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TRANSMITTAL
Attention to : Manyar Smelter Project
PT Chiyoda International Indonesia Pile Load Test Work
Sentral Senayan III, 15th Floor, Jl. Asia Afrika No.8 PT Freeport Indonesia
Gelora Bung Karno, Jakarta Pusat 10270, Indonesia Contract No. :
Phone : (+62-21) 2903 9255 Date : 28-Nov-20
Fax : (+62-21) 2903 9254 Transmittal No. : MSP-T-AK-CII-004
To : Mr. Takashi Matsuno Reference No. :
Project Manager
Cc : Mr. Wahyu Suryo
Site Construction Manager
From :
PT. ADHI KARYA (Persero) Tbk
Manyar Smelter Project
Telp. No.
Fax No.
Reviewer
PROJECT NO. :
Table of Contents
1. INTRODUCTION.......................................................................................... 3
2. SCOPE ........................................................................................................ 3
3. OBJECTIVE ................................................................................................. 4
4. REFERENCE DOCUMENTS ....................................................................... 4
5. DEFINITION ................................................................................................. 4
6. RESPONSIBILITIES .................................................................................... 5
7. ORGANIZATION ........................................................................................ 11
8. PROCEDURE ............................................................................................ 11
8.1. General.............................................................................................11
8.2. Implementation of HSEMS .............................................................. 13
8.3. HSE Awareness............................................................................... 15
8.4. Training............................................................................................ 23
8.5. Hazard Identification Risk Assessment and Determining Control .... 27
8.6. Work Permit ..................................................................................... 30
8.7. Emergency Response Plan ............................................................. 30
8.8. Corrective and Preventive Action..................................................... 31
8.9. Documentation and Reporting ......................................................... 32
8.10. Management Review ....................................................................... 33
9. APPENDICES ............................................................................................ 34
Appendix – 01 – HSE Committee and Organization Chart
Appendix – 02 – Project HSE Policy & KPI (Performance)
Appendix – 03 – Contractor’s HSE Standard Regulation Compliance
Appendix – 04 – Sample of Job Safety Analysis (JSA)
Appendix – 05 – Equipments/Vehicle Inspection
Appendix – 06 – Hazard Identification, Risk Assessment and Determining
Control (HIRADC)
Appendix – 07 – Rewards And Punishment
Appendix – 08 – Training Matrix
Appendix – 09 – ISO 45001 & SMK3 for health and safety, and ISO 14001
for Environmental management system
MANYAR SMELTER PROJECT Document No.
MSP-HSE-PRC-001
PILE LOAD TEST WORK
Rev.0
Project Specific HSSE Plan
Page 3 of 34
1. INTRODUCTION
This Health, Safety and Environmental (HSE) Plan is establish based on
Engineering and Construction Industry practices and will be developed
with Chiyoda before starting construction activities. The HSE
Management Plan will ensure the work process from beginning stage
through work completion, are performed healthy, safety and security
friendly. And also as a framework to ensure that the expected HSE
Performance is achieved.
2. SCOPE
The HSE Plan covers the requirements of the accident prevention rules
and safety program that developed and established to achieve the
desired result for Engineering Procurement Construction Manyar Smelter
Project Piling, Load Tes and Civil Work Category.
3. OBJECTIVE
The Safety objectives of all participant of this project is Zero Accident,
Zero occupational illness, Zero environmental damage, Zero property
damage, and Zero fire accident. To achieve this Objective, Contractor will
propose Key Performance Indicator as a Contractor’s HSE Performance
which to be approved and signed by both Chiyoda and Contractor,
Appendix-02.
4. REFERENCE DOCUMENTS
Government Regulation No. 1, 1970 about Occupational Safety.
Government Regulation No. 11, 1979 about Occupational Safety.
Minister Regulation No. PER. 50/ MEN/ 12 about Occupational
Health and Safety Management System.
Government Regulation No. 23, 1997 about Environmental
Management Plan
ITB Document Chiyoda
BP 024 HS P01 Prosedur Penerapan Sistem Manajemen K3L edisi
1
5. DEFINITION
a HSE : Health, Safety and Environmental
b Main-Contractor : Chiyoda
c Sub-Contractor/ : Organization selected and awarded by
VENDOR MAINCONTRACTOR to perform a certain
project activity or to supply materials,
equipment’s or manpower
d Head Office : MAINCONTRACTOR’s Project Head Office
MANYAR SMELTER PROJECT Document No.
MSP-HSE-PRC-001
PILE LOAD TEST WORK
Rev.0
Project Specific HSSE Plan
Page 5 of 34
6. RESPONSIBILITIES
Contractor will organize a safety committee for site work that is consisting
Project Manager, Construction Coordinator, HSE Officer, and Chief
Security as minimum member of the safety committee. As part of site
HSE Committee that arranged/ established in Project Office, the
Contractor’s Site Manager will continue all activities the Committee in
worksite, and for detail is shown on Project HSE Committee
Prior to the start of the construction work, the Project / Site Manager will
establish the site HSE organization. The responsibility of each position in
the organization is shown below:
1. PROJECT MANAGER
The Project Manager shall be responsible for the implementation of
Project HSE Plan, He must ensure that HSE activities within project
organization are undertaken with the right procedure and executed
in an efficient and controlled manner. He shall be responsible for
approving the Project HSE Plan prepared by Project HSE Manager
2. SITE MANAGER
The Site Manager has primary responsibility for the site HSE
management and performance requirements are met. The
Construction Manager also will take the initiative in ensuring that all
the construction work progresses smoothly, safely and in a security
sound manner
3. HSE MANAGER
The HSE Manager will assists the Project Manager related to HSE
matters, and direct the HSE Officer and all Supervisors to promote
HSE programs and to ensure all the HSE requirements are satisfied.
His major roles and responsibility are to:
a. Set up On-site HSE organization and assign an HSE officer and
define their roles and responsibilities,
b. Set up or establish Chiyoda applicable on-site HSE standards/
MANYAR SMELTER PROJECT Document No.
MSP-HSE-PRC-001
PILE LOAD TEST WORK
Rev.0
Project Specific HSSE Plan
Page 7 of 34
4. HSE OFFICER
The HSE Officer will assist the HSE Manager include HSE
MANYAR SMELTER PROJECT Document No.
MSP-HSE-PRC-001
PILE LOAD TEST WORK
Rev.0
Project Specific HSSE Plan
Page 8 of 34
5. DISCIPLINE SUPERINTENDENTS
The Discipline Superintendents take the initiative for the work in their
scope, and lead their sub-ordinates to ensure that the work is carried
MANYAR SMELTER PROJECT Document No.
MSP-HSE-PRC-001
PILE LOAD TEST WORK
Rev.0
Project Specific HSSE Plan
Page 9 of 34
6. LINE SUPERVISOR
The line Supervisors are responsible for ensuring that the work under
their supervision is carried out effectively and safely, in a security
sound manner, and meets schedule and quality requirements. The
line Supervisor’s major roles and responsibilities for HSE activities
are to:
a. Instruct the Sub-Contractors’ personnel under their control to
carry out their scope of work safely and without risks to health,
b. Monitor the Sub-Contractors’ work and ensure it is carried out
strictly in accordance with the approved work execution
procedures and Job Safety Analysis,
c. Ensure that all tools and equipment used by the Sub-Contractors’
meet minimum safety standard,
d. Ensure that workers properly wear and use personal protective
equipment and safety device according to requirements and the
manufacturer’s instructions,
e. Ensure that housekeeping standards are maintained, and that a
waste disposal program for waste and scrap materials is set up
MANYAR SMELTER PROJECT Document No.
MSP-HSE-PRC-001
PILE LOAD TEST WORK
Rev.0
Project Specific HSSE Plan
Page 10 of 34
and enforced,
f. Attend and control all his subordinates in Daily Toolbox Meeting
and Weekly Safety Talks events.
g. Join the toolbox meeting as frequently as possible, and ensure
that all Sub-Contractors’ employees activity participate and
receive the necessary toolbox briefings, and
h. Repot to discipline Superintendents on any anticipated matters
of concern and relevant topic.
8. SUBCONTRACTORS
All Sub-Contractors and all their personnel shall fulfill their roles and
responsibilities regarding HSE requirements, and comply with the
established HSE Chiyoda requirement and regulation, procedures
and work execution, according to their positions and work roles. The
Sub-Contractors personnel’s major roles and responsibilities are to:
a. Be aware that HSE is everyone’s responsibility,
b. Attend and participate the HSE induction and Safety Classroom
(full day) Training course conducted by Chiyoda prior to starting
their field work, and any specific training course according to the
requirements,
c. Strictly follow instructions and directions given by Management,
Supervisors and Safety staff/ officer,
d. Attend the daily toolbox meetings held every morning and weekly
MANYAR SMELTER PROJECT Document No.
MSP-HSE-PRC-001
PILE LOAD TEST WORK
Rev.0
Project Specific HSSE Plan
Page 11 of 34
Safety Talks,
e. Wear and use personal protective equipment, safety tools and
devices, and maintain them in good condition
f. Always keep their work location neat and tidy.
7. ORGANIZATION
At the site, all sub-contractors report directly to the relevant Contractor’s
Construction Superintendent, who is responsible for planning,
coordinating and directing all site construction activities. The Contractor’s
Construction Superintendent reports to the Site Manager. The
Construction Supervisor will liaise with HSE Officer on matters relating to
safety and overall site coordination. The Supervisor will also send daily
reports to the Construction manager. The number of safety staff including
subcontractor who are assigned in the site shall basically comply with the
client requirement, the following Chiyoda standard shall be applied :
1. In case that number of direct workers is less than or equal to fifty (50),
one (1) safety staff shall be at least assigned in the site
2. When the number of direct workers is increased every one hundred
two five (125), one (1) safety staff shall be additionally assigned in
the site
8. PROCEDURE
8.1. General
This HSE Plan shall identified Safety requirements and issue for the
project and in consultation with Chiyoda is whether to require any special
attention or not should be highlighted during early construction phase.
As the project progresses update may be required to align itself with the
design and construction plan, which will have been developed during the
initial design phase. At the detail engineering and procurement phase, all
Safety Management issues should have been addressed and
MANYAR SMELTER PROJECT Document No.
MSP-HSE-PRC-001
PILE LOAD TEST WORK
Rev.0
Project Specific HSSE Plan
Page 12 of 34
incorporated.
Engineering phase
All engineering activities shall consider to health, safety and security
aspects. Applicable documents that satisfy health, safety and security
and technical requirement due to engineering matters shall be provided
by Contractor’s Engineering
or more, if needed.
3. Sub-Contractors shall be responsible to inform their employees to be
aware and obey the safety requirements. Failure to follow prescribed
HSE procedures and regulations by Sub-Contractors may result in
termination of the contract.
4. Prior to the commencement of the work, all personnel must attend a
project safety induction, the induction will outline the requirements of
the project.
5. During the construction phase of the project, supervisor shall manage
the performance of Sub-Contractor’s in relation with their HSE
The HSE management system based on the concept of ISO 45001 &
SMK3 for health and safety, and ISO 14001 for Environmental
management system, certificate of the HSE management system as
Appendix 9
The principles of the HSEMS Contractor will be based on the site HSE
program on the following 5 pillars:
the HSE policy, objectives and targets and ensure the commitment
of all personnel to HSEMS requirements and ensure continual
improvement.
2. Planning
The plan for the HSE policy, objectives and targets will include the
following:
a. Site location & condition (live plant site, hill site, etc.).
b. Identification of work.
c. Identify/recognize all hazards accordance with Hazard Zone
Category at operation plant, characters of the operation on
working tools, vehicle and, all kind of equipment’s.
d. Worker/labor health condition.
e. Background of people involved in construction, with respect to
safety awareness.
f. Refer to SOP (Standard Operating Procedure)
g. Provision of work execution procedures.
h. Obedience of HSE regulation (national regulatory and Chiyoda
requirements).
i. Top down commitment of the HSE policy by the top site
management.
3. Implementation
To ensure the Plan is effectively implemented, an organization will be
developed with the capabilities and support system necessary to
achieve the HSE policy, objectives and targets. This will include:
a. Organization and adequate assignment
b. Culturization of safety (safety minded) by having: safety
MANYAR SMELTER PROJECT Document No.
MSP-HSE-PRC-001
PILE LOAD TEST WORK
Rev.0
Project Specific HSSE Plan
Page 15 of 34
External coordination
Contractor shall establish an external coordination with the
Government/local government, local hospital, local government clinic, fire
Station etc that compromise with Chiyoda Emergency Rescue Team
(ERT)
Safety Talk
Contractor Site Project and Sub-Contractors workers shall perform a
Safety talk Rule meeting on monthly basis with the topics Enforcement
of Contractor safety management shall be adhered to create a problem
solving and improvement in order to accident prevention for the coming
month.
Site (except legal drugs and supplies by the medical staff for first aid and
medical facilities)
Poster and safety sign shall be adopted as visual aids for accident and
fire prevention written in Bahasa & English language which easy to be
understood by every worker.
MANYAR SMELTER PROJECT Document No.
MSP-HSE-PRC-001
PILE LOAD TEST WORK
Rev.0
Project Specific HSSE Plan
Page 19 of 34
General Requirements
MANYAR SMELTER PROJECT Document No.
MSP-HSE-PRC-001
PILE LOAD TEST WORK
Rev.0
Project Specific HSSE Plan
Page 21 of 34
For the aims of the scheme, it is advisable that excellent worker awards
and excellent group awards should be executed periodically as
agreement.
8.4. Training
This section outlines the types of information and training required for all
employees and supervisors prior to the start of and during site work,
especially to develop the local workers.
Safety Classroom
As continuance HSE induction, all employees and worker including new
comers should attend and participate in order to Safety Classroom
Training Course which it conducted by Chiyoda and organized by
Contractor by full-day.
Supervisor Orientation
Subjects covered during Indoctrination Sessions includes: Supervisors
Safety responsibilities, "STOP” training and enforcement of safety rules,
Safe practices for specific Work, Accident investigation, Safety Meetings,
Government requirement and Chiyoda requirements.
The isolation tag is to let know that the equipment has been isolated and
locked off from hazardous sources. It also provides a list of isolation
locations and devices fitted to achieve this. It shall use to record isolations
carried out on:
Mechanical / Gas process systems
Electrical systems
Safety / Emergency systems
The Site Construction Manager and HSE Manager shall establish the
onsite health and sanitation control rules and procedure, referring to this
document and incorporating with Chiyoda requirements.
toxic, animals risk, heavy rain and shall be located on safe and sanitary
locations.
The jobs will apply HIRADC on this project are : Safety Excavation,
Safety Work at Height, Welding Work, Safety Radiation, Electrical Work,
etc.
8.5.6. Scaffolding
Except where specifically exempt, all scaffolding shall be erected by
personnel who are in possession of the appropriate certificates of
competency. Copies of all Certificates of Competency shall be
maintained by the Contractor and made available upon request.
overhead power lines in the Job Safety Analysis. The Contractor must
also make allowances for additional personnel to act as ‘watchers’ to
ensure that the equipment does not operate within four meters of the
overhead cables.
Contractor's Safety personnel will review the work permit to ensure that
preventive precautionary prerequisites such as JSA/ HIRADC, Tool Box
Meeting, PPE, Fall Protection, Fire Protection, etc. will be adequately
provided with the work in order to potential hazard mitigation/ elimination.
requirements.
b. Reviewing and update training.
c. Reviewing claim management and loss prevention control efforts.
d. Discerning any potential trends in Safety Violations or injuries that
may apply to the overall project area.
Contractor shall provide basic first aid for the treatment of minor injuries.
A register recording all treatments shall be maintained and made
available for inspection when requested.
Where the injury requires treatment beyond the scope of the Contractor
first aid facility’s capabilities, the Contractor’s Medic shall take the person
to the Site medical center for examination. If required, Medic will arrange
for the person to be transported by appropriate transport to a hospital.
9. APPENDICES
Appendix – 01 – HSE Committee and Organization Chart
Appendix – 02 – Project HSE Policy & KPI (Performance)
Appendix – 03 – Contractor’s HSE Standard Regulation Compliance
Appendix – 04 – Sample of Job Safety Analysis (JSA)
Appendix – 05 – Equipment’s/Vehicle Inspection
Appendix – 06 – Hazard Identification, Risk Assessment and
Determining Control (HIRADC)
Appendix – 07 – Rewards And Punishment
Appendix – 08 – Training Matrix
Appendix – 09 – ISO 45001 & SMK3 for health and safety, and ISO
14001 for Environmental management system
Appendix -1
Committee P2K3
PROJECT MANAGER
Ketua
HSE MANAGER
Sekretaris
HSE MANAGER
HSE ENGINEER
HSE SUPERINTENDENT
SAFETYMAN
PROJECT’S HSE POLICY
PT Adhi Karya management policy, ensures will provide a safe working environment in
all operational sectors of work, free from occupational injuries and diseases, by providing
professional staff to control safety, health and environmental protection programs.
all employees of Consortium and, subcontractors or related partners, engaged in
construction site job work, shall be able to recognize the dangers in supporting the
safety, health and environmental protection programs. and are all assuredly involved
and responsible for maintaining OHS performance, in full compliance with the
requirements of the HSSE standards and / or HSSE legislation as defined
Consortium will conduct monitoring of compliance with this policy. And All parties
concerned in the implementation of construction work, must make re-confirmation of
company instructions and / or education for safety before the start of work, and If there
are hazards that are not entirely eliminated, personnel will be trained on the risks
involved, field of work
The benefits of a healthy lifestyle will continue to be promoted among employees
Consortium Site Management will continue to monitor and report conditions, control and
reduce risks wherever possible and discontinue unsafe working conditions and actions.
Similar to our HSE Policy, our objectives are:
Zero Injuries
Zero Accident
Zero Property Damage
Zero Disease and Illnesses
Zero Adverse Environmental Impact
PT Adhi Karya
Hari Darmojo
Appendix - 2
TOTAL 100
1 Occupational Safety & PP No.50 tahun HSEMS is implemented Yes - HSEMS HSE Will be full
Health Management 2012 (SMK3) implementation filled on
System is described at project
HSE Plan
Per. 26/MEN/2014 HSEMS is implemented Yes - HSEMS HSE Will be full
(SMK3 regulation) implementation filled on
is described at project
HSE Plan
OHSAS 18001- HSEMS is implemented Yes - HSEMS HSE Will be full
2007 implementation filled on
is described at project
HSE Plan
ISO 14001-2004 Environmental Management Yes - Environmental HSE Will be full
System is Implemented Management filled on
System project
implementation
is described at
HSE Plan
ANSI/ASME B31.3 Code to set forth engineering Yes - Design & Engi Will be full
Scope & Definition requirements deemed necessary Construction of neeri filled on
300. General for safe design and construction Piping System ng project
Statements of piping installations shall comply
with applicable
Code/Standard.
Act. No. P2K3 (HSE Committee Yes - Member HSE/ N/A
04/PERMENAKER/ Organization Formulation) Licensed by HR
1987 government
(Depnaker)
No. Tata Cara Penunjukan, Yes - AK3 Member HSE/ N/A Consortium
02/PERMENAKER/ Kewajiban dan Wewenang Ahli Licensed by HR
1992 K3 government
2 Occupational Health
2.1. Environment Health Act No. 261/ Environment Health Yes - Joint with third HR/ Site Project
Appendix -3
Factor at the work MENKES/SK/II/199 Requirements at the work place/ Party to HSE Office
place 8 Building/ Office Conduct
investigation &
Test
2.2. paramedic Who Act No. 1/ 1970, healthy license letter Yes - - - - Medical Check
examine the Para. 8.2 up Institution
occupational health Per/03/Men/1982
Per/01/Men/1979 Paramedical healthy license letter - Not Yet - - - Not Applicable
Yet
2.3. Serving of the Per/04/Men/1995 Board of Healthy Examination - Not Yet Will be applied if HR - -
occupational health Act No. 01/ 1998 required
Act No. 147/1989
Per/03/Men/1982 Healthy license letter - Not Yet Will be applied if HR - -
(Health Occupation Serving) required
Permen 01/76 Doctor of Hyperkes
Permen 01/79 Paramedic of Hyperkes
2.4. Serving of the Act No. 1/ 1970, First Examination Some HR All
occupational health Para. 8. employees
are
examined
Act No. 02/ 1980 Special Examination Yes HR -
Act No. 333/1989 Periodic Examination Some - Will be fulfilled if HR All
required employees
are
examined
2.5. Nutrient of Workers SE. 86/BW/1989 Recommendation Letter of food - Not Yet - - - Not Applicable
catering management Company Yet
(Catering’s Certificate / Catering
Inspection
PMP. 7/ 1964 Certificate of occupation nutrient - Not Yet - - - Not Applicable
& food saving training Yet
Inst.01/Men/1979 Controlling on the canteen & - Not Yet - - - Not Applicable
dining room cleanliness Yet
Inst.01/Men/1988 Set up canteen & dining room - Not Yet - - - Not Applicable
Appendix -3
Yet
2.6. First Aid Act No. 03/ 1969 Number & content of First aid Will be full
Box. filled by
project
Per/03/Men/1982 Board/ Team of First Aid
3 Occupational Safety
3.1. Asbestos Per. 03/Men/1985 ; Asbestos usage ai the Works Yes - HSE Procedure/ HSE Comply to
03/Men/1992 place Risk OSHA/
Assessment SMK3
3.2. HSE Flag Kep. HSE Flag is Provided Yes - Provided Busin -
1135/Men/1987 ess
3.3. Accident Per. 03/Men/1998 Accident Report Submitted to Yes - HSE Procedure HSE No
Authorization Government Accident
Kep. 84/BW/1998 Accident has reported as form Yes - HSE Procedure HSE No
required & statistic to be made Accident
3.4. Occupational Kep. 235/Men/2003 Hazard Safety Occupational are Yes - HSE Procedure HSE - JSA Project
identified & controlled
3.5. Chemical Kep. 197/Men/1999 Chemical Hazard identified & Yes - HSE Procedure HSE -
controlled
3.5. Fire Per. 04/Men/1980; Fire Extinguishers are provided & Yes - Periodically HSE -
NFPA maintained inspected
Per. 02/Men/1983; Fire Alarm system are provided & Yes - Periodically Floor -
Kepmenaker No. maintained conduct Ward
186/ 1999 Emergency Fire en
Drill
3 3.6. Electrical & Lightning Per. 02/Men/1989 Lightning Protection are installed Yes - Building HSE Project will
& certified Lightning be full filled
Certification
Kep. 75/Men/2002 Lightning Protection are installed Yes - Building HSE Project will
& certified Lightning be full filled
Certification
3.7. Lifting Equipment Per. Operator has SIO Certificate & Yes - HSE Procedure/ HSE Operator
09/MEN/VII/2010 be valid TRA License is
verified
Appendix -3
Per. 05/Men/1985 Lifting Equipment/ Crane are Yes - HSE Procedure HSE Lifting
Certified & be valid equipments
are
inspected
3.8. BPJS Per. 01/Men/1998 All Employees are covered by Yes - Covered HR -
BPJS Insurance
3.9. Safety Radiography ASME Code Sec. V Radioscopic examination Yes - Provide HSE/ Project will
SE-1255 ARTICLE procedures shall be Radiography Sub- be full filled
22 carried out under protective Test procedure. contr
conditions so that personnel Personnel actor
will not receive radiation dose Certification : -
levels exceeding that Ahli
permitted by company, city, state, Radiography
or national regulations. and Petugas
The recommendations of the Proteksi Radiasi
National Committee on Radiation (Issued by
Protection should be the guide to BATAN)
radiation safety.
3.10. Safety PPE ANZI Z41 PT99; Safety Shoes Yes - HSE Procedure HR/ Full filled
SNI 12-1547-1989; HSE as project
BS 6159-1:1981 required
MSA Standard Safety Helmet Yes - HSE Procedure HR/ Full filled
HSE as project
required
BS EN 420 or Hand glove Rubber Loaf Yes - HSE Procedure HR/ Full filled
Equivalent HSE as project
required
BS EN 149, 2001 Dust Mask Yes - HSE Procedure HR/ Full filled
HSE as project
required
ANSI Z87 Safety Goggles, Lens color Yes - HSE Procedure HR/ Full filled
normal/ Clear, anti scratch HSE as project
required
ANSI Z359.1/ CSA Safety Body Harness Yes - HSE Procedure HR/ Full filled
Appendix -3
HSE as project
required
ANSI S3 19-1974; Easy-grip handle lets earplugs Yes - HSE Procedure HR/ Full filled
EN-352-1 (Ear slip into the ear, Air bubble in tip HSE as project
Plug; Muffler) provides cushioned comfort required
Permen PPE Yes - HSE Procedure HR/H Full filled
No.8/MEN/VII/2010 SE as project
required
3.11. Scaffolding BS 1019/ BS EN Scaffolder Certification, Type & Yes - HSE Procedure HSE/ Full filled
12811-1/ BS 1139 dimension of scaffolding, Subc as project
Part 1-2/ MIGAS : installation/ dismantling formation ontra required
UU/ 44/ 1960 ; requirement ctor
PP/ 17/ 1974
Depnaker : UU/ 1/
1970
4 Occupation
Environmental
4.1. Occupation Act No. 3/ 1969; Explanation (Emergency, Field & Yes - HSE Meeting/ HSE -
Environmental Factor No. 1/ 1970; Road) Toolbox
PMP 7/ 1964;
No. 11/Men/2013
Act No. 3/ 1969; Building Requirements Yes - Depnaker Buildi - Building
No. 1/ 1970; Certification ng Management
PMP 7/ 1964;
No. 11/Men/2013
PMP 7/ 1964; No. Dust on the workplace Yes - Periodically HR -
Clean up by
vacuum
Act No. 3/ 1985; Vibration - Not Yet Will be applied HSE - H/O is not
No. 1/ 1970; at Project site required
PMP 7/ 1964; (if required)
No. SE 01/1997
Act No. 3/ 1969; Noise - Not Yet HSE Procedure HSE - Will be applied
No. 3/ 1985; at H/ O &
Appendix -3
TINDAKAN ATAU
URUTAN DARI LANGKAH-LANGKAH POKOK TUGAS RISIKO POTENSIAL PROSEDUR YANG
SEQUENCE OF CRITICAL STEPS OF THE ACTIVITY POTENTIAL RISKS DIREKOMENDASIKAN
RECCOMMENDED ACTION OR
PROCEDURE
Persiapan dan penurunan alat Drop hammer dan hammer Tertimpa alat uji Memasang barrier, mengecek
diesel kesiapan alat, mengecek SIA
(struck by Drop hammer ) alat pancang dan SIO
( Preparing and unloading pile driving and hammer operator, APD
diesel)
( Instal barrier, check tools,
check equipment and
operator, PPE)
MS-DD-3120-HSE-FRM-9006 Halaman 1
Pengangkatan material pile Pile jatuh saat akan • Meyakinkan subcontractor
diseting, Concrete pile patah untuk :
saat di eksekusi
i. Menyediakan pelatihan
(Pilling / Erection) kepada personel terkait.
(The pile fell when it was ii. Memengecek kondisi sling
about to be setup, the sebelum digunakan.
Concrete pile was broken
when it was executed) iii. Merawat tali sling.
iv. Menggunakan tali sling
yang bersertifikat.
v. Mengcecek SWL
• Check kualitase material pile
sebelum digunakan.
• Mengontrol kembali
alignment pile sebelum di
eksekusi.
MS-DD-3120-HSE-FRM-9006 Halaman 2
Lifting work using heavy equipment (Lifting activity)
3. Sebutkan Tindakan atau Prosedur yang Direkomendasikan secara jelas dan singkat, dengan menggunakan kalimat aktif
/Describe the recommended action or procedure in brief, using active sentences.
MS-DD-3120-HSE-FRM-9006 Halaman 3
Appendix -5
Form-I-001
Lighting Device.
Wiring system
9 Safety Device
Anti-Two Block Devices
Boom Backstop Devices
Swing Radius Warning Devices
10 Boom Section
Main Boom, Jib Boom, Boom Extension
Boom Stop
Jib Boom Stops
Boom Angle Indicator
Boom Hoist Disconnect,
Automatic Boom Hoist Shut off
11 Leveling Indicating Device
12 Load Rating Chart
13 Sheaves
Ensure hoist line and sheave size match
Worn
Lubrication/Move freely
14 Main Hoist and Auxiliary Drums System
Proper Size and Spoiling of Hoist lines
Drum Sides/Shields for Cracks
Dogs/Pawls/Locking Devices
Drum Rotation vs. Control Motion
Clutch and Brakes
15 Load Hooks and Hook Blocks
Sheaves Function Smoothly
Hook Rotates Freely/Lubricated
Proper Becket
Properly Reeve
Safety latch
16 Hydraulic Hoses Fittings and Tubing
17 Outriggers
Lubrication
Structural Condition
Pressure hoses/connections
18 Wire Rope
Overall Condition
End Connections
Lubrication
Clips
19 Cab
Glass/Visibility
Instruments and Controls
Appendix -5
INSPECTOR REPORT
Corrective Action Required
Inspection Status: OK
Not OK
Subcontractor
Inspected by Date : Name : Signature :
Position :
Approved by Date : Name : Signature :
Position :
Contractor
Inspector Date : Name : Signature :
Position :
Reviewer Date : Name : Signature :
Position :
SHE Manager Date : Name : Signature :
Position :
Appendix -5
Form-I-003
INSPECTOR REPORT
Corrective Action Required
Inspection Status: OK
Not OK
Subcontractor
Inspected by Date : Name : Signature :
Position :
Approved by Date : Name : Signature :
Position :
Contractor
Inspector Date : Name : Signature :
Position :
Reviewer Date : Name : Signature :
Position :
SHE Manager Date : Name : Signature :
Position :
Appendix -5
Form-I-004
22
INSPECTOR REPORT
Corrective Action Required
Inspection Status: OK
Not OK
Subcontractor
Inspected by Date : Name : Signature :
Position :
Approved by Date : Name : Signature :
Position :
Contractor
Inspector Date : Name : Signature :
Position :
Reviewer Date : Name : Signature :
Position :
SHE Manager Date : Name : Signature :
Position :
Appendix -5
Form-I-005
EXTINGUISHERS CONDITIONS
NO OK TYPE NUMBER PRESSURE GAUGE NOZLE POWDER HANDLE COMMENT
( CATRIDGE )
Subcontractor
Inspected by Date : Name : Signature :
Position :
Approved by Date : Name : Signature :
Position :
Contractor
Approved by Date : Name : Signature :
Position :
Appendix -5
Form-I-006
INSPECTOR REPORT
Corrective Action Required
Inspection Status: OK
Not OK
Subcontractor
Inspected by Date : Name : Signature :
Position :
Approved by Date : Name : Signature :
Position :
Contractor
Inspector Date : Name : Signature :
Position :
Reviewer Date : Name : Signature :
Position :
SHE Manager Date : Name : Signature :
Position :
Appendix -5
Form-I-007
ELECTRICAL EQUIPMENT / TOOL INSPECTION FORM
□ Saw □ Planer □ Bender □ Cutter □ Grinder □ Blower □ Pump □ Stamper
Type of Equipment : CARRY-IN CERTIFICATE
Equipment No. : Permit No. :
Company User : Approved by :
Month of Inspection : Reviewed by :
This form must be completed by the operator and company user before entering the equipment to be operated in the
site project area, and at any time of setting location. All equipment condition must meet to the safety regulation and
ADHI SHE Management Plan
1 Cable/Connector
2 Earth for Movable Equip.
3 Frame (body) Earth
4 Installation/Fixing
5 Abrasive Disk/Blade
6 Hand Switch
7 Pilot Lamp
8 Operations Handle
9 Safe Guards for moving parts
INSPECTOR REPORT
Corrective Action Required :
Subcontractor
Inspected by Date : Name : Signature :
Position :
Approved by Date : Name : Signature :
Position :
Contractor
Approved by Date : Name : Signature :
Position :
Appendix -5
Form-I-008
ELECTRICAL DISTRIBUTION BOARD INSPECTION FORM
INSPECTOR REPORT
Corrective Action Required :
Form-I-009
INSPECTOR REPORT
Corrective Action Required
Subcontractor
Inspected by Date : Name : Signature :
Approved by Date : Name : Signature :
Position :
Contractor
Approved by Date : Name : Signature :
Position :
Appendix -5
Form-I-010-1
WELDING MACHINE INSPECTION FORM
(Electric / Trafo type)
Type of Equipment : CARRY-IN CERTIFICATE
Equipment No. : Permit No. :
Manufacturer :
Approved by :
Company User :
Month of Inspection : Reviewed by
This form must be completed by the operator and company user before entering the equipment to be operated in the
site project area, and at any time of setting location. All equipment condition must meet to the safety regulation and
ADHI SHE Management Plan
Appearance
Frame (Body) Earth
Skid/Wheels
Adjust Handle
Installation/Fixing
Automatic Voltage Reducer
2 Cable/Connector
Supply Cables
Earth (Return) Cable
Cable Connectors
Cable Termination/Clamp
3 Electrode Holder condition
4 Fire Extinguisher
INSPECTOR REPORT
Corrective Action Required
Contractor
Approved by Date : Name : Signature :
Position :
Appendix -5
Form-I-010-2
WELDING MACHINE INSPECTION FORM
INSPECTOR REPORT
Corrective Action Required
Form-I-011
GAS CUTTING / WELDING INSPECTION FORM
INSPECTOR REPORT
Corrective Action Required
Subcontractor
Inspected by Date : Name : Signature :
Position :
Approved by Date : Name : Signature :
Position :
Contractor
Approved by Date : Name : Signature :
Position :
Appendix -5
Form-I-012
SLING INSPECTION FORM
Inspector Subcontractor Work Team Inspect. Date Color Code Remarks
of
Number of Inspected Accepted Rejected The Month
Wire Sling
Web Sling
Judgment
2 Web Sling (Dimension)
Location or User
a Abrasion, Cut or Burnt
b Cut of Seam or Peeled
c Napped to seam
Judgment
When one crack of web sling is over 10% in width, or 25% in thickness, or 5 or more
cracks are over 3% in width or 1% in thickness, The Web sling shall be rejected.
Subcontractor
Inspected by Date : Name : Signature :
Position :
Approved by Date : Name : Signature :
Position :
Contractor
Approved by Date : Name : Signature :
Position :
Appendix -5
Form-I-013
□ Light Vehicle □ Dump Truck □ Truck □ Trailer □ Truck Mixer □ Concrete Pump
Type of Equipment : CARRY-IN CERTIFICATE
Equipment No. : Permit No. :
Capacity : Date :
Manufacturer :
Approved by :
Company User :
Certificate Number :
Reviewed by :
Month of Inspection :
This form must be completed by the operator and company user before entering the equipment to be operated in the
site project area, and at any time of setting location. All equipment condition must meet to the safety regulation and
IKPT-ADHI SHE Management Plan
INSPECTOR REPORT
Corrective Action Required
Inspection Status: OK
Not OK
Subcontractor
Inspected by Date : Name : Signature :
Position :
Approved by Date : Name : Signature :
Position :
Contractor
Inspector Date : Name : Signature :
Position :
Approved by Date : Name : Signature :
Position :
Appendix -5
Form-I-014
INSPECTOR REPORT
Corrective Action Required
Form-I-015
GENERATOR INSPECTION FORM
INSPECTOR REPORT
Corrective Action Required
Form-I-016
SPREADER BEAM INSPECTION FORM
Type of Equipment : CARRY-IN CERTIFICATE
Manufacturer : Permit No. :
Company User :
Approved by :
Capacity :
Certificate Number :
Reviewed by :
Month of Inspection :
This form must be completed by the operator and company user before entering the equipment to be operated in the
site project area, and at any time of setting location. All equipment condition must meet to the safety regulation and
ADHI SHE Management Plan
INSPECTOR REPORT
Subcontractor
Inspected by Date : Name : Signature :
Position :
Approved by Date : Name : Signature :
Position :
Contractor
Approved by Date : Name : Signature :
Position :
Name : Signature :
Position :
Client
Approved by Date : Name : Signature :
Position :
Appendix -5
Form-I-017
INSPECTOR REPORT
Corrective Action Required
Inspection Status: OK
Not OK
Subcontractor
Inspected by Date : Name : Signature :
Position :
Approved by Date : Name : Signature :
Position :
Contractor
Inspector Date : Name : Signature :
Position :
Approved by Date : Name : Signature :
Position :
Appendix -5
Form-I-018
INSPECTOR REPORT
Corrective Action Required
Inspection Status: OK
Not OK
Subcontractor
Inspected by Date : Name : Signature :
Position :
Approved by Date : Name : Signature :
Position :
Contractor
Inspector Date : Name : Signature :
Position :
Approved by Date : Name : Signature :
Position :
Appendix -5
Form-I-019
PPE INSPECTION
SAFETY SAFETY SAFETY HAND FULL BODY
NO NAMA HELMET GLASSES SHOES GLOVE HARNESS
1
2
3
4
5
6
7
8
9
10
NOTE :
G : Good
F : Fair
P : Poor
……………….. ……………………
Appendix - 6
Note
(1) Evaluation shall be made based on methods above
(2) Project Site Management may develop the evaluation sheet.
(3) Eliminate the evaluation point if the item is not applicable, and mark with N/A.
(4) Recommendation for awards is applied for the group that completed the hazardous
work designated in advance, without any accidents, or their overall evaluation figure
shall be 75% or more.
(5) Each subcontractor’s Construction Manager, supervisor, or Safety Representative
recommend the award candidates, filling in the above evaluation sheet, their Site
Manager shall examine and submit it to ADHI KARYA SHE Group.
Remarks :
Appendix -7.2
PENALTY SYSTEM
PENALTY
NO FOUL (DESCRIPTION)
OUT
1 Working at the height above 1.8m without using full body harness 3-OUT
3 Open new area/ make hole/ throw barrior without safety protection 3-OUT
5 Unauthorized persons entering or near the heavy equipment during equipment operation 3-OUT
7 Industrial acetylene & Oxigen cilinder in field without being equipped with flashback arrestor 3-OUT
10 PPE incomplete (without safety helmet/ safety shoes/ goggle/ gloves) 1-OUT
13 Driving on the site above maximum speed limit / wrong parking / wrong direction 1-OUT
14 Oxygen / LPG / Acetylene Cilinder not being equipped with pressure gauge, flashback arrestor 1-OUT
16 Electric equipment not being equipped with earthing / grounding / ELCB / Double insulation cable 1-OUT
17 Use lifting equipment / takle without being equipped with certificate / certificate expired 1-OUT
20 Use work equipment with substandard (as per international regulation) 1-OUT
26 The person who are cause of near miss happen (that punish included construction SPV, SI) 2-OUT
* Information of penalty out
Verbal warning, the ID card will be punched : 1-OUT
Discuss with HSE Team and written warning, the ID card will be punched :
2-OUT
that person should attended training by contractor and the person can work after training done :
Terminated from Project : 3-OUT
Appendix -8
RENCANA TRAINING
DURASI 15 Menit 1 Hours 2 Hours 1 Hours 2 Hours 2 Hours 2 Hours 1 Hours 1 Hours 2 Hours 1 Hours
PROVIDER In-house In-house In-house In-house In-house In-house In-house In-house In-house In-house In-house
STANDARD ADHI ADHI ADHI ADHI ADHI ADHI ADHI ADHI ADHI ADHI ADHI
MANYAR SMELTER PROJECT Document No.
PROJECT NO.:
1. DESTINATION
To determine the requirements for the identification of Safety, Occupational Health and
Environment (K3L) regulations that are relevant to the PT Adhi Persada Beton Safety,
Health and Environmental Management System (SMK3L).
2. SCOPE
This procedure applies to all work units within the company covered by the PT Adhi
Persada Beton Safety, Health and Environment Management System (SMK3L).
3. REFERENCE
3.1 Law 1 of 1970, concerning Work Safety.
3.2 Occupational Health and Safety Management System (SMK3) PP No. 50/2012,
sub-element
2.3 concerning Laws and Regulations and Other Requirements in the OSH Sector.
3.3 Safety, Occupational Health and Environment Manual (MK3L): M 017 K3L 001.
3.4 ISO 14001: 2015 standard, clause 6.1.3 concerning the Determination of
Legislative Requirements.
3.5 ISO 45001: 2018 Standard, clause 6.1.3 concerning Determination of Legislative
Requirements.
4. DEFINITION
4.1 Legislation
Written regulations established by state institutions or competent authorities that
are binding and must be obeyed by all parties.
5. PROCESS FLOW
6. ATTACHMENT
6.1 Work Instruction Legislation: IK 017 HSE 001-01
6.2 Legislation List Form (Head Office): FM 017 HSE 001 - 01/01
6.3 Legislation List Form (Factory): FM 017 HSE 001 - 01/02
PROJECT NO.:
1. DESTINATION
To identify potential hazards of Occupational Safety, Health and Environment (K3L)
systematically and carry out K3L risk assessments from activities, processes, products
and work areas at PT Adhi Persada Beton so that regulations, standards, procedures,
management and risk control are ensured to reduce risk above until it is acceptable.
2. SCOPE
This procedure applies to all work units within the company covered by the PT Adhi
Persada Beton Safety, Health and Environment System (SMK3L).
3. REFERENCE
3.1 Law 1 of 1970, concerning Work Safety.
3.2 Occupational Health and Safety Management System (SMK3) PP No. 50/2012,
sub-element
2.1 on the OSH Strategic Plan.
3.3 Safety, Occupational Health and Environment Manual (MK3L): M 017 K3L 001.
3.4 ISO 14001: 2015 standard, clause 6.1.2 concerning Identification of Environmental
Impact Aspects.
3.5 ISO 45001: 2018 standard, clause 6.1.2 concerning the Identification of K3 Impact
Aspects.
4. DEFINITION
4.1 Danger
Sources, situations / conditions or actions that have the potential to cause injury,
illness, equipment damage, cessation of the operation process and environmental
pollution.
4.2 Risk
The combination of the possible hazard or exposure and the level of danger from
injury, illness caused by the incident or exposure and the impact of environmental
pollution.
4.3 Risk Assessment
The process of assessing a risk by using parameters of the consequences and
opportunities of the hazards and impacts of existing environmental pollution.
4.4 Risk control
Control or management of any hazards that can result in injury, illness, equipment
damage and cessation of operations through a hierarchy of risk control.
5. PROCESS FLOW
6. ATTACHMENT
6.1 HIRARC Work Instructions: IK 017 HSE 002 – 01
6.2 HIRARC Form (Head Office): FM 017 HSE 002 - 01/01
6.3 HIRARC Form (Factory): FM 017 HSE 002 - 01/02
PROJECT NO.:
1. DESTINATION
To determine plans and programs along with detailed budget for the PT Adhi
Persada Beton Safety, Health and Environment (K3L) program.
2. SCOPE
This procedure applies to the QHSE section of the company covered by the PT
Adhi Persada Beton Safety, Health and Environmental Management System
(SMK3L).
3. REFERENCE
3.1 Law 1 of 1970, concerning Work Safety.
3.2 Occupational Health and Safety Management System (SMK3) PP
No. 50/2012, sub-element 2.1 on the OSH Strategic Plan.
3.3 Safety, Occupational Health and Environment Manual (MK3L): M 017 K3L
001.
3.4 ISO 14001: 2015 standard, clause 6.2 on Environmental Goals and Planning
to Achieve Them.
3.5 ISO 45001: 2018 standard, clause 6.2 concerning OHS Goals and Planning
to Achieve Them.
4. DEFINITION
4.1 Planning
The process that defines the goals of the company by creating strategies to
be used to achieve these goals, as well as developing a company activity
plan.
4.2 K3L program
K3L Activity Agenda that has been compiled and will be implemented at a
predetermined period of time.
4.3 K3L budget
The budget that has been prepared is based on the K3L program planning
to support the K3L program.
5. PROCESS FLOW
6. ATTACHMENT
6.1 HSE Program Work Instruction: IK 017 HSE 003 - 01
6.2 HSE Plan Form (Head Office): FM 017 HSE 003 - 01/01
6.3 HSE Plan Form (Factory): FM 017 HSE 003 - 01/02
6.4 HSE Budget Plan Form (Head Office): FM 017 HSE 003 - 01/03
6.5 K3L Budget Plan Form (Factory): FM 017 HSE 003 - 01/04