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Quick guide – Testing / Commissioing CPS Inc.

Topics
12. Controller / EM Energy Manager Login
18a.Set Time
18c. System Reboot
18b. Controller – RMS connection dialup
19. Battery status / System Software
20. CAN BUS communication
21. IO Board
21b. IOB eg. smoke alarm and door alarm)
22. System Alarm / Error Messages
23. Fuel Sensor
24. Genset run / starter battery voltage
25. Rectifier
26. Load Sensor and Load breaker
27. Temperatur sensors Cabinet/outdoor
28. Connection Genset at cabinet (all genset types)
28b. Connection Genset (all genset types)
28c. Genset battery
40. Connection of RBS to -48V
42. Connection of ground cable
42b. Fuel Sensor Calibration ½
43. 45. 46. & 28. FG WILSON connection
43. 44. 46. & 28. Broardcrown connection
44. Changing SITE ID on controller display (if necessary)

Document required: Staging Checklist

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12. Controller / EM Energy Manager Login CPS Inc.

Username:@service
Password: $serV21P

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18a.Set Time CPS Inc.

Replace Serial number by SITE ID … eg. HDOxxx

Press apply (not start)

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18b. Controller – RMS connection dialup CPS Inc.

web.digicelha.com

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18b. Controller – RMS connection dialup CPS Inc.

10021
Remote Management
Server:
200.113.193.39

RMS Port:
10021

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18b. Controller – RMS connection dialup CPS Inc.

Moden usage:
Internet
SIM status:
ready
Modem registration:
registered(home)

RMS host ip:


200.113.193.39
200.113.193.39
authenticated RMS connect status:
authenticated

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18c. System Reboot CPS Inc.

Flush RCD deletes not sent site signals


(used if site id changes)

After changing site ID or SIM card


1. Flush RACD Life Signal buffer
2. Reboot System

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19. Battery status / System Software CPS Inc.

Battery voltage

Battery SOC%

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20.CAN BUS communication CPS Inc.

Installation Quick Guide


Genset connection (OFF GRID)

Both must be active

Bus-01 and bus-02


Read float 1
Must have
value

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21.IO Board CPS Inc.

Under IO board you can


check if controller receives a
signal / voltage for each port!

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21b. IOB eg. smoke alarm and door alarm) CPS Inc.

Under IO board you can


check if controller recieves a
signal / voltage for each port!

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22. System Alarm / Error Messages CPS Inc.

System > Messages

All Alarms should confirm automatically, except door alarm & temperature alarm

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23.Fuel Sensor CPS Inc.

This is the calculated value

This is the ACTUAL value.

„Fuel remain“ must show greater


than 0!

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24.Genset run / starter battery voltage CPS Inc.

Dinput must show 1 if genset is


running

Genset starter battery voltage


must show ~12-16V !

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25.Rectifier CPS Inc.

Rectifier current

Input AC voltage from Genset

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26. Load Sensor and Load breaker CPS Inc.

Actual measure site /


customer load. Measured at
Load breaker (Top right side
Of cabinet)

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27. Temperatur sensors Cabinet/outdoor CPS Inc.

Cabinet inside temperature

Outside temperature

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28. Connection Genset at cabinet (all types) CPS Inc.

Connect 14 wire cable


- Terminal- Cable#
- 1-1
- 2-2
- 3-3
- 4-4 13:
- 5-5 empty
- 6-6
- 7-7
- 8-8
- 9-9
- 10-10
- 11-11
- 12-12
- 13-empty
- 14-13
- 15-yellow/green

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28b. Connection Genset (all genset types) CPS Inc.

Connect 14 wire cable


- Terminal- Cable#
- 1 – Genset start
- 2 – Genset start
- 3 – running signal
- 4 – running signal
- 5 – ATS
- 6 - ATS
- 7 - empty
- 8 – fuel sensor (1)
- 9 – fuel sensor (2)
- 10 - empty
- 11 – Genset battery -
- 12 – Genset battery +
- 13 - empty
- 14 – 13 Genset alarm
- 15 - yellow/green – Genset alarm

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28c. Genset battery CPS Inc.

(+) to genset (-) to genset


terminal block 12 terminal block 11

11 12
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40. Connection of RBS to -48V CPS Inc.

+
-

DC DC
SPD SPD
Plus bar(+)

2x minus (-) 2x minus (-)


Non Priority Priority Load
Load
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Connect load termination point to priority load
41. Connection of RBS CPS Inc.

Ensure polarity of both cable


ends!

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42. DC cutover CPS Inc.

Remove cables batteries from pSU Cable termination at busbar

Ensure polarity of both cable ends!

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42. Connection of ground cable CPS Inc.

Connect ground to cabinet busbar

Seal cable gland with


silicone

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42. Fuel sensor installation CPS Inc.

Note: Fuel sensor could be installed in


a more safe place eg below tank (not
visible and accessible for vandalism)

1 2 3 4 5
Empty Empty Empty black red

1 2 3 4
Empty 1 Empty 2

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42b. Fuel Sensor Calibration 1/2 CPS Inc.

4) Press “OK”

1) Select “Configuration”

2) Select “Fuel 1 Wizard” 5) Confirm 830 for diesel

3) Press “OK” 6) Enter Enter mounting distance between


sensor and tank bottom (10mm) and
confim with OK
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42c. Fuel Sensor Calibration 2/2 CPS Inc.

7) Enter mounting distance between


sensor and tank bottom (should be 10) Enter width of tank in meter > OK
10mm) and confirm with OK

11) Enter depth > OK


8) Select “Fuel 1 Wizard”

12) And tank height > OK


9) Enter material thickness of tank wall
in mm, confirm with OK
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System Genset: (43) CPS Inc.
Terminal block FG WILSON
1NC
2
3 COM
1 Cable 24 1 Genset start
from Genset controller
4
5 Rel1 2 Cable 5 2
3 L1 Phase1 Generator 120V
Din1
4 L2 Phase2 Generator 120V

5 5 ATS
Din2
6 6 Signal
7
Ain1 8 Black (24V) JBOX 8 Fuel Level 1
9 Red (signal) 9 Sensor 2
10

V1
11 -12 Genset Battery (-) 11 Battery 1
12 +12 Genset Battery (+) 12 Voltage 2
13

Ain3 14 Cable nr13 Cable 7 13 Genset Error


15 Green yellow Cable 88 14 from Genset controller
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System Genset: (44) CPS Inc.
Terminal block BROADCROWN
1 Rel1 Cable 5
2 1 1 Genset start
3 COM
4
5 NO
2 Cable 6 2 from Genset controller
3 L1 Phase1 Generator 120V
Din1
4 L2 Phase2 Generator 120V

5 5 ATS
Din2
6 6 Signal

Ain1 8 Black (24V) JBOX 8 Fuel Level 1


9 Red (signal) 9 Sensor 2
10

V1
11 -12 Genset Battery (-) 11 Battery 1
12 +12 Genset Battery (+) 12 Voltage 2
13

Ain3 14 Cable nr13 Cable 13 13 Genset Error


15 Green yellow Cable 14 14 from Genset controller
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(45) CPS Inc.
Genset Phase 1 (L1)

Genset Phase 2 (L2)

N L1

L2 L3

Termial block genset


240V
Voltage
supervisor

3 11

4 14

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Genset:
(46) CPS Inc.
BROADCROWN

For Broadcrown
Change from NC to NO

Genset:
FG WILSON

For FG Wilson
No changes
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17. Good to know… CPS Inc.

Energy Manager controller login with browser:


You have to set static ip to
your network adapter e.g. 192.168.1.100

Java has to be installed to browser.


https://java.com/en/download/

User IE11 or FIREFOX ESR (EXTENED VERSION)

https://www.mozilla.org/en-US/firefox/organizations/all/
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17. Good to know… CPS Inc.

Energy Manager Controller Login with browser:


IP-Address: 192.168.1.2
@service / $serV21P
You have to set your network adapter to a static ip eg. 192.168.1.100
Java has to be installed to browser.

Login on Controller / EM display


Login > 99959876

Emerson Rectifier:
Rectifier password: 1 USB drive for Controller update:
IP-Address must be set to https://drive.google.com/drive/f
192.168.1.10 olders/0Bwhm6Wi6P9IfeTFORHJi
(Rectifier default is 192.168.1.2) RzZCNHM?usp=sharing

RMS
APN: web.digicelha.com

IP address of RMS server: 200.113.193.39 Port 10021


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47. Changing SITE ID on controller display CPS Inc.

Login on Controller / EM display


• Login > 99959876

Configuration-> System -> Remote Access:


• 1. Press ←
• 2. Press ↓ or ↑ unVl ConfiguraVon and Press OK;
• 3. Press ↓ or ↑ unVl System and Press OK,
• 4. Press ↓ or ↑ unVl Remote Access and Press OK
• 5. Press ↓ or ↑ unVl Site and Press OK,
• 6. Change ABC0000 to correct ID,
• 7. Press OK and wait 5 Seconds,
• 8 Press 1 Vme ←,
• 9. Press ↓ unVl Save & Apply and Press OK

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