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COMPLIANCE REPORT TO NTPC / REPLIES TO COMMENTS FROM NTPC

Project Development of 20 MW Floating Solar Power Project at NTPC Auraiya Gas Power Plant in Uttar Pradesh

Contractor L&T Construction

Title Type Test of DC cable ( Module to SCB) Date: 29/05/2020

Drawing no. 5745-004-PVE-P-155 Rev: 1

Sr.no NTPC Comments L&T Reply- 04/06/2020

Test report 20423620 004


1 Attached pls refer page number from 20 to 42 .
For the project 6sqmm cable is being supplied. However, the test to upgrade Yes , 6 Sqmm Cable also considered.
to EN:50618 has not been conducted on the size being offered. separate 6 sqmm cable test report is attached. However please note that TUV Certificate for Solar DC Cables as per
2 All the tests are conducted on 2,35 and 240sqmm size DC Cable. Kindly EN 50618 covers the range from 2.5Sqmm up to 300Sqmm cables. As for Certification three sizes, viz, lower, middle,
confirm whether 6qmm cable shall also be considered type tested as per and upper sizes are considered, individual certificate for 6 Sqmm cable is not available. Kindly accept .
EN50618

Kindly delete from this page onwards. The DRG title is Type test of DC cable-
3 Module to SCB. Deleted.
This type test is of a different cable.

Digitally signed
Signature Not Verified
by Manisha
Date: 2020.06.09
16:04:24 IST
Reason: CAT IV
Location:
NTPCEOC

Sensitivity: LNT Construction Internal Use


#
This document is the property of L&T Construction - PT&D -Renewable Business and must not be passed on to any third person or firm not authorised by us, nor be copied/made use of in full or part by such person or firm without our

SIECHEM AMVD/RY KCM


1 As per NTPC Comments
04-06-2020 04-06-2020 04-06-2020

SIECHEM AMVD/RY KCM


0 Issued for Approval
19-05-2020 19-05-2020 19-05-2020

Revision No. Purpose Prepared by Checked by Approved by

Revision History

Project: Development of 20 MW Floating Solar Power Project at NTPC Auraiya Gas Power Plant of Uttar Pradesh

NTPC Limited
Client:

NTPC Job Code: 5745-004-PVE-P-155

Contractor:

Document Title :

Type test of DC Cable ( Module to SCB )

Rev. No. Size Page No.

L&T Doc. No. O 1 9 1 5 4 - P T D - S - D C - V D - 0 0 2 8


prior permission in writing.

1 A4 1 of 50
NTPC Doc. No. 5 7 4 5 - 0 0 4 - P V E - P - 1 5 5

Released For: PRELIMINARY ENQUIRY INFORMATION APPROVAL FABRICATION

# Sensitivity: Unclassified
Produkte
Products

Prüfbericht-Nr.: 19600218 001 Seite 2 von 17


Test Report No.: Page 2 of 17

Ort der Prüfung: Siechem Technologies Private Limited


Place of Testing: RS 104/8 & 105/7, Sedarapet Main Road, Pondicherry – 605 101.

Prüflaboratorium:
TÜV Rheinland (India) Pvt. Ltd.
Testing Laboratory:
82/A, West Wing, 3rd Main Road, Electronics City Phase 1,
Bangalore – 560 100

License Holder:

Siechem Technologies Private Limited


26/27, Errabalu Chetty Street, Chennai – 600001, India.

Name and address of factory (ies) :

Siechem Technologies Private Limited


RS 104/8 & 105/7, Sedarapet Main Road, Pondicherry – 605 101, India.

Modification / change notes:

This Test report is prepared with test result of list test conducted for Certification Upgradation from
2PfG 1169/08.07 to EN 50618:2017.

This test is Only valid with Report No: 02423620 004.

Attachments:

Attachment 01 - Photo documentation

Rev.:01
Report No.: 19600218 001 page 3 of 17

EN 50618:2014
Clause Requirement – Test Result – Remark Verdict

Characteristic of cable
Code designation …………………: “H1Z2Z2-K” Solar cable
Trademark ..................................... : Siechem
Rated Voltage ............................... : 1.0 /1 kV AC ; 1.5 / 1.5 kV DC ; 1.8 kV DC (Max)
Diameter /mm² ............................ : See table 1
Outer dimension /mm ................ : See table 1
Spec. wall thickness insulation/mm See table 1
...................................................... :
Spec. wall thickness sheath mm .. : See table 1
Standard ....................................... : EN 50618:2014: Electric Cables For Photovoltaic Systems
Lower ambient temperature.......... : -40 C
Upper ambient temperature.......... : +90 C
Max temperature at conductor...... : +120
C
Material separation layer .............. : N/A
Material insulation ......................... : Halogen free cross linked compound XL-polyolefin
Material separation layer .............. : N/A
Material sheath…………………….: Halogen free cross linked compound XL-polyolefin

Remarks:
Cable with sheath of colours with Red, Blue, Grey, Brown,Black & Black with Red stripes
Cable with Insulation of colours with Black, Red & White
Cross linking is done by electron beam.
Report No.: 19600218 001 page 4 of 17

EN 50618:2014
Clause Requirement – Test Result – Remark Verdict

Table 1:

Nominal values declared by manufacturer, mm

Size Cable O.D Sheath thickness Insulation thickness Conductor diameter

2.5 mm2 5.9 0.8 0.7 2.0

35.0 mm2 14.0 1.1 0.9 7.8

240.0 mm2 32.1 1.7 1.7 20.3


Report No.: 19600218 001 page 5 of 17

EN 50618:2014
Clause Requirement – Test Result – Remark Verdict

Measurement devices / test equipment

Measurement Inventory No. Calibrate until

Uni axial tensile testing machine PC16/SW/369-20 16.06.2017


UV chamber PC16/SW/1135-7 04.01.2018
Digital calliper PC16/MC/69A-3 16.06.2017
Digital micrometer PC16/MC/70A-1 15.06.2017
Digital micro ohm meter PCCL16/INH/474A-03 16.06.2017
Ageing oven PC16/SW/929-17 02.11.2017
Hot air oven PC16/SW/369-11 16.06.2017
Super mega ohm meter PCCPL16/INH/371A-06 25.08.2017

Smoke emission PC16/ST-11A-1 14.03.2018

General note:

 The samples of sizes with , 2.5 mm2, 35.0 mm2, 240.0 mm2 are considered for list
testing to upgradation of Product’s safety compliance requirements from
2PfG 1169/08.07 to EN 50618:2014.


2
For sample of sizes with 300 mm ,the following tests were conducted

o Smoke emission

o Flammability
Report No.: 19600218 001 page 6 of 17

EN 50618:2014
Clause Requirement – Test Result – Remark Verdict

5.0 CONSTRUCTION
5.1 Conductor P
Number of cores: One P
Single wires are of copper and tinned: Tinned copper P
Compliance with class 5 acc. to IEC 60228 SEE TABLE 1.1 P
Separation layer of halogen free material No such material used for N/A
separation
5.2 Insulation P
Insulation of halogen free material Halogen free cross linked P
compound XL-polyolefin
material
Number of layers of insulation One P
Insulation extruded, solid and homogeneous Complies P
Possible to remove without damage to itself, to Complies P
the conductor or to the tin coating
Insulation is smooth, consistently applied largely Complies P
circular
Separation layer of halogen free material No such material used for N/A
separation
5.3 Sheath P
Sheath of halogen free material Halogen free cross linked P
compound XL-polyolefin
material
Number of layers of sheath one P
Sheath extruded, smooth and consistently applied Complies P
Outer diameter is within the limits specified by SEE TABLE 4.3.5 P
manufacturer
Each single-core cable in a multiple construction No such construction N/A
pass the requirements of this document.
Each additional component in a multiple No such construction N/A
construction pass the requirements of this
document.

6.0 Cables are marked with P


a) Trademark Siechem P
b) Code designation “H1Z2Z2-K” P
c) Rated diameter in mm² 2.5; 35.0; 240.0; 300.0 mm2 P
Report No.: 19600218 001 page 7 of 17

EN 50618:2014
Clause Requirement – Test Result – Remark Verdict

6.5 Spacing between the end of marking and the Measured average value: P
begin of the following identical marking does not 490.0 to 500.0 mm
exceed 550mm
6.7 Marking is still legible after test of cl. 5.1 of EN Complies, legibility tested by P
50396 rubbing 10 times with soaked
cloth

Table 2 TEST FOR HALOGEN FREE CABLES P


1 ELECTRICAL TEST P
1.1 Conductor resistance SEE TABLE 1.1 P
1.2 No breakdown at high voltage test with P
- AC 6,5kV, or Complies, No breakdown was P
observed
- DC 15kV N/A N/A
1.4 Measurement of Insulation resistance Complies, SEE TABLE 1.4 P
- During test in water at 20°C Complies, SEE TABLE 1.4 P
- During test in water at 90°C Complies, SEE TABLE 1.4 P
1.5 During long term resistance of insulation to D.C. a Complies, No breakdown was P
stable progress has been identified observed
After long term resistance of insulation to D.C. No No breakdown of the P
breakdown of the insulation shall occur during the insulation was observed and
test and, after the test, the exterior of the no cracks were observed on
insulation shall show no sign of damage. exterior.
2 CONSTRUCTIONAL AND DIMENSIONAL TEST P
2.1 Compliance with constructional provisions P
2.2 Wall thickness of insulation not falls short of the SEE TABLE 4.3.3 P
specified value as per Table 1.
2.3 Wall thickness of sheath not falls short of the SEE TABLE 4.3.4 P
specified value as per Table 1.
2.4 Mean value within limits specified as per Table 1 SEE TABLE 4.3.5 P
Ovality  15% SEE TABLE 4.3.5 P
2.5 Sheath Colour shall be checked by visual Complies P
examination and shall be in accordance with 5.3.4
2.6 Sheath marking shall be as per cl.no.6 Complies P
3 Insulation Material shall fulfil the requirements as SEE TABLE:B.1 P
specified in Table B.1
Report No.: 19600218 001 page 8 of 17

EN 50618:2014
Clause Requirement – Test Result – Remark Verdict

4 Sheath Material shall fulfil the requirements as SEE TABLE:B.1 P


specified in Table B.1
Table:B.1 Insulation -

Variation of tensile strength  30% SEE TABLE 4.1 P

Variation of elongation at break  30% SEE TABLE 4.1 P


Sheath -
Variation of tensile strength - 30% SEE TABLE 4.1 P
Variation of elongation at break - 30% SEE TABLE 4.1 P
10.0 WEATHERING/UV RESISTANCE P
10.1 Temperature during drying °C: 65 -
Relative humidity %: 65 -
Power at wavelength between 300nm to 400nm (60 ± 2) W/m² -
W/m²:
Duration: h: 720 h -
It is required that the tensile strength and Complies, SEE TABLE:4.1.2 P
elongation at break after 720 h of exposure is at
least 70% of the values measured on non-
exposed specimens.

15 Smoke emission of complete Cable P


Minimum Light transmittance 60% 94.5% P
Table B.1 REQUIREMENTS FOR HALOGEN FREE INSULATION AND SHEATHING P
MATERIALS
1 MECHANICAL CHARACTERISTICS P
1.1 Mechanical properties before ageing P
Determined median values for tensile strength -
- for insulation  8,0N/mm² SEE TABLE 4.1 P

- for sheath  8,0N/mm² SEE TABLE 4.1 P


Determined median values for elongation at break -
- for insulation  125% SEE TABLE 4.1 P

- for sheath  125% SEE TABLE 4.1 P


1.3 Hot set test P
Elongation under load  100% Complies, SEE TABLE 4.1.3 P

Permanent elongation after cooling  25% Complies, SEE TABLE 4.1.3 P


Report No.: 19600218 001 page 9 of 17

EN 50618:2014
Clause Requirement – Test Result – Remark Verdict

Table 1.1 COMPLIANCE OF CONDUCTOR WITH CLASS 5 OF IEC 60228 P


Diameter of single wires Resistance of conductor -

Size Max./mm Measured/mm Max./ Measured /  -

2.5 mm² 0.26 0.250 8.21 7.71 P


35.0 mm² 0.41 0.385 0.565 0.542 P

240.0 mm² 0.51 0.487 0.0817 0.0792 P

Table 1.4 COMPLIANCE OF INSULATION AT COMPLETE CABLE P


Duration: 2 hr -
Sample length: 5 meter -
In Water at 20 ˚C At 90 ˚C in Water -
Required, M*km Measured, M*km Required, M*km Measured, M*km -
Size

2.5 mm² 691 1704 0.691 22.6 P


35.0 mm² 287 835 0.287 22.1 P
240.0 mm² 198 983 0.198 35.00 P
Report No.: 19600218 001 page 10 of 17

EN 50618:2014
Clause Requirement – Test Result – Remark Verdict

2
Table 4.1 MECHANICAL CHARACTERISTICS of 2.5 mm sample P
Samples of insulation ...................................... test plate sleeve probe -
Samples of sheath ........................................... test plate sleeve probe -
INSULATION
Values of tensile strength N/mm²: Median Variation %
N/mm²
Before ageing 12.27 13.05 13.58 14.28 14.28 13.58
After ageing in oven N/A
After damp heat test N/A
After Compatibility test N/A
Values of elongation at break: Median % Variation %
Before ageing 200 210 250 275 230 230
After ageing in oven N/A
After damp heat test N/A
After Compatibility test N/A
During cold elongation test N/A
SHEATH
Values of tensile strength N/mm²: Median Variation %
N/mm²
Before ageing 17.55 16.40 17.87 17.51 17.43 17.51
After ageing in oven N/A
After damp heat test N/A
After Compatibility test N/A
Values of elongation at break: Median % Variation %
Before ageing 245 225 230 215 240 231.66
After ageing in oven N/A
After damp heat test N/A
After storing in acid N/A
After storing in alkaline soln. N/A
After Compatibility test N/A
During cold elongation test N/A
Report No.: 19600218 001 page 11 of 17

EN 50618:2014
Clause Requirement – Test Result – Remark Verdict

2
Table 4.1 MECHANICAL CHARACTERISTICS of 35.0 mm sample P
Samples of insulation ...................................... test plate sleeve probe -
Samples of sheath ........................................... test plate sleeve probe -
INSULATION
Values of tensile strength N/mm²: Median Variation %
N/mm²
Before ageing 14.59 14.28 15.12 15.88 14.28 14.59
After ageing in oven N/A
After damp heat test N/A
After Compatibility test N/A
Values of elongation at break: Median % Variation %
Before ageing 295 235 255 280 268.33 268.33
After ageing in oven N/A
After damp heat test N/A
After Compatibility test N/A
During cold elongation test N/A
SHEATH
Values of tensile strength N/mm²: Median Variation %
N/mm²
Before ageing 15.27 16.19 16.24 16.32 16.16 16.19
After ageing in oven N/A
After damp heat test N/A
After storing in acid N/A
After storing in alkaline soln. N/A
After Compatibility test N/A
Values of elongation at break: Median % Variation %
Before ageing 240 230 240 230 240 236.66
After ageing in oven N/A
After damp heat test N/A
After storing in acid N/A
After storing in alkaline soln. N/A
After Compatibility test N/A
During cold elongation test N/A
Report No.: 19600218 001 page 12 of 17

EN 50618:2014
Clause Requirement – Test Result – Remark Verdict

2
Table 4.1 MECHANICAL CHARACTERISTICS of 240.0 mm sample P
Samples of insulation ...................................... test plate sleeve probe -
Samples of sheath ........................................... test plate sleeve probe -
INSULATION
Values of tensile strength N/mm²: Median Variation %
N/mm²
Before ageing 14.93 15.35 16.13 15.62 14.56 15.35
After ageing in oven N/A
After damp heat test N/A
After Compatibility test N/A
Values of elongation at break: Median % Variation %
Before ageing 263.66 296 300 240 230 263.66
After ageing in oven N/A
After damp heat test N/A
After Compatibility test N/A
During cold elongation test N/A
SHEATH
Values of tensile strength N/mm²: Median Variation %
N/mm²
Before ageing 15.10 14.62 17.34 17.12 16.94 16.38
After ageing in oven N/A
After damp heat test N/A
After storing in acid
After storing in alkaline soln.
After Compatibility test
Values of elongation at break: Median % Variation %
Before ageing 245 245 205 235 230 236.66
After ageing in oven N/A
After damp heat test N/A
After storing in acid N/A
After storing in alkaline soln. N/A
After Compatibility test N/A
During cold elongation test N/A
Report No.: 19600218 001 page 13 of 17

EN 50618:2014
Clause Requirement – Test Result – Remark Verdict

Table 4.1.2 WEATHERING/UV RESISTANCE TEST P

It is required that the tensile strength and elongation at break after 720 h of
exposure is at least 70% of the values measured on non-exposed specimens.
2
MECHANICAL CHARACTERISTICS of 2.5 mm sample P

Samples of insulation ...................................... test plate sleeve probe -

Samples of sheath ........................................... test plate sleeve probe -

SHEATH

Values of tensile strength N/mm²: Median Retention %


N/mm²

Before ageing 17.55 16.40 17.87 17.55 17.43 17.51

After UV Resistance test 16.37 13.37 13.77 14.43 13.97 14.05 80.23

Values of elongation at break: Median % Retention %

Before ageing 245 225 230 215 240 231.66

After UV Resistance test 190 175 240 225 215 210 90.65

2
MECHANICAL CHARACTERISTICS of 35.0 mm sample P

Samples of insulation ...................................... test plate sleeve probe -

Samples of sheath ........................................... test plate sleeve probe -

SHEATH

Values of tensile strength N/mm²: Median Retention %


N/mm²

Before ageing 15.27 16.19 16.24 16.32 16.16 16.19

After UV Resistance test 12.32 13.15 13.42 14.93 12.47 13.01 80.35

Values of elongation at break: Median % Retention %

Before ageing 240 230 240 230 240 236.66

After UV Resistance test 200 225 235 225 190 216.66 91.54
Report No.: 19600218 001 page 14 of 17

EN 50618:2014
Clause Requirement – Test Result – Remark Verdict

2
MECHANICAL CHARACTERISTICS of 240.0 mm sample P

Samples of insulation ...................................... test plate sleeve probe -

Samples of sheath ........................................... test plate sleeve probe -

SHEATH

Values of tensile strength N/mm²: Median Retention %


N/mm²

Before ageing 15.10 14.62 17.34 17.12 16.38 16.38

After UV Resistance test 13.85 13.51 11.96 12.89 13.87 13.41 81.86

Values of elongation at break: Median % Retention %

Before ageing 245 245 205 236.66 230 236.66

After UV Resistance test 240 215 225 175 200 213.33 90.14

Table: 4.1.3: Hot set test P

Elongation Under Load, Permanent elongation after


Size of cable Sample Load, gram
% cooling, %

2
2.5 mm Sheath 270 19.65 4.6

Sheath 110 18.5 4.3


2
35.0 mm

Insulation 85 24.6 5.65

Sheath 140 23.45 4.5


2
240.0 mm

Insulation 120 21.1 5.00


Report No.: 19600218 001 page 15 of 17

EN 50618:2014
Clause Requirement – Test Result – Remark Verdict

Table 4.3.3 WALL THICKNESS OF INSULATION P

Values of measured wall thickness (smallest value shall be highlighted) Mean Value, Specified
mm mm value given in
Table 1 in mm

2.5 mm² 0.86 0.85 0.87 0.85 0.82 0.87 0.85

0.84
2.5 mm² 0.87 0.86 0.85 0.87 0.86 0.85 0.7

2.5 mm² 0.85 0.87 0.86 0.84 0.88 0.87 0.86

35.0 mm² 0.95 0.99 1.02 1.00 1.05 1.06 1.01

35.0 mm² 1.08 1.04 0.98 1.08 1.04 1.06 1.04 0.9

35.0 mm² 0.99 1.05 0.96 0.98 1.08 1.02 1.01

240.0 mm² 1.88 1.86 1.92 1.87 1.96 1.90 1.89

240.0 mm² 1.89 1.91 1.95 1.94 1.96 1.98 1.93 1.7

240.0 mm² 1.96 1.95 1.90 1.92 1.97 1.96 1.94

300.0 mm² 2.52 2.48 2.51 2.55 2.52 2.53 2.51

300.0 mm² 2.55 2.49 2.53 2.5 2.51 2.52 2.51 2.4

2.51
300.0 mm² 2.5 2.55 2.54 2.51 2.49 2.52
Report No.: 19600218 001 page 16 of 17

EN 50618:2014
Clause Requirement – Test Result – Remark Verdict

Table 4.3.4 WALL THICKNESS OF SHEATH P

Values of measured wall thickness (smallest value shall be highlighted) Mean Value Specified
mm mm value given in
Table 1 in mm

2.5 mm² 0.93 0.86 0.88 0.97 0.96 0.95 0.92

2.5 mm² 0.96 0.94 0.89 0.96 0.88 0.96 0.93 0.8

2.5 mm² 0.94 0.90 0.95 0.89 0.95 0.94 0.92

35.0 mm² 1.22 1.28 1.20 1.26 1.22 1.23 1.23

35.0 mm² 1.29 1.25 1.24 1.27 1.31 1.29 1.27 1.1

35.0 mm² 1.21 1.29 1.25 1.22 1.3 1.28 1.25

240.0 mm² 1.96 1.99 1.98 1.91 1.92 1.95 1.95

240.0 mm² 1.97 1.99 1.92 1.93 1.94 1.99 1.95 1.7

240.0 mm² 1.98 1.93 1.94 1.98 1.97 1.99 1.96

300.0 mm² 2.58 2.64 2.62 2.59 2.6 2.61 2.6

300.0 mm² 2.62 2.61 2.59 2.61 2.60 2.60 2.6


2.4

300.0 mm² 2.63 2.61 2.58 2.6 2.6 2.61 2.6


Report No.: 19600218 001 page 17 of 17

EN 50618:2014
Clause Requirement – Test Result – Remark Verdict

Table 4.3.5 MEAN VALUES AND OVALITY OF CABLE P


Size Sample 1 Sample 2 Sample 3 Mean Ovality -
Value 1 Value 2 Value 1 Value 2 Value %
Value 1 Value 2 mm
mm mm mm mm mm mm
2.5 mm² 5.35 5.34 5.34 5.35 5.34 5.31 5.33 0.74 P

35.0 mm² 12.35 12.40 12.26 12.38 12.54 12.37 12.38 2.23 P
240.0 mm² 28.25 28.26 28.32 28.33 28.31 28.34 28.30 0.31 P
300.0 mm² 31.68 31.76 31.66 31.80 31.71 31.80 31.73 0.31 P

******** End of Test Report *********


Report No : 02423620 004 Page 2 of 23

2 PFG 1169/08.2007

Characteristics of cable

Code designation………………….: PV1-F Solar cable


Trademark ...................................... : Siechem
Rated Voltage................................. : AC 0.6/1 kV, DC 1.8 kV
Diameter /mm² ............................. : See table 1
Outer dimension /mm .................. : See table 1
Spec. wall thickness insulation/mm: See table 1
Spec. wall thickness sheath mm.... : See table 1
Standard ......................................... : 2 Pfg 1169/08.2007
Lower ambient temperature ........... : -40 C
Upper ambient temperature ........... : +90 C
Max temperature at conductor ....... : +120 C
Material separation layer ................ : N/A
Material insulation .......................... : Halogen free cross linked compound XL-polyolefin
Material separation layer ................ : N/A
Material sheath…………………… : Halogen free cross linked compound XL-polyolefin

Remarks:
Cable with sheath of colours with Red, Blue, Grey, Brown

Table 1:

Nomial values declared by manufacturer

Size Cable O.D Sheath thickness Insulation thickness Conductor diameter

2.5 mm2 5.0 mm 0.6 mm 0.6 mm 2.0 mm

4.0 mm2 5.5 mm 0.6 mm 0.6 mm 2.6 mm

6.0 mm2 6.5 mm 0.7 mm 0.7 mm 3.3 mm

10.0 mm2 7.8 mm 0.8 mm 0.8 mm 4.2 mm

16.0 mm2 9.3 mm 0.9 mm 0.9 mm 5.3 mm

25.0 mm2 11.8 mm 1.2 mm 1.2 mm 6.6 mm

35.0 mm2 13.0 mm 1.2 mm 1.2 mm 7.8 mm


Report No : 02423620 004 Page 3 of 23

2 PFG 1169/08.2007

General information:
This report is made to include color of Sheath of cable.

Cables with Red, Blue, Grey, Brown colours of Sheath for PV1-F Solar Cables sizes

 2.5 mm2

 4 mm2

 6 mm2

 10 mm2

 16 mm2

 25 mm2
2
 35 mm

 50 mm2

 70 mm2
2
 95 mm
2
 120 mm

 150 mm2

 185 mm2
2
 240 mm
2
 300 mm

based on TUV-Bauart Certificate R60077463 and Report No. 02423620 001 / 002 / 003 issued to
the original license holder.

Original license holder:

Siechem Technologies Pvt. Ltd.,


26 / 27, ErraBalu Chetty Street, Chennai – 600001.
Report No : 02423620 004 Page 4 of 23

2 PFG 1169/08.2007

Cable colours:
Report No : 02423620 004 Page 5 of 23

2 PFG 1169/08.2007

Measurement devices / test equipment


Measurement Inventory No. Calibrate until

Humidity chamber STPL / LAB / 046 20.04.2016

Super Mega Ohm meter STPL / LAB / 159 26.08.2016

Ozone Test apparatus STPL / LAB / 039 24.07.2016

Xenon weather resistance ageing chamber STPL / LAB / 052 09.02.2016

Hot air Oven STPL / LAB / 002 24.07.2016

Ageing Oven STPL / LAB / 128 05.11.2016


Report No : 02423620 004 Page 6 of 23

2 PFG 1169/08.2007

Clause Requirement – Test Result - Remark Verdict

Table 3 TEST FOR HALOGEN FREE CABLE P


9
1.4 Surface resistance of sheath  10  Complies, See table 1.4 P

5 RESISTANCE AGAINST ALKALINE AND ACID SOLUTIONS P


5.2 Variation of tensile strength  30% See Table 5.1 P
5.3 Elongation at break > 100% See Table 5.1 P

6 TEST OF INFLUENCE P
Table A.1 Insulation -

Variation of tensile strength  30% See Table 5.1 P

Variation of elongation at break  30% See Table 5.1 P


Sheath -
Variation of tensile strength - 30% See Table 5.1 P
Variation of elongation at break  30% See Table 5.1 P

10 OZONE RESISTANCE AT COMPLETE CABLE P


10.1 Temperature °C: 40 -
Relative humidity %: 55 -
Ozone concentration %: (200 ± 50)µ -
Duration: h: 72 h -
10.2 After test no cracks have been determined: Complies, no cracks observed P

11 WEATHERING/UV RESISTANCE P
11.1 Temperature during drying °C: 63 -
Relative humidity %: 65 -
Power at wavelength between 300nm to 400nm (60 ± 2) W/m² -
W/m²:
Duration: h: 720 h -
11.2 After test no cracks have been determined: Complies, no cracks observed P
Report No : 02423620 004 Page 7 of 23

2 PFG 1169/08.2007

Clause Requirement – Test Result - Remark Verdict

15 TEST UNDER FIRE CONDITIONS P


15.1 Length of sample mm: 600 ± 25 mm (See Table 15.1) -
Temperature during conditioning °C: 23 -
Relative humidity during conditioning %: 55 -
Duration of conditioning h: 16 -
Overall diameter of test sample mm: See Table 15.1 -
Duration of flame application s: 60
Distance from the lower edge of the top support P
See Table 15.1
to the upper onset of charring >50mm : mm
Charring does not extend downwards to a point Complies, does not extend P
greater than 540 mm from the lower edge of the greater than 540 mm
top support:

15.2 Assessment of halogen P


15.2.2 Determination of halogen P
Chloride, fluoride and bromide have been P
determined during test acc. to annex C (If yes,
continue with phase 1)
15.2.1 Phase 1 P
ph-value  4,3 Red 6.69 P
Blue 6.69
Grey 6.69
Brown 6.69
If ph-value  4,3 conductivity must be measured -
S/mm:
If conductivity is > 2,5 S/mm but < 10 S/mm Red 3 S/mm P
continue with phase 2, if conductivity is  2,5
S/mm material is acceptable without phase 2
Blue 3 S/mm
Grey 3 S/mm
Brown 3 S/mm
Phase 2 P
Chlorine- and bromine content  0,5% (continue Measured value: -0.96 %
with phase 3) P
Phase 3 -
Flouride content  0,5% Refer phase 2 result N/A
Report No : 02423620 004 Page 8 of 23

2 PFG 1169/08.2007

Clause Requirement – Test Result - Remark Verdict

Table 4 REQUIREMENTS FOR HALOGEN FREE INSULATION AND SHEATH P


COMPOUNDS
1 MECHANICAL CHARACTERISTICS P
1.1 Mechanical properties before ageing P
Determined median values for tensile strength -
- for insulation  6,5N/mm² See Table 5.1 P

- for sheath  8,0N/mm² See Table 5.1 P


Determined median values for elongation at break -
- for insulation  125% See Table 5.1 P

- for sheath  125% See Table 5.1 P


1.2 Mechanical properties after ageing in oven (150°C/168h) P
Determined median values for tensile strength -
- for insulation variation < 30% See Table 5.1 P
- for sheath variation < 30% See Table 5.1 P
Determined median values for elongation at break -
- for insulation variation < 30% See Table 5.1 P
- for sheath variation < 30% See Table 5.1 P
Report No : 02423620 004 Page 9 of 23

2 PFG 1169/08.2007

Clause Requirement – Test Result - Remark Verdict

Table 1.4 COMPLIANCE OF SURFACE RESISTANCE ON COMPLETE CABLE P


Duration: 24 hr -
In ambient temperature at 20 ± 2 ˚C, 65 ± 5 % RH -

Size Required,  Measured,  -


15
Red 6.72x10 P
13
9
Blue 1.45x10
2.5 mm²  10 16
Grey 7.37x10
12
Brown 7.26x10
13
Red 3.85x10 P
12
9
Blue 2.38x10
4.0 mm²  10 16
Grey 1.51x10
12
Brown 5.93x10
15
Red 1.40x10 P
13
9
Blue 2.90x10
6.0 mm²  10 16
Grey 8.43x10
16
Brown 1.64x10
16
Red 7.76x10 P
16
9
Blue 9.70x10
10.0 mm²  10 16
Grey 3.52x10
14
Brown 3.47x10
12
Red 2.70x10 P
12
9
Blue 6.52x10
16.0 mm²  10 14
Grey 4.17 x10
14
Brown 3.52x10
16
Red 8.17x10 P
16
9
Blue 7.57x10
25.0 mm²  10 14
Grey 5.37 x10
16
Brown 2.66x10
13
Red 6.26x10 P
14
9
Blue 1.02x10
35.0 mm²  10 13
Grey 1.34x10
15
Brown 1.09x10
Report No : 02423620 004 Page 10 of 23

2 PFG 1169/08.2007

Clause Requirement – Test Result - Remark Verdict

Table 5.1
2
Table 5.1.1 MECHANICAL CHARACTERISTICS of 2.5 mm sample (RED) P
Samples of insulation ...................................... test plate sleeve probe
Samples of sheath ........................................... test plate sleeve probe
INSULATION
Values of tensile strength N/mm²: Median Variation %
N/mm²
Before ageing 12.27 13.05 13.58 14.28 13.31 ----
After ageing in oven 14.48 13.77 13.61 14.70 14.13 -6.12
After storing in acid solution 14.93 13.03 13.51 11.40 13.27 0.30
After storing in alkaline
14.92 13.00 13.64 11.45 13.32 -0.08
solution
After test of mutual influence 15.43 12.47 13.39 14.46 13.93 -4.62
Values of elongation at break: Median % Variation %
Before ageing 200 210 250 275 230 ----
After ageing in oven 235 265 240 250 245 -6.52
After storing in acid solution 225 245 265 250 247.5 -7.61
After storing in alkaline
231 245 269 252 245.5 -8.04
solution
After test of mutual influence 195 215 175 220 205 10.87
SHEATH
Values of tensile strength N/mm²: Median Variation %
N/mm²
Before ageing 15.06 15.25 15.18 14.59 15.12 ----
After ageing in oven 15.23 15.32 15.67 16.46 15.50 -2.48
After storing in acid solution 11.50 12.81 14.49 14.36 13.59 10.15
After storing in alkaline
11.40 12.83 14.44 14.30 13.58 10.28
solution
After test of mutual influence 16.23 16.52 15.91 17.10 16.38 -8.30
Values of elongation at break: Median % Variation %
Before ageing 250 245 225 240 242.5 ----
After ageing in oven 265 245 275 260 262.5 -8.25
After storing in acid solution 205 235 225 220 222.5 8.25
After storing in alkaline
203 238 221 229 225.5 7.22
solution
After test of mutual influence 225 200 200 210 205 15.46
Report No : 02423620 004 Page 11 of 23

2 PFG 1169/08.2007

Clause Requirement – Test Result - Remark Verdict

2
Table 5.1.1 MECHANICAL CHARACTERISTICS of 10 mm sample (RED) P
Samples of insulation ...................................... test plate sleeve probe
Samples of sheath ........................................... test plate sleeve probe
INSULATION
Values of tensile strength N/mm²: Median Variation %
N/mm²
Before ageing 13.81 14.02 13.29 16.15 13.91 ----
After ageing in oven 15.54 14.28 13.84 12.74 14.06 -1.08
After storing in acid solution 13.76 14.24 13.01 13.05 13.41 3.63
After storing in alkaline
13.71 14.19 13.11 13.01 13.41 3.59
solution
After test of mutual influence 13.63 14.60 14.66 12.65 14.12 -1.47
Values of elongation at break: Median % Variation %
Before ageing 240 225 225 240 232.5 ----
After ageing in oven 255 270 225 250 252.5 -8.60
After storing in acid solution 240 220 200 210 215 7.53
After storing in alkaline
238 223 207 212 217.5 6.45
solution
After test of mutual influence 200 225 175 215 207.5 10.75
SHEATH
Values of tensile strength N/mm²: Median Variation %
N/mm²
Before ageing 16.96 15.44 14.75 14.52 15.09 ----
After ageing in oven 16.24 18.20 17.53 16.09 16.76 -11.07
After storing in acid solution 16.24 18.2 17.53 16.09 16.89 -11.90
After storing in alkaline
16.21 18.18 17.43 16.12 16.82 -11.46
solution
After test of mutual influence 15.70 18.27 16.89 15.55 16.30 -7.99
Values of elongation at break: Median % Variation %
Before ageing 250 215 215 210 215 ----
After ageing in oven 225 240 250 235 237.5 -10.47
After storing in acid solution 269 253 249 221 251 -16.74
After storing in alkaline
275 250 255 220 252.5 -17.44
solution
After test of mutual influence 185 175 180 175 177.5 17.44
Report No : 02423620 004 Page 12 of 23

2 PFG 1169/08.2007

Clause Requirement – Test Result - Remark Verdict

2
Table 5.1.1 MECHANICAL CHARACTERISTICS of 35 mm sample (RED) P
Samples of insulation ...................................... test plate sleeve probe
Samples of sheath ........................................... test plate sleeve probe
INSULATION
Values of tensile strength N/mm²: Median Variation %
N/mm²
Before ageing 12.25 11.95 11.49 11.82 11.88 ----
After ageing in oven 12.05 13.09 15.18 16.84 14.14 -18.98
After storing in acid solution 12.42 11.07 11.59 10.78 11.33 4.63
After storing in alkaline
12.53 11.01 11.66 10.75 11.34 4.59
solution
After test of mutual influence 13.48 12.63 11.42 15.15 13.06 -9.89
Values of elongation at break: Median % Variation %
Before ageing 215 200 200 220 207.5 ----
After ageing in oven 210 220 220 215 217.5 -4.82
After storing in acid solution 237 278 253 270 261.5 -26.02
After storing in alkaline
240 275 250 275 262.5 -26.51
solution
After test of mutual influence 175 190 180 190 185 10.84
SHEATH
Values of tensile strength N/mm²: Median Variation %
N/mm²
Before ageing 11.55 13.54 10.74 11.51 11.53 ----
After ageing in oven 12.18 11.66 12.19 12.33 12.19 -5.68
After storing in acid solution 11.40 11.40 10.40 9.66 10.90 5.46
After storing in alkaline
11.3 11.4 10.48 9.61 10.89 5.55
solution
After test of mutual influence 13.31 14.42 13.33 11.72 13.32 -15.52
Values of elongation at break: Median % Variation %
Before ageing 270 220 225 250 237.5 ----
After ageing in oven 240 255 275 245 250 -5.26
After storing in acid solution 175 200 190 220 195 17.89
After storing in alkaline
178 203 192 218 197 16.84
solution
After test of mutual influence 240 265 250 225 245 -3.16
Report No : 02423620 004 Page 13 of 23

2 PFG 1169/08.2007

Clause Requirement – Test Result - Remark Verdict

2
Table 5.1.2 MECHANICAL CHARACTERISTICS of 2.5 mm sample (GREY) P
Samples of insulation ...................................... test plate sleeve probe
Samples of sheath ........................................... test plate sleeve probe
INSULATION
Values of tensile strength N/mm²: Median Variation %
N/mm²
Before ageing 10.30 10.02 9.80 10.16 10.09 ----
After ageing in oven 10.50 10.82 10.55 10.96 10.69 -5.90
After storing in acid solution 11.37 10.24 13.51 12.40 11.89 -17.79
After storing in alkaline
11.32 10.27 13.5 12.20 11.76 -16.55
solution
After test of mutual influence 9.17 15.43 13.22 10.48 11.85 -17.44
Values of elongation at break: Median % Variation %
Before ageing 215 225 245 265 235 ----
After ageing in oven 245 255 270 250 252.5 -7.45
After storing in acid solution 235 300 275 255 265 -12.77
After storing in alkaline
237 307 269 254 261.5 -11.28
solution
After test of mutual influence 280 240 220 200 230 2.13
SHEATH
Values of tensile strength N/mm²: Median Variation %
N/mm²
Before ageing 16.77 15.01 14.29 16.86 15.89 ----
After ageing in oven 16.81 16.65 15.75 15.68 16.20 -1.95
After storing in acid solution 13.48 13.97 12.98 14.70 13.73 13.62
After storing in alkaline
13.46 13.94 12.99 14.6 13.70 13.78
solution
After test of mutual influence 17.55 18.24 16.57 14.97 17.06 -7.36
Values of elongation at break: Median % Variation %
Before ageing 300 285 250 305 292.5 ----
After ageing in oven 310 290 400 285 300 -2.56
After storing in acid solution 265 250 250 235 250 14.53
After storing in alkaline
269 242 252 231 247 15.56
solution
After test of mutual influence 240 225 215 220 222.5 23.93
Report No : 02423620 004 Page 14 of 23

2 PFG 1169/08.2007

Clause Requirement – Test Result - Remark Verdict

2
Table 5.1.2 MECHANICAL CHARACTERISTICS of 10 mm sample (GREY) P
Samples of insulation ...................................... test plate sleeve probe
Samples of sheath ........................................... test plate sleeve probe
INSULATION
Values of tensile strength N/mm²: Median Variation %
N/mm²
Before ageing 11.78 11.27 12.07 11.73 11.75 ----
After ageing in oven 12.86 13.22 10.68 13.22 13.04 -10.98
After storing in acid solution 13.9 14.42 11.86 11.94 12.92 -9.96
After storing in alkaline
13.92 14.49 11.84 11.92 12.92 -9.96
solution
After test of mutual influence 12.22 11.62 12.33 12.97 12.28 -4.47
Values of elongation at break: Median % Variation %
Before ageing 275 250 235 225 242.5 ----
After ageing in oven 245 280 275 250 262.5 -8.25
After storing in acid solution 207 213 232 239 225.5 8.25
After storing in alkaline
200 215 235 235 225 7.22
solution
After test of mutual influence 280 290 240 250 265 -9.28
SHEATH
Values of tensile strength N/mm²: Median Variation %
N/mm²
Before ageing 15.07 15.23 14.58 14.91 14.99 ----
After ageing in oven 15.41 13.12 15.47 15.62 15.44 -3.00
After storing in acid solution 15.20 16.84 10.70 10.11 12.95 13.61
After storing in alkaline
15.24 16.85 10.2 10.1 12.72 15.14
solution
After test of mutual influence 15.75 15.04 15.70 16.46 15.73 -4.90
Values of elongation at break: Median % Variation %
Before ageing 265 250 240 265 257.5 ----
After ageing in oven 280 265 290 250 272.50 -5.82
After storing in acid solution 225 220 250 265 237.50 7.77
After storing in alkaline
221 217 254 267 237.50 7.77
solution
After test of mutual influence 225 270 215 280 247.50 3.88
Report No : 02423620 004 Page 15 of 23

2 PFG 1169/08.2007

Clause Requirement – Test Result - Remark Verdict

2
Table 5.1.2 MECHANICAL CHARACTERISTICS of 35 mm sample (GREY) P
Samples of insulation ...................................... test plate sleeve probe
Samples of sheath ........................................... test plate sleeve probe
INSULATION
Values of tensile strength N/mm²: Median Variation %
N/mm²
Before ageing 15.82 15.76 13.08 12.90 14.42 ----
After ageing in oven 17.02 16.00 16.55 15.70 16.28 -12.86

After storing in acid solution 12.87 14.5 12.47 13.19 13.03 9.64
After storing in alkaline
12.85 14.54 12.44 13.13 12.99 9.92
solution
After test of mutual influence 12.22 11.62 12.22 12.99 12.22 15.25
Values of elongation at break: Median % Variation %
Before ageing 215 220 240 225 222.5 ----
After ageing in oven 240 250 250 270 250 -12.36
After storing in acid solution 204 207 217 199 205.5 7.64
After storing in alkaline
200 200 215 195 200 10.11
solution
After test of mutual influence 200 190 195 210 197.5 11.24
SHEATH
Values of tensile strength N/mm²: Median Variation %
N/mm²
Before ageing 16.61 15.09 15.92 17.96 16.26 ----
After ageing in oven 18.75 18.22 16.26 17.99 18.11 -11.35
After storing in acid solution 16.49 18.36 14.51 14.51 15.50 4.67
After storing in alkaline
16.47 18.38 14.47 14.61 15.54 4.43
solution
After test of mutual influence 18.73 16.49 16.54 16.76 16.65 -2.40
Values of elongation at break: Median % Variation %
Before ageing 250 215 220 235 227.5 ----
After ageing in oven 240 270 250 245 247.5 -8.79
After storing in acid solution 172 191 172 248 181.5 20.22
After storing in alkaline
175 190 175 245 182.5 19.78
solution
After test of mutual influence 200 175 150 215 187.5 17.58
Report No : 02423620 004 Page 16 of 23

2 PFG 1169/08.2007

Clause Requirement – Test Result - Remark Verdict

2
Table 5.1.3 MECHANICAL CHARACTERISTICS of 2.5 mm sample P
(BROWN)
Samples of insulation ...................................... test plate sleeve probe
Samples of sheath ........................................... test plate sleeve probe
INSULATION
Values of tensile strength N/mm²: Median Variation %
N/mm²
Before ageing 10.88 10.07 10.47 10.89 10.67 ----
After ageing in oven 11.72 13.06 11.92 10.22 11.82 -10.77
After storing in acid solution 12.32 10.25 10.93 13.37 11.63 -8.80
After storing in alkaline
12.32 10.22 10.91 13.35 11.62 -8.80
solution
After test of mutual influence 12.35 13.51 11.09 16.44 12.93 -21.18
Values of elongation at break: Median % Variation %
Before ageing 285 275 240 250 262.5 ----
After ageing in oven 295 290 250 240 270.5 -2.86
After storing in acid solution 197 217 212 203 207.5 20.95
After storing in alkaline
195 215 210 200 205 21.90
solution
After test of mutual influence 215 235 225 235 230 12.38
SHEATH
Values of tensile strength N/mm²: Median Variation %
N/mm²
Before ageing 14.93 13.56 10.28 11.32 12.44 ----
After ageing in oven 13.48 13.16 14.30 12.89 13.32 -7.07
After storing in acid solution 10.41 11.13 10.60 11.15 10.87 12.66
After storing in alkaline
10.43 11.17 10.5 11.17 10.84 12.90
solution
After test of mutual influence 13.05 13.25 14.27 14.22 13.74 -10.41
Values of elongation at break: Median % Variation %
Before ageing 265 250 240 275 257.5 ----
After ageing in oven 245 280 250 290 265 -2.97
After storing in acid solution 250 215 225 245 235 8.74
After storing in alkaline
251 214 222 247 234.5 8.93
solution
After test of mutual influence 250 240 225 240 240 6.80
Report No : 02423620 004 Page 17 of 23

2 PFG 1169/08.2007

Clause Requirement – Test Result - Remark Verdict

2
Table 5.1.3 MECHANICAL CHARACTERISTICS of 10 mm sample P
(BROWN)
Samples of insulation ...................................... test plate sleeve probe
Samples of sheath ........................................... test plate sleeve probe
INSULATION
Values of tensile strength N/mm²: Median Variation %
N/mm²
Before ageing 12.88 14.32 13.85 15.28 14.08 ----
After ageing in oven 13.31 15.97 14.01 15.98 14.99 -6.46
After storing in acid solution 16.47 14.93 11.39 12.33 13.63 3.20
After storing in alkaline
16.48 14.92 11.3 12.32 13.62 3.27
solution
After test of mutual influence 12.31 13.71 15.41 16.94 14.56 -3.41
Values of elongation at break: Median % Variation %
Before ageing 195 215 240 225 220 ----
After ageing in oven 230 240 220 240 235.0 -6.82
After storing in acid solution 241 283 253 297 268.0 -21.82
After storing in alkaline
240 280 250 295 265.0 -20.45
solution
After test of mutual influence 210 260 235 215 225.0 -2.27
SHEATH
Values of tensile strength N/mm²: Median Variation %
N/mm²
Before ageing 13.70 13.65 10.96 11.37 12.51 ----
After ageing in oven 14.17 14.71 13.02 13.99 14.08 -12.55
After storing in acid solution 11.69 10.82 12.52 11.61 11.65 6.87
After storing in alkaline
11.68 10.85 12.49 11.64 11.66 6.79
solution
After test of mutual influence 13.67 15.25 14.13 14.43 14.28 -14.15
Values of elongation at break: Median % Variation %
Before ageing 200 225 215 200 207.5 ----
After ageing in oven 200 220 215 225 217.5 -4.82
After storing in acid solution 245 225 265 275 255.0 -22.89
After storing in alkaline
246 229 261 274 253.5 -22.17
solution
After test of mutual influence 240 250 225 240 240.0 -15.66
Report No : 02423620 004 Page 18 of 23

2 PFG 1169/08.2007

Clause Requirement – Test Result - Remark Verdict

2
Table 5.1.3 MECHANICAL CHARACTERISTICS of 35 mm sample P
(BROWN)
Samples of insulation ...................................... test plate sleeve probe
Samples of sheath ........................................... test plate sleeve probe
INSULATION
Values of tensile strength N/mm²: Median Variation %
N/mm²
Before ageing 12.92 11.58 10.90 11.78 11.68 ----
After ageing in oven 12.33 13.03 12.64 13.76 12.84 -9.89
After storing in acid solution 11.74 10.76 13.15 12.19 11.97 -2.44
After storing in alkaline
11.72 10.74 13.15 12.21 11.97 -2.44
solution
After test of mutual influence 13.19 12.7 12.77 14.52 12.98 -11.13
Values of elongation at break: Median % Variation %
Before ageing 260 220 250 230 240 ----
After ageing in oven 240 250 245 265 247.5 -3.13
After storing in acid solution 271 216 253 241 247.0 -2.92
After storing in alkaline
271 215 249 243 246.0 -2.50
solution
After test of mutual influence 230 200 250 215 222.50 7.29
SHEATH
Values of tensile strength N/mm²: Median Variation %
N/mm²
Before ageing 16.02 14.07 16.03 14.83 15.42 ----
After ageing in oven 16.34 15.72 18.07 15.67 16.03 -3.96
After storing in acid solution 14.45 18.3 12.84 13.13 13.79 10.57
After storing in alkaline
14.47 18.36 12.83 13.12 13.80 10.54
solution
After test of mutual influence 16.52 17.96 15.45 16.74 16.63 -7.85
Values of elongation at break: Median % Variation %
Before ageing 265 275 250 245 257.5 ----
After ageing in oven 265 255 300 290 277.5 -7.77
After storing in acid solution 237 227 233 307 235.0 8.74
After storing in alkaline
235 225 230 300 232.5 9.71
solution
After test of mutual influence 265 250 225 240 245.0 4.85
Report No : 02423620 004 Page 19 of 23

2 PFG 1169/08.2007

Clause Requirement – Test Result - Remark Verdict

2
Table 5.1.4 MECHANICAL CHARACTERISTICS of 2.5 mm sample (BLUE) P
Samples of insulation ...................................... test plate sleeve probe
Samples of sheath ........................................... test plate sleeve probe
INSULATION
Values of tensile strength N/mm²: Median Variation %
N/mm²
Before ageing 11.73 10.75 11.67 11.64 11.65 ----
After ageing in oven 13.51 13.22 12.71 12.47 12.97 -11.29
After storing in acid solution 13.83 13.81 13.18 12.96 13.50 -15.84
After storing in alkaline
13.81 13.82 13.22 12.94 13.52 -16.01
solution
After test of mutual influence 11.52 11.49 14.49 12.47 12.00 -2.96
Values of elongation at break: Median % Variation %
Before ageing 215 225 200 195 207.5 ----
After ageing in oven 200 230 240 200 215.0 -3.61
After storing in acid solution 267 213 197 207 210.0 -1.20
After storing in alkaline
265 210 190 200 205.0 1.20
solution
After test of mutual influence 220 190 190 200 195.0 6.02
SHEATH
Values of tensile strength N/mm²: Median Variation %
N/mm²
Before ageing 13.45 12.66 15.35 13.18 13.31 ----
After ageing in oven 14.63 14.17 13.43 13.65 13.91 -4.51
After storing in acid solution 14.65 11.93 11.93 12.79 12.36 7.14
After storing in alkaline
14.63 11.92 11.89 12.86 12.39 6.91
solution
Before test of mutual
14.67 16.4 15.37 16.85 15.89 -19.35
influence
Values of elongation at break: Median % Variation %
Before ageing 240 240 265 225 240 ----
After ageing in oven 250 265 250 275 257.5 -7.29
After storing in acid solution 234 239 230 247 236.5 1.46
After storing in alkaline
235 230 230 245 232.5 3.13
solution
After test of mutual influence 250 240 255 235 245.0 -2.08
Report No : 02423620 004 Page 20 of 23

2 PFG 1169/08.2007

Clause Requirement – Test Result - Remark Verdict

2
Table 5.1.4 MECHANICAL CHARACTERISTICS of 10 mm sample (BLUE) P
Samples of insulation ...................................... test plate sleeve probe
Samples of sheath ........................................... test plate sleeve probe
INSULATION
Values of tensile strength N/mm²: Median Variation %
N/mm²
Before ageing 11.41 13.09 13.99 12.22 12.65 ----
After ageing in oven 13.88 13.61 14.14 13.69 13.79 -8.97
After storing in acid solution 12.03 13.91 15.27 11.76 12.97 -2.53
After storing in alkaline
12.05 13.93 15.29 11.77 12.99 -2.69
solution
After test of mutual influence 13.77 13.88 13.97 12.46 13.83 -9.29
Values of elongation at break: Median % Variation %
Before ageing 250 235 220 240 237.5 ----
After ageing in oven 245 260 275 270 265.0 -11.58
After storing in acid solution 225 220 225 200 222.5 6.32
After storing in alkaline
223 221 227 203 222.0 6.53
solution
After test of mutual influence 265 235 240 250 245.0 -3.16
SHEATH
Values of tensile strength N/mm²: Median Variation %
N/mm²
Before ageing 16.03 14.54 13.95 16.2 15.28 ----
After ageing in oven 16.73 16.96 16.08 14.28 16.41 -7.36
After storing in acid solution 14.84 15.61 12.83 13.75 14.30 6.45
After storing in alkaline
14.83 15.59 12.83 13.76 14.30 6.45
solution
After test of mutual influence 16.49 15.3 15.82 15.48 15.65 -2.42
Values of elongation at break: Median % Variation %
Before ageing 245 200 250 255 247.5 ----
After ageing in oven 265 275 245 255 260.0 -5.05
After storing in acid solution 192 211 237 213 212.0 14.34
After storing in alkaline
190 210 235 210 210.0 15.15
solution
After test of mutual influence 250 240 270 290 260.0 -5.05
Report No : 02423620 004 Page 21 of 23

2 PFG 1169/08.2007

Clause Requirement – Test Result - Remark Verdict

2
Table 5.1.4 MECHANICAL CHARACTERISTICS of 35 mm sample (BLUE) P
Samples of insulation ...................................... test plate sleeve probe
Samples of sheath ........................................... test plate sleeve probe
INSULATION
Values of tensile strength N/mm²: Median Variation %
N/mm²
Before ageing 13.02 12.95 11.72 11.01 12.33 ----
After ageing in oven 14.37 14.66 16.56 12.9 14.52 -17.72
After storing in acid solution 10.81 11.35 12.55 12.25 11.80 4.30
After storing in alkaline
10.79 11.34 12.53 12.24 11.79 4.38
solution
After test of mutual influence 13.31 11.6 15 16.27 14.16 -14.80
Values of elongation at break: Median % Variation %
Before ageing 265 250 265 270 265 ----
After ageing in oven 300 275 295 285 290.0 -9.43
After storing in acid solution 251 226 230 252 240.5 9.25
After storing in alkaline
250 225 230 250 240.0 9.43
solution
After test of mutual influence 250 240 240 265 245.0 7.55
SHEATH
Values of tensile strength N/mm²: Median Variation %
N/mm²
Before ageing 18.39 18.18 18.63 18.93 18.51 ----
After ageing in oven 19.76 20.53 19.89 19.65 19.83 -7.10
After storing in acid solution 17.15 15.61 18.44 16.4 16.78 9.37
After storing in alkaline
17.13 15.6 18.43 16 16.57 10.51
solution
After test of mutual influence 18.79 19.28 19.42 20.51 19.35 -4.54
Values of elongation at break: Median % Variation %
Before ageing 225 225 210 215 217.5 ----
After ageing in oven 220 245 220 235 227.5 -4.60
After storing in acid solution 300 289 274 286 287.5 -32.18
After storing in alkaline
300 285 275 285 285.0 -31.03
solution
After test of mutual influence 230 200 200 215 207.5 4.60
Report No : 02423620 004 Page 22 of 23

2 PFG 1169/08.2007

Clause Requirement – Test Result - Remark Verdict

Table 15.1 TEST UNDER FIRE CONDITIONS P


Duration: 16 hr -
In ambient temperature at 23 ˚C, 55 % RH -
Duration of flame application: 60 s

Distance from the lower edge of Remarks


Overall the top support to the upper
diameter of onset of charring >50mm : mm
Size Colours
test sample
(mm)
Required, mm Measured, mm

Blue 600 395 P

Grey 600 390 P


2.5 mm² < 540
Brown 600 400 P

Red 600 410 P

Blue 600 415 P

Grey 600 395 P


4.0 mm² < 540
Brown 600 400 P

Red 600 385 P

Blue 600 402 P

Grey 600 399 P


6.0 mm² < 540
Brown 600 385 P

Red 600 400 P

Blue 600 385 P

Grey 600 415 P


10.0 mm² < 540
Brown 600 420 P

Red 600 380 P

Blue 600 370 P

Grey 600 < 540 420 P


16.0 mm²
Brown 600 355 P

Red 600 360 P


Report No : 02423620 004 Page 23 of 23

2 PFG 1169/08.2007

Clause Requirement – Test Result - Remark Verdict

Distance from the lower edge of


Overall the top support to the upper
diameter of onset of charring >50mm : mm
Size Colours Remarks
test sample
(mm)
Required, mm Measured, mm

Blue 600 395 P

Grey 600 405 P


25.0 mm² < 540
Brown 600 390 P

Red 600 400 P

Blue 600 370 P

Grey 600 360 P


35.0 mm² < 540
Brown 600 365 P

Red 600 380 P

*** End of Test Report ***

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