Interloop Satellite Stitching Unit

LPG Area

Inspection reports

Calibration and NDT services

Recommendation:
Immusco Oil Field Equipments provided services to Interloop
Satellite Stitching Unit which include Calibration and NDT services. Everything is according to the
standard and working effectively. One thing need to address is that for safety measure please
install pressure safety valve (PSV) on LPG line to prevent any hazard.
 INSPECTION REPORT

CLIENT :

INSPECTION DATE : 23th May 2022

REPORT DATE : 29th May 2022

EQUIPMENT DESCRIPTION : LPG Pipe Lines

AREA : Satellite Stitching Unit

Particulars Reviewed by Approved by

Name Rashid Ali Rashid Sultan

Designation NDT Team Lead Sr. Manager NDT

Signature

SUMICO Technologies (Pvt.) Ltd., Corporate Head Quarter: 185/J-1, M.A. Johar Town, Lahore-54770, Pakistan
Tel: +92-42-35315541-43, Fax: +92-42-35315540, www.sumico.com.pk

Limitation of liabilities:
Ultrasonic Thickness gauging is intended to provide a representative health of the unit condition at the time of inspection. While every attempt will be made to identify all items considered to be abnormal, items may be missed that could cause
future damage. In no event SUMICO Technologies Pvt Limited shall be liable for compensatory, consequential, incidental, special, punitive or other damages whether the claim for damages is based on contract, tort, or otherwise. SUMICO
Technologies Pvt Limited liability will be for value of contract. This report is not valid for the court of law.
 Inspection Date : 23-05-2022
SUMICO Report Date : 29-05-2022
Page No. : 1 of 1
TECHNOLOGIES Revision : 0
ULTRASONIC THICKNESS MEASUREMENT REPORT OF LPG PIPE LINES
OF SATELLITE STITCHING UNIT All measurements are in mm

Report No. : STPL/NDT/2022/163 Base Material : Carbon Steel Equipment : 45MG

Client : Inter Loop Pvt. Ltd Material : CS ,5920mm/s Make : Olympus-Canada
Equipment : LPG Pipe Lines Surface Condition : As it Serial No : 140330203
Capacity : N/A Technique Used : UT, Pulse Echo Probe Type : D-790
W. Pressure : N/A Couplant : Grease Probe Frequency : 5 MHz
Serial No : N/A Cal. Initial Time : 5.0 mm Probe Cable : Standard Cable
Code/Standard : API-510/ASME SEC V Cal. Final Time : 5.0 mm Calibration Block : Step Wedge Block

Measurement Points/ Elevation Inspection Results

Differential
Minimum Average
Location North/Front East /Top West/bottom South/Back Value
Value Value
{Wall Loss}
Design ( 6.0) – min
4” Diameter SCH-40 Pipe Line measured thickness

TML-1 5.9 5.8 5.7 5.9 5.7 0.3 5.8

TML-2 4.9 5.0 4.9 5.0 4.9 1.1 5.0
TML-3 5.6 6.0 5.9 6.0 5.6 0.4 5.9
TML-5 5.7 6.0 5.8 6.0 5.7 0.3 5.9
TML-6 5.6 5.9 5.8 5.9 5.6 0.4 5.8
TML-7 5.5 5.5 5.7 5.5 5.5 0.6 5.5
TML-8 5.7 5.9 5.5 5.9 5.5 0.5 5.7
TML-9 5.9 5.5 5.5 5.5 5.5 0.5 5.6
TML-10 5.7 5.7 5.6 5.7 5.6 0.4 5.7
TML-11 5.7 5.7 5.4 5.7 5.4 0.6 5.6

Remarks: All Measurements were taken from different points.

Particulars Inspected By Reported BY Approved By

Name M.Yasir M.Sanwal Rashid Sultan
Designation Inspection Engineer Inspection Engineer Sr. Manager NDT
Signature

SUMICO Technologies (Pvt.) Ltd., Corporate Head Quarter: 185/J-1, M.A. Johar Town, Lahore-54770, Pakistan Tel:
+92-42-35315541-43, Fax: +92-42-35315540, www.sumico.com.pk

Limitation of liabilities:
Ultrasonic Thickness gauging is intended to provide a representative health of the unit condition at the time of inspection. While every attempt will be made to identify all items considered to be abnormal, items may be missed that could cause
future damage. In no event SUMICO Technologies Pvt Limited shall be liable for compensatory, consequential, incidental, special, punitive or other damages whether the claim for damages is based on contract, tort, or otherwise. SUMICO
Technologies Pvt Limited liability will be for value of contract. This report is not valid for the court of law.
 Inspection Date : 23-05-2022
SUMICO Report Date : 29-05-2022

TECHNOLOGIES Page No. : 1 of 1

Revision : 0

ULTRASONIC THICKNESS MEASUREMENT REPORT OF LPG PIPE LINES

OF SATELLITE STITCHING UNIT All measurements are in mm

Report No. : STPL/NDT/2022/163 Base Material : Carbon Steel Equipment : 45MG

Client : Inter Loop Pvt. Ltd Material : CS ,5920mm/s Make : Olympus-Canada
Equipment : LPG Pipe Lines Surface Condition : As it Serial No : 140330203
Capacity : N/A Technique Used : UT, Pulse Echo Probe Type : D-790
W. Pressure : N/A Couplant : Grease Probe Frequency : 5 MHz
Serial No : N/A Cal. Initial Time : 5.0 mm Probe Cable : Standard Cable
Code/Standard : API-510/ASME SEC V Cal. Final Time : 5.0 mm Calibration Block : Step Wedge Block

Measurement Points/ Elevation Inspection Results

Differential
Minimum Average
Location North/Front East /Top West/bottom South/Back Value
Value Value
{Wall Loss}
Design ( 8.56) – min
4” Diameter SCH-80s Pipe Line measured thickness

TML-1 6.5 6.4 6.3 6.3 6.3 2.3 6.4

TML-2 6.5 6.4 6.4 6.5 6.4 2.2 6.4
TML-3 6.4 6.3 6.5 6.3 6.3 2.3 6.4
TML-4 6.5 6.4 6.3 6.3 6.3 2.3 6.4
TML-5 6.5 6.4 6.3 6.3 6.3 2.3 6.4

Remarks: All Measurements were taken from different points.

Particulars Inspected By Reported BY Approved By

Name M.Yasir M.Sanwal Rashid Sultan
Designation Inspection Engineer Inspection Engineer Sr. Manager NDT
Signature

Limitation of liabilities:
Ultrasonic Thickness gauging is intended to provide a representative health of the unit condition at the time of inspection. While every attempt will be made to identify all items considered to be abnormal, items may be missed that could cause
future damage. In no event SUMICO Technologies Pvt Limited shall be liable for compensatory, consequential, incidental, special, punitive or other damages whether the claim for damages is based on contract, tort, or otherwise. SUMICO
Technologies Pvt Limited liability will be for value of contract. This report is not valid for the court of law.
 Inspection Date : 23-05-2022
SUMICO Report Date : 29-05-2022
Page No. : 1 of 1
TECHNOLOGIES Revision : 0
ULTRASONIC THICKNESS MEASUREMENT REPORT OF LPG PIPE LINES
OF SATELLITE STITCHING UNIT All measurements are in mm

Report No. : STPL/NDT/2022/163 Base Material : Carbon Steel Equipment : 45MG

Client : Inter Loop Pvt. Ltd Material : CS ,5920mm/s Make : Olympus-Canada
Equipment : LPG Pipe Lines Surface Condition : As it Serial No : 140330203
Capacity : N/A Technique Used : UT, Pulse Echo Probe Type : D-790
W. Pressure : N/A Couplant : Grease Probe Frequency : 5 MHz
Serial No : N/A Cal. Initial Time : 5.0 mm Probe Cable : Standard Cable
Code/Standard : API-510/ASME SEC V Cal. Final Time : 5.0 mm Calibration Block : Step Wedge Block

Measurement Points/ Elevation Inspection Results

Differential
Minimum Average
Location North/Front East /Top West/bottom South/Back Value
Value Value
{Wall Loss}
1” Diameter SCH-80 Pipe Line Design ( 4.54) -–min
measured thickness

TML-1 3.6 3.5 3.7 3.2 3.2 1.4 3.5

TML-2 3.5 4.3 3.2 4.3 3.2 1.4 3.8
TML-3 3.4 3.6 4.3 3.5 3.4 1.2 3.7
TML-4 3.0 3.5 3.7 3.4 3.0 1.6 3.4
TML-5 4.1 3.4 3.6 3.0 3.0 1.6 3.5
TML-6 3.9 3 3.5 4.1 3.0 1.6 3.6
TML-7 3.4 4.1 3.4 3.9 3.4 1.2 3.7
TML-8 3.0 3.9 3.0 3.4 3.0 1.6 3.3
TML-19 3.1 3.4 4.1 3.0 3.0 1.6 3.4
TML-10 3.2 3.0 3.9 3.1 3.0 1.6 3.3
TML-11 3.7 3.1 3.4 3.2 3.1 1.5 3.4
TML-12 3.5 3.2 3.0 3.7 3.0 1.6 3.4
TML-1 4.3 3.7 3.1 3.5 3.1 1.5 3.7
TML-14 3.6 3.5 3.7 3.2 3.2 1.4 3.4
TML-15 3.5 4.3 3.2 4.3 3.2 1.4 3.7

Remarks: All Measurements were taken from different points.

Particulars Inspected By Reported BY Approved By

Name M.Yasir M.Sanwal Rashid Sultan
Designation Inspection Engineer Inspection Engineer Sr. Manager NDT
Signature

Limitation of liabilities:
Ultrasonic Thickness gauging is intended to provide a representative health of the unit condition at the time of inspection. While every attempt will be made to identify all items considered to be abnormal, items may be missed that could cause
future damage. In no event SUMICO Technologies Pvt Limited shall be liable for compensatory, consequential, incidental, special, punitive or other damages whether the claim for damages is based on contract, tort, or otherwise. SUMICO
Technologies Pvt Limited liability will be for value of contract. This report is not valid for the court of law.
Limitation of liabilities:
Ultrasonic Thickness gauging is intended to provide a representative health of the unit condition at the time of inspection. While every attempt will be made to identify all items considered to be abnormal, items may be missed that could cause
future damage. In no event SUMICO Technologies Pvt Limited shall be liable for compensatory, consequential, incidental, special, punitive or other damages whether the claim for damages is based on contract, tort, or otherwise. SUMICO
Technologies Pvt Limited liability will be for value of contract. This report is not valid for the court of law.
 Inspection Certificate

Certificate No. IMM-002

Client Name INTERLOOP SATELLITE STITCHING UNIT
Al-Sadiq Plaza ،P-157 Railway Rd, Faisalabad,
Address
Punjab
Inspection Date 23/05/2022
Inspection Due 22/05/2023

Equipment Details
Equipment Name Gas Regulator
Manufacturer PAK / PRIME
Location Natural Gas Line
Reference Standard /Code ANSI z21.80:2003

Inspection Includes

 Thorough Examination
 Pressure Check
 Functional Test

Calculation
Input Pressure Output Pressure
Results
(Bar) (Bar)
2.0 3.0 Satisfactory

Inspected Item
Inspected item Status Inspected item Status Inspected item Status
Seat Cap o.k. Valve Seat o.k. Vent Connection o.k.
Stack o.k. Seat Cap Gasket o.k. Diaphragm o.k.
Top Housing o.k. Adjusting Screw o.k. Diaphragm Plates o.k.
Rubber Valve o.k. Spring o.k. Bottom Housing o.k.

Note
o.k. Condition satisfactory M Maintain
R Replace P Provide

It is certify That item(s) described above were examined in the prescribed manner. The inspection parameter’s
mentioned.
Inspected by Approved by .

Engr. Javaid Ramzan Engr. Hina Sarfaraz

 Inspection Certificate

Certificate No. IMM-003

Client Name INTERLOOP SATELLITE STITCHING UNIT
Al-Sadiq Plaza ،P-157 Railway Rd, Faisalabad,
Address
Punjab
Inspection Date 23/05/2022
Inspection Due 22/05/2023

Equipment Details
Equipment Name Gas Regulator
Manufacturer Fisher
Location LPG Line
Reference Standard /Code ANSI z21.80:2003

Inspection Includes

 Thorough Examination
 Pressure Check
 Functional Test

Calculation
Input Pressure Output Pressure
Results
(Psi) (Psi)
20.0 0.00725189 Satisfactory

Inspected Item
Inspected item Status Inspected item Status Inspected item Status
Seat Cap o.k. Valve Seat o.k. Vent Connection o.k.
Stack o.k. Seat Cap Gasket o.k. Diaphragm o.k.
Top Housing o.k. Adjusting Screw o.k. Diaphragm Plates o.k.
Rubber Valve o.k. Spring o.k. Bottom Housing o.k.

Note
o.k. Condition satisfactory M Maintain
R Replace P Provide

It is certify That item(s) described above were examined in the prescribed manner. The inspection parameter’s
mentioned.
Inspected by Approved by .

Engr. Javaid Ramzan Engr. Hina Sarfaraz

 Calibration Certificate

Lab Code No. IMM/Calib/047

Revision 0
Job ID Calib(P-214)2022
Certificate No. PG-03
Company Name INTERLOOP SATELLITE STITCHING UNIT
Factory Address Al-Sadiq Plaza، P-157 Railway Rd, Faisalabad, Punjab
Calibration Date 23/May/2022
Calibration Due 22/May/2023

Equipment Name Pressure Gauge

Range ( 0 - 250 )
Unit mbar
Make/ Model Tempres
Location Natural Gas Line
Environment Temp. 25.5 ° C ± 5°C / 42 % rh ± 10 % rh
Main Equipment Used Pressure Gauge and Hydraulic Pressure Pump (Fluke)
Standard DKD-R 6-1
Method Used Direct Comparison

Standard Equipment Traceability :

Tracebility is referred to the Certificate No.CL-1101(P-58)2021 from PCSIR Lab's ,Lahore.
Tracebility is referred to the Certificate No.CL-1108(P-60)2021 from PCSIR Lab's ,Lahore.
Calibration Data

Nominal Reading on Avg. Observed

the instrument Reading on the Error
Sr. No.
under Calibration Reference Standard (mbar)
(mbar) (mbar)

1 50.00 50.00 0.00

2 100.00 100.00 0.00
3 150.00 150.00 0.00
4 200.00 200.00 0.00
5 250.00 250.00 0.00

• Acceptability of the instrument depends on its suitability by concerned.

• Readings are related to specific equipments only.
• This certificate shall not be reproduced, except in full, without the written approval of
SUMICO TECHNOLOGIES PVT LTD
Checked By Approved By

Javaid Ramzan Hina Sarfraz

Page 1
 Calibration Certificate

Lab Code No. IMM/Calib/047

Revision 0
Job ID Calib(P-215)2022
Certificate No. PG-04
Company Name INTERLOOP SATELLITE STITCHING UNIT
Factory Address Al-Sadiq Plaza، P-157 Railway Rd, Faisalabad, Punjab
Calibration Date 23/May/2022
Calibration Due 22/May/2023

Equipment Name Pressure Gauge

Range ( 0 - 150 )
Unit Psi
Make/ Model WIKA
Location Natural Gas Line
Environment Temp. 25.5 ° C ± 5°C / 42 % rh ± 10 % rh
Main Equipment Used Pressure Gauge and Hydraulic Pressure Pump (Fluke)
Standard DKD-R 6-1
Method Used Direct Comparison

Standard Equipment Traceability :

Tracebility is referred to the Certificate No.CL-1101(P-58)2021 from PCSIR Lab's ,Lahore.
Tracebility is referred to the Certificate No.CL-1108(P-60)2021 from PCSIR Lab's ,Lahore.
Calibration Data

Nominal Reading on Avg. Observed

the instrument Reading on the Error
Sr. No.
under Calibration Reference Standard (Psi)
(Psi) (Psi)

1 30.00 30.00 0.00

2 60.00 60.00 0.00
3 90.00 90.00 0.00
4 120.00 120.00 0.00
5 150.00 150.00 0.00

• Acceptability of the instrument depends on its suitability by concerned.

• Readings are related to specific equipments only.
• This certificate shall not be reproduced, except in full, without the written approval of
SUMICO TECHNOLOGIES PVT LTD
Checked By Approved By

Javaid Ramzan Hina Sarfraz

Page 1
 Calibration Certificate

Lab Code No. IMM/Calib/047

Revision 0
Job ID Calib(P-216)2022
Certificate No. PG-05
Company Name INTERLOOP SATELLITE STITCHING UNIT
Factory Address Al-Sadiq Plaza، P-157 Railway Rd, Faisalabad, Punjab
Calibration Date 23/May/2022
Calibration Due 22/May/2023

Equipment Name Pressure Gauge

Range ( 0 - 10 )
Unit Bar
Make/ Model WIKA
Location LPG Line
Environment Temp. 25.5 ° C ± 5°C / 42 % rh ± 10 % rh
Main Equipment Used Pressure Gauge and Hydraulic Pressure Pump (Fluke)
Standard DKD-R 6-1
Method Used Direct Comparison

Standard Equipment Traceability :

Tracebility is referred to the Certificate No.CL-1101(P-58)2021 from PCSIR Lab's ,Lahore.
Tracebility is referred to the Certificate No.CL-1108(P-60)2021 from PCSIR Lab's ,Lahore.
Calibration Data

Nominal Reading on Avg. Observed

the instrument Reading on the Error
Sr. No.
under Calibration Reference Standard (Bar)
(Bar) (Bar)

1 2.00 2.00 0.00

2 4.00 4.00 0.00
3 6.00 6.00 0.00
4 8.00 8.00 0.00
5 10.00 10.00 0.00

• Acceptability of the instrument depends on its suitability by concerned.

• Readings are related to specific equipments only.
• This certificate shall not be reproduced, except in full, without the written approval of
SUMICO TECHNOLOGIES PVT LTD
Checked By Approved By

Javaid Ramzan Hina Sarfraz

Page 1
 Calibration Certificate

Lab Code No. IMM/Calib/047

Revision 0
Job ID Calib(P-217)2022
Certificate No. PG-06
Company Name INTERLOOP SATELLITE STITCHING UNIT
Factory Address Al-Sadiq Plaza، P-157 Railway Rd, Faisalabad, Punjab
Calibration Date 23/May/2022
Calibration Due 22/May/2023

Equipment Name Pressure Gauge

Range ( 0 - 16 )
Unit Bar
Make/ Model WIKA
Location LPG Line
Environment Temp. 25.5 ° C ± 5°C / 42 % rh ± 10 % rh
Main Equipment Used Pressure Gauge and Hydraulic Pressure Pump (Fluke)
Standard DKD-R 6-1
Method Used Direct Comparison

Standard Equipment Traceability :

Tracebility is referred to the Certificate No.CL-1101(P-58)2021 from PCSIR Lab's ,Lahore.
Tracebility is referred to the Certificate No.CL-1108(P-60)2021 from PCSIR Lab's ,Lahore.
Calibration Data

Nominal Reading on Avg. Observed

the instrument Reading on the Error
Sr. No.
under Calibration Reference Standard (Bar)
(Bar) (Bar)

1 3.00 3.00 0.00

2 6.00 6.00 0.00
3 9.00 9.00 0.00
4 12.00 12.00 0.00
5 15.00 15.00 0.00

• Acceptability of the instrument depends on its suitability by concerned.

• Readings are related to specific equipments only.
• This certificate shall not be reproduced, except in full, without the written approval of
SUMICO TECHNOLOGIES PVT LTD
Checked By Approved By

Javaid Ramzan Hina Sarfraz

Page 1