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Performance Simulations of Twin-Screw Compressors With Economizer
Performance Simulations of Twin-Screw Compressors With Economizer
Purdue e-Pubs
International Compressor Engineering Conference School of Mechanical Engineering
1988
Jousson, Sven, "Performance Simulations of Twin-Screw Compressors with Economizer" (1988). International Compressor Engineering
Conference. Paper 626.
https://docs.lib.purdue.edu/icec/626
This document has been made available through Purdue e-Pubs, a service of the Purdue University Libraries. Please contact epubs@purdue.edu for
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Herrick/Events/orderlit.html
PERFORMANCE SIMULATIONS OF TWIN-SCR
EW COMPRESSORS WITH ECONOMIZER
ABSTRACT
In a com pres sor refr iger atio n
regu lar expa nsio n valv e is replplan t with econ omiz er syst em, the
med~ate pres sure vess
aced by two valv es and an ~nte
el. The refr~gerant whic h is r
the firs t valv e is inJe cted vapo uriz
a thre ad unde r com pres sion . via the com pres sor econ omiz er ed
inle
afte r
The econ omiz er arra ngem ent incr t to
the refr iger atio n capa city and ease s
Perf orma nce) . In this pape r impr oves the COP (Co effic ient
a perf orm ance simu latio n com of
prog ram for twin -scre w com pres pute r
pres ente d. sors with econ omiz er arra ngem
ent is
Com paris ons of econ omiz er
are ofte n ditf icu lt to carrperf orm ance for diff eren t arra ngem
y out if real test s have not ents
sinc e the perf orm ance ~s depe been run,
and this pres sure will not be ndin g on the inte rme diat e pres sure
Such compar~sons can be made the same for diff eren t arra ngem ents .
are pres ente d for an econ omizwith the simu latio n prog ram. Exam ples
liqu id subc ooli ng and for a er arra ngem ent comb ined with exte rnal
two stag e econ omiz er arra ngem
ent.
1. INTRODUCTION
The purp ose of perf orma nce simu
scri be the therm odyn amic latio ns of com pres sors is ~o
de- .
tion s then give an ove rallproc ess insi de a com pres sor. The
pict s~mula
give a pos sibi lity to put diff ure of the comp ress ~on proc
tion s to each othe r. Deta iled eren t loss es in qua ntita tive ess and
presentat~ons of this
rela -
prog ram and the geom etric al simu latio n
made ~n ref (1J, C2J, and (3J. data prog ram l~brary have earl
give n here . The refo r a shor t over view is~er been
only
The refr iger atio n syste m with
scri bed in the abst ract abov econ omiz er arra ngem ent, sho rtly
de-
in diff eren t ways whic h will e and in sect ion 4.1, can be desi gned
this simu latio n prog ram, the affe ct perf orm ance . With the
mize r alte rnat ives are stud perf orm ance of some diff eren help of
ied in this pape r. t econ o-
884
PROFILE GENERATION
PROGRAM
AUA
LA
!>'&. ... L11'4G LINE.
lZi
~llfOGitAM E:.'I. ..... "-IH'b L.'NI!
c~
L[;ii~:~.:ROO-
0>
0>
'-"
Fo_ RaT. Ap.Ki,U!
F
M
,_.
'"'l ,...
·~
~
0 ·-0
>: ~ SlMUL ...TION
11
o ro PROGRAM
::r
Ill
11
r1"
RE.SULTS.'
PI>E~EE II$ Rdf. A>IIOO.Il
6A'S. 'TEMP V1 QOT. ANG!..'E.
M~'&S o~ GAS Vs. RoT .A.NG.l E
~o'-;?~~t.D, .!)p.;_t,_~TO'Ii!:QU& 6RM
tc. :J'S%1&Ma
Volu me curv e,
Inl et por t area vs. rota
out let por t area vs. rota tion ang le,
Rot or-r oto r sea ling lLne tion ang le,
Mal e and fem ale lobe tLp leng th vs. rota tion ang le,
vs. rota tion ang le and seal Lng line len gth ,
Blo w-h ole are a.
Flg ure 1 show s the flow
cha rt o£ the com pute r
prog ram s.
For cal cul atio n of par
t load perf orm anc e one
also nee ds:
- Slld e valv e by- pas s
por t are a vs. rota tion
ang le.
It is imp orta nt to hav
pos sibl e. All the prog e prog ram s with as gen eral app lLc abi lity as
inp ut and they do not ram s hav e a set of pro file coo rdin ates as
dea l with ana lytL cal pro
Thl s mea ns tha t they can file def init ion s.
be used for all typ es
Of pro file s.
Apa rt from the se geo met
len qth s of leak age pat rlca l inp uts, ave rage clea ran ces and
the
inp uts. The opt ion s in hs, for the leak age cal cul atio ns, are also
geo met rica l inp ut are
cas es whL ch can con ceiv so larg e tha t all
ably app ear in pra ctic
e can be dea lt with .
The sim ula tion prog ram
itse lf con side rs the effe
cts of:
- Inte rna l leak age thro
ugh all typ es of clea ran
blow -ho le, ces and th.ro ugh the
- Inl et and out let por
t thr ottl ing los ses ,
- Gas pul sati ons in inl
- Vls cou s loss es and et and out let por ts,
- Hea t tran sfe r betw een
gas and oil .
The eff ect s of the sol
ubi litY of ref rig era nt
ulat ing com pres sors within oil also hav e to
be con side red whe n sim
(fre ons l as wor king med halo carb ons
ium .
A con dltl on for this typ
e of prog ram is also tha
to use a wid e var iety t one mus t be abl e
of ope rati ona l con diti
par ame ters are use d: ons . The foll owi ng
886
1oo_
80.
...
r:--....,--1
on)
I
--------.--------r---r--:---,------,.--,--.,......,
Sl,~Qe 'J'alve by-pa..s.s por"t: a.rea
' ~A1.'ial + ra.d1a.l outle-t
' / 1\
I
I
•I, I I
1'>h I
port •••• (Full load)
50.
40.
v
/
I port' a.r!!a
A;.;.1al 1nlet
I
I
I
I
"' \
I
1/
I
I
i .,
I
1 I I
al + radial OIJtlet
\
I
0rPOr'" t ,!rea ( Pll:r""t. 1cad)
!
20.
/' I I 1\ J \ /I N
oo !Ooo zoo' oo' I 400° 50 oo I 600 0 700 0
25.
Pressure (bar) I II I
I II 1( ~
20.
I v"
15.
I 17
I Full loi.d'\
I
1
I I
/
10.
I
I
/
_/ "- P..t load (50~)
5. I I I
I I I
Hale rotor rotation angle .
;;o ,u ,,u
0
100 0 200 0 300 0 400 500 600 700
For part load simulations, information about the slide valve by-
pass area var1ation is needed, see the example in figure 2 above.
887
D~fferent comb~nations of o~l type
the refr.L geran t to diffe rent exte and refri gera nt w~ll disso lve
investigat~ons ~n this
nt. The numb er of expe rime ntal
field is unfo rtuna tely lim~ted
few relationsh~ps are avai lable why only a
tionsh~ps ~(p,T) are
. In ref. C4J the solu bilit y rela
prese nted for the combinat~ons -
oils and some of the more comm of m~neral
R22 and R114 . only used refri gera nts, e.g. R12,
EFFICI ENCY in l
100.
~o. ?IKJL
90,
/
withc ut refr. in o:U
-.;.
\ --
1--)--..,. N
?NJ r- t---
70. r--...... 1-- ~ith r')fr. 111 oil
......... v
60.
1'---!-- ./
~
t--
so.
2.0 3.0 ~.a s.o 6.o 7,o s.o ~.o 10.0 11.0 12.0
PRESSURE RATIO
888
A larger amount of gas is evaporat~ng when the mixture ~s injected
~nto a lower cav~ty pressure. ~his is the reason for the larger
~nfluence at h~gh pressure rat~os. A small increase in volumetric
eff~c~ency for "pure• oil is also shown in the diagram. This is a
resul~ of the "lower" pressure level in the cavit~es under com-
press~on ~n the case of "pure" oil.
4. ECONOMIZER
4 1 Theory
To improve the capac~ty as well as the COP in refr~geration plants
with twin-screw compressors, economizer arrangement s are becoming
more and more used. A compressor refrigeratio n plant with economi-
zer system ~s accomplished by replacing the regular expansion
valve by two valves and an intermediate pressure vessel (flash
tank). The refrigerant which is vapourized after the first valve
is injected, via the economizer inlet, into a thread under com-
pression, see figure 4. In the same figure the process ~s describ-
ed in a Mollier diagram.
LOG p
h1
eco h'<Xnl h;;,., h
889
The vapo ur in]ect~on ~s mod elled
~ntroduction of one
in the sim ulat ion prog ram
more by
of d~fferential equ atio ns "rat e of mass flow " equat~on to the set
and
bala nce equ atio n (ene rgy equ by addi ng one more term ~n the hea t
··no zzle flow " has prov ed atio n). The equ atio n for isen
trop~c
miz er port very wel l. The to desc ribe the flow thro ugh the econ o-
ear lier been desc ribe d in modell~ng of vapo ur inje ctio n has
ref C2J.
The vari atio n of the expo sed
mus t also be mod elled . In hole area , A(a) with rota tion
many case s, a roun d hole loca ang le a
hou sing is chos en. ted in the
In a real econ omi zer refr
pres sure will auto mat icaliger atio n syst em, the inte
ly be adju sted to a valu e rme diat e
to the actu al econ omi zer arra corr espo ndin g
econ omi zer pres sure ~s not ngem ent. In the sim ulat ions
know n befo , the
pres sure will depe nd on the reha nd, as the econ omi zer
econom~zer hole and
rati o of the mass flow thro ugh the
the
The mass flow thro ugh themass flow thro ugh the com pres sor inle t.
inle t mus t resp ecti vely be econ omi zer inle t and the com pres sor
the flas h tank , see figu re the same as the tota l mass flow from
4. This is only pos sibl e
econ omi zer pres sure . The sim for a cert ain
exec uted seve ral time s with ulat ion prog ram has ther efor e to be
determ~ne the corr
diff eren t econ omi zer pres sure s to
ect pres sure .
890
5 .o
co~ I
\
! !
I I
I !
! I
I I I
4. 0
:r
3 .o
\ 1\: /WITH ECOfOMIIER I
I ,
.I
I
I
I
I
~~
I
I
2. 0
!--....
1'::::: ~ r-- r--
WTOU~ ErOrEi
r-. r-.
I
2. 4. 6. e. lO. 12.
PRESSURE RATIO
15.
1\. / p(
\I\ WITH ECONOMUER
1\'\
10.
r,_'",.___
s. I- WrHOr EC 0NOM,ZER
r-; 1'-----
1
"' t--::: ~ ~
891
4.3 Perf orm ance With Ecgn pmiz
er and Exte rnal Suh cqgl
ing
By subc ooli ng of liqu id refr
refr iger atio n syst em at the ~gerant, ~.e. remo ving hea t from the
ser and the expa nsio n valv high pres sure side betw een the cond en-
valv e will incr ease and givee, the perc enta ge of liqu
id
high er COP. larg er cool~ng cap acit y asafte r the
well as
Somet~me the use
of subc ooli
syst em w~th econ omi zer arra ng is rega rded as an alte rna tive to a
prov e the perf orm ance by ngem ent, as both type s of
feed ing the evap orat or with syst ems im-
l~quid perc enta ge. a high er
When look ing upon thes e syst
to each othe r, one is not ems as alte rna tive
subc ooli ng and econ omi zer awa re Of the fact that the use of both
arra ngem ent will impr ove
even more and that they do the perf orm ance
of v~ew. The subcool~ng willnot cou nter act from perf orm ance po~nt
Tha t mean s high er perc enta lead to a lowe r econ omi zer
pres sure .
be seen in the enth alpy -diage of liqu id to the evap orat or, as can
syst em with subc ooli ng is gram in figu re 7. In this diag ram the
show n with dash ed line s.
LOG p
Pc:ond
Peoo
Pecos ub
Pevap
h~coh·eond
892
COP
I
5.
4.
\
~~
EXTERNAL
SUBCOOLXNG
15°C
~ ~~:~
3.
~
~0:
2.
~
2. 6. s. 10. 12.
PRESSUaE RATIO
Figure 8. COP VS- pressure ratio. Econom~zer. R22.
Cond temp ~ 40'C. 0' to 15'C external subcooling.
Optimal Vi (2.5 to 5.0).
Oecc+subcool.
0 eco
4 ·'
- - :....- 5°C
- ooc:
2.l
5°c
1.i
2. 4. 6. 8. 10. 12.
PRESSUaE RATIO
893
4 4 Pgrfg rman cg With Twp- Staqe Ecgn
omiz er Arra ngem ent
A on~-stag~ ~conom~zer arrangem~n
t ~mproves the COP
cool ing capac~ty, as desc ribed and incre ases
lS no~ lf, and in that case ho~ ~n secti on 4.2. A log~cal ques tion
,.,."'" "ed by a secon d eecmom_t:<cr much , th~ perfo rman ce ~ill
be
stage . A ?>ket ch of a t~o-~t<~<Je ln-
nom~zer syste m with two eco-
flash tank s and three expa nsion
show n in figur e 10, toge ther with v~lves is
ram. the corre spon ding enth alpy diag -
=•
·-
.......
......
h"
894
PRESSURE AATIO
Figure 11. Computed cOP vs. pressure ratio for one- and
two-stage economizer system. COP for a system
w~thout economizer is shown for comparison_ R22.
Cond temp - 40'C. n = 3000 rpm.
optimal vi (2.5 - 5.0).
Q::eco:/0
RELATIVE INC><EASE IN COOLING
Cl<I'ACil'r WirH \o2-S l'A~ ECONOMIZER
50% 1
Tt s~AGEI ECJNOJZER
__...-- v v
.......
30%
~
v
~ ['. ONE -
v v v""" v
STAGE ECONOMIZER
f.- ~
20%
v
1 Ot
2. 4. 6. 8. , 0. , 2.
PRESSURE AATIO
895
The resu lts show that a COP impro
veme nt is obtai ned at highe r
press ure ratio . The incre ase, comp
ared with one stage economi~er
ase that was obtai ned with a one,
ls not as large as the COP lncre
stage economi~er, comp ared with
a
press ure ratio of 12.0 the impro syste m witho ut econo mizer . At a
veme nt amou nts to abou t 5 \ com-
pared with a one stage econom~zer
syste m. At low press ure ratio s,
a COP reduc tion is obtai ned due
has to be used as mentl oned above to the fact that a too hlgh Vi
. The perfo rman ce can be lmpro -
ved somew hat at low press ure ratio
lobes than the 4+6 comb lnatio n used s by using rotor s with more
more lobes there is more "spac e" in these simu latlo ns. With
lower Vi can be used. for the econo mizer holes and a
12.
\
\
10. ~
TWO STAGE ECONOMIZER 1--
v UPPER !!OLE
8. \ ['.__
\\ ~
""-..._
ONE STAGE 'EcoNO MIZER
6.
t---o r--.
"" "-r---.., :--1--
2.
- TWO STAGE ECONOMIZER
LO~jl!R ,OLE
1 I
r---. ::-
r--
--
2. 4. 6. 8. 10. 12.
PRESSO RE RATIO
896
REFERENCES
897