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IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 65, NO.

10, OCTOBER 8101


2018

A Novel Single-Input Dual-Output Three-Level


DC–DC Converter
Amir Ganjavi , Hoda Ghoreishy , and Ahmad Ale Ahmad

Abstract—This paper proposes a novel nonisolated


single-input dual-output three-level dc–dc converter insulated-gate bipolar transistor [6], [7], which are not good
(SIDO- TLC) appropriate for medium- and high-voltage solutions for multiport dc–dc converters. Due to the very high
applica- tions. The SIDO-TLC is an integration of the three- switching losses of those switches, their switching frequency
level buck and boost converters, whose output voltages is practically limited to about 1 kHz [6], [7]; therefore, the size
are regulated simultaneously. Reducing voltage stress
of the passive components will increase dramatically. This
across semicon- ductor devices, improving efficiency, and
reducing induc- tors size are among the main merits of the study aimed at designing a high-efficiency multiport dc–dc
new topology. Moreover, due to the considerably reduced converter with reduced voltage stress across semiconductor
volume of the step-down filter capacitor, a small film devices and shrunken passive components size.
capacitor can be used instead, whose advantages are Filsoof and Lehn [8] propose a bidirectional multiple-input
lower equivalent se- ries resistance and a longer lifespan.
A closed-loop control system has been designed based
multiple-output dc–dc converter based on the triangular mod-
on a small-signal model derivation in order to regulate the ular multilevel dc–dc converter. In this converter, the voltage
output voltages along with the capacitors’ voltage stress on switches is shared among the levels. In addition to its
balancing. In order to verify the the- oretical and complex control system, the converter is not capable of
simulation results, a 300-W prototype was built and generat- ing buck and boost output voltages at the same time.
experimented. The results prove the aforementioned
advantages of the SIDO-TLC, and the high effectiveness of As a result, it requires two separate circuits with different
the balancing control strategy. Furthermore, the converter topologies to gen- erate each voltage separately. In [9], a
shows very good stability, even under simultaneous step nonisolated single-input dual-output dc–dc converter (SIDOC)
changes of the loads and input voltage. is proposed, in which one of its outputs is boost and the other
Index Terms—Multiport converter, nonisolated dc– one is buck at the same time. The converter’s topology is
dc converter, single-input dual-output dc–dc converter achieved through the substitution of two series-connected
(SIDOC), single-input dual-output three-level dc–dc con- switches with the control switch of the conventional boost
verter (SIDO-TLC), three-level converter. converter. The voltage stress on each switch and the diode is
I. INTRODUCTION equal to the boost output voltage, making the converter
appropriate for low-voltage applications. Meanwhile, because

M ULTIPORT dc–dc converters have attracted a great


deal of research interest recently, which could be
attributed
of high voltage stress on the diode and the series added
switches, and also due to the lack of proper high input cur-
rent distribution (which is typically the case in the single-input
to the growing demand of renewable energy, the development multiple-output converters) among the switches, the
of power electronic systems, and the increasing use of micro- converter’s both conduction and switching losses are high,
grids. Compared to several separate dc–dc converters, which can lead to a fairly low system efficiency. Wai and
multiport dc–dc converters suggest a compact structure with a Jheng [10] propose an isolated SIDOC, which comprises four
lower cost and less component counts [1]–[5]. At higher diodes and only one power switch. However, in order to
voltages, switches voltage stress is a major challenge for increase the efficiency and cope with the high current stress,
multiport dc–dc convert- ers. The reason for that are the issues two paralleled high-current switches with the soft-switching
such as the cost and the inaccessibility of high-voltage method have been used in the experimental prototype. A
switches, which could also have a negative effect on overall number of studies have been found proposing multiport
efficiency due to their high forward voltage drop and ON-state multilevel converters [11]–[13]. In [12], a nonisolated SIDOC
resistance. Moreover, the typical semiconductors used in high- is proposed, which is a combination of the sepic and five-level
voltage applications are in- tegrated gate-communicated boost converters. The converter is composed of one switch
thyristor (IGCT) and high-voltage and ten diodes. The voltage stress on the switch is reduced to
one-fifth of the high voltage side. Yet, high number of diodes
Manuscript received September 14, 2017; revised December 12, 2017
and January 11, 2018; accepted January 31, 2018. Date of publication may affect the reliability of the system. Moreover, reduc- ing
February 19, 2018; date of current version June 1, 2018. the passive components size, which is one of the advantages
(Corresponding author: Hoda Ghoreishy.) of the multilevel structures, has not been achieved through the
The authors are with the Babol Noshirvani University of Technology,
Babol 47135-484, Iran (e-mail: amirganjavy@gmail.com; ghoreishy@ proposed converter.
nit.ac.ir; a.ahmad@nit.ac.ir). This paper presents a newly designed, nonisolated single-
Color versions of one or more of the figures in this paper are input dual-output three-level dc–dc converter (SIDO-TLC).
available online at http://ieeexplore.ieee.org.
Digital Object Identifier 10.1109/TIE.2018.2807384 With an appropriate control strategy, the converter benefits

0278-0046 © 2018 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.
See http://www.ieee.org/publications standards/publications/rights/index.html for more information.

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8102 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 65, NO. 10, OCTOBER
2018

TABLE I
SWITCHING STATES FOR THE SIDO-TLC (ARROWS INDICATE MAGNITUDE AND DIRECTION—Ro1 IS THE RESISTIVE LOAD AT THE STEP-UP TERMINAL)

Switching state S1 S2 S3 S4 v ab vL 1 vL 2 iC 11 iC 12 C 11 C12

1234 0000 0011 0101 0000 0 vin − vo 1 −vo 2 iL 1 − vo 1 /Ro 1 iL 1 − vo 1 /Ro 1 ↑ ↑


56 00 01 11 11 0 vin − vo 1 /2 −vo 2 iL 1 − vo 1 /Ro 1 −vo 1 /Ro 1 ↑ ↓
78 11 11 01 00 0 vin − vo 1 /2 −vo 2 −vo 1 /Ro 1 iL 1 − vo 1 /R o 1 ↓ ↑
9 10 00 01 00 11 v o 1 /2 vin − vo 1 vo 1 /2−vo 2 iL 1 − vo 1 /R o 1 iL 1 − iL 2 − vo 1 /R o 1 ↑↑ ↑
11 12 11 00 01 00 v o 1 /2 vin − vo 1 vo 1 /2−vo 2 iL 1 − iL 2 − vo 1 /R o 1 iL 1 − vo 1 /R o 1 ↑ ↑↑
13 1 0 1 1 v o 1 /2 v in − v o 1 /2 v o 1 /2−v o 2 iL 1 − iL 2 − v o 1 /R o 1 −vo 1 /R o 1 ↑ ↓
14 1 1 0 1 v o 1 /2 v in − v o 1 /2 v o 1 /2−v o 2 −v o 1 /R o 1 iL 1 − iL 2 − vo 1 /R o 1 ↓ ↑
15 1 0 0 1 vo 1 vin − vo 1 vo 1 − vo 2 iL 1 − iL 2 − vo 1 /Ro 1 iL 1 − iL 2 − vo 1 /Ro 1 ↑ ↑
16 1 1 1 1 0 vin −vo 2 −vo 1 /Ro 1 −vo 1 /Ro 1 ↓ ↓

TABLE II
OPERATING RANGE OF THE SIDO-TLC

Case Duty-cycle limits Voltage limits

A 1/2 < d1 and d2 < 1


d1 > d2 v in /2 < v o 2 < vo 1 /2
B 1/2 < d1 and d2 < 1
d1 < d2 0 < vo 2 < v in /2
C d2 + 1/2 < d1 < 1 vo 1 > 2(vin − vo 2 )
0 < d2 < 1/2 vo 1 /2 < vo 2 < vo 1
vin < vo 1 < 2vin

Fig. 1. Proposed SIDO-TLC.

from both the three-level and multiport structures. Owing to


its three-level structure, the proposed converter has the
advantages of reduced voltage stress on switches and diodes,
reduced pas- sive components size, and improved efficiency.
This paper has been arranged as follows. The following
section offers the pro- posed converter and describes its
operation principles and the related switching states. This
section also analyzes the steady- state operation. In Section Fig. 2. Operating range of the output voltage gains with variation of
III, the closed-loop and balancing control strategies are duty cycles d1 and d2 .
proposed, and the dynamic characteris- tics of the SIDO-TLC
are analyzed through the obtained small- signal model. In
output voltage vab , the instantaneous voltages of inductors vL1
Section IV, the experimental results are demon- strated to
and vL2 , the series capacitors’ currents iC 11 and iC 12 , and also
verify the converter’s behavior. Finally, a summary is provided
the capacitors’ voltage change (magnitude and direction).
in Section V.
As can be seen from Table I, several switching states can
not only generate the same output voltages, but also have the
II. PRINCIPLE OF OPERATION same charging states. In other words, they have identical
A. Switching States, Main Waveforms, equivalent circuits. Furthermore, some other switching states
and Operating Cases generate the same output voltages and just their charging
states are different [(5, 6) and (7, 8); (9, 10) and (11, 12); 13
Fig. 1 shows the circuit diagram of the proposed SIDO-
and 14]. It appears that this wide variety of redundancies can
TLC. In this figure, vin is the input voltage, vo1 is the step-up
guarantee the precise balancing of the series capacitors, which
output voltage, and vo2 is the step-down output voltage. The
will be discussed in next sections.
series capacitors C11 and C12 are the filter capacitors of the
Regarding the duty cycles of the switches, there are three
step-up output, while C2 is the filter capacitor of the step- possible operating cases named A, B, and C for the SIDO-
down output. The converter is composed of four power TLC. In the ideal situation, the control signals of S1 and S4
switches: S1 , S2 , S3 , and S4 , with antiparallel diodes, and two
have the same duty cycles (dS1 = d S4 = d1 ) and are 180°
power diodes: D11 and D12 . Table I shows the switching
phase shifted.
states, the unfiltered step-down
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GANJAVI et al.: NOVEL SINGLE-INPUT DUAL-OUTPUT THREE-LEVEL DC–DC 8103
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Fig. 3. Typical waveforms of the proposed converter, including the control signals of the switches, inductors currents, unfiltered step-down output
voltage vab , and the switching states for all operating cases: (a) case A, (b) case B, and (c) case C.

In the same way, the control signals of S2 and S3 have the same obtained in each case independently. According to Table I and
duty cycles (dS2 = dS3 = d2 ) and are 180° phase shifted. In the switching sequences in Fig. 3(a), the output voltages’ con-
order to achieve the aforementioned phase shifts, two saw- version ratio can be obtained for case A as follows:
tooth carriers with the same frequency and 180 phase shift For the inductor L1
are used
in each operating case. Depending on d1 and d2 values, the
. Σ . o1Σ
operating cases can be expressed as vin d2 − 1 + vin − v (d1 − d2
follows:
Case A: (1/2 < d and d >d) 2 2 )
< 1) and s ˛¸ x
1 2 1 2 s ˛¸
x State 13
Case B: (1/2 < d1 and d2 < 1) and (d1 < d2 ). State 16
Case C: (d2 + 1/2 < d1 < 1) and (0 < d2 < 1/2).
+ (vin − vo1 ) (1 − d1 ) = 0.
According to all possible duty cycles and output voltage
limits in each case, the operating range of the SIDO-TLC is State 12
defined in Table II based on the steady-state evaluation. Hence, s ˛¸
Accordingly, Fig. 2 x
illustrates the operating range of the SIDO-TLC by showing
the
voltage gain surfaces with variation of duty cycles d1 and d2 . vo1 1 . (1)
=
As it is seen in Fig. 2, although the proposed converter vin 2 − d1 − d2
regulates two output voltages independently and at the same
And for the inductor L2
time fulfills the task of a three-level control strategy, the
converter spans a
wide range of duty cycles. o2 2 1 vo 1 o2 1 2
That is because all three possible cases in which the (−v ) .d − Σ + . − v Σ (d − d )
s ˛¸ 2x 2 ˛¸ x
canconverter
regulate the output voltages along with its three-level s
control
strategy are defined for the proposed converter. Also, Fig. 3
Sta t e 16
Sta t e 13
shows the main waveforms of the SIDO-TLC as well as its varies vo1
switching states in each case. As depicted in Fig. 3, v +. −v
o2 1
2 Σ (1 − d ) = 0.
ab
between 0 and Vo1 / in the operating cases A and B, while it s ˛¸ x
Sta t e 12
2
varies between Vo1 /2 and Vo1 in case C. Meanwhile, due to the Hence,
utilized switching sequence in each case, the effective ripple vo2
frequencies of the inductors currents and vab are twice as much = 1 − d2 . (2)
as the switching frequency. This will help the designer to vo1
reduce the passive components size without increasing the Thus,
switching frequency.
vo 2 v o2 vo 1 1 − d2
= × = . (3)
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GANJAVI et al.: NOVEL SINGLE-INPUT DUAL-OUTPUT THREE-LEVEL DC–DC 8103
CONVERTER
B. Static Gain vin vo1 vin 2 − d1 − d2
By applying inductors’ volt–second balance in 1-s of the
The voltage gains in cases B and C can also be achieved in
switching period, both step-up and step-down gains can be
the same way as the above procedure.

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8104 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 65, NO. 10, OCTOBER
2018

Fig. 4. Block diagram of the closed-loop control system for case A


(excluding the balancing control system).

Fig. 5. Effect of balancing duty cycle on the control signals of the


switches and time length of the switching sates in case A.
Voltage gains for all three cases become
vo1
=. 1
Case A and Case B. Voltage-Balancing Control Strategy
(4)
B
2−d −d2
, 1

vin 1
, Case C In practice, the voltages of the series capacitors C11 and
1−d2
C12 will deviate from each other due to the asymmetry of the
.
vo2 2 1−d2 series switches and their drive signals [14], [15], as well as the
= −d1 −d2
, Case A and Case (5)
d 1 − d2 B Case C. leakage currents of the capacitors [16]. Another reason could
vin 1−d2
,
be the electronic elements which are not essentially identical
From (4) and (5), it can be seen that d1 and d2 are the despite the fact that their factory specifications are the same.
control parameters for both output voltages. In cases A and B, This unbalancing will cause problems such as damaging the
the step- up output voltage is related to both d1 and d2 , while switches and diodes, reducing the quality of the output
in the case C, it is only related to d2 . On the other hand, the waveforms, and reducing the total lifetime of the circuit. The
step-down output voltage in all three cases is related to both d1 objective of the balancing control strategy for the proposed
and d2 . More detailed study of the control strategy will be converter is meeting
conducted in vo1
the following section. vC 11 ≈ vC 12 ≈ . (7)
2
For pursuing that, one of the voltages of the capacitors
III. CONTROL AND DYNAMICS should be sensed and compared with vo1 /2. Again the
A. Closed-Loop Control Strategy balancing control procedure will be explained for case A.
On the assumption that the SIDO-TLC operates in case A,
In this paper, the method utilized for control strategy is
if vC 11 > vo1 /2, vC 11 should be decreased in comparison with
taken from the conventional three-level buck and boost
vC 12 . Thus, according to Table I, the time lengths of the
converters. Nonetheless, due to the novelty of the SIDO-TLC,
switch- ing states 12 and 14 should be increased, and the time
a new con- trol design is required. As previously mentioned,
lengths of 10 and 13 should be decreased. To fulfill the aim, as
the proposed converter consists of three separate cases. In
shown in Fig. 5, the pulse width of S1 and S2 should be
order to regulate both step-up and step-down output voltages,
increased, and the pulse width of S3 and S4 should be
two proportional- integral (PI) compensators have been
decreased, which means
employed for each case. Having its own switching sequence,
each case has exclusive PI dS1 = d1 + Δd
controllers (e.g., PI1 A and PI2 A for case A in Fig. 4). In this d S2 = d2 +
(8)
study, the control strategy will be described for case A, and Δd d S3 = d2 −
other cases will be designed with the same approach. Δd d S4 = d1 −
According to Fig. 4, both output voltages are compared with Δd
their reference values (Vo1,ref and Vo2,ref for boost and buck
outputs, respec- tively). The generated error signals will then where Δd is the balancing duty cycle.
pass through PI1 A and PI2 A , producing d PI 1 A and d PI 2 A ,
respectively. Accord- C. Small-Signal Modeling
ing to Table II, d1 is greater than d2 . To meet this condition, d1 Obtaining the small-signal model of a converter is a high
and d2 are obtained as follows: priority in designing the control system. In this paper, the bal-
d2 = dPI 1 A ancing control strategy has been taken into account in the
d1 = dPI 1 A + dPI 2 A . (6) small- signal modeling of the SIDO-TLC. In the proposed
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8104 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 65, NO. 10, OCTOBER
2018
approach, averaging of inductors currents and capacitors voltages in one
Thus, the step-up output is regulated by d2 , and the step- switching period has been done for each case separately. The
down output is regulated by d1 , while d2 is constant. state-space averaging in one switching period for each case can

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GANJAVI et al.: NOVEL SINGLE-INPUT DUAL-OUTPUT THREE-LEVEL DC–DC 8105
CONVERTER

be expressed as TABLE III


∫ t+ T SW DESIGN EXAMPLE SPECIFICATIONS FOR THE SIDO-TLC
1
(x) = x (τ )dτ = X + (9)
SW t Parameter Value
T
where TSW is the switching period, X is a dc steady-state Total output power (Po ) 300 W
value, and xˆ is a small perturbation around X. The dynamic Input voltage (Vin) 60 V
variables of the proposed converter are Step-up output voltage (Vo 1 ) 125 V
Step-down output voltage (Vo 2 ) 36 V
Step-up resistive load (Ro 1 ) 65 Ω
(iL 1 ) = IL 1 + ˆiL 1 (iL 2 ) = IL 2 + ˆiL 2 Step-down (fSW )(Ro 2 ) 20 Ω
resistive load
Switching frequency 20 kHz
(vo1 ) = Vo 1 + vˆo1 (vo2 ) = Vo 2 + vˆo2
(ΔvC ) = ΔVC + ΔvˆC Δd = ΔD + Δdˆ
d = D + dˆ d = D + dˆ . (10) TABLE IV SIDO-TLC
C
1 1 2 2 2 OMPONENT LIST OF THE
1

The voltage-balancing error ΔvC = vC 11 − vC 12 caused


Component Attribute Specification
by
the voltage unbalancing across the series capacitors is controlled
by Δd. The relation between the step-up output voltage and its Inductor (L1 ) 401 μH Iron powder core:
capacitors voltages is T184-26 Wire:
AWG #20
vo1 Δvc vo1 Δvc Inductor (L2 ) 740 μH
(vc11 ) = . + Σ )=. − Σ . (11) Capacitor (C11 ) 31 μF Film
2 2 capacitor
(v c12
2 2 Capacitor (C 12 ) 30 μF
Capacitor (C2 ) 4.5 μF
The state-space model in each case can finally be expressed MOSFETs (S1 − S4 ) 100 V/33 A IRF540NPbF
as follows:
⎡ ⎤ ⎡ (International
Rectifier)
ˆ ˆiL 1 ⎡ 1⎤
⎤ iL 1 Diodes (D11 − D 12 ) 600 V/15 A MUR1560G (On

d1 ⎢0
ˆ ˆ ⎡ ⎤ L1

⎢ ⎥ ⎢
⎢ ⎥ ˆ ⎢ ⎥⎥ Semiconductor)
⎢ ivˆ
L2o 1 ⎥ = [A] . ⎢i L2 ˆ2 ⎦ + ⎢
d dt
⎢ ⎢ vˆvˆo 1 ⎥ + [B] . ⎣ˆ d ⎢
⎥⎣vˆo 2 ⎥⎣ o Δd ⎥⎣
⎦0 be expressed as follows:
0 ⎥ .vˆin
⎥ΔvˆC ⎥2 ⎡ ⎤ (12)
⎦ ⎦
Δvˆ ˆiL 1 0 [A]
⎡ ⎤ ⎤ ⎡ ⎤
vˆ ⎡ 0 0C 1 0 0 ⎢ ˆi ⎥ 0 0 D1+D2
L 0 2Δ
D
⎢ ⎥ ⎢ ⎥ −2
Δvˆ
⎣o1 vˆo2 ⎦0=0 0 ⎣ 0 01 0 0 ⎢1⎣L02 ⎦ ⎢ 2( D 1 + D 2 −2) 2(1 − D 2 )1 −
2 D −0L12 −D
LΔ1
C
vˆo2 = ⎢− 0 −0 L2 2 0L2 ⎥
. ⎢ vˆo1 ⎥ ⎥ C
0 1
CC 2
− R o 1 C0 1
C 2 Ro 2 ⎥
⎦ ⎢ 0 ⎥
Δvˆ 1 1 1

⎣ 4ΔD 2ΔD ⎦
C
where [A] and [B] are the system and control matrices, re- − C1 C1 0 0 0
spectively. Also, vˆo1 , vˆo 2 , and ΔvˆC compose the outputs of (14)
the control system.
⎡ Vo 2Δ VC ⎤
In the ideal situation, the steady-state voltage balancing Vo 1 1
L1 L1
L
error 0
(Δ ⎢
) and
C also ΔD are equal to zero. However, due to the Vo 1
nonidealities such as the leakage currents (i.e., when using L2 − ΔLV2C ⎥
elec-
C
trolytic
ΔV capacitors), has a nonzero value. If so, the
designed [B]
C
= ⎢− 2 I L1 2(IL 2 −1 IL 1 ) ⎥. (15)
C
1 ⎥
balancing control system should produce an appropriate Δd to
tend ΔvC to zero. The leakage currents of the series capacitors in- ductors’ volt–second balance and capacitors’ ⎦ charge balance
are modeled with two constant dc current sources (ILeak1 and are analyzed in one switching period and then the second-order
I Leak2 ) paralleled with C11 and C12 , respectively [16]. The ac terms are neglected. By assuming C11 = C12 = C1 , and con-
rela- tion between the leakage currents and the steady-state sidering the resistive loads Ro1 and Ro2 at the step-up and step-
balancing duty cycle, in case A, can be expressed as follows: down terminals, respectively, the matrices [A] and [B] can
I Leak2 − I Leak1 ΔILeak
ΔD = 4IL1 − 2IL2 = 4IL1 − 2IL2
. (13)

In order to obtain the linearized state-space equations, the


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0 0 0 ⎣
CONVERTER ⎢
2( I L 2 − 2 IL 1 )
0 0 1 C

D. Compensator Design
The operation of the SIDO-TLC has been validated using
a laboratory prototype. The converter’s specifications for a
design example are shown in Table III. Regarding these
specifications, the SIDO-TLC operates in case A, as in
compliance with the relations in Table II. Also, Table IV
shows the selected com- ponents of the converter. From
(12), (14), and (15), the control transfer functions of the
converter are obtained through MAT- LAB software. The
corresponding Bode diagrams have also been plotted in
order to design the optimal control system. As previously
mentioned, the step-up output voltage is regulated

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8106 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 65, NO. 10, OCTOBER
2018

by d2 , and the step-down output voltage is regulated by d1 .


The control transfer functions with constant coefficients are
ex- pressed in (16)–(18) at the ideal situation (ΔD = 0) as
well as at the condition when the leakage currents of the series
capac- itors are included (ΔD = 0.004). The constant
coefficients of (16)–(18) are provided in the Appendix
vˆo α3 s3 + α2 s2 + α1 s+ α0
.Δ D = s4 + β3 s3 + β2 s2 + β1 s+ β0
(16)
1

dˆ 2 =0
α J 4 s 4 + α J 3 s 3 + α J 2 s 2 + α J 1 s+

do Δ D = 4 × 10 −3 = s 5 + β J 4 s 4 + β J 3 sα3J+ β J 2 s 2 + β J 1 s+

.
βJ 0
0
2

vˆo 2
dˆ .Δ D =0 = 4 3
s + δ s + δ2 s2 + δ1 s+ δ0
γ1 s+ γ0 γ J 2 s 2 + γ J 1 s+ γ J 0 (17)
1 3
vˆo .Δ D = 4 × 10 −3 = s 5 + δ J 4 s 4 + δ J 3 s 3 + δ J 2 s 2 + δ J 1 s+
2
δ J0
Δ vˆc λ0
Δ D =0 = s
Δ .
d ˆ λJ 4 s 4 + λJ 3 s 3 + λJ 2 s 2 + λJ 1 s+ λJ (18)
Δ Δ D = 4 × 10 −3 = s 5 + ξ J 4 s 4 + ξ J 3 s 3 + ξ J 2 s 2 + ξ J 1 s+ ξ J
0
vΔˆc
.0 .

From (16) to (18), the Bode diagrams of the loop gains for
both outputs are illustrated in Fig. 6.
As can be seen in Fig. 6(a) and (b), before the
compensation, the phase for both the step-up and step-down
loops are 360° at the gains more than unity, which can lead to
system instability. In order to make the gain plots pass 0 dB
− line at the slope of 20 dB/dec, and at the same time have
sufficient phase and gain margins, a simple PI controller has
been used for each loop. In this case, the selected PI
controller’s proportional and integral gains for the step-up
loop are 0.15 and 74, and for the step-down
loop are 0.09 and 228, respectively.
After the compensation, the step-up loop’s phase margin is
63° and its gain margin is 28.1 dB. Also, the step-down loop’s
phase margin is 91° and its gain margin is 15.75 dB.

IV. EXPERIMENTAL RESULTS Also, a 180° phase shift between the control signals of S2 and
As shown in Fig. 7, a 300-W SIDO-TLC laboratory S3 can be seen from the figure. In Fig. 8(b) and (c), it is shown
prototype has been built with the parameters of Tables III and
IV.
It should be noted that the power diodes used in the experi-
mental prototype are overdesigned ones available in our labo-
ratory (which 100 V diodes could be used instead). The
control algorithm was executed by the DSP TMS320F28335
from Texas Instruments with the sampling period (TS ) equal
to the switch- ing period. The control specifications are first
designed in the continuous-time S domain and then they are
transferred to the discrete-time Z domain to be feasible in the
digital controller. In order to implement the PI compensators
in the control algorithm, a forward Euler method has been
used. This approximation is
1 TS
= , T =T = 5 × 10−5 (s). (19)
S S
Z −
SW
A. Steady-State Test 1
1) Main Waveforms: Fig. 8 shows the steady-
state behavior of the proposed converter. In Fig. 8(a), it is
seen that the ripple frequency of the inductors currents is
twice as much as the switching frequency.
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Fig. 6. Bode diagrams of the designed SIDO-TLC. (a) Loop gain of


the step-up output before the compensation, after the compensation
with ΔD = 0, and after the compensation with ΔD = 0.004 [see
(16)].
(b) Loop gain of the step-down output——[see (17)]. (c) Balancing
con- trol transfer function (ΔvˆC /Δdˆ) with ΔD = 0, and ΔD =
0.004 [see (18)].

that the voltage stress on the switches and diodes is 62.5 V,


i.e., half of the step-up output voltage. It is also seen in Fig.
8(c) that vab is between 0 and 62.5 V (Vo1 /2), which is in
compliance with Fig. 3(a) in case A.
2) Effect of Nonidealities: Like the conventional dc–dc
converters, the SIDO-TLC is affected by nonidealities such
as inductors’ series resistance and switches ON-state
resistance. To illustrate the effect of these nonidealities on
the operation of the proposed converter, the steady-state
output voltages are com- pared in calculation (through (4)
and (5)), ideal simulation, and experimentation for various
ranges of duty cycles. Figs. 9 and 10 show the comparison at
different duty cycles. The comparisons are conducted at the
constant input voltage of Vin = 60 V, and of the two duty
cycles, one is kept constant and the other one is varying to
see the change in the output voltages. Fig. 9 shows the
variation in the step-up output voltage with the variation of

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Fig. 7. Photograph of the designed experimental prototype.

D1 and D2 , respectively, while keeping one of them constant


and the other one varying; with the same approach, Fig. 10
shows the variation in the step-down output voltage. As a
result, the experimental values of Vo1 and Vo2 deviate from
those of calculation or simulation typically about 2.5% and
2%, respec- tively. The calculation and ideal simulation match
accurately with each other, proving that the calculated
equations for gains are precisely obtained. Also, all in all,
there is a good match of the experimental values with those of
calculation or simulation.

B. Transient State Test


1) Step Change of Loads: In order to test the stability of
the system under dynamic changes, two different situations
are considered. In the first situation, step changes are applied
to the input voltage and the step-up output load, and in the
second situation, step changes are applied to the input voltage
and the step-down output load. In fact, the simultaneous step
changes of load and input voltage can be regarded as a bigger
challenge for the control system rather than the individual
change of the load or the input voltage. In Fig. 11(a), the
resistive load at the boost terminal changes from Ro1 = 65 to
303 Ω, and at the same time, the input voltage steps up from
Vin = 56 to 60 V. Under this condition, vo1 settles to its
Fig. 8. Steady-state experimental waveforms of the SIDO-TLC (Vin =
reference value in about 60 ms with a 20% overshoot (25 V), 60 V, Vo 1 = 125 V, Vo 2 = 36 V, Ro 1 = 65 Ω, Ro 2 = 20 Ω). (a) Induc-
and vo2 in about 80 ms with a 12% undershoot (4.2 V). It is tors currents and the control signals of S1 and S2 . (b) Output voltages,
voltage across S1 and D 11 . (c) Step-up output voltage, current of L2 ,
clear that the output voltages are stably regulated at their
predetermined values of Vo1 = 125 V and
Vo2 = 36 V under dynamic changes, owing to the satisfactory unfiltered step-down output voltage vab , voltage across S2 .
performance of the closed-loop control system.
In Fig. 11(b), the resistive load at the buck terminal changes 92 V, the control system autonomously switches from cases A
from Ro2 = 135 to 20 Ω, and at the same time, the in- put to B, and the output voltages are well regulated at their prede-
voltage steps down from Vin = 60 to 59 V. As it can be termined values.
seen, the output voltages are insensitive to the simulta- neous
changes of the input voltage and step-down terminal load.
C. Balancing Strategy Test
2) Autonomous Transition Through Cases: As seen in
Fig. 12, with the sudden change of the input voltage from 60 In order to test the proposed balancing strategy of the SIDO-
to TLC practically, an unbalanced condition at the step-up terminal

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2018

Fig. 9. Comparative analysis of calculated, simulated, and experimen-


tal results of the output voltages with variations in D1 and D2 for Vo 1 .

Fig. 11. Transient state experimental waveforms of the SIDO-TLC due


to the varied load and input voltage. (a) Load at the step-up terminal
changes from Ro 1 = 65 to 303 Ω, and input voltage changes from 56 to
60 V. (b) Load at the step-down terminal changes from Ro 2 = 135 to 20
Ω, and input voltage changes from 60 to 59 V.

Fig. 10. Comparative analysis of calculated, simulated, and experi-


mental results of the output voltages with variations in D1 and D2 for
Vo 2 .
Fig. 12. Autonomous transition from case A to case B with the sudden
change of the input voltage from 60 to 92 V.
has been provided. Fig. 13 shows iL1 , vC 11 , vC 12 , and vo1 with
and without the balancing control strategy. As can be seen in Fig. 13(b), the voltages are precisely balanced, and the output
Fig. 13(a), without the balancing control technique, the volt- voltages stay regulated at the same time. This highly accurate
age difference between the series capacitors reaches 20 V, yet balance of the series capacitors voltages is due to the wide
if the unbalancing increases, the switches and diodes will be variety of the switching state redundancies. This makes the
damaged. By applying the balancing control strategy, as seen con- verter appropriate for the applications such as the three-
in level

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Fig. 14. Efficiency curve of the prototype as a function of the total


output power under the conditions where Po 1 = Po 2 , and Po 1 = 2Po 2 .

TABLE V
PERFORMANCE COMPARISON OF THE PROPOSED SIDO-TLC WITH
OTHER ANNOUNCED SIDOCS

Reference Terminal
Efficiency Maximum voltage stress
voltages
on semiconductor
devices
[9] Vin = 12 V
Around 90% vo 1
Vo 1 = 18 V
Vo 2 = 6 V
[18] Vin = 15 V N/A More than (vo 1 + vo 2 )
Vo 1 = 20 V
Vo 2 = 10 V
[19] Vin = 300 V 93.2% (Maximum) vin
Vo 1 = 24 V
Vo 2 = 48 V
Fig. 13. Experimental waveforms of series capacitors voltages, step- [20] Vin = 100 V 96.8% (Nominal) vin
up output voltage, and iL 1 under an unbalanced condition. (a) Without Vo 1 = 40 V
the balancing control system and (b) with the proposed balancing Vo 2 = 80 V
control
technique. [21] Vin = 400 V 92.5% (Maximum) More than vin
Vo 1 = 12 V
Vo 2 = 5 V
diode clamped inverters in which the dc-link capacitors voltage Proposed Vin = 60 V 95.9% (Maximum) vo 1 /2
balancing is very important. Vo 1 = 125 V
Vo 2 = 36 V

D. Efficiency and Comparison


The efficiency of the SIDO-TLC has been measured in two
different conditions: first, when the powers of the two outputs found to be compared with the proposed SIDO-TLC in terms
are equal to each other, namely Po1 = Po2 and second, when of voltage stress and efficiency. As can be seen in Table V,
the power of the step-up output is twice as much as that of the most of the SIDOCs in previous works are buck-type
step down, namely Po1 = 2Po2 . In both conditions, the converters, such as [19]–[21]. In fact, very few references
terminal voltages are fixed at Vin = 60 V, Vo1 = 125 V, and propose converters generating both step-up and step-down
outputs similar to the one in this study. As it can be seen, in
Vo2 = 36 V. Fig. 14 illustrates the measured efficiencies. The
the proposed converter, the voltage stress on the
average of the measured efficiencies is 95.03%, and the
semiconductor devices is significantly less than of its
efficiency peaks at 95.9%. Despite using the overdesigned
counterparts. Also, it can be concluded that the novel SIDO-
diodes, the obtained efficiencies are high. This could be
TLC is among the high-efficiency multiport dc–dc converters.
attributed to the fact that both conduction and switching losses
are reduced in comparison with the conventional two-level
structures. The conduction losses are reduced because V. CONCLUSION
MOSFETs with less ON-state resistance could be used due to This paper proposed a high-efficiency nonisolated SIDO-
the considerable reduction of the voltage stress across the TLC, whose outputs are boost and buck simultaneously.
switches [17]. Also, the diode reverse recovery losses are Owing to the converter’s three-level control and structure, the
reduced because the voltage stress on the diodes is only half voltage stress across the semiconductor devices is only half as
of the step-up output voltage, so the total switching losses are much as the boost output voltage. Also, the size of the
significantly reduced [17]. In Table V, some SIDOCs have inductors shrank,
been
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8110 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 65, NO. 10, OCTOBER
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8110 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 65, NO. 10, OCTOBER
2018

Amir Ganjavi was born in Babol, Iran, in


1990. He received the B.Sc. and M.Sc.
degrees in elec- trical engineering from the
Babol Noshirvani Uni- versity of Technology,
Babol, in 2014 and 2017, respectively.
His research interests include dynamic
sta- bility and control of power electronic
systems, power converters and their
applications in re- newable energy, high-
voltage high-power mul- tilevel converters,
multiport circuits, and dc microgrids

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GANJAVI et al.: NOVEL SINGLE-INPUT DUAL-OUTPUT THREE-LEVEL DC–DC 8111
CONVERTER

Hoda Ghoreishy received the B.Sc. degree Ahmad Ale Ahmad was born in Babol, Iran,
from the Amir Kabir University of Technology, on August 6, 1980. He received the B.S., M.S.,
Tehran, Iran, in 2004, the M.Sc. degree from and Ph.D. degrees in electrical engineering
Mazandaran University, Babol, Iran, in 2006, from the Iran University of Science and
and the Ph.D. degree, specializing in power Technol- ogy, Tehran, Iran, in 2002, 2006, and
elec- tronics and motor drives, from Tarbiat 2012, respectively.
Modares University, Tehran, in 2012, all in He served as a Researcher with the
electrical engineering. Iranian Research Institute of Electrical Engi-
Since 2012, she has been with the De- neering from 2002 to 2013, designing medium-
partment of Electrical and Computer Engineer- and high-power converter. He is currently with
ing, Babol Noshirvani University of Technology, the Department of Electrical Engineering,
Babol, as an Assistant Professor. Her main research interests include Babol
the modeling, analysis, design, and control of power electronic Noshirvani University of Technology, Babol, Iran. His activities are cur-
convert- ers/systems and motor drives. Her area of interest also rently focused on analog integrated circuit and power electronics.
includes em- bedded software development for power electronics and
electric drives using microcontrollers and DSPs.

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