification and approved shop drawings.
 Notifying the QC Engineer and issuing the WIR (Work Inspection Request) in timely
manner 24 hours in advance. The relevant reports are to be submitted to the QC
Engineer.
 Accompanying the QC Engineer for on-going inspection and obtain his approval to
proceed with the next activity.
QA/QC Engineer (QATPI) shall be responsible for:

 To inspect and ensure that the construction work is carried out to the required
contract specification, approved shop drawings and approved Inspection and Test
Plan (ITP), in particular.
 To inspect and verify the material upon delivery at site using material inspection form
and approved material submittal.
Note: Where required, ensure Material Inspection Request (MIR form) is submitted in
a timely manner allowing sufficient notice, and that all required supporting
documentation are provided along with the Delivery Note.
 Identify the fault in Material inspection and installation rectification for the same.
 Inform the site engineer and subcontractor for any rectification or improvement for
quality of product is required before the final inspection.
 On completion of work at identified hold points as per ITP, the QA/QC Engineer
(QATPI) shall ensure that the work has been satisfactorily completed and
subsequently prepare corresponding Work Inspection Request (WIR form) and liaise
with the Main Contractor’s personnel for QC / ENGINEER’s inspection where
required.
 Accompanying the QC Engineer for inspection to release the hold points.

Safety Officer (QATPI) has the sole responsibility:

 To ensures and enforce appropriate measures to protect, prevent and provide safety
to lives and properties on site.

 Ensure that necessary risk assessment for described activity has been performed and
that all safety precautions are in place, required work permits has been correctly
identified and issued by the construction team, all personnel on site are using the
required Personal Protective Equipment, and that work is being done as per the
communicated EHS requirements and this method statement. Health and Safety
personnel are to continually inspect and report any deviations from the methodology
of work as well as the applicable health and safety standards and procedures.

Warehouseman (QATPI) shall:

 Inspect the materials delivered for any damage and /or discrepancy before advising
QA/QC for inspection. He shall be responsible for proper storage of the materials
received on site.

3. . RISKS AND CONTROLS

Hazard Identification, Risk Assessment and Control (HIRAC)

 Open document (ATTACHMENT 1) developed reviewed and updated (whenever it is
required) to reflect any identified hazards and control measures. Communicated to the
workforce involved through the supervisors and safety officers.

Permit to Work
 PTW as may be applicable – refer to H&S procedure entitled “Permit to Work System”,
doc. ref. CRK - Contractor Starter Pack (CSP) , APPENDIX E – PERMITS

Personal Protective Equipment (PPE)

 All personal shall wear the mandatory PPE in full, i.e., hard hat, Reflective Vest, safety
boots, gloves and safety glasses. PPE shall also include full body safety harness, chin
straps when working at height.
 Additional PPE (e.g., ear plugs, dust mask, etc.) will be used in accordance with risk
Assessment.

4. . ACCESS AND EGRESS

Where work cannot safely be done on or from the ground or from p of a building or other
permanent structure, a safe and suitable scaffold should be provided and maintained or other
equally safe and suitable provision should be made.
 Scaffolds should be provided with safe means of access, such as stairs, ladders or
ramps. Ladders should be secured against unintended movement.
 All scaffolds and ladders should be constructed, erected and used in accordance with
national laws and regulations.
 Every scaffold should be properly designed, constructed, erected and maintained so as
to prevent collapse or accidental displacement when properly used.

5. . LIGHTING & ILLUMINATION

 Adequate lighting shall be provided throughout the site and in all work areas, and
wherever necessary to avoid a hazard due to lack of light.
 Areas requiring the continuous use of temporary lighting shall be inspected regularly and
defective lamps replaced. Temporary lighting shall be equipped with guards to prevent
accidental contact and breakage of bulbs.
 Consideration should be given to the selection and location of lights so as to minimize
glare, eliminate shadows and provide adequate illumination to work area effectively.

6. . PLANT AND EQUIPMENT

Specialized Tooling / Equipment

• Pressure Washer or Manual Test Pump

7. . TRAINING AND CERTIFICATION

 N/A

8. . HAZARDOUS MATERIAL AND SUBSTANCES

Handling and storage of hazardous materials shall be in accordance to MSDS documentation

and/or COSHH assessment located with the EHS Department and discussed during STARRT
briefing – refer to material submission and approval for related MSDS. All chemicals will
originally be stored in the chemical store and only authorized personnel will be responsible for
handling and transporting the chemicals from the store to the point of application and back.

9. . WASTE MANAGEMENT

Impact Assessment

Risk assessment provided under ATTACHMENT 1 is inclusive of assessment of impact to the

environment which may be caused by the works: there are no particular environmental risks/
hazards foreseen for the described activity.
10. SPECIAL CONTROL MEASURES

 All construction activities at site shall be carried out in accordance with the Project
EHS Plan (CSHP- Construction Safety and Health Program) and approved best
practices in compliance with Contract requirements, as well as the content of this
Method Statement relevant to the works. Compliance will be monitored at all time by
the site EHS Team.
 Necessary safety arrangements will go hand in hand with various activities, including
but not limited to installation of warning tapes, installation of barriers wherever
required, etc.
 Communication shall remain between the different crews operating in the same location
or whoever can affect or be affected by the activities or omissions.
 Site Induction: All operatives MUST attend the Main Contractor’s site-specific
induction prior to commencing any work on site: No Induction, No Work on
Project Site.
 Method Statement and Risk Assessment briefing to site shall be conducted by the
Site Engineer (QATPI) or delegated person.
 Daily STARRT briefing to site operatives shall be carried out by Supervisor /
Foreman (QATPI).