CONTRACT No: 560-S28

CORROSION REPAIR AND PROTECTION WORKS

METHOD STATEMENT
FOR REPAIR & REHABILITATION OF AD-DHANA SOCCER FIELD

Rev. Date Description Prepared By Checked By Approved By

ISSUED FOR SINOOF RIZWAN E.S. KIM

0 29-03-2014
APPROVAL Engineer QC Manager Project Manager

Document No.:01-062-00
 
 CONTRACT 560-S28
CORROSION REPAIR AND PROTECTION
WORKS

TABLE OF CONTENTS

1.0 PURPOSE 03
2.0 SCOPE OF WORK 03
3.0 REFERENCES 03
4.0 PLANTS, EQUIPMENT AND MATERIALS 03
4.1 PLANT AND EQUIPMENTS 03
4.2 MATERIALS 04
5.0 SITE PLANNING & PREPARATION 04
6.0 WORK PROCEDURES
6.1 WORK METHODOLOGY. 04
6.2 SITE CLEANUP AND RESTORATION. 06
6.3 SITE WELFARE 06
6.4 ORGANISATION, RESPONSIBILITIES & SUPERVISION. 06
6.5 WORK FORCE. 06
7.0 HEALTH & SAFETY 07
7.1 RISK ASSESSMENTS 07
7.2 ES&H CONTRACTOR REQUIREMENTS 07
7.3 PROTECTIVE & SAFETY EQUIPMENT. 07
7.4 CONTRACTUAL REQUIREMENTS. 07
7.5 INFORMATION TO PERSONNEL. 07
7.6 EMERGENCY PROCEDURES. 07
7.7 PERMIT REQUIREMENTS. 08
8.0 ENVIRONMENTAL ISSUES 08
8.1 ENVIRONMENTAL IMPACT ASSESSMENT. 08
9.0 QUALITY ASSURANCE 08
9.1 CONTRACTUAL REQUIREMENTS. 08
9.2 CRITICAL WORKS. 08
9.3 INSPECTION & TESTING. 08
9.4 REQUEST FOR INSPECTION. 08
9.5 FOLLOW UP & EVALUATION. 08
10.0 CONFIRMATION OF INSTRUCTIONS TO OPERATIVES 09
11.0 APPENDICES 09

Method Statement for the Repair and

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1.0 PURPOSE
The intent of this document is to provide a complete Method Statement for the use of materials, equipment,
tools and plants; it includes the manpower and construction methodology in compliance with RC requirements,
drawings and technical specification with safety measures and quality control.

2.0 SCOPE OF WORK

There are different types of facilities in Jubail Industrial City. Most of the facilities comprises of R.C.C structures
that are under Royal Commission. These facilities includes bridges, culverts, schools, tanks, drainage channels,
light poles, play parks, dormitories, sidewalks, academic building commercial and recreational facilities etc. The
Royal commission has identified Ad-Dhana Soccer Field out of these facilities under said contract. As survey has
already been submitted and approved, the scope of works is to repair and rehabilitate the Ad-Dhana Soccer Field
as per survey report using approved materials as per RC Guideline and Specification (RC GLS)

3.0 REFERENCES
The following documents has mainly been used in the preparation of this Method Statement

 SURVEY REPORT OF AD-DHANA SOCCER FIELD

 DWG. 560-801-20TY-CE-033 : LOCATION PLAN OF AD-DHANA SOCCER FILED
 DWG. 560-801-20TY-CE-034 : AS-BUILT LAYOUT & DETAILS OF AD-DHANA SOCCER FILED
 RC GLS:SEC. 02315 EXCAVATIONS AND FILL
 RC GLS SEC. 03205 REINFORCEMENT FOR CONCRETE
 RC GLS SEC. 03310 STRUCTURAL CONCRETE
 RC GLS:SEC. 03930 CONCRETE REHABILITATION
 RC GLS SEC. 09960 HIGH-PERFORMANCE COATINGS
 RC GLS SEC. 09960 HIGH-PERFORMANCE COATINGS
4.0 PLANT AND EQUIPMENT & MATERIALS
4.1 List of Equipment
1. Dumpers
2. JCB
3. Jack Hammer
4. Chipping Hammer
5. Dump Truck
6. Water Truck
7. Concrete Transit Mixers
8. Vibrators
9. Total Station
10. Level machine
11. Compacting Roller
12. Plate Compactor
13. Compressor
14. Chipping Hammer
15. Generator Set
16. Concrete Grinder
17. Jig-Saw Blade Cutter
18. Dewatering Pumps
19. Drill Machines
20. Paint Mixing Machine

Method Statement for the Repair and

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 Air Blower
 Permits to be attained
1 Encroachment Permit
2 Work Permit
3 Excavation Permit
4 Hot Works (if any)
4.2 Materials
 Following materials will be used at site
1. Ready mix concrete
2. Epoxy Coated Reinforcement Bars
3. Waterproofing Membrane
4. Protection Board
5. Geo grid (Extended polymer reinforcement)
6. Non-Shrink Grout
7. Coating with coal tar epoxy at and below grade level
8. Coating concrete surfaces with exposed aggregates with Silane/Siloxane above grade
level
9. Zinc rich primer
10. Joint sealants
The material safety data sheet for all items # 6-10 are attached separately as an Appendix of this
method Statement.

 Material handling and delivery on site

Materials will be delivered and received in the lay down area store room, in secured and controlled
room, or temporary lay down area at site. For the ready mix concrete it will be deliver on site by
transit mixer and it will be poured using a concrete pump.
5.0 SITE PLANNING AND PREPARATION
Encroachment permit will be obtained first before starting of any activity in the site. Once the area is determined
and granted, the safety personnel will established the perimeter barricade to warn others and to prevent the
public from entering the worksite. If rerouting is necessary the safety personnel will establish access roads and
install warning devices to warn passing traffic in the area. Once all necessary equipment is positioned,
commence the preparatory job. This isolation method will be strongly employed throughout the duration of the
project to prevent hazard to the public. Also a Safety watchman will be available during working hours for public
and workers safety

6.0 WORK PROCEDURE

6.1 RECOMMENDED PROCEDURE
6.1.1 Repair or Replacement of Existing Electric Pole Foundations
The repair and rehabilitation process of concrete members can be divided into three categories
as follows:
 Replacement of Concrete member.
 Concrete Repair without exposed rebar.
 Concrete Repair with exposed rebar.
The each of the above category has been attached in Appendix-1 of this report.
6.1.2 Repair and Rehabilitation of walkways
6.1.2.1 Complete replacement of walkway panels
 Remove and dispose the deteriorated slab completely as marked in survey sketches
 The area will be compacted and levelled

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 Installation of polythene of 200 micron over level ground

 Install filler board on edges in order to make expansion joint in between two slabs.
 Provide an expansion joint of 20mm width in between old and new panel or two adjacent new panels of
walkways
 Install polymer grid during pouring at mid height of concrete walkways.
 Pour concrete and commence curing immediately up to its curing period.
 Install joint sealants.
 The surface of the walkways shall be non-skid. Finish walkway surface by drawing a fine, soft bristled broom
over the trowelled surface. Edges and joints shall be tooled up to 5-10cms.
6.1.2.2 Part replacement of walkway panels
 Remove and dispose the deteriorated slab partly as marked in survey sketches
 The area will be compacted and levelled
 Installation of polythene over level ground
 Install filler board on edges in order to make expansion joint in between two slabs.
 Provide a new 10mm thick by 8mm deep expansion joint along the new and old panel of walkways where
the slab is being partially replaced. Replace the existing joint sealants as required.
 Install polymer grid during pouring at mid height of concrete walkways.
 Pour concrete and commence curing immediately up to its curing period.
 Install joint sealants.
 The surface of the walkways shall be non-skid. Finish walkway surface by drawing a fine, soft bristled broom
over the trowelled surface. Edges and joints shall be tooled up to 5-10cms.

6.1.2.3 Expansion joints and sealants

 An expansion joint will be provided on all the edges where there is a contact of old and new concrete. The
expansion joint and sealants will be provided on both planter and walkways.
6.1.3 Waterproofing and Coating for Concrete Members
6.1.3.1 Coating concrete surfaces below grade level
 Surface preparation by filling all pinholes and imperfections in surface with RC approved epoxy filler.
 All external buried surfaces (planter wall, foundations and retaining walls etc) will be coated with coal tar
epoxy before backfill.
 All internal concrete surfaces (planter walls) will be waterproofed with membrane and plastic sheet before
filling planter soil.

6.1.3.2 Coating concrete surfaces with exposed aggregates with Silane/Siloxane above grade level
 Clean the concrete surface by sweet grit blasting.
 Apply two coats of the coating as per manufacture’s recommended procedure.
6.1.4 Repair / Replacement of wooden Seats
 Replace all the wooden seats with the same size, colour and design should be as per RC IFC as required.
6.1.5 Repair of light poles (up to 3m height only)
 Dismantle, remove and transport the light pole to the designated area if the foundation is to be replaced.
(Small light poles < 3m height is considered here)
 Protect the luminaries and cables as required for re-use.
 Repair of all pole foundation is to be done as procedure described in section 6.1.1
 Repair / Replace the pole post luminaries, cables, anchor bolt and base plates as required
 The pole having no lights / lamps will not be covered in this repair. However if there is any existing
fixtures, luminaries or any other accessories in the lighting poles (< 3m height) will be replaced as
required.
 The light poles greater than 3m height will not be repaired in this scope. However all pole
foundation will be repaired accordingly.

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6.2 SITE CLEAN UP AND RESTORATION

 Properly dispose the demolished materials. Demolished material shall not be allowed to accumulate on
site.
 Remove and transport debris and rubbish to RC designated dumping area.
 Leave site clean, neat, and orderly and in condition.
 Remove all tools used, equipment and materials from the demolition site upon completion of work
6.3 SITE WELFARE
 Welfare facilities on site shall be provided like rest areas, toilet or washrooms, shaded area, chilled water
dispensing area, smoking area, prayer area.

6.4 ORGANISATION, RESPONSIBILITY & SUPERVISION

 Construction Manager – will be the one to plan and coordinate all the activities in the site
and will be responsible for coordinating with all other departments as well.
 Safety Personnel – will be the one to establish all necessary warning signs and barricades
establish the high risk areas in coordination with the Construction Manager and constantly
monitor the activity in terms of safety to all the workers. Furthermore he will give advice on
current and forecasted safety issues and concern.
 Site Engineer - will be the one to implement the instruction of the Construction Manager in
the site, he will also directly supervise constantly the manpower and equipment working in
the area and implement all safety regulation and precaution set by the safety personnel.
 Quality Control Inspector – Will be the one to inspect and monitor the repaired area before
recommending to RC Engineer for inspection through RFI. (Request for inspection)
 Safety Manager – Will be responsible for managing day to day activities and will identify
hazards, evaluate risks, advise safe and best practices for the safety of all personals.
 Safety Officer – will report directly to safety manager, and will assist him to organise the site
as per RC approved procedures
 Supervisor – will be the one to supervise and assign the works as per schedule.
 Carpenters – will be the one to install and remove the shuttering.
 Mason – will be the one to perform the concrete works such as patching, surface
preparation and to install grouting.
 Technician – will be the one to do application of the water proofing membrane.
[

6.5 Work Force

Listed below is the manual work force
 Site Engineer — 1
 Supervisors — 1
 Riggers — 1
 Flagman — 2
 Skilled Helpers — 4
 Masons/Technicians — 4
 Carpenters — 4
 Painter — 3
 Operators — 2
 Drivers — 2
7.0. HEALTH AND SAFETY

7.1. Risk Assessments

Detailed Risk assessment for all activities is provided in the Appendix-12

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7.2. Environmental Safety & Health Contractor Requirements

Section II series 15 (Personal Protective Equipment)
 Concrete wash pits will be provided at site for the disposal of concrete.
 Skips will be provided at site for garbage collection and will be disposed of properly.
 Spill tray will be provided for the genset or compressor in order to avoid oil spill.
 Chemical storage area will be set in accordance with RC requirement.
 Spill kit will be kept at site
7.3. Protective and Safety Equipment
 Hard hat, to be worn at all times
 Safety shoes, to be worn all times
 Safety gloves, to be worn all times
 Safety goggles, for workers around working equipment- (Tinted type for outdoors).
 Full Body Harness with Double Lanyard
 High visibility vest, especially for workers around machinery, to be worn all times
 Ear plugs & Ear Muff.
 Mask(N95 Dust Mask)
7.4. Contractual Requirement

 SECTION II – 200 SERIES (15: Personal Protective Equipment):

15.1 Personal Protective Equipment shall be considered only as a “last resort of defence” against
potential risks and hazards. Where so ever possible hazards and risk are to be addressed and
reduced by other means.
15.2 Based upon the findings of 3.1.3 Section 1 and 11, the contractor shall ensure that adequate stock
of Personal Protective Equipment is readily either available on site or issued to personnel. PPE
shall be considered as consumable items.
15.3 All PPE utilised shall be manufactured to a recognized international acceptable standards
7.5. Information to Personnel
All the manual workers that will be working in the site will be informed and reminded by conducting
morning tool box meeting in order to continuously remind them of the existing safety risk and it will be
handled by the designated site supervisor and sometimes with the presence of the safety personnel.
7.6. Emergency Procedure
The following are the safety procedure that will be implemented in case of accident.
 In case of traffic accident or person hit by the equipment notify immediately the police and
emergency crew do not engage in moving the person who are injured.
 Emergency contact numbers will be prominently posted on bulletin board.
Police — 999
Ambulance — 997
Industrial security — (03) 341 7777
Fire brigade — 998
Waste water — (03) 341 0109
SCECO — (03) 341 7341
Potable water — (03) 341 6095
First Aid box will be readily available on site.

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7.7. Permits Requirement

The following are the required permit before implementing the activity:
 Encroachment permit
 Work permit (Excavation permit & Hot work permit if any)
 Transport Permit

8.0 ENVIRONMENTAL ISSUES

8.1. Environmental Impact Assessment

 One possible risk to the environment is oil spillage may be due to equipment breakdown. If and
when this will happen immediately contained the area of contamination then remove the
contaminated soil. In order to avoid this incident proper maintenance procedure for the equipment
shall be implemented.
 Other possible risk to environment is garbage and debris accumulated thru-out the construction
activity, for this matter collection bin shall be used and proper disposal and housekeeping shall be
done.
 Other possible risk is water flow from channel or canal, should not be disturbed, when disposing
excavated soil, washing of vehicles and equipment.
 Excess concrete will be dumped in RC designated dumping areas.
 In case of minor or major spill into water channel, there is possibility of contamination of water
channel flowing into sea; competent environmental personnel will be brought for advice.

9.0 QUALITY CONTROL

9.1. Contractual Requirements

 Prior to the construction activity RC Engineer shall inspect the area as per survey report.
 RC Engineer shall verify the approved materials which will be incorporated into works.
 RC engineers shall inspect hold point release (HPR) and witness points as per ITP.
9.2. Critical Works
The possible critical work for this activity is during the excavation & concrete pouring, could be the
possible cave-in of excavated area due to softening of sub-soil or erosion due to water seepage and
the presence of concrete pump & mixer during concrete pouring activities.

9.3. Inspection and Testing

Inspection of Excavation and Backfilling, Concrete works, Grouting, Coating, Water proofing
membrane, Steel railing, Temporary supports and Scaffolding shall be done as per the approved
Inspection & Test Plan (ITP).
Refer Appendix-1 for complete ITP’s.

9.4. Request for Inspection (RFI)

Request for Inspection of Work (RFI) shall be issued to RC Field Engineer 24 hours in advance

9.5. Follow up and Evaluation

We intend to follow up and evaluate our performance by constantly implementing strict quality
control as this is the most critical activity that can affect our progress and constantly monitoring it
and implement measures to expedite this activity. The crewing system shall be monitored constantly
in order to meet the required volume installed and any delays shall be recorded and evaluated in
order to implement measures and improvements to augment the productivity.

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10.0 CONFIRMATION OF INSTRUCTIONS TO OPERATIVES

Those names listed below confirm receipt of the method statement and have had the contents explained to
them/understand it and are aware of the site ES&H requirements.
Name Position Date Signature

Note to contractor supervisor – Any significant change from this method statement requires it to be revised and
resubmitted to OBI before work can commence.

11.0 APPENDICES

APPENDIX-1 INSPECTION AND TEST PLAN (ITP’s)

APPENDIX-2 IFC DRAWINGS
APPENDIX-3 REPAIR & REHABILITATION PROCESS OF CONCRETE MEMBERS
APPENDIX-4 MSDS — CEMTEC NON-SHRINK GROUT
APPENDIX-5 MSDS — ZINC RICH PRIMER
APPENDIX-6 MSDS — PRIMER FOR COATING
APPENDIX-7 MSDS — COAL TAR EPOXY
APPENDIX-8 MSDS — POLYURETHENE INTERMEDIATE COAT
APPENDIX-9 MSDS — POLYURETHENE FIANL COAT
APPENDIX-10 MSDS — JOINT SEALANTS
APPENDIX-11 MSDS — SILANE & SILOXANE COATING
APPENDIX-12 RISK ASSESSMENTS

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