PV Elite 2010 Licensee: GULF STEEL WORKS 1

FileName : DC-7235-011-012-D-0003-001 Rev 03_LIFTING LUG-----

Lifting Lug Calcs : Left Side Step: 10 12:27p Jul 29,2010
 

Lifting Lug Calculations: Lug(s) on Left End of Vessel

Input Values:

Lifting Lug Material SA-516 60

Lifting Lug Yield Stress Yield 220.64 N/mm²

Total Height of Lifting Lug w 325.0000 mm

Thickness of Lifting Lug t 30.0000 mm
Diameter of Hole in Lifting Lug dh 90.0000 mm
Radius of Semi-Circular Arc of Lifting Lug r 95.0000 mm
Height of Lug from bottom to Center of Hole h 175.0000 mm
Offset from Vessel OD to Center of Hole off 155.0000 mm
Lug Fillet Weld Size tw 12.0000 mm
Length of weld along side of Lifting Lug wl 325.0000 mm
Length of Weld along Bottom of Lifting Lug wb 30.0000 mm
Thickness of Collar (if any) tc 0.0000 mm
Diameter of Collar (if any) dc 0.0000 mm
Impact Factor Impfac 1.50
Sling Angle from Horizontal 90.0000 deg
Number of Lugs in Group 2

Lifting Lug Orientation to Vessel: Perpendicular

Lift Orientation : Horizontal Lift

PV Elite does not compute weak axis bending forces on the lugs. It is
assumed that a spreader bar is used.

Computed Results:

Force Along Vessel Axis Fax 0.00 N

Force Normal to Vessel Fn 56475.05 N
Force Tangential to Vessel Ft 0.00 N

Converting the weld leg dimension (tw) to the weld throat dimension.

Weld Group Inertia Calculations:

Weld Group Inertia about the Circumferential Axis Ilc 0.553E+08 mm**4
Weld Group Centroid distance in the Long. Direction Yll 169.856 mm
Dist. of Weld Group Centroid from Lug bottom Yll_b 155.144 mm
Weld Group Inertia about the Longitudinal Axis Ill 690395.750 mm**4
Weld Group Centroid Distance in the Circ. Direction Ylc 15.000 mm

Note: The Impact Factor is applied to the Forces acting on the Lug.

Primary Shear Stress in the Welds due to Shear Loads [Ssll]:

= sqrt( Fax2 + Ft2 + Fn2 )/(( 2 * (wl + wb) ) * tw )
= sqrt(02+02+564752)/((2*(325.0+30.0))*8.4840)
= 9.38 N/mm²

Shear Stress in the Welds due to Bending Loads [Sblf]:

= (Fn*(h-Yll_b)) *Yll/Ilc + (Fax*off *Yll/Ilc) + (Ft*off *Ylc/Ill)
= (56475 *(175.000 -155.144 )) * 169.856 /55305648 +
(0 *0.000 * 169.856 /55305648 ) +
(0 *0.000 * 15.000 /690395 )
= 3.44 N/mm²

Total Shear Stress for Combined Loads [St]:

= Ssll + Sblf
= 9.376 + 3.444
= 12.82 N/mm²

Allowable Shear Stress for Combined Loads [Sta]:

 PV Elite 2010 Licensee: GULF STEEL WORKS 1
FileName : DC-7235-011-012-D-0003-001 Rev 03_LIFTING LUG-----
Element and Detail Weights : Step: 5 12:27p Jul 29,2010
 

Element and Detail Weights

| | Element | Element | Corroded | Corroded | Extra due |

From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc % |
| | kg | m³ | kg | m³ | kg |
---------------------------------------------------------------------------
10| 20| 1245.00 | 3.18196 | 1011.56 | 3.20179 | 124.500 |
20| 30| 1622.79 | 8.00621 | 1353.77 | 8.04056 | 162.279 |
30| 40| 4459.84 | 28.3297 | 3507.89 | 28.4512 | 445.984 |
40| 50| 1248.31 | 6.15863 | 1041.36 | 6.18505 | 124.831 |
50| 60| 1245.00 | 3.18196 | 1011.56 | 3.20179 | 124.500 |
60| 70| 64.3942 | 0.058379 | 32.1971 | 0.061194 | 6.43942 |
---------------------------------------------------------------------------
Total 9885 48.92 7958 49.14 988

Weight of Details

| | Weight of | X Offset, | Y Offset, |

From|Type| Detail | Dtl. Cent. |Dtl. Cent. | Description
| | kg | mm | mm |
-------------------------------------------------
10|Liqd| 899.305 | -233.333 | 900.000 | HC+H2O
10|Insl| 50.3209 | -325.000 | 0.00000 | Ins: 10
10|Nozl| 10.5114 | -489.898 | 0.00000 | 2" S
20|Sadl| 542.425 | 680.000 | 1589.50 | LEFT SADDLE
20|Plat| 500.757 | 475.000 | 0.00000 | PLATFORM - 1
20|Liqd| 2488.38 | 650.000 | 900.000 | HC+H2O
20|Insl| 43.8180 | 650.000 | 0.00000 | Ins: 20
20|Nozl| 550.000 | 550.000 | 1704.80 | 24" A1
20|Nozl| 12.5950 | 1150.00 | 1425.40 | 2" L2A
20|Nozl| 12.5950 | 1150.00 | 1425.40 | 2" L2B
20|Nozl| 0.00000 | 0.00000 | 0.00000 | LIFTING LUG
30|Plat| 2478.88 | 2675.00 | 0.00000 | PLATFORM - 2
30|Liqd| 8805.05 | 2300.00 | 900.000 | HC+H2O
30|Insl| 154.615 | 2300.00 | 0.00000 | Ins: 30
30|Ring| 128.268 | 2480.00 | 0.00000 | SR 1
30|Nozl| 330.829 | 3850.00 | 1750.00 | 700 ID BOOT
30|Nozl| 440.000 | 550.000 | 1704.80 | 24" M1
30|Nozl| 60.2207 | 1150.00 | 1561.92 | 12" W
30|Nozl| 15.5691 | 2650.00 | 1444.45 | 3" V
30|Nozl| 12.5950 | 850.000 | 1425.40 | 2" L1A
30|Nozl| 10.6389 | 850.000 | 1425.40 | 2" L1B
30|Nozl| 12.5950 | 350.000 | 1425.40 | 2" L3A
30|Nozl| 10.6389 | 350.000 | 1425.40 | 2" L3B
30|Nozl| 9.86785 | 786.000 | 1425.40 | 2" L4A
30|Nozl| 9.86785 | 336.000 | 1425.40 | 2" L4B
30|Nozl| 9.86785 | 786.000 | 1425.40 | 2" L5A
30|Nozl| 9.86785 | 336.000 | 1425.40 | 2" L5B
30|Nozl| 9.86785 | 786.000 | 1425.40 | 2" L6A
30|Nozl| 9.86785 | 336.000 | 1425.40 | 2" L6B
30|Nozl| 10.6459 | 3550.00 | 1425.40 | 2" P1
30|Nozl| 10.6459 | 4150.00 | 1425.40 | 2" P2
40|Sadl| 542.425 | 320.000 | 1589.50 | RGT SADDLE
40|Liqd| 1914.14 | 500.000 | 900.000 | HC+H2O
40|Insl| 33.7062 | 500.000 | 0.00000 | Ins: 40
40|Nozl| 131.560 | 550.000 | 1654.00 | 20" B2
40|Nozl| 48.6908 | 760.000 | 1509.54 | 8" B1
50|Liqd| 899.305 | 283.333 | 900.000 | HC+H2O
50|Insl| 50.3209 | 375.000 | 0.00000 | Ins: 50
50|Nozl| 389.001 | 750.000 | 0.00000 | 24" M2
60|Liqd| 56.5928 | 0.00000 | -175.000 | HC+H2O
 PV Elite 2010 Licensee: GULF STEEL WORKS 2
FileName : DC-7235-011-012-D-0003-001 Rev 03_LIFTING LUG-----
Element and Detail Weights : Step: 5 12:27p Jul 29,2010
 
60|Insl| 3.23466 | 0.00000 | -70.0000 | Ins: 60
60|Nozl| 9.12958 | 0.00000 | -175.000 | 2" B3
60|Nozl| 2.81174 | 173.000 | -152.127 | 2" D

Total Weight of Each Detail Type

Total Weight of Saddles 1084.8

Total Weight of Platforms 2979.6
Total Weight of Liquid 15062.8
Total Weight of Insulation 336.0
Total Weight of Stiffeners 128.3
Total Weight of Nozzles 2140.5
---------------------------------------------------------------
Sum of the Detail Weights 21732.0 kg

Weight Summary

Fabricated Wt. - Bare Weight W/O Removable Internals 14227.5 kg

Shop Test Wt. - Fabricated Weight + Water ( Full ) 63114.4 kg
Shipping Wt. - Fab. Wt + Rem. Intls.+ Shipping App. 17543.1 kg
Erected Wt. - Fab. Wt + Rem. Intls.+ Insul. (etc) 17543.1 kg
Ope. Wt. no Liq - Fab. Wt + Intls. + Details + Wghts. 17543.1 kg
Operating Wt. - Empty Wt. + Operating Liquid (No CA) 32605.9 kg
Oper. Wt. + CA - Corr Wt. + Operating Liquid 30486.2 kg
Field Test Wt. - Empty Weight + Water (Full) 64535.0 kg

Note: The Corroded Weight and thickness are used in the Horizontal
Vessel Analysis (Ope Case) and Earthquake Load Calculations.

Note: The Field Test weight as computed in the corroded condition.

Outside Surface Areas of Elements

| | Surface |
From| To | Area |
| | cm² |
----------------------------
10| 20| 91386.6 |
20| 30| 115824. |
30| 40| 408684. |
40| 50| 89095.6 |
50| 60| 91386.6 |
60| 70| 6478.07 |
----------------------------
Total 802854.562 cm²

PVElite is a registered trademark of COADE, Inc. [2010]

PV Elite 2010 Licensee: GULF STEEL WORKS 1
FileName : DC-7235-011-012-D-0003-001 Rev 03_LIFTING LUG-----
Center of Gravity Calculation : Step: 9 12:27p Jul 29,2010

Shop/Field Installation Options :

Platform(s) installed in the Shop.

Insulation is installed in the Shop.

Note : The CG is computed from the first Element From Node

Center of Gravity of Saddles 3500.0 mm

Center of Gravity of Platforms 3436.8 mm
Center of Gravity of Liquid 3513.1 mm
Center of Gravity of Insulation 3533.5 mm
Center of Gravity of Stiffening Rings 3830.0 mm
Center of Gravity of Nozzles 3597.3 mm

Center of Gravity of Bare Shell New and Cold 3490.96 mm

Center of Gravity of Bare Shell Corroded 3482.30 mm

Vessel CG in the Operating Condition 3503.83 mm

Vessel CG in the Fabricated (Shop/Empty) Condition 3498.59 mm

Rigging Analysis Results:

Total Effective Length of Vessel for this analysis 7000.00 mm

Total vessel weight (No Liquid) Twt 150524.19 N
Impact weight multiplication factor Imp 1.50
Design lifting weight, DWT = Imp * Twt 225786.28 N
Elevation of the Tailing Lug (bottom) 700.00 mm
Elevation of the Lifting Lug (top ) 6300.00 mm
Design Reaction force at the tailing lug 112950.12 N
Design Reaction force at the lifting lug 112836.16 N

CG Distance from Tailing Lug 2798.59 mm

CG Distance from the Nearer Lifting Lug 2798.59 mm

Critical Values:
Max Stress Elevation Allowables
N/mm² mm N/mm²
-----------|-----------|---------------|------------------------
Bending | 0.40 | 830.00 | 98.23 (UG-23)
Shear | -0.57 | 10.00 | 82.53 (0.7*S)
-----------|-----------|---------------|------------------------

Forces and Moments at selected elevations (not all analysis points shown):
Distance Bending Moment Bending Stress Shear Force Shear Stress
mm N-m N/mm² N N/mm²
------------------------------------------------------------------------------
0.00 0.0 0.0 -55909.0 -0.5
50.00 11625.1 0.1 -60209.7 -0.4
1350.00 28966.4 0.3 -864.0 0.0
5950.00 27994.6 0.3 -33119.2 -0.2
6950.00 0.0 0.0 0.0 0.0

Unity Check (Actual Stress / Allowable Stress):

Maximum Unity Check is 0.0040 at elevation 829.9999 mm - Must be <=1

Note: The rigging analysis is performed using a uniformly distributed load.

--- Plot data successfully generated ...----

PVElite is a registered trademark of COADE, Inc. [2010]

PV Elite 2010 Licensee: GULF STEEL WORKS 1
FileName : DC-7235-011-012-D-0003-001 Rev 03_LIFTING LUG-----
Vessel Design Summary : Step: 42 12:27p Jul 29,2010

Design Code: ASME Code Section VIII Division 1, 2007 A-09

Diameter Spec : 2800.000 mm ID

Vessel Design Length, Tangent to Tangent 7000.03 mm

Specified Datum Line Distance 0.00 mm

Shell Material Specification SA-516 60 [Normalized]

Stiffening Ring Material Specification SA-516 60
Nozzle Material Specification SA-350 LF2 [Impact Tested]
Nozzle Material Specification SA-516 60 [Normalized]
Nozzle Material Specification SA-106 B
Re-Pad Material Specification SA-516 60 [Normalized]

Internal Design Temperature 140 C

Internal Design Pressure 5.50 bar

External Design Temperature 150 C

External Design Pressure 0.50 bar

Maximum Allowable Working Pressure 7.48 bar

External Max. Allowable Working Pressure 1.16 bar
Hydrostatic Test Pressure 9.73 bar

Required Minimum Design Metal Temperature 0 C

Warmest Computed Minimum Design Metal Temperature -29 C

Wind Design Code ASCE-98\02\05\IBC-03\06\STS-1

Earthquake Design Code ASCE 7-2002

Element Pressures and MAWP: bar

Element Desc | Design Pres. | External | M.A.W.P | Corrosion

| + Stat. head | Pressure | | Allowance
---------------------------------------------------------------------
RIGHT DISH 5.595 0.500 7.484 3.0000
SHELL -1 5.595 0.500 10.551 3.0000
SHELL-2 5.595 0.500 7.725 3.0000
SHELL-3 5.595 0.500 10.551 3.0000
LEFT DISH 5.595 0.500 7.484 3.0000
BOOT DISH 5.703 0.500 13.325 6.0000

Liquid Level: 1000.00 mm Dens.: 969.556 kg/m³ Sp. Gr.: 0.970

Stiffener Ring Specifications:

Elevation mm Selected Type User Description
3830.00 Bar 115.0 x 14. SR 1

Element "To" Elev Length Element Thk R e q d T h k Joint Eff

Type mm mm mm Int. Ext. Long Circ
-----------------------------------------------------------------------
Ellipse 50.0 50.0 16.0 9.6 ------- 1.00 1.00
Cylinder 1350.0 1300.0 18.0 10.9 ------- 0.85 0.85
Cylinder 5950.0 4600.0 14.0 10.9 ------- 0.85 0.85
Cylinder 6950.0 1000.0 18.0 10.9 ------- 0.85 0.85
Ellipse 7000.0 50.0 16.0 9.6 ------- 1.00 1.00
Ellipse 5200.0 0.0 12.0 7.7 ------- 1.00 1.00

Element thicknesses are shown as Nominal if specified, otherwise are Minimum

PV Elite 2010 Licensee: GULF STEEL WORKS 2
FileName : DC-7235-011-012-D-0003-001 Rev 03_LIFTING LUG-----
Vessel Design Summary : Step: 42 12:27p Jul 29,2010

External Pressure Calculations

| | External | External | External | External |
From| To | Actual T. | Required T.|Des. Press. | M.A.W.P. |
| | mm | mm | bar | bar |
----------------------------------------------------------------
10| 20| 12.0000 | 8.08580 | 0.50001 | 1.56594 |
20| 30| 18.0000 | 10.8794 | 0.50001 | 2.51650 |
30|Ring| 14.0000 | 10.8660 | 0.50001 | 1.15991 |
Ring| 40| 14.0000 | 10.3202 | 0.50001 | 1.39022 |
40| 50| 18.0000 | 10.3325 | 0.50001 | 3.01820 |
50| 60| 12.0000 | 8.08580 | 0.50001 | 1.56594 |
60| 70| 10.0000 | 7.29667 | 0.50001 | 4.74114 |

External Pressure Calculations

| | Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia |
From| To | Bet. Stiff.| Bet. Stiff.| Required | Available |
| | mm | mm | mm**4 | mm**4 |
-------------------------------------------------------------------
10| 20| No Calc | No Calc | No Calc | No Calc |
20| 30| 4063.33 | 20074.7 | No Calc | No Calc |
30|Ring| 4063.33 | 9320.50 | No Calc | No Calc |
Ring| 40| 3403.33 | 9320.28 | 2.912E+06 | 5.438E+06 |
40| 50| 3403.33 | 20074.5 | No Calc | No Calc |
50| 60| No Calc | No Calc | No Calc | No Calc |
60| 70| No Calc | No Calc | No Calc | No Calc |

Saddle Parameters:
Saddle Width 230.000 mm
Saddle Bearing Angle 120.000 deg.
Centerline Dimension 1815.000 mm
Wear Pad Width 380.000 mm
Wear Pad Thickness 18.000 mm
Wear Pad Bearing Angle 132.000 deg.
Distance from Saddle to Tangent 730.000 mm

Baseplate Length 2016.000 mm

Baseplate Thickness 20.000 mm
Baseplate Width 250.000 mm
Number of Ribs (including outside ribs) 4
Rib Thickness 14.000 mm
Web Thickness 14.000 mm
Height of Center Web 395.000 mm

Summary of Maximum Saddle Loads, Operating Case :

Maximum Vertical Saddle Load 187857.84 N
Maximum Transverse Saddle Shear Load 17072.39 N
Maximum Longitudinal Saddle Shear Load 43346.55 N

Summary of Maximum Saddle Loads, Hydrotest Case :

Maximum Vertical Saddle Load 345317.50 N
Maximum Transverse Saddle Shear Load 8536.20 N
Maximum Longitudinal Saddle Shear Load 5022.32 N

Weights:
Fabricated - Bare W/O Removable Internals 14227.5 kg
Shop Test - Fabricated + Water ( Full ) 63114.4 kg
Shipping - Fab. + Rem. Intls.+ Shipping App. 17543.1 kg
Erected - Fab. + Rem. Intls.+ Insul. (etc) 17543.1 kg
Empty - Fab. + Intls. + Details + Wghts. 17543.1 kg
Operating - Empty + Operating Liquid (No CA) 32605.9 kg
Field Test - Empty Weight + Water (Full) 64535.0 kg
PVElite is a registered trademark of COADE, Inc. [2010]