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LIME KILN PRE-ASSEMBLY & ERECTION SCHEDULE

ID Item Duration Start Finish May '15 Jun '15 Jul '15 Aug '15 Sep '15 Oct '15 Nov '15 Dec '15 Jan '16 Feb '16 Mar '16 Apr '16 May '16 Jun '16
19 26 3 10 17 24 31 7 14 21 28 5 12 19 26 2 9 16 23 30 6 13 20 27 4 11 18 25 1 8 15 22 29 6 13 20 27 3 10 17 24 31 7 14 21 28 6 13 20 27 3 10 17 24 1 8 15 22 29 5 12
1 1 Lime Kiln Erection 392 days May 7, 2015 June 1, 2016

2 2 Lime Kiln #1 293 days May 7, 2015 February 23, 2016

3 2.1 Kiln Shell #1 (521.100), including refractory 265 days May 7, 2015 January 26, 2016

4 2.1.1 General Preparation including Compaction 23 days May 7, 2015 May 29, 2015

5 2.1.2 Pre-Cast Transport ( 48 Pcs ) & Arrange Pre-Cast to position 5 days May 30, 2015 June 4, 2015

6 2.1.3 Temporary Support Fabrication 7 days May 30, 2015 June 6, 2015

7 2.1.4 Kiln Shell & live rings Transport to Assembly Area qty = 16 Pcs 14 days June 6, 2015 June 20, 2015

8 2.1.5 Pre-assembly Fit-up & Welding of kiln shell on ground Qty= 3 Joint 41 days June 6, 2015 July 17, 2015

9 2.1.5.1 Fit-up Kiln shell (no.3 to no.4) qty= 1 Joint 7 days June 16, 2015 June 22, 2015

10 2.1.5.2 Fit-up Kiln shell (no.6 to no.7) qty= 1 Joint 6 days June 23, 2015 June 28, 2015

11 2.1.5.3 Fit-up Kiln shell (no.9 to no.10) qty= 1 Joint 6 days June 6, 2015 June 12, 2015

12 2.1.5.4 Welding of kiln shell (no.3 to no.4)qty= 1 Joint 6 days June 23, 2015 June 28, 2015

13 2.1.5.5 Welding of kiln shell (no.6 to no.7) qty= 1 Joint 6 days June 30, 2015 July 5, 2015

14 2.1.5.6 Welding of kiln shell (no.9 to no.10) qty= 1 Joint 12 days July 6, 2015 July 17, 2015

15 2.1.6 Install Anchor bolt on Piers (from fire end) 62 days June 18, 2015 August 18, 2015

16 2.1.6.1 Pier I 7 days August 12, 2015 August 18, 2015

17 2.1.6.2 Pier II 7 days July 29, 2015 August 4, 2015

18 2.1.6.3 Pier III 7 days July 9, 2015 July 15, 2015

19 2.1.6.4 Pier IV 7 days June 18, 2015 June 24, 2015

20 2.1.7 Erect and align base plate on Piers (from fire end) 56 days June 30, 2015 August 24, 2015

21 2.1.7.1 Pier I 3 days August 22, 2015 August 25, 2015

22 2.1.7.2 Pier II 3 days August 7, 2015 August 9, 2015

23 2.1.7.3 Pier III 3 days July 19, 2015 July 22, 2015

24 2.1.7.4 Pier IV 3 days June 30, 2015 July 2, 2015

25 2.1.8 Pouring around anchor bolt & base plate on Piers (from fire end) 46 days July 4, 2015 August 19, 2015

26 2.1.8.1 Pier I 6 days August 14, 2015 August 19, 2015

27 2.1.8.2 Pier II 6 days July 29, 2015 August 3, 2015

28 2.1.8.3 Pier III 6 days July 16, 2015 July 21, 2015

29 2.1.8.4 Pier IV 6 days July 4, 2015 July 10, 2015

30 2.1.9 Erect and align bearings and support roller 34 days August 14, 2015 September 16, 2015

31 2.1.10 Grouting of base plate 11 days September 17, 2015 September 27, 2015

32 2.1.11 Erect temporary supports for the kilnshell erection 8 days October 1, 2015 October 8, 2015

33 2.1.12 Erect liverings on kilnshell on ground qty = 4 Pcs 28 days September 11, 2015 October 8, 2015

34 2.1.12.1 Erect liverings #I 7 days September 11, 2015 September 17, 2015

35 2.1.12.2 Erect liverings #II 7 days September 18, 2015 September 24, 2015

36 2.1.12.3 Erect liverings #III 7 days September 25, 2015 October 1, 2015

37 2.1.12.4 Erect liverings #IV 7 days October 2, 2015 October 8, 2015

38 2.1.13 Erect trust roller 2 days October 13, 2015 October 14, 2015

39 2.1.14 Lifting of kilnshells 8 days October 15, 2015 October 22, 2015

40 2.1.15 Adjustment of trust roller 12 days October 16, 2015 October 27, 2015

41 2.1.16 Erect kiln gear and drive station temporary aligned 22 days October 28, 2015 November 18, 2015

42 2.1.17 Barring motor and temporary power available for rotation of kiln 1 day November 19, 2015 November 19, 2015

43 2.1.18 Aligment of kilnshell and liverings 15 days November 18, 2015 December 2, 2015

44 2.1.19 Welding of kilnshell and removal of stiffening cross and brackets 36 days December 3, 2015 January 7, 2016

45 2.1.20 Kiln Internal 15 days December 3, 2015 December 17, 2015

46 2.1.21 UT checking of welds and general control of shell alignment 6 days December 18, 2015 December 23, 2015

47 2.1.22 Welding guiderings for liverings 10 days December 21, 2015 December 30, 2015

48 2.1.23 Final erection and alignment of kiln drive including gearguad 8 days December 28, 2015 January 4, 2016

49 2.1.24 inlet and outlet sectors 2 days December 3, 2015 December 4, 2015

50 2.1.25 Refractory lining kiln 43 days December 15, 2015 January 26, 2016

51 2.2 Precipitator #1 (521.610) 147 days September 30, 2015 February 23, 2016

52 2.2.1 Preassembly of ESP casing, stairtower platforms etc. 42 days September 30, 2015 November 10, 2015

53 2.2.2 Erect support structure 9 days November 3, 2015 November 11, 2015

54 2.2.3 Erect casing and bottom hopper 40 days November 12, 2015 December 21, 2015

55 2.2.4 Erect inlet and outlet hood 7 days December 22, 2015 December 28, 2015

56 2.2.5 Erect collecting and electrode system 25 days December 29, 2015 January 22, 2016

57 2.2.6 Erect rapping system 15 days January 23, 2016 February 7, 2016

58 2.2.7 Erect roof structure complete with railling 31 days January 21, 2016 February 20, 2016

59 2.2.8 Erect stairtower and platforms 40 days December 16, 2015 January 24, 2016

60 2.2.9 Erect dragchain (521.615) and airsluice (521.620) and chute 16 days December 17, 2015 January 1, 2016

61 2.2.10 Dustsilo (521.645) preassembly 22 days October 9, 2015 October 30, 2015

62 2.2.11 Dustsilo erection including discharge spout (521.655) and gates 15 days November 3, 2015 November 17, 2015

63 2.2.12 Erect airsluices (521.630) dragchain (521.635) to dustsilo 15 days December 10, 2015 December 24, 2015

64 2.2.13 Insulation ESP 40 days January 15, 2016 February 23, 2016

Task Summary External Milestone Inactive Summary Manual Summary Rollup Finish-only Progress
Project : Lime Kiln Mechanical Erection Schedule Rev.01
Date : May 17,2015 Split Project Summary Inactive Task Manual Task Manual Summary Deadline Slippage
Milestone External Tasks Inactive Milestone Duration-only Start-only Baseline Manual Progress

a Prepared by, 1 Approved by, aaaa

Azhar S Firdausi Rowulan Tobing Bernard Dolok Saribu


LIME KILN PRE-ASSEMBLY & ERECTION SCHEDULE
ID Item Duration Start Finish May '15 Jun '15 Jul '15 Aug '15 Sep '15 Oct '15 Nov '15 Dec '15 Jan '16 Feb '16 Mar '16 Apr '16 May '16 Jun '16
19 26 3 10 17 24 31 7 14 21 28 5 12 19 26 2 9 16 23 30 6 13 20 27 4 11 18 25 1 8 15 22 29 6 13 20 27 3 10 17 24 31 7 14 21 28 6 13 20 27 3 10 17 24 1 8 15 22 29 5 12
65 2.2.14 Erect ID Fan 25 days October 30, 2015 November 23, 2015

66 2.2.15 Stack 12 days November 13, 2015 November 24, 2015

67 2.2.16 Connecting ducts from top cyclone to stack 25 days November 25, 2015 December 19, 2015

68 2.2.17 Recirculation duct 25 days December 17, 2015 January 10, 2016

69 2.2.18 Insulation of ducts 36 days January 18, 2016 February 22, 2016

70 2.3 Kiln Feed System/flash/Limestone intake #1 127 days October 12, 2015 February 15, 2016

71 2.3.1 Limestone silo & hopper preassembly 22 days October 12, 2015 November 2, 2015

72 2.3.2 Limestone silo (521.026) erection 4 days November 3, 2015 November 7, 2015

73 2.3.3 Limestone hopper (521.002), extraction feeder (521.005) 4 days November 4, 2015 November 7, 2015

74 2.3.4 Bucket Elevator (521.020) with top platform 22 days November 8, 2015 November 30, 2015

75 2.3.5 Extraction screw conveyors 2 off (521.035) 15 days November 28, 2015 December 13, 2015

76 2.3.6 Chutes, rodgates (521.030) slidegates (521.032) 20 days December 18, 2015 January 6, 2016

77 2.3.7 Preassembly of smockerchamber,flash,cyclone 22 days November 1, 2015 November 23, 2015

78 2.3.8 Smockchamber (521.060) 5 days November 23, 2015 November 28, 2015

79 2.3.9 Flash,riser pipe and cyclone (521.060) 22 days November 26, 2015 December 17, 2015

80 2.3.10 Downpipe and Sluice Valve (521.060) 15 days December 18, 2015 January 1, 2016

81 2.3.11 Platforms 22 days December 17, 2015 January 7, 2016

82 2.3.12 Refractory smoke chamber and flash preheater 36 days December 20, 2015 January 25, 2016

83 2.3.13 Insulation flash and cyclone and downpipe and michelanous equipment 41 days January 3, 2016 February 13, 2016

84 2.3.14 Lime mud feedscrew (521.050) slidegate (521.050) 8 days December 17, 2015 December 24, 2015

85 2.3.15 Water injection system (521.070) 8 days December 27, 2015 January 4, 2016

86 2.3.16 Kiln Inlet seal 15 days January 31, 2016 February 15, 2016

87 2.4 Lime cooler (521.210) Hydraulic roller breaker (521.250) #1 122 days October 14, 2015 February 12, 2016

88 2.4.1 Checking of foundations, setting out lines, general preparations etc 15 days October 14, 2015 October 28, 2015

89 2.4.2 Grouting of alignment plates and anchor bolts for CB Cooler 6 days October 29, 2015 November 3, 2015

90 2.4.3 Erection of bottom frame structure and location of hydraulic pipe system 15 days November 1, 2015 November 16, 2015

91 2.4.4 Erection and alignment of grate level 22 days November 16, 2015 December 8, 2015

92 2.4.5 Preassembly of kilnhood and cooler casing,cyclones and duct 31 days December 8, 2015 January 8, 2016

93 2.4.6 Erection of cooler casing 34 days December 6, 2015 January 9, 2016

94 2.4.7 Erection of kiln hood 8 days January 3, 2016 January 11, 2016

95 2.4.8 Kiln outlet seal, sealing air fan (521.100) 16 days January 11, 2016 January 27, 2016

96 2.4.9 Erection of cyclone (521.300) duct and dampers 36 days December 20, 2015 January 25, 2016

97 2.4.10 Hydraulic system including oilflushing 22 days January 5, 2016 January 26, 2016

98 2.4.11 Erection of HRB (521.250) 6 days January 3, 2016 January 9, 2016

99 2.4.12 Dedusting fan (521.320) 15 days November 29, 2015 December 14, 2015

100 2.4.13 Cooling Fans (521.240/241/242/243) and duct and dampers 84 days November 1, 2015 January 24, 2016

101 2.4.14 Walkways and platforms 23 days January 3, 2016 January 26, 2016

102 2.4.15 Refractory lining cooler and kilnhood 41 days January 3, 2016 February 13, 2016

103 2.4.16 Insulation of cyclone, Fans and Duct 36 days October 14, 2015 November 18, 2015

104 2.5 Lime Transport and makeup lime intake #1 111 days November 1, 2015 February 20, 2016

105 2.5.1 Lime silos to be in place 1 day November 1, 2015 November 2, 2015

106 2.5.2 Bucket elevator (521.435) including top platform 26 days November 2, 2015 November 28, 2015

107 2.5.3 Dragchain conveyor (521.420 & 521.423) 22 days November 26, 2015 December 17, 2015

108 2.5.4 Chutes in limetransport and changeover gate (522.407) 16 days January 3, 2016 January 19, 2016

109 2.5.5 Make up lime hopper (521.475) preassembly 15 days November 1, 2015 November 16, 2015

110 2.5.6 Make up lime hopper and extraction feeder (521.480) erection 6 days November 16, 2015 November 22, 2015

111 2.5.7 Erection Crusher (521.485) 5 days November 20, 2015 November 24, 2015

112 2.5.8 Erect dragchain conveyor (521.490) 22 days November 25, 2015 December 16, 2015

113 2.5.9 Chutes and slidegate (521.490) 15 days December 17, 2015 December 31, 2015

114 2.5.10 Dragchain conveyor (521.425) 22 days December 18, 2015 January 8, 2016

115 2.5.11 Chutes and slidegates (521.421 & 552.421) 15 days January 7, 2016 January 21, 2016

116 2.5.12 Dedust filter (521.452) and fan (521.453/451) 11 days December 20, 2015 December 31, 2015

117 2.5.13 Dedusting system preassembly 31 days November 1, 2015 December 2, 2015

118 2.5.14 Dedusting system erection 22 days December 30, 2015 January 20, 2016

119 2.5.15 Insulation of dedust pipes and equipment 30 days January 21, 2016 February 19, 2016

120 2.6 Burner System Kiln #1 99 days October 30, 2015 February 5, 2016

121 2.6.1 Refractory lining burnerpipe (NOT APPLICABLE)

122 2.6.2 Burner suspension (521.522) 6 days January 13, 2016 January 18, 2016

123 2.6.3 Assembly of Burner (521.522) 16 days December 27, 2015 January 12, 2016

124 2.6.4 Burner erection 9 days January 19, 2016 January 27, 2016

125 2.6.5 Valve trains for natural gas, HFO, methanol, H2, Propane 22 days October 30, 2015 November 20, 2015

126 2.6.6 Primary air fan (521.540) 7 days November 30, 2015 December 6, 2015

127 2.6.7 Cooling air fan (521.535) 4 days December 5, 2015 December 9, 2015

128 2.6.8 Primary air ducts 11 days January 26, 2016 February 5, 2016

Task Summary External Milestone Inactive Summary Manual Summary Rollup Finish-only Progress
Project : Lime Kiln Mechanical Erection Schedule Rev.01
Date : May 17,2015 Split Project Summary Inactive Task Manual Task Manual Summary Deadline Slippage
Milestone External Tasks Inactive Milestone Duration-only Start-only Baseline Manual Progress

a Prepared by, 2 Approved by, aaaa

Azhar S Firdausi Rowulan Tobing Bernard Dolok Saribu


LIME KILN PRE-ASSEMBLY & ERECTION SCHEDULE
ID Item Duration Start Finish May '15 Jun '15 Jul '15 Aug '15 Sep '15 Oct '15 Nov '15 Dec '15 Jan '16 Feb '16 Mar '16 Apr '16 May '16 Jun '16
19 26 3 10 17 24 31 7 14 21 28 5 12 19 26 2 9 16 23 30 6 13 20 27 4 11 18 25 1 8 15 22 29 6 13 20 27 3 10 17 24 31 7 14 21 28 6 13 20 27 3 10 17 24 1 8 15 22 29 5 12
129 2.6.9 Oil tank (521.550) preassembly 11 days November 15, 2015 November 26, 2015

130 2.6.10 Oil tank Erection 6 days November 25, 2015 November 30, 2015

131 2.6.11 Oil Prehater (521.557) 5 days December 1, 2015 December 5, 2015

132 2.6.12 Oil Pump unit (521.555) 3 days December 6, 2015 December 9, 2015

133 3 Lime Kiln #2 299 days June 20, 2015 April 14, 2016

134 3.1 Kiln Shell #2 (521.100), including refractory 299 days June 20, 2015 April 14, 2016

135 3.1.1 Kiln Shell Transport to Assembly Area qty = 12 Pcs 10 days June 24, 2015 July 3, 2015

136 3.1.2 Kiln Shell & live rings Transport to Assembly Area qty = 16 Pcs 14 days June 20, 2015 July 4, 2015

137 3.1.3 Pre-assembly Fit-up & Welding of kiln shell on ground qty= 3 Joint 30 days July 5, 2015 August 4, 2015

138 3.1.3.1 Fit-up Kiln shell (no.3 to no.4) qty= 1 Joint 7 days July 5, 2015 July 12, 2015

139 3.1.3.2 Fit-up Kiln shell (no.6 to no.7) qty= 1 Joint 6 days July 13, 2015 July 18, 2015

140 3.1.3.3 Fit-up Kiln shell (no.9 to no.10) qty= 1 Joint 6 days July 20, 2015 July 25, 2015

141 3.1.3.4 Welding of kiln shell (no.3 to no.4)qty= 1 Joint 7 days July 14, 2015 July 20, 2015

142 3.1.3.5 Welding of kiln shell (no.6 to no.7) qty= 1 Joint 7 days July 21, 2015 July 27, 2015

143 3.1.3.6 Welding of kiln shell (no.9 to no.10) qty= 1 Joint 7 days July 28, 2015 August 3, 2015

144 3.1.4 Install Anchor bolt on Piers (from fire end) 50 days June 25, 2015 August 13, 2015

145 3.1.4.1 Pier I 7 days August 7, 2015 August 13, 2015

146 3.1.4.2 Pier II 7 days July 15, 2015 July 21, 2015

147 3.1.4.3 Pier III 8 days July 10, 2015 July 17, 2015

148 3.1.4.4 Pier IV 7 days June 25, 2015 July 1, 2015

149 3.1.5 Erect and align base plate on Piers (from fire end) 42 days July 3, 2015 August 13, 2015

150 3.1.5.1 Pier I 3 days August 11, 2015 August 13, 2015

151 3.1.5.2 Pier II 3 days July 26, 2015 July 29, 2015

152 3.1.5.3 Pier III 3 days July 13, 2015 July 15, 2015

153 3.1.5.4 Pier IV 3 days July 3, 2015 July 5, 2015

154 3.1.6 Pouring around anchor bolt & base plate on Piers (from fire end) 54 days July 9, 2015 August 31, 2015

155 3.1.6.1 Pier I 6 days August 26, 2015 August 31, 2015

156 3.1.6.2 Pier II 6 days July 31, 2015 August 5, 2015

157 3.1.6.3 Pier III 6 days July 18, 2015 July 24, 2015

158 3.1.6.4 Pier IV 6 days July 9, 2015 July 14, 2015

159 3.1.7 Erect and align bearings and support roller 33 days August 30, 2015 October 2, 2015

160 3.1.8 Grouting of base plate 11 days October 2, 2015 October 13, 2015

161 3.1.9 Erect temporary supports for the kilnshell erection 43 days September 6, 2015 October 19, 2015

162 3.1.10 Erect liverings on kilnshell on ground qty = 4 Pcs 24 days October 9, 2015 November 1, 2015

163 3.1.10.1 Erect liverings #I 6 days October 9, 2015 October 14, 2015

164 3.1.10.2 Erect liverings #II 6 days October 15, 2015 October 20, 2015

165 3.1.10.3 Erect liverings #III 6 days October 21, 2015 October 26, 2015

166 3.1.10.4 Erect liverings #IV 6 days October 27, 2015 November 1, 2015

167 3.1.11 Erect trust roller 2 days October 12, 2015 October 13, 2015

168 3.1.12 Lifting of kilnshells 15 days October 19, 2015 November 2, 2015

169 3.1.13 adjustment of trust roller 12 days November 11, 2015 November 22, 2015

170 3.1.14 Erect kiln gear and drive station temporary aligned 22 days November 23, 2015 December 14, 2015

171 3.1.15 Barring motor and temporary power available for rotation of kiln 1 day December 13, 2015 December 14, 2015

172 3.1.16 Aligment of kilnshell and liverings 15 days December 18, 2015 January 1, 2016

173 3.1.17 Welding of kilnshell and removal of stiffening cross and brackets 36 days December 27, 2015 February 1, 2016

174 3.1.18 Kiln Internal 15 days February 1, 2016 February 16, 2016

175 3.1.19 UT checking of welds and general control of shell alignment 6 days January 31, 2016 February 6, 2016

176 3.1.20 Welding guiderings for liverings 20 days February 5, 2016 February 24, 2016

177 3.1.21 Final erection and alignment of kiln drive including gearguad 8 days February 25, 2016 March 3, 2016

178 3.1.22 inlet and outlet sectors 2 days January 31, 2016 February 2, 2016

179 3.1.23 Refractory lining kiln 42 days March 4, 2016 April 14, 2016

180 3.2 Precipitator #2 (521.610) 148 days October 30, 2015 March 25, 2016

181 3.2.1 Preassembly of ESP casing, stairtower platforms etc. 42 days October 30, 2015 December 10, 2015

182 3.2.2 Erect support structure 9 days December 5, 2015 December 14, 2015

183 3.2.3 Erect casing and bottom hopper 40 days December 14, 2015 January 23, 2016

184 3.2.4 Erect inlet and outlet hood 7 days January 23, 2016 January 30, 2016

185 3.2.5 Erect collecting and electrode system 25 days January 28, 2016 February 21, 2016

186 3.2.6 Erect rapping system 15 days February 22, 2016 March 7, 2016

187 3.2.7 Erect roof structure complete with railling 31 days February 18, 2016 March 19, 2016

188 3.2.8 Erect stairtower and platforms 40 days December 30, 2015 February 7, 2016

189 3.2.9 Erect dragchain (521.615) and airsluice (521.620) and chute 16 days December 11, 2015 December 26, 2015

190 3.2.10 Erect airsluices (521.630) dragchain (521.635) to dustsilo 22 days December 27, 2015 January 18, 2016

191 3.2.11 Insulation ESP 40 days February 14, 2016 March 25, 2016

192 3.2.12 Erect ID Fan (522.660) 25 days January 14, 2016 February 7, 2016

Task Summary External Milestone Inactive Summary Manual Summary Rollup Finish-only Progress
Project : Lime Kiln Mechanical Erection Schedule Rev.01
Date : May 17,2015 Split Project Summary Inactive Task Manual Task Manual Summary Deadline Slippage
Milestone External Tasks Inactive Milestone Duration-only Start-only Baseline Manual Progress

a Prepared by, 3 Approved by, aaaa

Azhar S Firdausi Rowulan Tobing Bernard Dolok Saribu


LIME KILN PRE-ASSEMBLY & ERECTION SCHEDULE
ID Item Duration Start Finish May '15 Jun '15 Jul '15 Aug '15 Sep '15 Oct '15 Nov '15 Dec '15 Jan '16 Feb '16 Mar '16 Apr '16 May '16 Jun '16
19 26 3 10 17 24 31 7 14 21 28 5 12 19 26 2 9 16 23 30 6 13 20 27 4 11 18 25 1 8 15 22 29 6 13 20 27 3 10 17 24 31 7 14 21 28 6 13 20 27 3 10 17 24 1 8 15 22 29 5 12
193 3.2.13 Connecting ducts from top cyclone to stack 25 days February 8, 2016 March 3, 2016

194 3.2.14 Recirculation duct 25 days February 3, 2016 February 27, 2016

195 3.2.15 Insulation of ducts 36 days February 19, 2016 March 25, 2016

196 3.3 Kiln Feed System/flash Kiln #2 103 days November 30, 2015 March 11, 2016

197 3.3.1 Preassembly of smockerchamber,flash,cyclone 22 days November 30, 2015 December 21, 2015

198 3.3.2 Smockchamber (521.060) 5 days December 21, 2015 December 25, 2015

199 3.3.3 Flash,riser pipe and cyclone (521.060) 22 days December 25, 2015 January 15, 2016

200 3.3.4 Downpipe and Sluice Valve (521.060) 15 days January 16, 2016 January 30, 2016

201 3.3.5 Platforms 22 days January 15, 2016 February 5, 2016

202 3.3.6 Refractory smoke chamber and flash preheater 36 days January 15, 2016 February 19, 2016

203 3.3.7 Insulation flash and cyclone and downpipe and michelanous equipment 41 days January 31, 2016 March 12, 2016

204 3.3.8 Kiln Inlet seal 15 days February 19, 2016 March 4, 2016

205 3.3.9 Lime mud feedscrew (521.050) slidegate (521.050) 8 days January 15, 2016 January 22, 2016

206 3.3.10 Water injection system (521.070) 8 days January 24, 2016 February 1, 2016

207 3.4 Lime cooler (521.210) Hydraulic roller breaker (521.250) #2 155 days November 8, 2015 April 11, 2016

208 3.4.1 Checking of foundations, setting out lines, general preparations etc 15 days November 8, 2015 November 23, 2015

209 3.4.2 Grouting of alignment plates and anchor bolts for CB Cooler 6 days November 22, 2015 November 28, 2015

210 3.4.3 Erection of bottom frame structure and location of hydraulic pipe system 15 days November 27, 2015 December 11, 2015

211 3.4.4 Erection and alignment of grate level 22 days December 11, 2015 January 1, 2016

212 3.4.5 Preassembly of kilnhood and cooler casing,cyclones and duct 31 days December 6, 2015 January 6, 2016

213 3.4.6 Erection of cooler casing 29 days January 1, 2016 January 29, 2016

214 3.4.7 Erection of kiln hood 8 days January 31, 2016 February 8, 2016

215 3.4.8 Kiln outlet seal, sealing air fan (521.100) 46 days February 7, 2016 March 24, 2016

216 3.4.9 Erection of cyclone (521.300) duct and dampers 36 days January 10, 2016 February 15, 2016

217 3.4.10 Hydraulic system including oilflushing 22 days January 10, 2016 February 1, 2016

218 3.4.11 Erection of HRB (521.250) 5 days January 29, 2016 February 2, 2016

219 3.4.12 Dedusting fan (521.320) 76 days December 27, 2015 March 12, 2016

220 3.4.13 Cooling Fans (521.240/241/242/243) and duct and dampers 84 days December 13, 2015 March 6, 2016

221 3.4.14 Walkways and platforms 23 days January 29, 2016 February 20, 2016

222 3.4.15 Refractory lining cooler and kilnhood 40 days January 29, 2016 March 8, 2016

223 3.4.16 Insulation of cyclone, Fans and Duct 36 days March 6, 2016 April 11, 2016

224 3.5 Lime Transport #2 80 days November 30, 2015 February 17, 2016

225 3.5.1 Lime silos to be in place 1 day November 30, 2015 November 30, 2015

226 3.5.2 Bucket elevator (521.435) including top platform 26 days November 30, 2015 December 25, 2015

227 3.5.3 Dragchain conveyor (521.420 & 521.423) 22 days December 25, 2015 January 15, 2016

228 3.5.4 Chutes in limetransport and changeover gate (522.407) 16 days January 15, 2016 January 30, 2016

229 3.5.5 Dragchain conveyor (521.425) 22 days January 15, 2016 February 5, 2016

230 3.5.6 Dedust filter (521.452) and fan (521.453/451) 11 days January 17, 2016 January 28, 2016

231 3.5.7 Dedusting system preassembly 31 days November 30, 2015 December 30, 2015

232 3.5.8 Dedusting system erection 22 days January 27, 2016 February 17, 2016

233 3.5.9 Insulation of dedust pipes and equipment 31 days November 30, 2015 December 30, 2015

234 3.6 Burner System Kiln #2 83 days November 30, 2015 February 20, 2016

235 3.6.1 Refractory lining burnerpipe (NOT APPLICABLE)

236 3.6.2 Burner suspension (521.522) 6 days February 7, 2016 February 13, 2016

237 3.6.3 Assembly of Burner (521.522) 16 days January 17, 2016 February 2, 2016

238 3.6.4 Burner erection 9 days February 12, 2016 February 20, 2016

239 3.6.5 Valve trains for natural gas, HFO, methanol, H2, Propane 22 days November 30, 2015 December 21, 2015

240 3.6.6 Primary air fan (521.540) 6 days December 30, 2015 January 4, 2016

241 3.6.7 Cooling air fan (521.535) 5 days January 4, 2016 January 8, 2016

242 3.6.8 Primary air ducts 10 days November 30, 2015 December 9, 2015

243 3.6.9 Oil Prehater (521.557) 5 days December 30, 2015 January 3, 2016

244 3.6.10 Oil Pump unit (521.555) 4 days January 3, 2016 January 7, 2016

245 3.7 Steel & Platforms 150 days June 30, 2015 November 26, 2015

246 3.7.1 Walkway along the kiln, handrails around kiln piers, stairs 31 days June 30, 2015 July 30, 2015

247 3.7.2 Stairtower between limesilos 31 days October 26, 2015 November 25, 2015

248 4 Piping Installation 153 days September 30, 2015 February 29, 2016

249 4.1 Piping Fabrication 111 days September 30, 2015 January 18, 2016

250 4.2 Piping Installation 139 days October 14, 2015 February 29, 2016

251 5 EI, DCS and Instrument Installation 145 days October 14, 2015 March 6, 2016

252 5.1 Kiln #1 124 days October 14, 2015 February 14, 2016

253 5.1.1 MVAC (33 kV) 12 days October 30, 2015 November 10, 2015

254 5.1.2 MV distribution 46 days October 30, 2015 December 14, 2015

255 5.1.3 LVAC 19 days November 11, 2015 November 29, 2015

256 5.1.4 LV distribution (MCC) Hz converters, ESP panel, CB panel 60 days October 30, 2015 December 28, 2015

Task Summary External Milestone Inactive Summary Manual Summary Rollup Finish-only Progress
Project : Lime Kiln Mechanical Erection Schedule Rev.01
Date : May 17,2015 Split Project Summary Inactive Task Manual Task Manual Summary Deadline Slippage
Milestone External Tasks Inactive Milestone Duration-only Start-only Baseline Manual Progress

a Prepared by, 4 Approved by, aaaa

Azhar S Firdausi Rowulan Tobing Bernard Dolok Saribu


LIME KILN PRE-ASSEMBLY & ERECTION SCHEDULE
ID Item Duration Start Finish May '15 Jun '15 Jul '15 Aug '15 Sep '15 Oct '15 Nov '15 Dec '15 Jan '16 Feb '16 Mar '16 Apr '16 May '16 Jun '16
19 26 3 10 17 24 31 7 14 21 28 5 12 19 26 2 9 16 23 30 6 13 20 27 4 11 18 25 1 8 15 22 29 6 13 20 27 3 10 17 24 31 7 14 21 28 6 13 20 27 3 10 17 24 1 8 15 22 29 5 12
257 5.1.5 Cable Routing 79 days October 14, 2015 December 31, 2015

258 5.1.6 Cabling 93 days October 30, 2015 January 30, 2016

259 5.1.7 Connecting Cables 47 days December 30, 2015 February 14, 2016

260 5.2 Kiln #2 127 days November 1, 2015 March 7, 2016

261 5.2.1 MVAC (33 kV) 13 days November 15, 2015 November 28, 2015

262 5.2.2 MV distribution 48 days November 15, 2015 January 2, 2016

263 5.2.3 LVAC 19 days November 30, 2015 December 18, 2015

264 5.2.4 LV distribution (MCC) Hz converters, ESP panel, CB panel 62 days November 15, 2015 January 16, 2016

265 5.2.5 Cable Routing 80 days November 1, 2015 January 20, 2016

266 5.2.6 Cabling 94 days November 15, 2015 February 17, 2016

267 5.2.7 Connecting Cables 48 days January 19, 2016 March 6, 2016

268 6 DCS 117 days November 16, 2015 March 11, 2016

269 6.1 Instrumentation Kiln #1 89 days November 16, 2015 February 12, 2016

270 6.1.1 Field Instruments, CO/O2 Installation 44 days November 16, 2015 December 29, 2015

271 6.1.2 BMS Installation 30 days December 6, 2015 January 5, 2016

272 6.1.3 Cabling 41 days December 16, 2015 January 25, 2016

273 6.1.4 Termination 32 days January 13, 2016 February 13, 2016

274 6.2 Instrumentation Kiln #2 90 days December 13, 2015 March 12, 2016

275 6.2.1 Field Instruments, CO/O2 Installation 44 days December 13, 2015 January 26, 2016

276 6.2.2 BMS Installation 30 days January 3, 2016 February 2, 2016

277 6.2.3 Cabling 41 days January 10, 2016 February 20, 2016

278 6.2.4 Termination 32 days February 10, 2016 March 12, 2016

279 7 Commissioning and Start-up 160 days December 25, 2015 June 1, 2016

280 7.1 Training 58 days December 25, 2015 February 20, 2016

281 7.2 Loopchecking, commissioning (by customer and installtion companies) 69 days January 22, 2016 March 30, 2016

282 7.3 Check-out (by Metso) 76 days February 12, 2016 April 27, 2016

283 7.4 Idle test and heating kiln 1 24 days March 15, 2016 April 7, 2016

284 7.5 Start-up kiln #1 1 day April 7, 2016 April 7, 2016

285 7.6 Idle test and heating kiln 2 16 days April 20, 2016 May 5, 2016

286 7.7 Start-up kiln #2 1 day May 5, 2016 May 5, 2016

287 7.8 Mill start-up period 61 days April 2, 2016 June 2, 2016

288 7.9 Tuning and hand over test 22 days May 7, 2016 May 29, 2016

Task Summary External Milestone Inactive Summary Manual Summary Rollup Finish-only Progress
Project : Lime Kiln Mechanical Erection Schedule Rev.01
Date : May 17,2015 Split Project Summary Inactive Task Manual Task Manual Summary Deadline Slippage
Milestone External Tasks Inactive Milestone Duration-only Start-only Baseline Manual Progress

a Prepared by, 5 Approved by, aaaa

Azhar S Firdausi Rowulan Tobing Bernard Dolok Saribu

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