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p. ,saudi CONSTRUCTiON METHOD STATEMENT I Date Doc. NoI ·'"'s 1·I: l\·-:-'-J_·-::,
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Job No. 440104
Project Title NCP South Plot Project
Client SPC (Saudi Polymer Cmnp&ny}
Location AI-Jubail, Saudi Arabia
03
FOR
09June,2009
CONSTRUCTION

FOR
02 31 May, 2009 D.Pandey R. Prasad B. Shukla
CONSTRUCTION

24 March, FOR CONSTRUCTION METHOD STATEMENT

01 Sujith R. Prasad B. Shukla
FOR
2009 CONSTRUCTION
ERECTION OF GRATINGS & HANDRAILS EQUIPMENT &
17 March, FOR BUILDING STRUCTURE PACKAGE - B
00 (MECHANICAL
Sujith R. PrasadWORKS)
B. Shukla
2009 CONSTRUCTION CONTRACT No. : NCP C-0058

APPROVED
REV DATE DESCRIPTION ORIGINAL BY CHECKED BY Company
BY
1. SCOPE OF WORK
Doc. No :,'.C::<··>S:~.-C/.S-
007
2. REFERENCES Rev.
Construction r,.,"!ethod Statement Jj

Page 2
3. ::~ ::_:,
PROJECT SPECIFICATION

4. CONTENTS
REQUIRED EQUIPMENT ANO PERSONNEL

5. EXECUTION / PROCEDURE

6. QUALITY CONTROL AND ASSURANCE

7. HEALTH & SAFETY

No part of this document or the information it contains may be reproduced or transmitted in any form
or by any means electronic or mechanical, including photocopying, recording, or by any information
storage and retrieval system, without permission in writing from NCP, DAELIM or NCC-CD
 No part of this document or the information it contains may be reproduced or transmitted in any
form or by any means electronic or mechanical, including photocopying, recording, or by any
information storage and retrieval system, without permission in writing from NCP, DAELIM or
NCC-CD
 Re
construction Method Statement v.Dat
ePag 3 cf
e io

1. SCOPE OF WORK :

This instruction highlights the NCC's work sequence intended for the Erection of Gratings &
Handrails in Plant Building Package - "B" (Mechanical Works). Execution of work shall be carried
out in accordance with the relevant project specifications.

2.
REFERENCES
AISC Code of Standard Practice for Steel Buildings & Bridges
ANSI
(2005) Steel Erection - Safety Requirements (2001)
(Al0.13) AWS
American Welding Society
Dl.1 I
Structural Welding Code - Steel: zo" edition (2006
D1.1M
w/errata) U.S. Occupational Safety & Health
OSHA
Administration
The drawings and contract documents
Other Reference & Standards mentioned in Project Specifications
where applicable
3. PROJECT SPECIFICATION :

N CP-OO-AO-GS- Erection of Structural & Miscellaneous Steel

057

N CP-OO-AO-GS-059 Structural Welding & Inspection

NCP-OO-N3-GS-001 Hot Dip Galvanizing

4. REQUIRED EQUIPMENT AND PERSONNEL :

A. Equipment I Tools:
Cranes (Crawler I
Mobile) Man-Lift
Trailer Trucks
Guy Wires I Wire Slings
Nylon Rope I Chain Blocks I
Shackle Wrenches I Drift Pins

No part of this document or the information it contains may be reproduced or transmitted in any
form or by any means electronic or mechanical, including photocopying, recording, or by any
information storage and retrieval system, without permission in writing from NCP, DAELIM or NCC-
CD
 I Doc. No
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Construction Method Statement v.Dat
ePag I
e

Other tools & equipments necessary for Erection & Inspection

B. Personnel:
Erection Supervisor

Foreman

Erectors

Scaffolders

Crane

Operators

Riggers

Helpers

QC Inspector

Safety Officer

5. EXECUTION / PROCEDURE :

A. Grating Erection Procedure:

The installation of the Gratings will be carried out in strict adherence with all DAELIM
furnished approved for construction drawings, specifications, and all other relevant
Contract documents.

Erection personnel shall read and understand work instructions, Method Statements,
Job Specifications and drawings prior ~o work commencement.

The sequence of installation activities shall be as follows:

1. Preliminary preparation prior to installation works:

1.1 Ensure access platform are installed, e.g. Scaffolding, ladders, stairs, etc. for
worker's vertical transition to the area of erection. In case such secondary structures are not in
place, provide scaffolding.

1.2 All permanent ladders must be inspected, green tagged and safe for use by
DAELIM QC/Safety before use.

1.3 Provide life-line where workers can hook-up safety lanyards during handling and
placement of grating panels. Ensure installed Life-line complies with OSHA

No part of this document or the information it contains may be reproduced or transmitted in any
form or by any means electronic or mechanical, including photocopying, recording, or by any
information storage and retrieval system, without permission in writing from NCP, DAELIM or NCC-
CD
 Doc. : · .: ·: ?-: ::-S":P:-·:
No !\ ': S-.J :: :
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Construction Method Statement . Dat
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standards and indicate a sign or mark in a visible and suitable place on the life-line
that proves it is safe for hook-up of lanyard. Extension lanyards must be provided
prior to installation of life-line.

1.4 NCC shall assign material crew at the structural material lay-down yard to haul
the grating panels.

1.5 Gratings should have visual inspection upon initial delivery under the
responsibility of DAELIM representative to confirm no damage had occurred during
transit from manufacturer to the lay-down area. Any damage will be noted, and
brought to the attention of DAELIM representative. Any damage occurring after this
inspection e.g. due to transport to the project lay-down area on and offloading etc,
will fall under the responsibility of NCC.

1.6 Segregate the grating panel per level and arrange in a correct sequence of
erection for each level.

1. 7 Check the total delivered grating panel intended for each level of the structure.
Extra safety precaution must be provided on areas where grating panels are not
100% delivered or correctly fabricated for each level of the structure.

1.8 Ensure that all crane operators have valid Operator License to be able to perform the
erection work. Ensure the teams are briefed by DAELIM Safety Department and are
aware of all risks & competent to perform the job as required by DAELIM.

1.9 Ensure the works are and all safety provisions are visually or physically checked.
Obtain necessary work permit and safe work plan prior to commencement of the
work. Coordinate properly with DAELIM all the activities that will be done at site.

2. Erection:

2.1 The erection shall be undertaken in accordance with the good working practice
and relevant specifications as well as an approved Safety Action Plan.

2.2 Assign a minimum of six (6) nos. of workers with crane, man-lift and required
scaffolds to install the gratings.

2.3 Commence the installation of grating panel at one of the corner of the structure

No part of this document or the information it contains may be reproduced or transmitted in any
form or by any means electronic or mechanical, including photocopying, recording, or by any
information storage and retrieval system, without permission in writing from NCP, DAELIM or
NCC-CD
 Rev J
Construction Method Statement . 3
Dat
ePag 5 of
e 1G

where access provided by using scaffolds or man-lift.

2.4 Crane must use to lift only Individual grating frame of that specific row, never allowed to
stack the grating panel on the top.

2.5 Proper installation of the grating frame than only after remove the sling.

2.6 After placement of each grating panel, secure with fasteners (Tapping screw I Clamp)
before placing the next one to ensure a safe work floor. No loose materials allowed on the top.

2. 7 Continue the installation unit reaching the last grating panel on the row.

2.8 Proceed erection to the succeeding row, left side of the accomplished grating and repeat
the activities of SL# 2.4 to 2.6

2.9 Again, proceed to the succeeding row and repeat 2.4 to 2. 7 until the last row of the
grating panel is accomplished.

2.10 After completing the erection of grating at the first level, proceed to the next level
of the structure.

2.11 Repeat 2.4 to 2.8

2.12 Touch up all damaged paint material as recommended by steel fabricator or as per
approved material submittal. Surface preparation and application as per project
specification NCP-OO·NO·GS"OOl

2.13 All filed cut floor plate or grating opening required, toe plate protection or banding

0
shall be done as required in the relevant drawing or other documents.

2.14 Gratings and floor plate shall be fastening as specified in the drawings. A minimum
of four fasteners per panel shall be used. ~

2.15 Where specified in the drawing galvanized floor plate shall be used. If opening in
floor plate is not dimensioned in the drawings shall be cut in the field as per direction of
DSA/NCP.

2.16 Removable floor plate shall be secured with flush counter-sunk bolts.

No part of this document or the information it contains may be reproduced or transmitted in any
form or by any means electronic or mechanical, including photocopying, recording, or by any
information storage and retrieval system, without permission in writing from NCP, DAELIM or
NCC-CD
 I Doc. No I :~Cr-JC-5:T-C.·;:-: :.7
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constructtcn Method Statement . Dat JS J ~:;ie,.
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2.17 Serrated bar, removable type gratings will be used at all locations unless
otherwise not specified in the drawings.

2.18 Notching of bearing bar is not permitted. Banding bars shall be of the same~ thickness
as the bearing bars to which they are welded. Trim bands shall be
3
welded to each intersecting cross bar and to every fifth intersecting bearing bar.

2.19 All welded connection shall be made as per NCP-OO-AO-GS-057, ParaS.6

and approved structure WPS.

2.20 Gratings will be secured to the supports with a minimum of two fasteners per
supporting beam and four per panel. Fasteners shall be stainless steel saddle clips
with 6mm (l/4 inch) self-tapping hex head screw with lock washers. Alternates
fasteners may be used with prior approval by DSA/NCP.

B. Hand-Rails Erection Procedure:

The erection of Handrails shall be undertaken in accordance with the good working
practice and relevant specifications as well as an approved Safety Action Plan.

Erection personnel shall read and understand work instructions, Method Statements,
Job Specifications and drawings prior to work commencement.

Double check pre-fabricated handrails material lists as per AFC Erection Drawings &
Assembly Piece Mark Numbers as provided by DAELIM. Any deviations against the
issued drawings or defects on the handrails assembly encountered during the sorting
shall be immediately reported to DAELIM for their information and appropriate action.

Use crane for loading and unloading of handrails assemblies from lay-down yard within
the site or from materials lay-down area to the assembly/ erection site.

The erection of Handrails will start from the lowest level in succession order up to the
highest level and the Handrails for top platform will be the last one to install.

Erectors shall install the Handrails of Platform by the bolted connection, followed by the
installation of Gratings, Floor Plates and Ladders etc.

All bolts for Handrails, toe plates, posts, stair stringer and treads and removable floor

No part of this document or the information it contains may be reproduced or transmitted in any
form or by any means electronic or mechanical, including photocopying, recording, or by any
information storage and retrieval system, without permission in writing from NCP, DAELIM or
NCC-CD
 Re ..,:
constructlon Metho,d Staten'H:l"tt v.
Dat
5

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require tensioning only to the snug tight condition.

Touch up all damaged paint material as recommended by steel fabricator or as per

approved material submittal. Surface preparation and application as per project
specification NCP-OO-NO-GS-001.

6. QUALITY CONTROL AND ASSURANCE

All stages of work shall be inspected in accordance with the approved Inspection Test Plan.

7. HEALTH AND SAFETY

The work shall be executed in accordance with the approved safety action plan. Rigging I
Lifting plan and daily safe work plan. Permits shall be obtained prior to any commencement
of the work when required. Only trained and experienced workers shall be utilized for the
Erection I Installation work. Ensure that all workers working at height have attended training
for work at height.

No part of this document or the information it contains may be reproduced or transmitted in any form or
by any means electronic or mechanical, including photocopying, recording, or by any information
storage and retrieval system, without permission in writing from NCP, DAELIM or NCC-CD
 Rev.
1
I constructlon Method Statement Dat
Attachment-I ------·---
NATIONALePag CONTR..t.\CTING COlVIP
ANY LTD.e ( CONSTRUCTION
l\Q(~).;\ DIVIS.J[QN)
JOB SAFETY ANALYSIS Equipment &. Building Structure
~ Location : Unit 44:
'J4>.:11~-
~.p,.:.,"J.,uJ,•.~J

DATE: 24/03/09 JSA no;, Ncc/Dnelim/Ori

NCP SOUTH PLOT PROJECT
Requirement : Safety Helmet, Safety Glasses .Safety shoes .Safety Harness, Gloves,
1
Responsibility: Mechanical Engineer, QA/ QC Engineer, Fore man, Supervisor, HSE officer. ----·
Nature of job Tools & Equipment Potential Hazard Recommendation
1
STEP-l
1
Crane Mobilization I 1.1 Traffic Accident I )>- Fix ti1e traveling route and make sure the groun;l ~
A). crane resistance satisfies traveling requirement of crane .... )> Banks
Mobilization man should be assigned to direct and guard r' when traveling.

)>- All employees involved in the operation to be aware of

.B) Crane 1.2. Crushed body parts, cut
Mobile crane fingers/hands, crushed hazard
positioning fingers/Hands ~ Foreign materials within lifting area should be clear
ATTACHMENT 1 };>- Crane
should be positioned on hard and smooth ground
to settlement
)> Barricaded the swing radius. )>
Use pro1~er PPE
)->- Tool box meeting to be conducted by supervisor before
start job.

Job Safety Analysis

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