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MR-047 BLAST RESISTANCE AND FIRE RATED DOORS Final-Signed PDF
MR-047 BLAST RESISTANCE AND FIRE RATED DOORS Final-Signed PDF
1. MR APPROVAL SHEETS
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2. TABLE OF CONTENTS
1. MR APPROVAL SHEETS..........................................................................................................2
2. TABLE OF CONTENTS .............................................................................................................3
3. REVISION HISTORY .................................................................................................................5
4. MATERIAL REQUISITION REVIEW CHECK LIST ....................................................................6
5. SCOPE OF SUPPLY: ................................................................................................................7
5.1. EQUIPMENT / MATERIAL DESCRIPTION................................................................................8
5.2. INSPECTION FORMS AND LEVEL REQUIREMENTS .............................................................9
5.3. STANDARDS, SPECIFICATIONS AND DRAWINGS ................................................................9
6. REGULATED VENDOR LIST – ATTACHMENT AS RECEIVED FROM ARAMCO.................11
7. DATASHEET AND DRAWINGS ..............................................................................................12
8. PROJECT SPECIFICATIONS..................................................................................................13
9. SA STANDARDS, SPECIFICATIONS AND 175 FORMS ........................................................14
10. GENERAL REQUIREMENTS: .................................................................................................15
10.1 DESIGN CHANGES.................................................................................................................15
10.2 MARKING ................................................................................................................................15
10.3 INTERPRETATION ..................................................................................................................15
10.4 PACKING (AS PER SAUDI ARAMCO PACKING SPECIFICATIONS MS 8314-00) ...............15
10.5 SHIPPING INFORMATION ......................................................................................................16
10.6 TAGGING ................................................................................................................................16
10.7 CONFLICTS, DEVIATIONS & EXCEPTION ............................................................................16
10.8 THE PROPOSAL .....................................................................................................................16
10.9 INCONSISTENCIES ................................................................................................................17
10.10 PAINTING & COATING ......................................................................................................17
10.11 WARRANTY PASS-THROUGH STATEMENT ...................................................................17
10.12 ENVIRONMENTAL CONDITIONS ......................................................................................17
10.13 SPARE PARTS – (NOT APPLICABLE) .............................................................................17
10.13.1 CAPITAL SPARE PARTS – NOT APPLICABLE ............................................................17
10.13.2 START-UP SPARE PARTS – (NOT APPLICABLE)........................................................17
10.13.3 OPERATING SPARE PARTS – (NOT APPLICABLE) ....................................................18
10.13.4 OPERATING MATERIALS – (NOT APPLICABLE) .........................................................18
10.13.5 SPARE PARTS DATA PACKAGE – (NOT APPLICABLE) .............................................18
10.14 SPECIAL TOOLS – NOT APPLICABLE ............................................................................19
10.15 ASSISTANCE DURING ERECTION – NOT APPLICABLE ................................................19
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3. REVISION HISTORY
00 15 Jul 2020 Issued for Approval- BLAST RESISTANCE FIRE RATED DOORS
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Ramanand Raizada
Review by Engineering: _________________________ Date: 15-July-2020
Alfredo Lemi
Approved by QA Manager: ______________________ Date: 15-July-2020
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5. SCOPE OF SUPPLY:
Vendor shall be responsible for the design, engineering, supply of materials, manufacturing,
and assembly, shop testing, packing for delivery and operating and maintenance manuals for
the Equipment / materials listed in the present requisition.
All items not specifically mentioned in this specification, but necessary and required to form
an operational system as described herein, shall be identified and provided by the Vendor as
part of the system.
Any errors or omissions in this specification shall not absolve the Vendor from the
responsibility of designing and providing complete and fully functional equipment as described
in this requisition.
Vendor shall provide a Compliance Review of the Specifications, Drawings and Addenda per
Saudi Aramco requirements.
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005 D2: 3200 X 3700 MM H DOUBLE DOOR, HRS FIRE RATED WITH TRANSOM SET 6 0
006 D3: 3500 X 3700 MM H SINGLE DOOR, HRS FIRE RATED WITH TRANSOM SET 3 0
008 D4: 3100 X 3700 MM H DOUBLE DOOR, HRS FIRE RATED WITH TRANSOM SET 1 0
009 D5: 1800 X 2200 MM H DOUBLE DOOR, HRS FIRE RATED SET 1 0
010 D6: 3600 X 4000 MM H DOUBLE DOOR, HRS FIRE RATED WITH TRANSOM SET 1 0
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PROJECT DOCUMENTS
TA-427025.001
Door & Finishes Schedule Substation Building GOSP-3 21 Jun 2020
Rev. A
TA-427034.001
Door & Finishes Schedule Substation Building GOSP-B 21 Jun 2020
Rev. A
TA-42704I.001 Building Sections Substation Building cusp-2 & P/STN Tie-
21 Jun 2020
Rev. A Lines (ADT-Z)
TA-427043.001 Door and Finish Schedule Substation Building GOSP-Z &
21 Jun 2020
Rev. A P/STN Tie-lines (ADT-Z)
TA-427052.001
Doors & Finish Schedule 21 Jun 2020
REV. A
TA-427061.001 Doors & Finish Schedule I3.8KV Substation Building
21 Jun 2020
Rev. A GOSP-4 & Tie-lines
TA-427076.001 Door 8x Finishes Schedule 1l5kv Substation Building
21 Jun 2020
Rev. A GOSP-4 & Tie-Lines
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- Not Applicable -
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TA-427025.001 Rev. A Door & Finishes Schedule Substation Building GOSP-3 21 Jun 2020
TA-427034.001 Rev. A Door & Finishes Schedule Substation Building GOSP-B 21 Jun 2020
Building Sections Substation Building cusp-2 & P/STN Tie- Lines
TA-42704I.001 Rev. A 21 Jun 2020
(ADT-Z)
Door and Finish Schedule Substation Building GOSP-Z & P/STN
TA-427043.001 Rev. A 21 Jun 2020
Tie-lines (ADT-Z)
TA-427052.001 REV. A Doors & Finish Schedule 21 Jun 2020
Doors & Finish Schedule I3.8KV Substation Building GOSP-4 &
TA-427061.001 Rev. A 21 Jun 2020
Tie-lines
Door 8x Finishes Schedule 1l5kv Substation Building GOSP-4 &
TA-427076.001 Rev. A 21 Jun 2020
Tie-Lines
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8. PROJECT SPECIFICATIONS
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SAES-B-014 Safety Requirements for Plant and Operations Support Buildings 02 Jan 2018
SAES-O-209 Security Doors, Locks, and Ballistic Resistant Structures 20 Sep 2017
175-120400 Doors and Frames: Steel, Fire Rated or Blast Resistant 14 Jun 2016
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10.2 Marking
Marking of the Equipment / Materials shall be as per requirements of the Purchase Order
and applicable Saudi Aramco standard.
10.3 Interpretation
In any instance where the name of a particular manufacturer appears herein, such shall
be interpreted to mean the product of that manufacturer or its equivalent (unless
purchase of a particular manufacturer’s product is shown as mandatory).
10.4 Packing (As per Saudi Aramco Packing Specifications MS 8314-00)
Vendor shall pack material to ensure environmental and transit protection of the
equipment and shall submit packing design and packing details for buyer’s approval.
The shipping marks shall include the details and be in the format as below: The required
details to be filled in by the Vendor.
SHIPPING MARKING FORMAT (Applicable Details to be filled in by the Vendor)
CONTRACTOR PO No. :
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10.9 Inconsistencies
If any inconsistency exists between these requisitions, the attached documentation and
other applicable Saudi Aramco documents, industry standards or drawings, the
inconsistency will be re-solved in writing as decided by Buyer.
10.10 Painting & Coating
The Equipment / Materials shall be suitable for coating and painting as per project
requirement (if applicable).
10.11 Warranty Pass-Through Statement
Seller shall agree that
“Buyer is contracting with Seller for the purchase of goods hereunder for ultimate
transfer to, and use by, the Saudi Arabian Oil Company (SAUDI ARAMCO) in Saudi
Arabia. Therefore, Seller agrees that, in any event, all rights of Buyer for any failure to
meet specifications, or any other breach of warranty shall run to the benefit of and be
fully enforceable by SAUDI ARAMCO.”
10.12 Environmental Conditions
Vendor shall consider the Environmental Conditions per Saudi Aramco Standard
SAES-A-112.
10.13 Spare Parts – (Not Applicable)
10.13.1 Capital Spare Parts – Not Applicable
Vendor to submit recommended Capital Spares Lists with the tender.
“Capital Spare Parts” are those major replacement parts or complete units essential to
continuous operation when long delivery or manufacturing economy is a significant
factor. Capital Spare Parts are subject to Start-Up and Operating Spare Parts support
the same as Parent Equipment. Vendor shall identify the applicable Capital Spare
Parts and recommend to COMPANY additional requirements for Capital Spare Parts
not identified in Attachment II of Schedule G. The recommendations shall also include
long lead time, machined, molded or cast parts which can best be supplied when
included in the manufacturing schedule of the Parent Equipment, and their quoted
material prices and any other information required for their justification.
10.13.2 Start-Up Spare Parts – (Not Applicable)
Vendor to submit recommended Start-Up Spare Parts Lists with the quote.
“Start Up Spare Parts” are parts or components received during construction, pre-
commissioning and commissioning. Vendor shall provide the start-up spare parts
associated with quotation for detailed breakdown price and delivery shall be shown on
the spare part list.
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A capital spare parts list for two years operation is also required.
The SPDP, unless specified to the contrary, requires delivery of both hardcopy (as
referenced above) and electronic copy data (stored in CD). The SPDP is to be
submitted no later than 90 days prior to the shipment date of the equipment. Supplier
must use the forms and formats provided for the data to be considered acceptable.
The SPDP shall be prepared in accordance with:
SPARE PARTS DATA PACKAGE CHECKLIST - (Not Applicable)
SAEP-3101 Equipment and Spare Parts Data Requirements for Contractor
Procured Equipment
SAEP-3101 Appendix A Glossary of Terms
Spare Parts Data Package Status Report (SPDPSR)
SAEP-3101 Appendix B
Required Format
Instruction to Supplier for Providing Spare Parts & Operating
SAEP-3101 Appendix C Materials Data for New Equipment Purchased for, or by Saudi
Aramco.
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Notes:
1. Procurement of equipment or material item shall not to be considered complete until
the SPDP has been submitted and approved by Saudi Aramco
2. Upon completion of review and Saudi Aramco final approval of the SPDP, vendor is
required to submit three (3) sets of softcopies in electronic format
10.14 Special Tools – Not Applicable
Special Tools required for the Erection of the Equipment or Materials shall be included
in the scope of supply.
10.15 Assistance during Erection – Not Applicable
Vendor shall quote separately for vendor representatives in event it is required during
Erection.
10.16 Assistance during Start-up and Commissioning – Not Applicable
Services of the Vendor’s Representative be required during Start-up and
Commissioning that these services shall be separately included in vendor price and as
specified in the purchase order.
10.17 Reporting
Progress Reporting shall be on a weekly basis starting one week from the date of issue
of the Purchase Order until fulfillment by the Vendor of all its duties and obligations
under the Purchase Order.
10.18 Alternatives
Vendor may submit or propose an alternative design. As a minimum, following data is
required:
• Detailed drawings, showing the design
• Description of the design and methods of Construction Calculations, clearly
justifying all the details of the design. The calculations shall be self-explanatory
and shall indicate the sources of information and the derivation of all parameters,
formulas and assumptions used.
10.19 SASO Requirements
Vendor supplied material shall comply with Saudi Arab Standards Organization (SASO)
requirements. If a SASO certificate is required for Vendor-Supplied materials, vendor
shall promptly forward a copy of the SASO-approved certificate to the Company
Representative and to Purchaser.
10.20 Right of Access Requirements
Vendor shall comply of Provision for Company’s and Purchaser’s right of access to the
supplier’s and sub-supplier’s facility and work documents for inspection.
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The inspection levels are defined as below. The applicable inspection level requirements
for Vendor are specified in Sec 5.2
Level 1: Only final inspection including release for shipment is required prior to
shipping.
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Date & Venue of the pre-Inspection meeting will be finalized in agreement with Saudi
Aramco and all other concerned parties.
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Vendor shall send written Notification for Inspection minimum 15 days prior to scheduled
inspection for all Witness and Hold Points in accordance with the approved ITP.
Buyer and Saudi Aramco have full authority to have in process surveillance inspection
Weekly or Bi-Weekly by TPI while the material is in under production/fabrication.
Equipment/material shall be delivered only after Final Inspection had been performed
and Release Notice is issued.
11.9 Sub-Orders
In case the Vendor is not the manufacturer himself, the complete un-priced purchased
order and material requisition, including all attachments and applicable Saudi Aramco
Standards, shall be forwarded to the actual manufacturer.
The Supplier shall provide the manufacturer’s plant address and contact person
immediately after placing the Purchase Order, which is required for the preparation of
the inspection assignment package, ITP and inspection coordination.
In cases where the manufacturer is purchasing parts from sub-suppliers when all
inspectable components and materials have inspection level 0 or higher, the sub-
supplier shall provide a copy of all un-priced sub-orders to IMAD for review. All
inspectable material must only be purchased from Saudi Aramco approved
manufacturers.
The Plate shall be procured from SA Approved Mill (See Sec 9 for List of SA approved
Mills).
All orders and sub-orders shall clearly reflect all technical and quality requirements in
accordance with IMAD purchase order, material requisition, applicable Saudi Aramco
and international standards, and in particular all Saudi Aramco inspection and testing
requirements.
Vendor shall provide the manufacturing plant address and contact person immediately
after placing the Purchase Order, which is required for the preparation of the inspection
assignments package, ITP and Inspection coordination.
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14.1 Language
14.2 DEFINITIONS
1. All vendor submittals shall be of microfilm quality. See also clause 14.5.
2. Requirements for final and Certified Documents as specified in clause 14.6
3. Responsibility for all auxiliary equipment and their associated controls (if any).
Submission of all documents is an integral part of the Purchase Order Obligation. The
Purchase Order shall only be complete, when all document requirements have been
fulfilled and are accepted by Purchaser and Client.
Non-Material Requirements (NMR Section Numbers 601, 602 and 603 on SAUDI
ARAMCO 7900 Series Forms) are an integral part of this requirement as are the
complete Spare Parts Data and as such, notwithstanding the terms of payment
provisions in the applicable conditions of purchase, Purchase Order payment up to the
full Purchase Order price may be withheld until all non-material requirements and
Spare Part Data Packages are delivered and accepted by Buyer.
Vendor shall provide original manufacturer source information for all materials
supplied on each Purchase Order including, but not limited to, manufacturer’s name,
address, sales order number, sales contact name, telephone number, fax number and
e-mail address.
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14.4 Identification:
All drawings, literatures, data sheets, certifications, etc., supplied by vendor shall show
the following information:
Vendor shall submit NMR to Buyer for review and approval. Saudi Aramco shall approve
any modification.
All documentation, such as Vendor drawings, test reports, data curves, manufacturer’s
catalogue etc. shall be in letter size (8-1/2” x 11”). Large size drawings shall be reduced
to 11” x 17”. Submittals by fax are not acceptable.
All Vendors certified drawings and as-built drawings shall be produced on Bentley Micro
station, CADD in accordance with the CADD specifications outlined in the SAUDI
ARAMCO Drafting Manual. AutoCAD files shall not be allowed.
601: Preliminary Drawings for Review and Approval by Buyer. (03 SETS)
Vendor needs to submit the NMR’s as indicated in calendar weeks in the form after
receipt of the Purchase Order. After award of PO, Vendor is bound to submit the NMR’s
within the time indicated which the maximum is and not to exceed as he has indicated
in this form.
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Only one (1) copy of NMR-603 Documentation such as operating manuals shall be
included with the shipment of each item. Five (5) complete original sets shall be sent
separately by courier to the Procurement Department.
Vendor/Manufacturer shall submit one (1) electronic file (CD Rom) of all the
documentation listed on 601’s 602’s and 603’s in addition to the required hard copies
per Saudi Aramco Non-Material Requirements SA-7930.
Vendor shall submit all the NMR 601’s together in one package for Buyer’s review and
approval.
Material delivery shall not be considered complete until Six (6) complete original sets
and one (1) electronic copy of Vendor Equipment Operating Instructions and Equipment
Maintenance Manuals have been transmitted to buyer and receipt of Instructions and
Manuals has been acknowledged by Buyer.
14.9 TESTING
Testing shall be done in accordance with Saudi Aramco inspection and testing
requirement form and Saudi Aramco Engineering Standard.
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