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Core Product Guide

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Introduction
02

Crush & Screen with Powerscreen


Powerscreen galvanises global resources, decades of experience and in-depth industry knowledge to deliver
what you need.
With a complete range of crushers and screens to match most applications, your dealer delivers
the complete customer experience from local sales, advice, after-sales, service and finance.
All Powerscreen® equipment is built to have a long active life and easy serviceability.
All engines certified to US EPA and EU off road diesel emission standards. Talk to your dealer about possible
certification options (i.e. Tier 3 / Stage IIIA, Tier 4i / Stage IIIB, TPEM / Flex).
Powerscreen helps you become more productive and cost effective.

Contents
03

Jaw Crushers 05 VSI Crushers 25 H Range Horizontal Screens 43


Metrotrak Range 06 XV350 26 H5163 44
X400S Range 07 H5163R 45
Chieftain Incline Screens 27
X400S Pre-Screen 08 H6203 46
Chieftain 400 28
1180 Premiertrak 09 H6203R 47
Chieftain 600 29
XA750S 10
Chieftain 1400 30 Customer Support 49
Cone Crushers 11 Chieftain 1700 2 Deck 31
Chieftain 1700 3 Deck 32 Contact Us 51
1000 Maxtrak 12
Chieftain 2100X 2 Deck 33
1000SR 13
Chieftain 2100X 3 Deck 34
1300 Maxtrak 14
Chieftain 2100X Bivitec 2 Deck 35
1500 Maxtrak 15 Chieftain 2400 36
Horizontal Impactor Crushers 17 Warrior Incline Screens 37
XH250 18 Warrior 800 38
XH320X 19 Warrior 1400X 39
XH320SR 20 Warrior 1800 40
XH500 21 Warrior 2400 41
XH500SR 22
Jaw Crushers
05

Powerscreen® primary jaw crushers are high performance products for the quarrying, mining and
recycling industries.
The size of the product being produced from the jaw crusher can be altered by either manual or hydraulic
adjustment, depending upon the model to allow customers to produce specific end products.
A number of jaw crushers are available within the range.
TRANSPORT DIMENSIONS CRUSHER HOPPER 06
High capacity single toggle jaw with aggressive throw. Boltless abrasion resistant feed
Metrotrak
Size: 900mm x 600mm (35” x 24”) hopper with hydraulic fold/wedges
Length: 13.12m (43’)
Single Toggle: Yes and hydraulic adjust (HA version).
Height: 3.3m (10’10”)
Min CSS Quarry / Recycling: 50mm (2”) / 40mm (1.5”) Length: 4m (13’2”)
Width: 2.4m (7’10”)
Max CSS Quarry / Recycling: 125mm (5”) / 125mm (5”) Width: 1.8m (5’10”)
Weight (Est): 27,200kg (29.99 US Ton)
Adjustment System: Standard, Manual/HA, Hydraulic Capacity: 3.6m3 (4.7yds3)
HA normal max CSS: 100mm (4”)
Metrotrak HA OUTPUT POTENTIAL Configuration change required for 125mm CSS
Length: 13.12m (43’) Up to 200tph tph / (220 US tph)
Height: 3.3m (10’10”)
Width: 2.4m (7’10”)
Weight (Est): 27,800kg (30.64 US Ton) FEEDER
Spring mounted vibrating pan
incorporating twin shaft vibrating
unit, variable speed control and
PRODUCT CONVEYOR blanking mat.
Belt width: 800mm (31.5”) Grizzly: 2 sections, fixed
Discharge Height: 2.9m (9’6”) Length: 3.8m (12’5”)
Dust Suppression Width: 0.8m (2’7”)

POWER UNIT OPTIONS


Model: CAT C6.6 Tier III ACERT n Dirt conveyor

Power: 140kW (187hp) n Single pole/twin pole magnet

Clutch: HFO (Tier 3) n Radio remote control

Model: CAT C7.1 Tier 4i/Stage 3B n Belt weigher

Power: 140kW (187hp) TRACKS n Electric refuelling pump

Clutch: HPTO (Tier 4) Type: 2 Speed n Hydraulic water pump

Drive System: Direct, wedge belts Width: 400mm (15.7”) n Underscreen Mesh

Metrotrak Range (available with or without hydraulic adjust system)

TRANSPORT DIMENSIONS CRUSHER HOPPER FEEDER 07


High capacity single toggle jaw with aggressive throw Boltless abrasion resistant Spring mounted vibrating pan
XA400S
and hydraulic adjustment. Cartridge bearings and feed hopper with hydraulic incorporating twin shaft vibrating
Length: 15.2m (49’10”)
excellent under swing jaw. struts and wedges. unit and variable speed control.
Height: 3.42m (11’2”)
Size: 1100mm x 700mm (44” x 28”) Length: 4.92m (16’2”) Grizzly: 2 sections, cartridge
Width: 2.8m (9’2”)
Single Toggle: Yes Width: 2.4m (7’10”) Length: 4.1m (13’6”)
Weight (Est): 44,450kg (49 US Ton)
Min CSS Quarry / Recycling: 75mm (3”) / 50mm (2”) Capacity: 10m3 (13.7yds3) Width: 1.06m (3’6”)
XR400S Max CSS Quarry / Recycling: 125mm (5”) / 125mm (5”) Support mechanism: Underscreen: Blanking mat
Length: 15.2m (49’10”) Adjustment system: Hydraulic adjust (XA version) Hydraulic struts
Height: 3.42m (11’2”) Hydraulic Release: (XR version) and wedges
Width: 2.8m (9’2”)
Weight (Est): 44,750kg (49.33 US Ton)
OPTIONS
n Deflector plate
under crusher
n Dirt conveyor

n Single pole/twin
OUTPUT POTENTIAL pole magnet
Up to 400tph / (441 US tph) n Radio remote control

n Belt weigher

n Electric refuelling pump

n Hydraulic water pump

n Underscreen wire mesh


PRODUCT CONVEYOR
Modular conveyor
with raise/lower facility.
Belt width: 1000mm (40”) POWER UNIT
Discharge height: 3.9m (12’9”) Tier III/Stage 3A: CAT C9 194kW (260hp)
Type: Troughed, modular, Tier 4i/Stage 3B: Scania DC9 80A 202kW (270hp) TRACKS
hydraulic raise / lower Clutch: HPTO Type: 2 Speed
Dust suppression Drive System: Direct, Wedge Belts Width: 500mm (19.7”)

X400S Range (available with or without hydraulic release system)


TRANSPORT DIMENSIONS CRUSHER Min CSS Quarry / Recycling: HOPPER 08
Length: 15.4m (50’6”) High capacity single toggle jaw 75mm (3”) / 50mm (2”) Hydraulic folding hopper
Height: 3.65m (12’) with aggressive throw and hydraulic Max CSS Quarry / Recycling: with over centre struts and
Width: 2.8m (9’2”) track width adjustment. Cartridge bearings and 125mm (5”) / 125mm (5”) hydraulic pin-lock system
2.9m (9’6”) including dirt conveyor excellent under swing jaw. Adjustment system: Length: 4.9m (16’1”)
Weight: 49,000kg (54 US Ton) Size: 1100mm x 700mm (44” x 28”) Hydraulic adjust (XA version) Width: 2.4m (7’10”)
Single Toggle: Yes Hydraulic release (XR version) Capacity: 9m3 (11.7yds3)

OUTPUT POTENTIAL PAN FEEDER


Up to 400tph / (441 US tph) Spring mounted vibrating pan
Length: 2.32m (7’7”)
Width: 1.04m (3’5”)
(Dimensions are to the inside
PRODUCT CONVEYOR of the liners)
Type: Troughed, modular, PRE-SCREEN
hydraulic raise / lower Spring mounted
Belt width: 1000mm (40”) pre-screen with aggressive
Discharge height: 3.9m (12’9”) screening action
Dust suppression
TOP DECK
Length: 2.08m (6’10”)
OPTIONS Width: 1.03m (3’4”)
n Deflector plate under crusher POWER UNIT Standard cassette
n Dirt conveyor Tier III/Stage 3A: CAT C9 aperture is 75mm (3”)
n Single pole/twin pole magnet 194kW (260hp)
n Radio remote control Tier 4i/Stage 3B: Scania DIRT CONVEYOR MESH DECK
n Belt weigher DC9 80A 202kW (275hp) Belt Width 650mm Length: 1.25m (4’2”)
n Electric refuelling pump Clutch: HPTO TRACKS Hydraulically folding for transport Width: 1.00m (3’4”)
n Hydraulic water pump Drive System: Direct, Type: 2 Speed Discharge height: Standard mesh aperture
n Underscreen wire mesh Wedge Belts Width: 500mm (19.7”) Standard 2.8m (9’2”) is 38mm (1-1/2”)
n Grizzly cassette apertures

X400S Pre-Screen (available with or without hydraulic release system)

TRANSPORT DIMENSIONS FEEDER CRUSHER 09


Length: 16.6m (54’6”) Spring mounted vibrating pan High capacity single toggle super heavy
Height: 3.8m (12’6”) incorporating twin shaft vibrating duty jaw with aggressive throw
Width: 2.97m (9’9”) unit and variable speed control Size: 1100mm x 800mm (44” x 32”)
Weight (Est): 56,650kg (62.40 US Ton) Grizzly: 2 sections, fixed Min CSS Quarry / Recycling: 90mm (3.5”)
(Dirt conveyor, no magnet) Length: 4.26m (14’) Max CSS Quarry / Recycling: 150mm (6”)
Width: 1.06m (3’6”) Adjustment System: Manual
OUTPUT POTENTIAL HOPPER
Up to 450tph tph / (496 US tph) Boltless abrasion resistant feed
POWER UNIT hopper with hydraulic fold/wedges
* Model: CAT C13 Tier III ACERT
Length: 4.57m (15’)
Power: 287kW (385hp) @ 1800rpm Width: 2.4m (7’10”)
Clutch: HFO Capacity: 9.1m3 (12yd3)
Drive System: Direct, Wedge Belts
OPTIONS
n Grizzly bars

n 600mm (2’) wide hydraulically folding

dirt conveyor
n 800mm (2’6”) dirt conveyor

(has to be removed for transport)


n Single pole/twin pole magnet

n Belt weigher

n Electric refuelling pump

n Hydraulic water pump PRODUCT CONVEYOR


n Radio remote control Belt width: 1000mm (40”)
Discharge height: 3.9m (12’9”)
* Engines are available to meet both US Type: Troughed, modular, TRACKS
EPA emission standards under 40 CFR Type: Heavy duty
1039.625 and EU flexibly provisions of hydraulic raise / lower
Directive 97/68/EC Dust suppression Width: 500mm (19.7”)

1180 Premiertrak
TRANSPORT DIMENSIONS PRODUCT CONVEYOR CRUSHER FEEDER 10
Length: 17.7m (58’1”) Belt width: 1300mm (51”) Single toggle jaw with Spring mounted vibrating pan
Height: 4.18m (13’8”) pre-cleaner removed Discharge height: 4m (13’1”) hydraulic setting adjustment incorporating twin shaft vibrating
Width: 3.41m (11’2”) without dirt conveyor Type: Troughed, hydraulic tail end Size: 1415mm x 820mm (55” x 32”) unit and variable speed control
3.41m (11’2”) with dirt conveyor Dust suppression Min CSS Recycling: 85mm (3.25”) Length: 3.25m (10’8”)
Weight (Est): 74,500kg (82.12 US Ton) Min CSS Quarry: 100mm (4”) Width: 1.35m (4’5”)
Max CSS Quarry / Recycling: 225mm (8”)
OUTPUT POTENTIAL
Up to 750tph / (827 US tph)

HOPPER
Hydraulic fold hopper
with over center struts
and wedge lock system
OPTIONS Length: 5.89m (19’3”)
n Grizzly bars POWER UNIT Width: 3.81m (12’6”)
n 800mm (2’6”) wide hydraulically * Model: CAT C13 Tier III ACERT Capacity: 14m3 (19yd3)
folding dirt conveyor Power: 287kW (385hp) @ 1800rpm PRE-SCREEN
n Single pole/twin pole magnet Clutch: HPTO Double deck independent pre-screen
n Radio remote control Drive System: Direct, Wedge Belts grizzly cartridge is 75 mm spacing,
n Belt weigher TRACKS various mesh options available.
* Engines are available to meet both US EPA
n Hydraulic water pump Type: Heavy duty Length: 2.29m (7’6”)
emission standards under 40 CFR 1039.625
n Product conveyor dust shroud and EU flexibly provisions of Directive 97/68/EC Width: 500mm (19.7”) Width: 1.35m (4’5”)

XA750S

11

Cone Crushers

Powerscreen uses Automax® technology in the cone crusher range to give customers high capacities, large
reduction and excellent product shape. These secondary and tertiary crushers have been designed for direct feed
applications without pre-screening on clean rock. Powerscreen® track mounted products can be quickly moved
from one site to another and require minimum space for operation.
TRANSPORT DIMENSIONS FEED CONVEYOR OPTIONS 12
Length: 14.5m (47’7”) Variable speed feed conveyor with hydraulic raise n Concaves: extra coarse, medium
Height: 3.45m (11’4”) and lower facility for transport and maintenance coarse, coarse, Autosand®
Width: 2.8m (9’2”) Fitted with over and under belt metal detector n Short throw eccentric

Wieght (Est): 31,800kg (35.05 US Ton) Belt width: 1000mm (39”) n Feed hopper extension plates

Type: Shallow troughed, plain n Product conveyor belt weigher

n Electric refuelling pump


OUTPUT POTENTIAL n Urea refuelling pump
Up to 230tph / ( 253 US tph) n Hydraulic water pump

n Radio remote control

HOPPER
Fixed abrasion resistant feed
hopper fitted with crash bars.
Length: 3.38m (11’1”)
Width: 2.5m (8’2”)
PRODUCT CONVEYOR
Capacity: 4.4m3 (5.8yd3)
Belt width: 800mm (31.5”)
Discharge height: 3.23m (10’7”)
Type: Troughed, plain
Dust suppression
CRUSHER
Automax® cone crusher with all roller
bearing design to minimise frictional
losses and optimise crushing efficiencies. POWER UNIT
CSS can be adjusted whilst crushing. Tier 3/Stage 3A: CAT C9 Acert 242kW (325hp)
Size (Head diameter): 1000mm (39”) Tier 4i/Stage 3B: Scania DC9 83A 257kW (350hp)
Concave Standard: Medium coarse Clutch: HPTO 12
Max CSS: 36mm (1.4”) Drive System: Direct, wedge belts
Min CSS: (Typical): 18mm (0.7”) TRACKS
Adjustment System: Hydraulic Type: Bolt-on
Overload protection: Automatic release Width: 400mm (16”)

1000 Maxtrak

TRANSPORT DIMENSIONS HOPPER FEED CONVEYOR OPTIONS 13


Length: 16.9m (55’5”) Fixed abrasion resistant feed Variable speed feed conveyor with hydraulic raise n Concaves: extra coarse, medium
Height: 3.45m (11’4”) hopper fitted with crash bars. and lower facility for transport and maintenance coarse, coarse, Autosand®
Width: 3.1m (10’2”) Length: 3.38m (11’1”) Fitted with under belt metal detector n Short throw eccentric

Weight (Est): 38,500kg (42.44 US Ton) Width: 2.5m (8’2”) Belt Width: 1000mm (39”) n Feed hopper extension plates

Capacity: 4.4m3 (5.8yd3) Type: Shallow troughed, plain n Electric refuelling pump

n Urea refuelling pump

OUTPUT POTENTIAL PRODUCT CONVEYOR n Hydraulic water pump


Up to 230tph / (253 US tph) Belt Width: 800mm (31.5”) n Radio remote control
Type: Troughed, plain n Additional stockpiling for

mid-grade product

FINES CONVEYOR
Width: 1400mm (55”)
CRUSHER Discharge Height: 2.92m (9’7”)
Automax® cone crusher with all roller Type: Troughed, plain
bearing design to minimise frictional Dust suppression
losses and optimise crushing efficiencies. POWER UNIT
CSS can be adjusted whilst crushing. Tier 3/Stage 3A:
Size (Head diameter): 1000mm (39”) CAT C9 Acert 261kW (350hp) SCREENBOX
Concave Standard: Medium coarse Clutch: HFO 314 2 Deck, 4 bearing vibrating
Max CSS: 36mm (1.4”) Tier 4i/Stage 3B: RECIRCULATING box with raise and lower
Min CSS (Typical): 18mm (0.7”) TRACKS Scania DC9 83A 257kW (350hp) CONVEYOR facility for mesh changing.
Adjustment System: Hydraulic Type: Bolt-on Clutch: HPTO 12 Width: 500mm, (19.7”) Length: 3350mm (11’)
Overload protection: Automatic release Width: 400mm (16”) Drive System: Direct, wedge belts Type: Troughed, chevron Width: 1525mm (5’)

1000SR
TRANSPORT DIMENSIONS CRUSHER PRODUCT CONVEYOR 14
Length: 15.3m (50’2”) Automax® cone crusher with all roller bearing design Belt Width: 1000mm (39”)
Height: 3.85m (12’8”) to minimise frictional losses and optimise crushing Discharge height: 3.46m (11’4”)
Width: 3m (9’10”) efficiencies. CSS can be adjusted whilst crushing Type: Troughed, plain
Weight (Est): 46,300kg (51.04 US Ton) Size (Head Diameter): 1300mm (51”) Dust Suppression
Concave Standard: Medium Coarse
Max CSS: 44mm (1.7”)
Min CSS (Typical): 24mm (1”)
OUTPUT POTENTIAL Adjustment System: Hydraulic
Up to 350tph / (386 US tph) Overload protection: Automatic Release

HOPPER
Fixed abrasion resistant feed hopper
fitted with crash bars.
Length: 3.5m (11’6”)
Width: 2.8m (9’2”)
Capacity: 7m3 (9.2yds3)

OPTIONS
n Concaves: medium coarse, autosand®

n Feed hopper extension plates FEED CONVEYOR


n Product conveyor belt weigher Variable speed feed conveyor with hydraulic raise POWER UNIT
n Electric refuelling pump and lower facility for transport and maintenance Tier 3/Stage 3A: CAT C13 ACERT 328kW (440hp)
n Urea refuelling pump Fitted with over and under belt metal detector TRACKS Tier 4i/Stage 3B: Scania DC13 83A 331kW (450hp)
n Hydraulic water pump Belt width: 1300mm (51” Type: Bolt-on Clutch: HPTO 12
n Radio remote control Type: Shallow troughed, plain Width: 500mm (20”) Drive System: Direct, wedge belts

1300 Maxtrak

TRANSPORT DIMENSIONS FEED CONVEYOR CRUSHER 15


Length: 22m (72’6”) Variable speed feed conveyor Automax® cone crusher with all roller bearing design
Height: 3.85m (12’8”) Fitted with over and under belt metal detector To minimise frictional losses and optimise crushing efficiencies
Width: 3.5m(11’6”) Contaminated material dump facility CSS can be adjusted whilst crushing
Weight (Est) complete plant: Folds for maintenance and removes for transport Size (Head Diameter): 1500mm (59”)
89,000kg (98.11 US Ton) Belt width: 1500mm (59”) Concave Standard: Coarse
Transported separately: Type: Shallow troughed, plain Max CSS: 64mm (2.5”)
Tracked plant: 77,000kg (84.88 US Ton) Min CSS (Typical): 35mm (1.4”)
Feed conveyor: Adjustment System: Hydraulic
12,000kg (13.23 US Ton) Overload protection: Automatic Release

OUTPUT POTENTIAL
Up to 950tph / (1050 US tph)

HOPPER
Fixed abrasion resistant feed hopper
fitted with crash bars
Extensions standard
Length: 3.3m (10'10")
Width: 4.25m (13'11")
Capacity: 9m3 (11.8yd3) POWER UNIT
Model: Cat C18 ACERT PRODUCT CONVEYOR
Power: 470kW (630hp) Belt Width: 1400mm (55”)
Clutch: HPTO 14 Discharge height: 4.65m (15’3”)
OPTIONS TRACKS METAL Drive System: Direct, wedge belts Type: Troughed, plain
n Product conveyor belt weigher Type: Weld-on DETRACTOR CHUTE Engines are available to meet US EPA emission Dust Suppression
n Hydraulic water pump Width: 600mm (24”) standards under CFR 1039.625 and EU Flexibility
n Radio remote control provisions of Directive 97/68/EC

1500 Maxtrak
12

Horizontal Impactor Crushers


17

Powerscreen offers a range of track mounted impactor crushers suitable for primary and secondary applications
including crushing aggregate, reinforced concrete, asphalt and other construction and demolition debris. They
have been built for durability and to achieve a high ratio of product reduction.
TRANSPORT DIMENSIONS CRUSHER HOPPER 18
Length: 13m (42’8”) Impact crusher with 4 bar rotor Rigid boltless abrasion resistant feed hopper
Height: 3.1m (10’2”) and twin apron design Length: 3.45m (11’4”)
Width: 2.5m (8’2”) Feed Opening: 860mm x 610mm (34” x 24”) Width: 2.18m (7’2”)
Weight (Est): 24,300kg (26.72 US Ton) Rotor Width: 860mm (34”) Capacity: 2.3m3 (3yd3)
Rotor Diameter: 860mm (34”) Support Mechanism: Fixed
PRODUCT CONVEYOR Adjustment System: Hydraulic Assist
Belt Width: 800mm (31.5”) Overload Protection: Hydraulic
Discharge height: 3.2m (10’6”)
Type: Troughed, Modular,
Hydraulic Raise/lower
Dust Suppression

OUTPUT POTENTIAL
Up to 250tph / (275 US tph)

OPTIONS
n Blow bars full & half size chrome,

martensitic, austenitic & ceramic


n Tine bar spacing nominal

n Blanking plates/mats for grizzly

n Underscreen wire mesh FEEDER


n Single pole/twin pole magnet Spring mounted vibrating pan,
n Belt scale twin shaftvibrating unit, variable
n Side dirt conveyor POWER UNIT speed control
n Refuelling pump Tier 3/Stage 3A: CAT 6.6 Tier III ACERT Grizzly: 2 sections cartridge with tines
n Plant lighting mast Power: 186kW (250hp) @2100rpm UNDERPAN FEEDER TRACKS Length: 3.2m (10’6”)
n Hydraulic water pump Tier 4I/Stage 3B: Scania DC9 70A Tier 4i Width: 0.6m (24”) Type: Heavy duty bolt on Width: 0.8m (31.5”)
n Radio remote control Power: 202kW (275hp) Length: 2m (6’7”) Width: 400mm (15.7”) Underscreen: Blanking mat – standard

XH250

TRANSPORT DIMENSIONS DIRT CONVEYOR CRUSHER POWERUNIT 19


Length: 14.78m (48’6”) Belt Width 650mm Direct Drive, HFO clutch + soft start Tier 3/Stage 3A: CAT C9 Acert242kW (325hp)
Height: 3.46m (11’4”) Hydraulically folding for transport 4 bar rotor & twin apron design Clutch: HFO
Width: 2.55m (8’4”) Discharge height: Feed opening: 1130mm x 800mm Tier 4i/Stage 3B: Scania DC9 83A 257kW (350hp)
Weight: 33,200kg (36.6 US Ton) Standard 2.6m (8’6”) (44.5” x 31.4”) Clutch: HPTO
Extended (Option) 3.7m (12’2”) Rotor width: 1100mm (43”) Drive System: Direct, wedge belts
OUTPUT POTENTIAL
Rotor Diameter: 1040mm (41”)
320tph (352 US tph)
Adjustment System: Hydraulic Adjust OPTIONS
Overload Protection: Hydraulic • Pre-screen cassettes –
HOPPER punch plate and grizzly
Wear resistant hopper • Hopper extensions
Folding sides with • Underpan feeder
hydraulically locking pins • Dust hood on product conveyor
Capacity: • Belt Scale
3.6m3 (4.7 yd3) Standard Hopper • Single/Twin Pole magnet
6.25m3 (8.2 yd3) Pre-screen (Option) • Plant Lighting
9m3 (11.7 yd3) Pre-screen & Bolt-on • Hydraulic Waterpump
Extensions (Option) • Blowbars – Ceramic,
Chrome & Martensitic

VIBRATING PAN FEEDER


Spring mounted vibrating pan
Twin shaft vibrator PRODUCT CONVEYOR
With variable speed control Belt Width 1000mm
Hydraulic Raise/Lower
PRE-SCREEN (OPTION) Dust suppression
Independent hydraulic pre-screen UNDERPAN FEEDER (OPTION) Hydraulically folding for transport
2 Deck Length: 2.44m (8’) TRACKS Discharge height:
Bofor: 2m (6’7”) x 1.06m (3’6”) Width: 990mm (3’3”) Type: Heavy Duty bolt on Standard conveyor 3.45m (11’4”)
Mesh: 1.57m (5’2”) x 1.06m (3’6”) Rubber mounted Width: 400mm (15.7”) Extended conveyor (Option) 4.0 (13’2”)

XH320X
TRANSPORT DIMENSIONS POST SCREEN PRODUCT CONVEYOR CRUSHER HOPPER 20
Length: 16.22m (53’2”) 3.3m x 1.5m (11’ x 5’) Belt width: 1000mm (40”) Impact crusher with 4 bar Boltless abrasion resistant
Height: 3.44m (11’2”) Double Deck Screen Discharge height: 3.45m (11’32”) rotor and twin apron design feed hopper
Width: 3.1m (10’2”) Type: Troughed, modular Feed opening: 1130mm x 800mm Length: 4.04m (13’3”)
Weight (Est): 40,200kg (44.31 US Ton) Dust suppression (42” x 31.4”) Width: 2.1m (6’11”)
Rotor width: 1100mm (43”) Capacity: 3.6m³
Rotor diameter: 1040mm (41”)
OUTPUT POTENTIAL Adjustment System: Hydraulic Adjust
Up to 320tph / (352 US tph) Overload Protection: Hydraulic
FEEDER
Spring mounted vibrating pan
FINES CONVEYOR incorporating twin shaft vibrating
Belt width: 1400mm (55”) unit and variable speed control
Discharge height: 2.92m (9’7”)
Dust suppression Grizzly
Hydraulic raise/lower Length: 3.87m (12’8”)
Width: 1.08m (3’6”)
OPTIONS Underscreen: Blanking mat
n Blow bars full & half size chrome, – standard
martensitic, austenitic & ceramic
n Grizzly cartridges

n Punch plate options 30, 45 or 60mm DIRT CONVEYOR


n Blanking plates/mats for grizzly Belt Width: 600mm (23.6”)
n Underscreen wiremesh TRACKS Discharge Height: 2.17m (7’2”)
n Single pole/twin pole magnet Type: Heavy duty bolt on
n Belt scale POWER UNIT Width: 400mm (15.7”)
n Side dirt conveyor Tier 3/Stage 3A: CAT C9 Acert 261kW (350hp)
n Refuelling pump Clutch: HFO UNDERPAN FEEDER
n Hydraulic water pump Tier 4i/Stage 3B: Scania DC9 70A 257kW (350hp) RECIRCULATING CONVEYOR Length: 2.44m (8’)
n Radio remote control Clutch: HPTO Belt width: 500mm (20”) Width: 900mm (39’)
n Dust hood on product conveyor Drive System: Direct, wedge belts Hydraulic folding for transport Rubber mounted vibrating pan

XH320SR

TRANSPORT DIMENSIONS OUTPUT POTENTIAL IMPACT CRUSHER POWER UNIT PRODUCT CONVEYOR 21
Length: 17.9m (58’9”) Up to 500tph / (550 US tph) Direct Drive, HFO clutch and soft start Tier 3/Stage 3A: Belt width: 1200mm (48”)
Height: 3.8m (12’6”) 4 bar rotor & twin apron design CAT C13 328kW (440hp) Hydraulic raise/lower
Width: 3.0m (9’10”) Opening: 1360 x 800mm (53” x 31”) Tier 4i/Stage 3B: Twin pole magnet (optional)
Weight: 57,000kg (Est 63 US Ton) Rotor width: 1340mm (52”) Scania DC13 70A
Rotor diameter: 1200mm (47”) 332kW (440hp)
PRE-SCREEN Adjustment: Hydraulic assist
2 bearing, 2-deck, direct drive Hydraulic overload protection
2.1 m x 1.3m (6’ 11” x 4’ 3”)
HOPPER
Wear resistant hopper
Length: 3.6m (142”)
Width: 2.63m (104”)
Capacity: 6.6m3 (8.6 yd3)
Hydraulic folding wing plates

FEEDER
Spring mounted vibrating pan
Twin shaft vibrators, variable speed
OPTIONS
n Dirt conveyor
n Over band magnet
n Vibrating grizzly feeder GRIZZLY FINES/
n Belt weigher BY- PASS CHUTE
n Refuelling pump

n Radio remote control

n Dust suppression

n Under pan feeder, 2.6 m x 1.36m (103” x 53”), DIRT CONVEYOR TRACKS
Spring mounted vibrating pan Belt width: 800mm (32”) Type: Heavy duty bolt on
n Blow bars, full, half sizes, high chrome, manganese etc. Discharge height: 3.60m (11’10”) Width: 500mm

XH500
TRANSPORT DIMENSIONS PRODUCT CONVEYOR CRUSHER FEEDER 22
Length: 19.1m (62’ 7”) Belt width: 1200mm (48”) Direct Drive, HFO clutch + soft start Spring mounted vibrating pan
Height: 3.8m (12’6”) Hydraulic raise/lower 4 bar rotor & twin apron design Twin shaft vibrators, variable speed
Width: 3.18m (10’5”) Twin pole magnet (optional) POWER UNIT Opening: 1360 x 800mm (53” x 31”)
Weight: 67,000kg (74 US Ton) Tier 3/Stage 3A: CAT Rotor width: 1340mm (52”)
C13 328kW (440hp) Rotor diameter: 1200mm (47”)
OUTPUT POTENTIAL Tier 4i/Stage 3B: Scania Blockage assist PRE-SCREEN
Up to 500tph / (550 US tph) DC13 70A 332kW Adjustment: Hydraulic assist 2 bearing, 2-deck, direct drive
(440hp) Hydraulic overload protection 2.1m x 1.3m (6’11” x 4’3”)
POST SCREEN
4.8m x 1.5m (16ft x 5ft)
Single deck, Angle adjustable
Can be set off on-site

DISCHARGE CONVEYOR
Belt width: 1200mm (48”) HOPPER
Discharge height: 3.94m (115”) Wear resistant hopper
Length: 3.6m (142”)
Width: 2.63m (104”)
OPTIONS
n Vibrating grizzly feeder
Capacity: 6.6m3 (8.6 yd3)
n Dirt conveyor
Hydraulic folding hopper flares
n Over band magnet CROSS CONVEYOR
n Belt weigher Belt width: 650mm (26”)
DIRT CONVEYOR
n Refuelling pump Hydraulic Slide out
Belt width: 800mm (32”)
n Radio remote control
Discharge height: 3.60m (11’10”)
n Dust Suppression

n Under pan feeder, 2.6 m x 1.36m (103” x 53”), RECIRCULATING CONVEYOR TRACKS
Spring mounted vibrating pan Belt width: 650mm (26”) 4.2m Centers GRIZZLY FINES/
n Blow bars, full, half sizes, High Chrome, Manganese, etc. Hydraulic Folding for transport Dual speed, 500mm shoes BY-PASS CHUTE

XH500SR
VSI Crushers
25

The Powerscreen® vertical shaft impact crusher, the XV350, is a secondary or tertiary crusher normally used to
produce a finished, superior shaped, product.
There are many configurations available for the XV350, and the settings can be adjusted for hard and soft rock
applications, for manufacturing sand and to give different sized end products. The Powerscreen® XV350 is
suitable for producing materials used in road building applications.
TRANSPORT DIMENSIONS FEED CONVEYOR POWER UNIT 26
Length: 15.3m (50’3”) Variable speed feed conveyor with hydraulic raise Tier 3/Stage 3A: CAT C13 ACERT 328kW (440hp)
Height: 3.85m (12’8”) and lower facility for transport and maintenance. Clutch: HPTO 12
Width: 3m (9’10”) Fitted with over and under belt metal detector. Drive System: Direct, wedge belts
Weight (Est): 37,000kg (40,79 US Ton) Belt width: 1300mm (51”) Engines are available to meet both US EPA
Type: Shallow troughed, plain emission standards, under CFR 1039.625
OUTPUT POTENTIAL and EU flexibility provisions of Directive 97/68/E
Up to 350tph / (386 US tph)

HOPPER
Fixed abrasion resistant feed hopper
fitted with crash bars.
Length: 3.5m (11’6”)
Width: 2.8m (9’2”)
Capacity: 7m3 (9.2yds3)

CRUSHER
Terex® 2050 Gear Driven VSI
Size: 2050 GD

CONFIGURATIONS:
n Open shoe table/vaulted anvils OPTIONS
n Open shoe table/drop in anvils PRODUCT CONVEYOR n Feed hopper extension plates

n Heavy duty 4 port rotor/drop in anvils Belt Width: 1000mm (39”) n Product conveyor belt weigher

n Heavy duty 4 port rotor/rock shelf TRACKS Discharge height: 3.46m (11’4”) n Product conveyor dust hood

n High speed 5 port rotor/drop in anvils Type: Bolt-on Type: Troughed, plain n Electric refuelling pump

n High speed 5 port rotor/rock shelf Width: 500mm(20”) Dust Suppression n Radio remote control

XV350

Chieftain Incline Screens


27

The Powerscreen® Chieftain range has proved extremely popular over the past 25 years and now contains a
range of 12 products. We deliver the products required to suit most applications, whether track or wheel, 2 or
3 decks and with outputs from 150 tph (165 US tph) up to 750 tph (827 US tph) depending on the application.
Powerscreen® Chieftain mobile screens are ideal in quarry and mining applications working on their own or as
a key element in a crushing and screening plant.
TRANSPORT DIMENSIONS HOPPER SIDE CONVEYORS MAIN CONVEYOR 28
4.0m3 (5.2cu.yds) Width: 650mm (26”) Width: 800mm (32”)
Track Version
Reject grid as standard Discharge height: 3.44m (11’3”) Variable Speed
Length: 10.2m (33’6”)
Individual variable speed
Height: 3.3m (10’11”)
Width: 2.75m (9’)
Weight (Est): 13,020kg (14.3 US Ton)
Wheel Version
Length: 10.2m (33’6”)
Height: 3.5m (11’6”)
Width: 2.75m (9’)
Weight (Est): 11,280kg (12.4 US Ton)

OUTPUT POTENTIAL
Up to 200tph / (220 US tph)

POWER UNIT
OPTIONS Diesel hydraulic SCREENBOX
n Wheel or track mobile Deutz TD2011 L04 49kW (66.2 hp) 4 bearing, grease lubrication, TAIL CONVEYOR
n Radio controlled tracking Hydraulic tank: 500 L (130 US Gal) TRACKS 2.44m x 1.22m (8’ x 4’) Width: 1050mm (42”)
n Anti roll-back Diesel tank: 145 L (37.7 US Gal) Width: 500mm Screen walkway & access ladder Discharge height: 3.35m (10’12”)

Chieftain 400

TRANSPORT DIMENSIONS HOPPER MAIN CONVEYOR TAIL CONVEYOR 29


Track Version 7m3 (9.2 cu.yds) Width: 800mm (32”) 1050mm (42”) Wide
Length: 12.45m (40’10”) Reject grid as standard Fixed speed Discharge height: 3.35m (10’12”)
Height: 3.3m (10’11”)
Width: 2.75m (9’)
Weight (Est): 15,200kg (16.75 US Ton)
Wheel Version
Length: 12.45m (40’10”)
Height: 3.5m (11’6”)
Width: 2.75m (9’)
Weight (Est): 14,000kg (15.43 US Ton)

OUTPUT POTENTIAL
Up to 200tph / (220 US tph)

FEEDER CONVEYOR
800mm (32”) wide
Variable Speed

OPTIONS POWER UNIT


n Wheel or track mobile SIDE CONVEYOR Diesel hydraulic SCREENBOX
n Double deck vibrating grizzly Width: 650mm (26”) Deutz TD2011 L04 49kW (66.2 hp) 4 bearing, grease lubrication,
n Radio controlled tracking Discharge height: 3.44m (11’3”) TRACKS Hydraulic tank: 500 L (110 US Gal) 2.44m x 1.22m (8’ x 4’)
n Anti roll-back Individual variable speed Width: 500mm Diesel tank: 143 L (31 US Gal) Screen walkway & access ladder

Chieftain 600
TRANSPORT DIMENSIONS HOPPER MAIN CONVEYOR SIDE CONVEYORS 30
Track Version 14ft = 7.5m3 (9.8cu. yds) Width: 1050mm (42”) Width: 650mm (26”)
Length: 15.4m (50’6”) Variable speed Hydraulically adjustable Discharge height: 4.49m (14’9”)
Height: 3.2m (10’6”) Reject grid as standard Individual variable speed
Width: 2.75m (9’)
Weight (Est): 24,900kg (27.42 US Ton)
Wheel Version
Length: 16.95m (55’7”)
Height: 3.9m (12’8”)
Width: 2.75m (9’)
Weight (Est): 22,000kg (24.25 US Ton)

FEEDER CONVEYOR
Width: 1050mm (42”)
Individual variable speed

OUTPUT POTENTIAL
Up to 400tph / (441 US tph) TAIL CONVEYOR
Width: 1200mm (48”)
OPTIONS Discharge height: 3.91m (12’10”)
n Wheel or track mobile POWER UNIT
n Double deck vibrating grizzly Diesel hydraulic
n Radio controlled tracking Tier 3/Stage 3A
n Anti roll-back CAT C4.4 ATAAC 83kW (111hp)
n Dual power Tier 4i/Stage 3B: SCREENBOX
n Roll-in bogie prepared CAT C4.4 82kW (110hp) 4 bearing, positive action
n Roll-in bogie equipped CAT C4.4 98kW (131hp) Grease lubrication
n Quick release screen wedge tensioning Hydraulic tank: 576 L (153 US Gal) TRACKS 2-deck 3.33m x 1.53m (11’ x 5’)
n Auto lubrication system Diesel tank: 336 L (88 US Gal) Width: 500mm Screen walkway & access ladder

Chieftain 1400

TRANSPORT DIMENSIONS MAIN CONVEYOR SIDE CONVEYORS FEEDER CONVEYOR 31


Track Version Width: 1050mm (42”) Width: 650mm (26”) Width: 1050mm (42”)
Length: 16.53mm (54’4”) Hydraulically adjustable Discharge height: 4.72m (15’6”) Individual variable speed
Height: 3.4m (11’2”) Individual, variable speed
Width: 3m (9’10”)
Weight (Est): 26,900kg (29.65 US Ton)
Wheel Version
Length: 16.81m (55’2”)
Height: 3.6m (11’10”) HOPPER
Width: 3m (9’10”) 14ft = 7.5m3 (9.8cu. yds).
Weight (Est): 24,700kg (27.23 US Ton) Reject grid as standard
TAIL CONVEYOR
Width: 1200mm (48”)
Discharge height: 4.23m (13’10”)

OUTPUT POTENTIAL
Up to 500tph / (551 US tph)

OPTIONS
n Wheel or Track Mobile

n Double deck vibrating grizzly

n Radio controlled tracking POWER UNIT


n Anti roll-back Tier 3/Stage 3A:
n Dual power CAT C4.4 ATAAC 83kW (111hp)
n Roll-in bogie prepared SCREENBOX Tier 4i/Stage 3B:
n Roll-in bogie equipped 2 bearing arrangement CAT C4.4 82kW (110hp)
n Quick release screen wedge tensioning Grease lubrication CAT C4.4 98kW (131hp)
n Auto lubrication system Top deck: 4.8m x 1.53m (16’ x 5’) TRACKS Hydraulic tank: 576 L (153 US Gal)
n Dust suppression Bottom deck: 4.3m x 1.53m (14’ x 5’) Width 400mm Diesel tank: 336 L (88 US Gal)

Chieftain 1700 2 Deck


TRANSPORT DIMENSIONS TAIL CONVEYOR MAIN CONVEYOR SIDE CONVEYORS OVERSIZE PRODUCT 32
Width: 1200mm (48”) Width: 1050mm (42”) Width: 650mm (26”) CONVEYOR
Track Version
Discharge height: 4.23m (13’10”) Hydraulically adjustable Discharge height: 4.72m (15’6”) Width: 650mm (26”)
Length: 16.53m (54’3”)
Individual, variable speed Discharge height: 3.93m (12’11”)
Height: 3.5m (11’6”)
Individual variable speed
Width: 3m (9’10”)
Hydraulic folding
Weight (Est.): 29,800kg (32.85 US Ton)
Patent pending
Wheel Version
Length: 16.81m (55’2”)
Height: 3.88m (12’9”)
Width: 3m (9’10”)
Weight (Est.): 27,500kg (26.64 US Ton)
OUTPUT POTENTIAL
Up to 500tph / (551 US tph)
OPTIONS
n Wheel or Track Mobile HOPPER
n Double deck vibrating grizzly 14ft = 7.5m3 (9.8cu.yds)
n Radio controlled tracking Vibrating grid as standard
n Anti roll-back

n Dual power

n Roll-in bogie prepared

n Roll-in bogie equipped


POWER UNIT FEEDER CONVEYOR
n Quick release screen
Tier 3/Stage 3A: Width: 1050mm (42”)
wedge tensioning SCREENBOX CAT C4.4 ATAAC 83kW (111hp) Variable speed
n Auto lubrication system 2 bearing arrangement Tier 4i/Stage 3B:
n Dust suppression Grease lubrication CAT C4.4 82kW (110hp)
n Extended recirculation conveyor Top deck: 4.8m x 1.53m (16’ x 5’) CAT C4.4 98kW (131hp)
(attached for transport) stock- Middle deck: 4.8m x 1.53m (16’ x 5’) Hydraulic tank: 576 L (153 US Gal) TRACKS
pile height 5.22m (17’2”) Bottom deck: 4.3m x 1.53m (14’ x 5’) Diesel tank: 336 L (89 US Gal) Width: 400mm

Chieftain 1700 3 Deck

TRANSPORT DIMENSIONS SIDE CONVEYORS MAIN CONVEYOR HOPPER 33


Length: 19.01m (62’4”) Width: 800mm (32”) Width: 1050mm (42”) 14ft = 8m3 (10.5cu.yds)
Height: 3.47m (11’5”) Discharge height: 4.96m (16’3”) Hydraulically adjustable Reject grid as standard
Width: 3m (9’10”) Individual, variable speed control lift up for mesh changing
Weight (Est.): 34,700kg (38.25 US Ton)

SCREENBOX
2 bearing arrangement
Oil lubrication
Top deck: 6.1m x 1.53m (20’ x 5’)
Bottom deck: 5.55m x 1.53m (18’ x 5’)

OUTPUT POTENTIAL
Up to 600tph / (661 US tph)

TAIL CONVEYOR
Width: 1200mm (48”)
Discharge height: 4.28m (14’1”) @ 24°
Discharge height: 5.0m (16’5”) @ 28°
Hydraulic folding for transport
Set-down for mesh changing

OPTIONS
n Double deck vibrating grizzly POWER UNIT
n Radio controlled tracking Tier 3/Stage 3A:
n Anti roll-back CAT C4.4 ATAAC 83kW (111hp)
n Dual power Tier 4i/Stage 3B:
n Roll-in bogie prepared CAT C4.4 82kW (110hp)
n Roll-in bogie equipped CAT C4.4 98kW (131hp) FEEDER CONVEYOR
n Auto lubrication system TRACKS Hydraulic tank: 576 L (153 US Gal) Width: 1,200mm (48”)
n Dust suppression Width: 500mm Diesel tank: 336 L (89 US Gal) Direct drive, variable speed control

Chieftain 2100X 2 Deck


TRANSPORT DIMENSIONS TAIL CONVEYOR SCREENBOX MAIN CONVEYOR 34
35
Length: 19.06m (62’7”) Width: 1200mm (48”) 2 Bearing, oil lubrication Width: 1050mm (42”)
Height: 3.47m (11’5”) Discharge height: 4.28m (14’1”) @ 24° Top deck: 6.1 x 1.53m (20’ x 5’) Hydraulically adjustable
Width: 3m (9’10”) Discharge height: 5.0m (16’5”) @ 28° Middle deck: 6.1 x 1.53m (20’ x 5’) Lift up for mesh changing
Weight (Est): 37,400kg (41.22 US Ton) Hydraulic folding for transport Bottom deck: 5.55m x 1.53m (18’ x 5’)
Set-down for mesh changing
OUTPUT
POTENTIAL
Up to 600tph / (661 US tph)

SIDE CONVEYORS FEEDER CONVEYOR


Width: 800mm (32”) Width: 1200mm (48”)
Discharge height: 4.86m (16’3”) Variable speed control
Variable speed control
HOPPER
14ft = 8m3 (10.5cu.yds)
Vibrating grid
OPTIONS Reject grid as standard
n Double deck vibrating grid

n Anti-roll back

n Dual power POWER UNIT


n Tri-axle, roll in bogie Tier 3/Stage 3A:
n Radio controlled tracks OVERSIZE PRODUCT CONVEYOR TRACKS CAT C4.4 ATAAC 97kW (130hp)
n Dust suppression Width: 650mm (26”) Width: 500mm Tier 4i/Stage 3B:
n Extended recirculation Discharge height: 4.42m (14’6”) CAT C4.4 98kW (131hp)
conveyor (attached for Individual variable speed CAT C4.4 129.5kW (173.6hp)
transport) stockpile Hydraulic folding Hydraulic tank: 576 L (153 US Gal)
height 5.44m (17’10”) Patent pending Diesel tank: 336 L (89 US Gal)

Chieftain 2100X 3 Deck

TRANSPORT DIMENSIONS MAIN CONVEYOR SIDE CONVEYORS TAIL CONVEYOR 35


Length: 18.23m (59’10”) Width: 1050mm (42”) Width: 800mm (32”) Width: 1200mm (48”)
Height: 3.47m (11’5”) Hydraulically adjustable Discharge height: 4.96m (16’3”) Discharge height: 4.28m (14’1”) @ 24°
Width: 3m (9’10”) Hydraulic folding, variable speed control Hydraulic folding for transport
Weight (Est.): 35,500kg (39.13 US Ton) Set-down for mesh changing

HOPPER
14ft = 8m3 (10.5cu.yds)
Reject grid as standard

OUTPUT POTENTIAL
Up to 400tph / (441 US tph)

TRACKS SCREENBOX
OPTIONS Width: 500mm 2-Deck Binder & Co Bivitec Screenunit
n Radio controlled tracking POWER UNIT Dual vibration screening system
n Roll-in bogie prepared Tier 3/Stage 3A: Top deck: 5.88m x 1.55m (19’4” x 5’1”)
n Roll-in bogie equipped CAT C4.4 ATAAC 83kW (111hp) Btm deck: 5.23m x 1.55m (17’2” x 5’1”)
n Dual power Tier 4i/Stage 3B: 12–20 degree working angle
n Dust suppression FEEDER CONVEYOR CAT C4.4 82kW (110hp) Eliminated clogging & blinding
n Auto lubrication system Width: 1200mm (48”) CAT C4.4 98kW (131hp) 2 Bearing, grease filled system
n Vibrating grizzly Direct drive 576 L (153 US Gal) Adjustable screen angle
n Anti roll-back Variable speed control Diesel tank: 336 L (89 US Gal) Screen walkways

Chieftain 2100X Bivitec 2 Deck


TRANSPORT DIMENSIONS OVERSIZE PRODUCT CONVEYOR FEED CONVEYOR TAIL CONVEYOR 36
Length: 15.65m (51’5”) Width: 800mm (26”) Width: 1200mm (48”) Width: 1200mm (48”)
Height: 3.6m (11’10”) Discharge height: 4.4m (14’5”) Direct drive system Discharge height: 4.35m (14’3”)
Width: 3.0m (9’11”) Angle adjustable Impact rollers beneath feedboot Hydraulic folding for transport
Weight (Est): 39,000kg (43.99 US Ton) Variable speed control Variable speed control

OUTPUT POTENTIAL
Up to 700tph / (771 US tph)

HOPPER
Target area: 11.67m x 1.65m (5’5” x 5’5”)
Feed in height: 2.44m (8’)

OPTIONS
n Radio controlled tracking

n Anti roll-back

n Dual power

n Roll-in bogie prepared

n Roll-in bogie equipped

n Quick release screen

wedge tensioning
n Auto lubrication system

n Dust suppression

n Extended recirculation
SCREENBOX
conveyor POWER UNIT SIDE CONVEYORS 6.1m x 1.83m (20’x6’) on all 3 screen decks
Diesel/hydraulic Width: 800mm (32”) 2-Bearing drive system, oil lubrication
* Engines are available to meet * CAT C6.6 ACERT 129.5kW (174hp) Discharge height: 4.4m (14’5”) 10mm stroke
both US EPA emission standards,
under CFR 1039.625 and EU flexibility Hydraulic tank: 787 L (209 US Gal) TRACKS Hydraulic folding for transport Adjustable screen angle
provisions of Directive 97/68/EC Diesel tank: 597 L (158 US Gal) Width: 500mm Variable speed control Wear resistant steel lined breaker box

Chieftain 2400

Warrior Incline Screens


37

Powerscreen® Warrior range of heavy duty incline screens are high capacity, versatile machines capable of
screening and separating a wide variety of material in the most difficult and demanding of applications; especially
recycling, aggregates, compost, topsoil and iron ore.
TRANSPORT DIMENSIONS FEED CONVEYOR SCREENBOX HOPPER 38
Length: 9.22m (30’3”) 4 ply plain belt: 1050mm (41”) 2 deck screenbox: 2.77m x 1.22m (9’ x 4’) Target area: 3.54m (11’7”) long
Height: 3.09m (10’1”) Variable speed control 2 bearing shaft arrangement complete x 2.19m (7’2”) wide
Width: 2.50m (8’2”) Impact bars + heavy duty with direct drive Hopper capacity standard: 2.9m (3.8 cu. yd.)
3

Weight (Est): 16,700kg (18.4 US Ton) impact rollers Side tension top deck Hopper capacity (2 extensions): 4.7m3 (6.15 cu. yd.)
Drum centres: 3.22m (10’1”) End tension bottom deck Feed in height (Track): 3.09m (10’1”)
Drum diameter: 350mm (14”) Variable speed & stroke Hopper extension ads: 0.32m (13”)
FINES SIDE CONVEYOR LHS & RHS 1m short hopper outlet extensions
3 Ply plain belt (chevron belt optional): (supplied loose as standard)
650mm (26”) wide
Variable speed control,
Hydraulically folding
Stockpile height: 3.82m (12’7”) SCREEN MEDIA
n Top deck media: Bofor deck,
Drum centres: 7.82m (25’8”)
Diameter drive drum: 216mm (8.5”) fingers, punch plate and mesh
n Bottom deck media: Mesh,
Fixed angle
fingers, SCS ball deck
n Rubber screen blanket (optional)

OUTPUT POTENTIAL
Up to 280tph / (308 US tph)
MIDSIZE CONVEYOR
Belt width (chevron belt optional): 650mm (26”) wide
OPTIONS Variable speed control, hydraulically folding
n Radio controlled tracking
Stockpile height: 3.64m (11’11”)
n Screen walkway

n Quick release screen

wedge tensioning OVERSIZE – TAIL CONVEYOR


n Auto lubrication system Belt width: 1050mm (41’4”) wide
n Dust suppression Variable speed control, hydraulically folding
n Screen blanket Impact slips full length of conveyor
n Chevron Stockpile height: 3.03m (9’11”) COLLECTION CONVEYOR POWER UNIT & HYDRAULICS
belt conveyors Hyraulic combined slide out & Belt width: 1050mm (41”) wide Model: 4 DEUTZ TD 2011 L04I
n Hopper extensions fold mechanism: Patent pending Power: 49.4kW (66.2hp) @ 2300rpm
4 Cylinder diesel

Warrior 800

TRANSPORT DIMENSIONS OVERSIZE PRODUCT CONVEYOR FEEDER CONVEYOR HOPPER 39


Length: 14.17m (46’6”) Heavy duty impact bars Heavy duty impact Capacity: 7.0m3 (9.2yd3)
Height: 3.2m (10’6”) Fully skirted bars and impact rollers Wear resistant steel wing plates
Width: 2.75m (9’) Variable speed. Angle adjustable Twin, gearbox drive Feed in height: 2.85m (9’4”)
Weight (Est): 27,500kg (30.3 US Ton) Belt width: 1,200mm (48”) Variable speed (rear door lowered), 3.4m (11’2”)
Discharge height: 3.9m (12’9”) Belt width: 1300mm (51”) (rear door raised)
SCREEN MEDIA “Stay Clean” system under feeder
n Mesh

n Punch plate
POWER UNIT
n Ball deck-flex mat

n Speed harp
Tier 3/Stage 3A
CAT C4.4. ATAAC – 4 cylinder
OUTPUT POTENTIAL diesel engine
Up to 500tph / (551 US tph) 90Kw (120hp) @1800rpm
Tier 4i/Stage 3B
OPTIONS CAT C4.4 – 4 cylinder
n Radio controlled tracking
diesel engine
n Dual power (additional
82Kw (110hp) @1800rpm
electric hydraulic drive)
n Quick release screen Hydraulic tank
wedge tensioning Hydraulic tank: 450L
n Auto lubrication system (119 US Gal)
n Dust suppression

n W ide range of screen media


FINES SIDE CONVEYOR
n 2 or 3 way split configuration SCREENBOX Belt width: 900mm (36”)
n High capacity incline apron feeder MIDSIZE CONVEYOR 3.6m x 1.25m (12’ x 4.5’) 13°–19° Discharge height: 3.72m (12’2”)
n 300mm (12”) Chassis riser Variable speed. Hydraulic folding Adjustable screen angle 2 bearing Variable speed hydraulic folding
n Telescopic side conveyors Belt width: 900mm (36”) Single shaft, high amplitude screenbox
n Hopper extensions Discharge height: 3.6m (11’10”) Jack up screen facility – 1m movement COLLECTION CONVEYOR
n Screen blanket Hydraulically folding for transport Galvanised screen walkways Belt width: 1,200mm (48”)

Warrior 1400X
TRANSPORT DIMENSIONS OVERSIZE TAIL CONVEYOR FEEDER CONVEYOR HOPPER 40
Length: 15.38m (50’6”) Belt width: 1400mm (55”) Belt width: 1300mm (51”) Capacity: 6.8m3 (8.9cu. yrds)
Height: 3.4m (11’2”) Discharge height: 3.73m (12’3”) Heavy duty impact bars Wear resistant steel wing plates
Width: 2.9m (9’6”) Heavy duty impact bars Twin, gearbox drive, variable speed Hydraulic folding wing plates
Weight (Est): 30,000kg (33 US Ton) Fully skirted Feed in height:
Variable speed, angle adjustable 3.2m (10’6”) (rear door lowered)
3.6m (11’10”) (rear door raised)

POWER UNIT
Tier 3/Stage 3A
OUTPUT POTENTIAL CAT C4.4. ATAAC
Up to 600tph / (661 US tph) – 4 cylinder diesel engine
83Kw (111.3hp) @2200rpm
Tier 4i/Stage 3B
MIDSIZE CONVEYOR CAT C4.4 – 4 cylinder diesel engine
Belt width 900mm (36”) 82Kw (110hp) @2200rpm
Discharge height: 3.44m (11’3”) Hydraulic tank:
Variable speed, hydraulic folding 564L (149 US Gal)
OPTIONS Diesel tank: 336L (89 US Gal)
SCREEN MEDIA n Radio controlled tracking

n Mesh n Dual power (additional electric FINES SIDE CONVEYOR


n Punch plate hydraulic drive) SCREENBOX Belt width 900mm (36”)
n Bofor n Quick release screen wedge tensioning Single shaft, high amplitude screenbox Discharge height 3.7m (12’2”)
n Finger n Auto lubrication system Jack up screen facility Variable speed, hydraulic folding
n Ball deck n Dust suppression Adjustable screen angle 2-Bearing
n Flex mat n 2 or 3 way split configuration 4.88m x 1.5m (16’ x 5’) double deck COLLECTION CONVEYOR
n Speed harp n High capacity incline apron feeder Galvanised screen walkways Belt Width: 1200mm (48”)

Warrior 1800

TRANSPORT DIMENSIONS FINES SIDE CONVEYOR FEEDER CONVEYOR HOPPER 41


Length: 17.3m (56’10”) Belt width 900mm (36”) Belt width: 1300mm (51”) Capacity: 10m3 (13cu. yrds.)
Height: 3.6m (11’10”) Discharge height: 4.25m (13’11”) Heavy duty impact bars & impact rollers 5.49m (18’) x 2.7m (8’10”)
Width: 3m (9’10”) Variable speed, hydraulic folding Twin drive, variable speed Hydraulic folding wear resistant wing plates
Weight (Est): 45,000kg (49.6 US Ton) Optional drive speeds available Feed in height:
3.36m (11’) (Collapsed hopper)
4.47m (14’8”) (Rear)
3.61m (11’10”) (Side)
OUTPUT POTENTIAL
Up to 800tph / (881 US tph)
MIDSIZE CONVEYOR
Belt width 900mm (36”)
Discharge height: 4.25m (13’11”)
Variable speed, hydraulic folding
OVERSIZE TAIL CONVEYOR Removable for 2 way split
Belt width: 1600mm (63”)
Discharge height: 4.88m (16’)
Variable speed, angle adjustable
Wear Resistant Feed Chute
Heavy duty impact bars
OPTIONS
n Radio controlled tracking
COLLECTION CONVEYOR
n Dual power (additional electric
Belt Width: 1500mm (59”)
SCREENBOX SCREEN MEDIA
hydraulic drive) Incline 2-deck triple shaft n Bofor

n Quick release screen High amplitude screenbox n Mesh

wedge tensioning 6.1m x 1.93m (20’ x 6’) POWER UNIT n Finger screens

n Auto lubrication system Adjustable stroke & stroke angle Tier 3/Stage 3A – CAT C6.6 Acert, 151kW (202 hp) n Ball deck

n Dust suppression Marsh Mellow springs Tier 4i/Stage 3B – CAT C7.1, 151kW (202 hp) n Flex mat

n 2 or 3 way split configuration Jack up screen facility Hydraulic tank: 790L (206 US Gal) n Punch plate

n High capacity incline apron feeder Galvanised screen walkways Diesel tank: 597L (158 US Gal)

Warrior 2400
H Range Horizontal Screens
43

The Powerscreen® H Range feature horizontal screens ideal for handling high volumes of sticky materials and for
exact fine sizing demanded for many customer contracts. Powerscreen® H Range is ideal in applications such as
natural and crushed aggregate, coal, iron ore, overburden, recycled concrete and asphalt. The adjustable elliptical
throw combines linear and circular amplitude producing a powerful screening action.
TRANSPORT DIMENSIONS HEAVY DUTY BELT FEEDER MID-FINES SIDE CONVEYOR MID-OVERS SIDE CONVEYOR 44
Length: 17.4m (57’1”) 1300mm (51”) wide, belt Belt width: 800mm (32”) Belt width: 800mm (32”)
Height: 3.4m (11’2”) Twin, direct drive gearboxes Discharge height: 4.46m (14’8”) Discharge height: 4.42m (14’6”)
Width: 3.1m (10’2”) Variable speed control, Impact bars Variable speed control Variable speed control
Weight (Est): 36,000kg (39.68 US Ton) Capacity: 6.78m3 (8.87yd3) Hydraulic folding Wear resistant steel
Hydraulic folding, wear resistant steel lined chute & impact bars
Feed height: Rear 3.95m (13’)
Feed height: Side 4.5m (14’9”)

OUTPUT POTENTIAL
Up to 600tph / (661 US tph)

POWER UNIT
* CAT C4.4 ACERT 97kW (130hp)
Hydraulic tank: 576 L (153 US Gal)
Diesel tank: 327 L (86 US Gal)
*Engines are available to meet
both US EPA emission standards,
under CFR 1039.625 and EU flexibility
provisions of Directive 97/68/EC

FINES SIDE CONVEYOR SCREENBOX


Belt width: 800mm (32”) 4.88m x 1.56m (16’ x 5’2”) OVERSIZE CONVEYOR
OPTIONS Discharge height: 4.12m (13’6”) Horizontal 3-deck triple shaft Belt width: 1200mm (48”)
n Radio controlled tracking Hydraulic folding Oval stroke adjust. Up to 19mm (0.75”) Discharge height: 4.7m (15’5”)
n Roll-in bogie prepared Oval stroke angle adjust 30°–60° Impact bars
n Roll-in bogie equipped UNDERSCREEN CONVEYOR Wear resistant steel lined breaker box Variable speed control,
n Variable speed incline apron feeder 1,200mm (48”) wide Marsh Mellow springs hydraulic folding

H5163

TRANSPORT DIMENSIONS MID-FINES SIDE CONVEYOR FINES SIDE CONVEYOR LIGHT DUTY BELT FEEDER
45
Length: 17.87m (58’7”) Belt width: 800mm (32”) Belt width: 800mm (32”) 1300mm (51”) wide, trough belt
Height: 3.4m (11’2”) Discharge height: 4.46m (14’8”) Discharge height: 4.12m (13’6”) Variable speed control, Impact bars
Width: 3.1m (10’2”) Hydraulic folding Hydraulic folding Twin, direct drive gearboxes
Weight (Est): 35,000kg (38.6 US Ton) Variable speed control Capacity: 4.33m3 (5.67 yrd3)
Hydraulic folding, Wear resistant steel liners
OUTPUT POTENTIAL Feed height: Rear 2.69 (8’10”)
Up to 600tph / (661 US tph) Feed height: Side 4.15m (13’7”)

MID-OVER’S CONVEYOR
Belt width: 900mm (36”)
Discharge height: 4.16m (13’8”) OVERSIZE SIDE CONVEYOR
Hydraulic folding 800mm (32”) wide,
Variable speed control Variable speed control
Stockpile 4.42m (14’6”)
Wear resistant steel lined chute, Impact bar

POWER UNIT
SCREENBOX UNDERSCREEN CONVEYOR * CAT 4.4 ACERT 97kW (130hp)
OPTIONS 4.88m x 1.56m (16’ x 5’2”) 1200mm (48”) wide Hydraulic tank: 576 L (153 US Gal)
n Radio controlled tracking Horizontal 3-deck triple shaft. Diesel tank: 327 L (86 US Gal)
n Roll-in bogie prepared Oval stroke adjustable up to 19mm (0.75”)
*Engines are available to meet
n Roll-in bogie equipped Oval stroke angle adjustable 30o–60o


both US EPA emission standards,
n Variable speed incline apron feeder Wear resistant steel lined breaker box under CFR 1039.625 and EU flexibility
n HD Belt Feeder Marsh Mellow springs provisions of Directive 97/68/EC

H5163R
TRANSPORT DIMENSIONS OUTPUT POTENTIAL SCREENBOX MID FINES CONVEYOR 46
Length: 19.6m (64’3”) Up to 800tph / (882 US tph) Horizontal 3-deck triple shaft 6.1m (20’) x 1.93m (6’4”) Variable speed, hydraulic folding
Height: 3.6m (11’10”) Adjustable stroke & angle Discharge height: 4.4m (14’5”)
Width: 3.2m (10’6”) Wear resistant steel lined breaker box Belt width: 900mm (36”)
Weight (Est): 45,500kg (50,10 US Ton) Marsh Mellow springs

HEAVY DUTY
BELT FEEDER
Belt width: 1300mm (51”)
Twin, direct drive gearboxes
Variable speed control,
impact bars
Hopper capacity:
8.2m3 (10.7yd3)
Hydraulic folding,
OVERSIZE CONVEYOR Wear resistant steel sides
Belt width: 1400mm (55”)
Discharge height: 4.0m (13’1”)
Variable speed control
Angle adjustable
POWER UNIT
OPTIONS Tier 3/Stage 3A:
n Radio controlled tracking CAT C6.6 Acert, 151kW (202 hp)
n Dual power MID-OVERS CONVEYOR FINES CONVEYOR Tier 4i/Stage 3B:
n Roll-in bogie equipped Belt width: 900mm (36”) Belt width: 900mm (36”) CAT C7.1, 151kW (202 hp)
n Variable speed incline apron feeder Discharge height: 4.4m (14’5”) UNDERSCREEN Discharge height: 4.3m (14’2”) Hydraulic tank: 780L (206 US Gal)
n Blending Chutes Hydraulic folding CONVEYOR Hydraulic folding Diesel tank: 597L (158 US Gal)
n Punch Plate on top deck Variable speed control 1500mm (59”) wide Variable speed control

H6203

TRANSPORT DIMENSIONS SCREENBOX FINES CONVEYOR LIGHT DUTY BELT FEEDER 47


Length: 18.99m (64’4”) Horizontal 3-deck triple shaft Belt width: 900mm (36”) Belt width: 1300mm (51”)
Height: 3.6m (11’10”) 6.1m x 1.93m (20’ x 6’4”) Discharge height: 4.3m (14’2”) Twin, direct drive gearboxes
Width: 3.2m (10’6”) Adjustable stroke & angle Hydraulic folding Variable speed control, Impact bars
Weight (Est): 45,500kg (50.21 US Ton) Wear resistant steel lined breaker box Variable speed control Hopper capacity: 4.33m3 (5.67yd3)
Marsh Mellow springs Hydraulic folding, Wear resistant steel liners
MID-FINES CONVEYOR
Belt width: 900mm (36”)
Discharge height: 4.4m (14’5”)
Hydraulic folding
Variable speed control

OUTPUT POTENTIAL
Up to 800tph / (882 US tph)

MID-OVERS CONVEYOR
Variable speed hydraulic folding
Belt width: 900mm (36”) POWER UNIT
Discharge height: 4.41m (14’6”) Diesel hydraulic
Tier 3/Stage 3A:
OPTIONS OVERSIZE CONVEYOR UNDERSCREEN CONVEYOR CAT C6.6 Acert, 151kW (202 hp) OPTIONAL CONVEYOR
n Radio controlled tracking Variable speed hydraulic folding 1500mm (59”) wide Tier 4i/Stage 3B: Belt width: 900mm (36”)
n Dual power Belt width: 900mm (36”) CAT C7.1, 151kW (202 hp) Length: 5.83m (19’2”)
n Roll-in bogie prepared Discharge height: 4.4m (14’5”) Hydraulic tank: 780L (206 US Gal)
n Roll-in bogie equipped Diesel tank: 597L (158 US Gal)

H6203R
Customer Support / Original Parts
49

World class customer support is at the heart of the and operation of your machines. Only Powerscreen®
Powerscreen® brand. In partnership with our global dealer original parts are created specifically for Powerscreen®
network, we work with our customers to understand machines based upon decades of application
equipment requirements and to select the machine most knowledge and experience. All Powerscreen®
suited to your business needs. Powerscreen customer Original parts are subject to continuous
support incorporates a range of services including development and extensive field-testing.
technical support, warranty and financial services.
Your local dealer stocks a wide range of key parts for
Powerscreen understands that a good quality Parts immediate shipping.
service is important to you and key to the maintenance
Service Team / Quality & Warranty
50

Technical Support Quality & Warranty


The combination of highly skilled engineers in our Powerscreen® equipment is rigorously tested, with high
global dealer network and factory service personnel quality standards set for each step of the manufacturing
ensure that we have the ability to provide an extensive process from design to distribution. This ensures that
range of services when you require them. Whether you all products are designed and manufactured to
have one piece of equipment or many, the success of exacting standards.
your business is important to us. If you do experience a problem with a your crusher or
Powerscreen provides a comprehensive training screen, your local dealer can access the online warranty
programme for all dealer’s service staff, equipping system to solve the problem as promptly as possible
them with the correct skills, knowledge, methods whilst incorporating your experiences into our R&D
and practices to support you. programme for continual product development.

Contact Us
51

The material in this document is for information only and is subject to


If you want to know more about our products and
change without notice. Powerscreen assumes no liability from errors
how we can help you become more productive and or omissions in this document, or from the use of the information
cost effective please contact your local Powerscreen contained herein. We reserve the right to change specifications
dealer – their details are available on our website. without notice due to continual product development.
You can also contact the Powerscreen head offices Product performance figures given in this brochure are for guidance
and manufacturing facility: purposes only. This information does not constitute an expressed or
implied warranty or guarantee, but shows test examples provided by
dealers. These results will vary depending on feed material gradings,
Powerscreen mesh sizes, feed source and types of material being processed.
200 Coalisland Road Photographs are for illustrative purposes only. Some or all of the
Dungannon machines in the illustrations may be fitted with optional extras.
Co Tyrone Please check with your dealer for details on optional extras.
Northern Ireland
Powerscreen® is a registered trademark of Terex GB Limited
BT71 4DR
in the United States of America and many other countries.
Tel: +44 (0) 28 8774 0701 Copyright Terex GB Limited 2012.
Fax: +44 (0) 28 8774 7231
Email: sales@powerscreen.com Copyright Terex Corporation 2013
Web: www.powerscreen.com Published & Printed in January 2013

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