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Mechanics: Mechanics is the branch of engineering sciences that deals with the bodies
that are in motion or in rest. It deals with the application of the forces that are involved in
motion or rest of bodies. Mechanics serve as the base of any mechanism. Understanding
the key concepts of mechanics define the correct engineering approach to comprehend or
design any mechanism. Mechanics is divided into two fields:
Statics
Dynamics
Statics is the branch of mechanics that involve the bodies at rest. It studies the effects of
forces on static bodies. In engineering dynamics we encounter the motion and forces that
causes the motion.
Engineering Dynamic is divided into following categories:
Kinetics:
Kinetics is the sub field of Engineering mechanics. It is concerned with the motion of
system, bodies, system of bodies by taking into account the causes of motion. It also
deals with forces and torques causing motion.
Kinematics:
Kinematics is the sub field of engineering mechanics. It is associated with the study of
motion of bodies or system of bodies, neglecting the causes and roots of motion. The
forces causing the motion are disregarded here. In Astro Physics, kinematics is involved
when we deal with Celestial bodies with considering the forces.
The common terms involved in dynamics are:
Displacement: It is the shortest path that is followed between two points. It is a vector
quantity.
Velocity: It is defined as the time rate change of displacement. It is also vector quantity.
Acceleration: It is defined as the rate of change of velocity with time. It is vector
quantity.
To understand the common divisions of Mechanics look at following fig:
Links:
The part or parts of machine which can move relative to some other part are called
element or kinematic link. A link may consist of several parts and they can be connected
to each other. For example, the steam engine has many links. The piston, piston road and
cross head together formulate one link. Similarly, the crank and crank shaft make one
link. The engine body, main frame and main bearing constitute another link. The link can
be a rigid body but it is not necessary for link to be a rigid body. However, it must be a
resistive body. Resistive Body is the body or part capable of transmission of applied
forces without undergoing deformation. So a link must have following features:
It must be resistive body with negligible deformation
It must have relative motion
Kinds of Links: There are three main types of links in which driver and follower should
be connected.
Rigid Link: Rigid link act as rigid body. It is a link that does not go any kind of
deformation. Strictly speaking, no such kind of link exists in real. But there are links that
undergo very negligible deformation and can be approximated as rigid link. For example,
the connecting rod of engine and crank shaft does not show significant or sensible
deformation, so they are approximated as rigid link.
Flexible Link: It is a link that undergo partial deformation while transmission of motion
during operation. For example, belts, chains, wires are partially deformed acting as link.
Fluid Link:
It is a type of link which deforms significantly because here fluid is involved as link. The
fluid is compressed or pressurized. For example, hydraulic brakes, hydraulic presses, e.t.c
Kinematic Pair:
When two elements or links are in contact with each other, they constitute a pair. Of there
is relative motion between them that is completely or successfully constrained then the
pair is said to a Kinematic Pair.
It is slider single crank mechanism. The link 1 corresponds to the frame of the engine,
which is fixed. The link 2 corresponds to the crank link 3 corresponds to the connecting
rod and link 4 corresponds to cross-head.
Procedure:
Take the reference point zero degree on crank and zero as start of linear
displacement.
Rotate the crank manually and observe the reciprocating motion of link.
For every 20 degree of angular rotation of crank, note the displacement of
reciprocating link.
Taking the values, draw a graph for displacement vs angular displacement.
Find velocity, and then acceleration from slope of displacement and velocity
points respectively.
Observations and Calculations:
Angular Linear displacement Velocity Acceleration
Displacement θ (inches) (in/θ ¿ (in/θ2)
0 0 0 0
20 0.2 0.01 0.0005
40 0.75 0.0275 0.000875
60 1.45 0.035 0.000375
80 2.35 0.045 0.0005
100 3.25 0.045 0
120 3.95 0.035 -0.0005
140 4.55 0.03 -0.00025
160 4.9 0.0175 -0.000625
180 5 0.005 -0.000625
200 4.85 -0.0075 -0.000125
220 4.5 -0.0175 -0.0005
240 3.9 -0.03 -0.000625
260 3.15 -0.0375 -0.000375
280 2.3 -0.0425 -0.00025
300 1.35 -0.0475 -0.00025
320 0.65 -0.035 0.000625
340 0.15 -0.025 0.0005
360 0 -0.0075 0.000875
Displacement Linear
6
Displacement-
5 angular
displacement
4
Displacement
0
0 50 100 150 200 250 300 350 400
Angular displacement
Velocity graph
0.06
0.04
0.02
Velocity-
Angular
velocity
0
0 50 100 150 200 250 300 350 400
-0.02
-0.04
-0.06
Angular displacement
Displacement
Y-Values
0
0
0 50 100 150 200 250 300 350 400
0
Comments: The apparatus gave a lot of error. The reason for it was poor working and
calibration of apparatus. There were errors due to mechanical friction losses. Smooth working of
apparatus was not possible. The manual forces applied by students while using apparatus caused
error also. Displacement is proportional to angle up to 180 degree and then it decreases.Velocity
graph is sinosidal and acceleration graph is of cosine function. Poor lubrication can cause error
Experiment NO. 2
Objective:
To draw the displacement, velocity and acceleration graphs for Scotch Yoke Mechanism.
Apparatus:
Working Table
Scotch Yoke Mechanism
THEORY
Scotch Yoke Mechanism:
Scotch yoke mechanism is an inversion of four bar chain mechanism. It is used for the
conversion of rotatory motion into oscillating or reciprocating motion. In the following
diagram, inversion is obtained when either link1 or link3 is fixed. Link 2 act as crank.
when it rotates, the link 4 also reciprocates. It has main four links:
Oscillating link
Fixed link
Crank link
Slider link
In this mechanism as shown above, the link AC ( link 3) form the turning pair that is
fixed. The link 3 corresponds to the connecting rod as that in reciprocating steam engine.
CB serve as driving crank. which revolves with uniform angular speed about the fixed C.
A sliding block which is attached to the crank pin at point B slides in the the slotted bar
and causing it to oscillate. A short link represented by PR joins slotted bar with the
cutting tool and it transmits the motion from slotted bar to the ram and the tool which
reciprocates along R1R2.
Length of stroke
Bull engine:
In this inversion, the link4 which is cylinder in the above figure, is fixed. The link2 which is
driver act as crank. the link3 act as connecting rod. When the crank rotates the connecting rod
oscillates and due to which the piston in cylinder (link4) moves upward.
As shown in above figure, the link 2 act as driver or crank. it rotates arevolution and
piston rod moves back and forth. So the piston attach to piston rod oscillates in the
cylinder. One of the link is fixed.
Beam Engine:
In above mechanism, the link2 serve as crank and it rotates. The link 1 is fixed and it act
as frame. Link 4 turns partially as driven by crank rotation. It is called as lever. The link3
which joins lever and crank is called connecting rod.
2.5
Here,
Displacement 2 this
1.5
0.5
0
0 50 100 150 200 250 300 350 400
Angle
system is used in locomotive. The link BC of link2 rotates and act as crank. Link 1 is
fixed and called frame. Link3 act as the connecting rod. This mechanism is used in
transferring motion from one wheel rotation to other wheel
Observations:
Angular Linear Displacement Linear Velocity Linear acceleration
Displacement
0 0 0 0
30 0.157 0.00523 0.0001743
60 0.669 0.01706 0.0003943
90 1.377 0.0236 0.000218
120 1.968 0.0197 -0.00013
150 2.44 0.01573 -0.0001323
180 2.755 0.0105 -0.0001743
210 2.598 -0.00523 -0005243
240 2.047 -0.01836 -0.00043766
270 1.456 -0.0197 -0.0000446
300 0.708 -0.02493 -0.0001743
330 0.196 -0.01706 0.0002623
360 0 -0.00653 0.00035
0.02
0.01
Velocity
0
0 50 100 150 200 250 300 350 400
-0.01
-0.02
-0.03
Angle
Acceleration- Angle:
Y-Values
1000
0
0 50 100 150 200 250 300 350 400
-1000
-2000
-3000
-4000
-5000
-6000
Comments:
The apparatus gave a lot of error. The reason for it was poor working and calibration of
apparatus. There were errors due to mechanical friction losses. Smooth working of apparatus was
not possible. The manual forces applied by students while using apparatus caused error also.
Experiment No.3
Objective: To draw the displacement ,velocity and acceleration diagrams of shaping
machine.
Apparatus:
Shaping Machine Mechanism
Working Table
Theory
Shaping machine:
A shaping machine is a machine that utilizes the linear relative movement between the
cutting tool and work piece to machine the workpiece. It is used for cutting and surface
finish purpose with a bundle of jobs.
A shaping machine has four links. It is a four link mechanism.
Oscillating Link
Fixed Link
Slotted link
Crank Link
Shaping machines use Quick return mechanism in them.
Quick Return Mechanism:
It is a mechanism that is used in most of mechanical working machines. The arrangement
of links in quick return mechanism is in such a way that forward stroke of the machine is
slower than the time taken by reverse stroke. It is desirable that in shaping of metals, less
time and power is consumed. Keeping these points in mind, the quick return mechanism
is developed. The reverse stroke is quite faster than the forward stroke. The cutting speed
is dependent on the type and nature of material and the conditions in which the shaping
machine is being operated. The forward stroke in shaping machine is working stroke as it
removes the metal while the reverse stroke is idle stroke.
For example a the reverse stroke is faster than the forward stroke and saves half second of
our time. If this machine do 10000 strokes daily then it means we can save our 5000
seconds daily and 83 minutes daily.
Moreover the quick return mechanism provide more power in a less time compared to
conditions when no such mechanism is used.
In this mechanism as shown above, the link AC ( link 3) form the turning pair that is
fixed. The link 3 corresponds to the connecting rod as that in reciprocating steam engine.
CB serve as driving crank. which revolves with uniform angular speed about the fixed C.
A sliding block which is attached to the crank pin at point B slides in the the slotted bar
and causing it to oscillate. A short link represented by PR joins slotted bar with the
cutting tool and it transmits the motion from slotted bar to the ram and the tool which
reciprocates along R1R2.
Length of stroke
The kinematic chain consist of four or more kinematic pair that are connected in such a
way that motion is successfully or completely connected. Therefore, the simplest
kinematic chain is four bar chain mechanism or quad bar chain mechanism. Consider
following figure that shows four bar chain mechanism:
Here it has four links. There will be turning around point A,B,C,D. their lengths may be
different from each other.
Grachoff Law: according to Grachoff Law, the summation of shortest and longest link in
4 bar chain mechanism must not be greater than the sum of remaining length of other two
links, if there is need to be of continuous relative motion between links
In the diagram above, the shortest link which is link AD in our case completes one
overall rotation. If it follows Grachoff law, then it is known as crank. The link BC which
is numbered 2 undergo partial rotation, it is known as rocker, follower or lever.
The link DC which is numbered 3 and serve as connection between link AB and BC is
known as connecting rod. The link1 or link AB which is fixed is called frame.
When one of the kinematic link is fixed in the kinematic chain, then the kinematic chain
is known as Mechanism. So in this way we have many options of having different
mechanism by varying the fixed link in the kinematic chain. This method is called
inversion of mechanism.
Procedure:
Apparatus was set on the table.
Slotted link was used to move the tool link forward and backward.
For every 30 degree angular rotation, the forward and reverse stroke distance is taken
Linear Displacement
1
0.5
0
Velocity- Angular displacement graph
0 50 100 150 200 250 300 350 400
-0.5 0.04
-1 0.03
-1.5
0.02
-2
-2.5 0.01
Velocity
0
0 50Angular100
Displacement
150 200 250 300 350 400
-0.01
-0.02
-0.03
-0.04
-0.05
Angle
0
Acceleration
0
0 50 100 150 200 250 300 350 400
0
Angle
References:
https://www.britannica.com/technology/slider-crank-mechanism
https://www.wikipedia.org/wiki/Scotch_yoke
https://www.slideshare.net/mandargadkari94/detail-ppt-on-scotch-yoke-mechanism
http://www.mechanicalwalkins.com/quick-return-mechanism-types/
https://www.geogebra.org/m/qxsTdpCv
https://en.wikipedia.org/wiki/Quick_return_mechanism