Date : 20/05/2015

Design Report Project no.: 1254

Footing for vessel tank- Rev No. : 01
Butane - Propane

Project Name Ras ghareb gas Treatment plant

Location Red Sea -Egypt

1- FOOTING DESIGN

The footings are similar for both Butane and Propane product
.
: The design is done for the heaviest weight of stored product (Butane)

 Butane density = 590 kg /m³

 Propane densiy = 510 kg /m³

2- CODES  :

 EUROCODE 2 - PART 1-1

 EUROCODE 7 – (NF P94-261)
 BAEL

3- MATERIAL CHARACTERISTICS

 Reinforced Concrete  :
- Cement per m³ = 350 Kg
- Density = 2.5 T / m³
- Stress at 28 days, fc28 = 25 MPa
- Allowable stress, σbc = 0.6 x fc28 = 15 MPa
 Steel  :
- Class  HA: Fe 500
- Aloowable stress  : σs = 250 MPa

Ras Ghareb Gas treatment plant- project Design report-footing-vessel

 Date : 20/05/2015
Design Report Project no.: 1254
Footing for vessel tank- Rev No. : 01
Butane - Propane

4- FOOTING DIMENSIONS :

 Excavation depth, according to geotechnical report  : D ≥ 2 m

 Foundation dimensions  :
- Width, bf = 2 m
- Length, Lf = 4m
- Height, Hf = 0.6 m
 Wall dimensions  :
- Width, bw = 0.6 m
- Length, Lw = 4 m
- Height, Hw = 2.24 m

5- CONDITION FOR SUPERFICIAL FOOTING :

 The condition for superficial footing is : D / bf ≤ 1

 D / bf = 2 / 2 = 1 ≤ 1, Condition satified
 Condition for isolated footing : Lf / bf < 5
 Lf / bf = 4 / 2 = 2 ≤ 5, Condition satified.

6- LOADS  :

The design is established according to above CODES, at ELS (Etats Limite de Service , means
Serviceability limit states, with a structure functioning under normal use.
It shall be verified that no limit state is exceeded with the relevant values for :
 Actions
 Permanent properties
 Product properties
 Geometrical data.

Ras Ghareb Gas treatment plant- project Design report-footing-vessel

 Date : 20/05/2015
Design Report Project no.: 1254
Footing for vessel tank- Rev No. : 01
Butane - Propane

The design is established according to above CODES, at ELS (Etats Limite de Service) ,
The classification of actions is :
 Permanent actions : G
 Variable actions : Q
Wind action : W

7- . FOUNDATION RECOMMENDATIONS  :

According to the Geotechnical Report, the allowable net bearing pressure at foundation level,
should not exceed 2 kg /cm²

8- VESSEL DIMENSIONS  :

 Total length = 56.490 m

 Supports spacing = 7.5 m
 Cantiliver length = 5.745 m
 Vessel external diameter = 3.83 m
 Thickness sheets = 20 mm
 Dish end diameter = 3.83 m
 Dish end thickness = 15 mm

9- ACTIONS  :

 Dead Loads  :
- Dead load of cylindrical part = 1925 Kg / lm
- Dead load of dish end  :
 Radius = 3.83 / 2 = 1.915 m
 Area = 2 x Π x 1.915² = 23.04 m²
 Design thickness (15mm)

Ras Ghareb Gas treatment plant- project Design report-footing-vessel

 Date : 20/05/2015
Design Report Project no.: 1254
Footing for vessel tank- Rev No. : 01
Butane - Propane

 Weight = 2765 kg

 Applied at (3.83+1.915/3) = 4.47 m from 1st support

- Supporting frame weight = 1135 kg
 Live Loads  :
- Equipements  : = 200 kg /ml
- Stored product (Butane) :
 Density = 590 kg /m³
 Cylindrical part  :
o Internal radius = 1.895 m
o Section = Π x 1.895² = 11.28 m² / lm
o Weight of stored product = 11.28 x 0.85 x 590 = 5658 kg / lm
the % of 0.85 is the max allowable vessel filling

 Dish end :
o Internal radius = 1.895 m
o Volume = Π x 1.895³x 2/3 = 14.25 m³
o Weight of stored product = 14.25 x 0.85 x 590 = 7146 Kg
the % of 0.85 is the max allowable filling
o The load is applied at 4.47 m from support

 Wind Load  :
- Velocity = 120 km /h
- Pressure = 72 kg / m²
- Pressure per lm = 276 kg / lm
- Pressure on intermediate support = 276 x 7.5 = 2070 kg
- Pressure on end supports = 276 x (3.75 + 5.745) = 2621 kg
- Load application at 3.015 m

Ras Ghareb Gas treatment plant- project Design report-footing-vessel

 Date : 20/05/2015
Design Report Project no.: 1254
Footing for vessel tank- Rev No. : 01
Butane - Propane

10- REACTIONS  ON SUPPORTS :

 Dead loads  : (Addendum 01)

- Support, N° 1- and N° 7, Fz1  :
 Total vertical reaction on support = 22408 Kg

- Support, N° 2- and N° 6, Fz2  :

 Total vertical reaction on support = 9577 Kg

- Support, N° 3- and N° 5, Fz3  :

 Total vertical reaction on support = 15826 Kg

- Support, N° 4- and N° 4, Fz4  :

 Total vertical reaction on support = 13743 Kg

 Live loads  : (Addendum 02)

- Support, N° 1- and N° 7, Fz1  :
 Total vertical reaction on support = 65962 Kg

- Support, N° 2- and N° 6, Fz2  :

 Total vertical reaction on support = 30364 Kg.

- Support, N° 3- and N° 5, Fz3  :

 Total vertical reaction on support = 47812 Kg

- Support, N° 4- and N° 4, Fz4  :

 Total vertical reaction on support = 41996 Kg

Ras Ghareb Gas treatment plant- project Design report-footing-vessel

 Date : 20/05/2015
Design Report Project no.: 1254
Footing for vessel tank- Rev No. : 01
Butane - Propane

11- FOOTING DESIGN  :

 Weights  :
 Base :
- width, bf = 2 m
- Length, Lf = 4m
- Height, Hf = 0.6 m
- Weight Go = 4 x (2500x2x0.6) = 12000 Kg
 Wall :
- Width, bw = 0.6 m
- Length, Lw = 4 m
- Height, Hw = 2.24 m
- Weight Gw = 4 x (2500x2.24x0.6) = 13440 Kg
 Backfilling  : /
- Width, bb = 1.4 m
- Length, Lb = 4 m
- Height, Hb = 2.24 m
- Weight Gb = 4 x 1.4 x 2.24 x 1750 = 21952 Kg
 Total weight of footing = 47392 Kg.
 Wind load  :
 Horizontal reaction = 2621 Kg
 Moment on footing = 2621 x (3.015+2) = 13144 Kgm
 Base Inertia = 200x400³ / 12 = 1066666667 cm4
 Load pressure on footing due to wind load = 1314400 x 400 / 2 x 1066666667
= 0.246 Kg /cm²
 Total pressure on soil  (most critical footings F1 and F7) :
 Service loads, Ned = 22408+65962+1135+47392 = 136897 Kg
 Net bearing soil pressure, σRd = 2.0 Kg /cm²
 Stress over soil = 136897 / (200x400) + 0.246 = 1.957 < 2.0 Kg /cm²

12- STEEL REINFORCEMENT  :

Ras Ghareb Gas treatment plant- project Design report-footing-vessel

 Date : 20/05/2015
Design Report Project no.: 1254
Footing for vessel tank- Rev No. : 01
Butane - Propane

: Base steel reinforcement -12.1

 Maximum tension force  : Fsmax = Ned x (bf – 0.75xb)² / 8 x bf x Zi

Fsmax = 1.36897 x (2 – 0.75x0.6)² / (8 x 2 x 0.5)
Fsmax = 0.411 MN

 Bars section  : As = Ned x (bf – 0.7x b)² / 8 x bf x Zi x fyd

As = 1.36897 x (2 – 0.7x 0.6)² / (8 x 2 x 0.5 x500)
As = 8.55 cm²
 7 HA 16 / ml (14.07 cm² > 8.55 cm²

 Longiduninal bars parallel to wall  :

 Bars section  :
- Ap = As / 2 = 4.275 cm²
 7 HA 12 / ml (7.02 cm²) > 4.275 cm²

Wall steel reinforcement -12.2

 Wall dimensions  :
 Height,  lo = 224 cm
 Length, Lo = 400 cm
 Thickness, b = 60 cm

 Slenderness, for 1 m length  :

 .lc / a = 100 /60 = 3.73 < 14.4
 Slenderness neglected
 Bars section  :
 By construction  : As = 0.2 x 2% x (100 x 60)
= 12 cm²
 7 HA 16 / ml (14.07 cm² > 7.32 cm²

Ras Ghareb Gas treatment plant- project Design report-footing-vessel

 Date : 20/05/2015
Design Report Project no.: 1254
Footing for vessel tank- Rev No. : 01
Butane - Propane

Ras Ghareb Gas treatment plant- project Design report-footing-vessel

 Date : 20/05/2015
Design Report Project no.: 1254
Footing for vessel tank- Rev No. : 01
Butane - Propane

Ras Ghareb Gas treatment plant- project Design report-footing-vessel

 Date : 20/05/2015
Design Report Project no.: 1254
Footing for vessel tank- Rev No. : 01
Butane - Propane

Ras Ghareb Gas treatment plant- project Design report-footing-vessel

 Date : 20/05/2015
Design Report Project no.: 1254
Footing for vessel tank- Rev No. : 01
Butane - Propane

Ras Ghareb Gas treatment plant- project Design report-footing-vessel