PCS-222C I Instruction Manual en Demostic General R1.00 (En ZNKZ0200.0086.0001)

PCS-222C
Circuit Breaker Controller

Instruction Manual
NR Electric Co., Ltd.

Preface
Preface
Introduction
This guide and the relevant operating or service manual documentation for the equipment provide
full information on safe handling, commissioning and testing of this equipment.
Documentation for equipment ordered from NR is dispatched separately from manufactured goods
and may not be received at the same time. Therefore this guide is provided to ensure that printed
information normally present on equipment is fully understood by the recipient.
Before carrying out any work on the equipment the user should be familiar with the contents of this
manual, and read relevant chapters carefully.
This chapter describes the safety precautions recommended when using the equipment. Before
installing and using the equipment, this chapter must be thoroughly read and understood.
Health and Safety
The information in this chapter of the equipment documentation is intended to ensure that
equipment is properly installed and handled in order to maintain it in a safe condition.
When electrical equipment is in operation, dangerous voltages will be present in certain parts of
the equipment. Failure to observe warning notices, incorrect use, or improper use may endanger
personnel and equipment and cause personal injury or physical damage.
Before working in the terminal strip area, the equipment must be isolated.
Proper and safe operation of the equipment depends on appropriate shipping and handling,
proper storage, installation and commissioning, and on careful operation, maintenance and
servicing. For this reason only qualified personnel may work on or operate the equipment.
Qualified personnel are individuals who:
 Are familiar with the installation, commissioning, and operation of the equipment and of the
system to which it is being connected;
 Are able to safely perform switching operations in accordance with accepted safety
engineering practices and are authorized to energize and de-energize equipment and to
isolate, ground, and label it;
 Are trained in the care and use of safety apparatus in accordance with safety engineering
practices;
 Are trained in emergency procedures (first aid).
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Preface
Instructions and Warnings
The following indicators and standard definitions are used:
DANGER means that death, severe personal injury, or considerable equipment damage will
occur if safety precautions are disregarded.
WARNING means that death, severe personal, or considerable equipment damage could occur
if safety precautions are disregarded.
CAUTION means that light personal injury or equipment damage may occur if safety
precautions are disregarded. This particularly applies to damage to the device and to
resulting damage of the protected equipment.
WARNING!
The firmware may be upgraded to add new features or enhance/modify existing features, please
make sure that the version of this manual is compatible with the product in your hand.
WARNING!
During operation of electrical equipment, certain parts of these devices are under high voltage.
Severe personal injury or significant equipment damage could result from improper behavior.
Only qualified personnel should work on this equipment or in the vicinity of this equipment. These
personnel must be familiar with all warnings and service procedures described in this manual, as
well as safety regulations.
In particular, the general facility and safety regulations for work with high-voltage equipment must
be observed. Noncompliance may result in death, injury, or significant equipment damage.
DANGER!
Never allow the current transformer (CT) secondary circuit connected to this equipment to be
opened while the primary system is live. Opening the CT circuit will produce a dangerously high
voltage.
WARNING!
 Exposed terminals
Do not touch the exposed terminals of this equipment while the power is on, as the high
voltage generated is dangerous
 Residual voltage
Hazardous voltage can be present in the DC circuit just after switching off the power supply. It
takes a few seconds for the voltage to discharge.
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Preface
CAUTION!
 Earthing
The earthing terminal of the equipment must be securely earthed
 Operating environment
The equipment must only be used within the range of ambient environment detailed in the
specification and in an environment free of abnormal vibration.
 Ratings
Before applying AC voltage and current or the power supply to the equipment, check that they
conform to the equipment ratings.
 Printed circuit board
Do not attach and remove printed circuit boards when the power supply to the equipment is
on, as this may cause the equipment to malfunction.
 External circuit
When connecting the output contacts of the equipment to an external circuit, carefully check
the supply voltage used in order to prevent the connected circuit from overheating.
 Connection cable
Carefully handle the connection cable without applying excessive force.
Copyright
Version: R1.00 NR ELECTRIC CO., LTD.
69 Suyuan Avenue. Jiangning, Nanjing 211102, China
P/N: EN_ZNKZ0200.0086.0001 Tel: +86-25-87178185, Fax: +86-25-87178208
Website: www.nrelect.com, www.nari-relays.com
Copyright © NR 2010. All rights reserved Email: nr_techsupport@nari-relays.com
We reserve all rights to this document and to the information contained herein. Improper use in particular reproduction and dissemination
to third parties is strictly forbidden except where expressly authorized.
The information in this manual is carefully checked periodically, and necessary corrections will be included in future editions. If
nevertheless any errors are detected, suggestions for correction or improvement are greatly appreciated.
We reserve the rights to make technical improvements without notice.
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Preface
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Table of Contents
Table of Contents
Preface ...................................................................................................... i
Table of Contents .................................................................................... v
1 Introduction .......................................................................................... 1
1.1 Application............................................................................................................ 1
1.2 Functional Configuration .................................................................................... 1
1.3 Features ................................................................................................................ 2
1.4 Option Information ............................................................................................... 3
2 Technical Data ...................................................................................... 5

2.1 Electrical Specifications ...................................................................................... 5
2.1.1 Power Supply ..........................................................................................................................5
2.1.2 Binary Input .............................................................................................................................5
2.1.3 Binary Output ..........................................................................................................................5
2.2 Transducer Input .................................................................................................. 6

2.3 Mechanical Specifications .................................................................................. 6
2.4 Ambient Temperature and Humidity Range ....................................................... 6
2.5 Communication Port ............................................................................................ 7
2.5.1 Optical Fibre Port ....................................................................................................................7
2.5.2 Debug Port ..............................................................................................................................7
2.6 Type Tests ............................................................................................................. 7

2.6.1 Environmental Tests ................................................................................................................7
2.6.2 Mechanical Tests .....................................................................................................................7
2.6.3 Electrical Tests ........................................................................................................................7
2.6.4 Electromagnetic Compatibility .................................................................................................8
2.7 Certifications ........................................................................................................ 9

2.8 Function Parameters ........................................................................................... 9
3 Operation Theory ................................................................................ 11

3.1 GOOSE Signals .................................................................................................. 11
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Table of Contents
3.1.1 GOOSE Signals from Protection Device ............................................................................... 11
3.1.2 GOOSE Signals from BCU (Bay Control Unit) ...................................................................... 11
3.2 Synthetic Signals ............................................................................................... 12

3.2.1 Control Circuit Failure ...........................................................................................................12
3.2.2 General Fault ........................................................................................................................12
4 Supervision ........................................................................................ 13
4.1 Overview ............................................................................................................. 13
4.2 Self-supervision ................................................................................................. 13
4.2.1 Module Supervision...............................................................................................................13
4.2.2 Power Supply Module Supervision........................................................................................13
4.2.3 DC/DC Module of Sampled Circuit Supervision ....................................................................13
4.2.4 Power Supply of the Binary Input Supervision ......................................................................13
4.2.5 Clock Synchronization Supervision .......................................................................................13
4.2.6 GOOSE Reception Supervision ............................................................................................13
4.3 Supervision Alarms ............................................................................................ 14
5 Settings............................................................................................... 17
5.1 Overview ............................................................................................................. 17
5.2 Device Settings .................................................................................................. 17
6 Hardware ............................................................................................ 19
6.1 Overview ............................................................................................................. 19
6.2 Hardware Platform ............................................................................................. 20
6.3 Front View ........................................................................................................... 20
6.4 Rear View ............................................................................................................ 21
6.5 Plug-in Module Description ............................................................................... 22
6.5.1 PWR Plug-in Module .............................................................................................................22
6.5.2 NET-DSP Plug-in Module ......................................................................................................23
6.5.3 BI Plug-in Module ..................................................................................................................25
6.5.4 BO Plug-in Module ................................................................................................................30
6.5.5 SWI Plug-in Module ..............................................................................................................31
6.5.6 DC Analog Input Module .......................................................................................................33
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Table of Contents
6.5.7 HMI Module ...........................................................................................................................35
7 Human Machine Interface ................................................................. 37

7.1 Device HMI .......................................................................................................... 37
7.2 Virtual HMI Terminal ........................................................................................... 38
7.2.1 Configuration Functions of the Virtual HMI Terminal .............................................................39
7.2.2 HMI Functions of the Virtual HMI Terminal ............................................................................40
7.2.3 Understand the HMI menu Tree ............................................................................................41
7.2.4 Understand the LCD Display .................................................................................................47
7.2.5 Password Protection .............................................................................................................48
8 Installation .......................................................................................... 49
8.1 General................................................................................................................ 49
8.2 Safety Instructions ............................................................................................. 49
8.3 Checking the Shipment ..................................................................................... 50
8.4 Material and Tools Required ............................................................................. 50
8.5 Device Location and Ambient Conditions ....................................................... 50
8.6 Mechanical Installation ...................................................................................... 51
8.7 Electrical Installation and Wiring ...................................................................... 53
8.7.1 Grounding Guidelines ...........................................................................................................53
8.7.2 Cubicle Grounding ................................................................................................................53
8.7.3 Ground Connection on the Device ........................................................................................54
8.7.4 Grounding Strips and their Installation ..................................................................................54
8.7.5 Guidelines for Wiring .............................................................................................................55
9 Commissioning .................................................................................. 57
9.1 General................................................................................................................ 57
9.2 Safety Instructions ............................................................................................. 57
9.3 Commission Tools ............................................................................................. 58
9.4 Product Checks .................................................................................................. 58
9.4.1 With the Device De-energized...............................................................................................59
9.4.2 Light Emitting Diodes (LEDs) ................................................................................................60
9.4.3 Final Checks .........................................................................................................................61
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Table of Contents
10 Maintenance ..................................................................................... 63
10.1 Maintenance Schedule .................................................................................... 63
10.2 Regular Testing ................................................................................................ 63
10.3 Failure Tracing and Repair .............................................................................. 63
10.4 Replace Failed Modules .................................................................................. 63
11 Decommissioning and Disposal ..................................................... 65

11.1 Decommissioning ............................................................................................ 65
11.1.1 Switching off ........................................................................................................................65
11.1.2 Disconnecting cables ..........................................................................................................65
11.1.3 Dismantling..........................................................................................................................65
11.2 Disposal ............................................................................................................ 65
12 Manual Version History ................................................................... 67
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1 Introduction
1 Introduction
1.1 Application
PCS-222C-I is an intelligent terminal used to control primary switching device (including circuit
breaker and main transformer) of 110kV and lower voltage level digital substation. It supports
realtime GOOSE communication, and can realize tripping and closing of circuit breakers and
switches by matching protection and BCU. It can locally acquire binary signals of primary
equipment such as breakers and switches at the same time. It can meet the requirement of
GOOSE tripping by P2P mode.
This device has been subject to strict high/low temperature and EMC tests, and has proved to be
able to be service in outdoor environment. The panel specially designed for outdoor operation has
its various technical indices satisfying outdoor installation, i.e. protection against damp, heat, dust,
water, and radiation.
PCS-222C-I is equipped with the following advantage:
1. Simplify on-site connection wiring and decrease the cost of cables
2. Improve the anti-interference capacity due to signal transmission adopting optical fibre mode
3. Provide alarm signal of channel link failure
1.2 Functional Configuration

This device receives tripping, closing and blocking signals of breakers or switches issued by
protection device or BCU via GOOSE network, and then converts them to corresponding output
contact outputs of this device. To control circuit breaker, the tripping and closing contact muset be
connected to SWI plug-in module of this device.
SWI plug-in module realizes these functions such as tripping/closing current latching of circuit
breaker, anti-pump and pressure blocking etc. This device can also locally acquire binary status of
primary equipment such as circuit breakers, switches and main transformer body, and can upload
them to protection device and BCU via GOOSE network.
Main functions of this device are as follow:
1. Tripping and closing of circuit breakers
The device is equipped with a group of tripping outputs (initiating AR), TJR tripping outputs (not
initiating AR), and reclosing outputs.
This device receives various GOOSE signals from protection device, including tripping signals
(initiating AR), tripping signals (not initiating AR), and reclosing signals, and then drives
corresponding output relays, which converts GOOSE signals to output contacts.
The device also has an SWI plug-in module, which includes hardware circuits that perform
tripping/closing current latching, anti-pump, and pressure blocking etc. The tripping/closing contact
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1 Introduction
of any circuit breaker which is converted from GOOSE can be executed at the circuit breaker
through SWI plug-in module.
2. Remote control outputs
This device provides 33 binary output. In addition to tripping/closing and blocking outputs of circuit
breaker, it also has remote control tripping, closing and blocking contacts for four disconnectors
and four earth switched, which are 24 output contacts in total.
This device can receive various GOOSE signals from BCU, including the tripping/closing signals
from breaker and the tripping/closing/blocking control signals from disconnectors or earth switches.
Then the device drives corresponding output relays to operate, which convert GOOSE signals into
output contacts.
The number of binary output can be expanded according to actual project requirement.
3. Remote signal inputs
This device provides 54 binary inputs. It can locally acquire binary quantities such as breaker
position, switch position, and signals of circuit breaker mechanism and main transformer body,
and upload them to corresponding protection device or BCU via GOOSE network.
The number of binary output can be expanded according to actual project requirement.
1.3 Features
 PCS-222C-I is a new generation intelligent terminal which fully supports digital substation. It
adopts UAPC platform which is recently developed by NR, and supports realtime GOOSE
communication.
 All plug-in modules in this device can be smoothly upgraded to keep compatible with UAPC
platform, thereby provides a solid protection on the user's investment in equipment for a long
period.
 Provide virtual LCD, friendly HMI to facilitate installation and commissioning on site.
 This device adopts high-performance DSP, internal high-speed bus, and intelligent I/O. Both
hardware and software adopt modular design, allowing flexible configuration, general module
for both plug-in module and software modules, and easy expansion and maintenance.
Numbers and types of spare plug-in modules that user needs to keet for replacement are
largely reduced.
 This device can receive GOOSE signals of protection tripping/closing, manual closing/tripping
of BCU, and control of disconnecters and earth switch, and output corresponding contacts. It
can acquire and upload positions of breakers/disconnecters/earth switch, and breaker body
signals etc.
 Output operation is fast. Time between receiving GOOSE message and correspoding
operation at output relay is less than 7ms, and this is basically not affacted by GOOSE
network storm.
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1 Introduction
 Output relays are blocked by fault detector DSP. This can effectively ensure reliability of the
device.
 This device adopts fully enclosed relays which has high impedance and low power
consumption, thus its power consumption and heat dissipation is reduced, which improves the
security of the device.
 The device provides flexible communication modes. It is equiped with 15 independent

GOOSE interfaces and 1 RS-232 commissioning port, and it supports new generation
substation communication standard IEC61850.
 Support IRIG-B synchronization via fiber optical interface and IEEE1588 time synchronization
and 256 latest local operation records.
 The funcion of measurement of ambient temperature and humidity is integrated.
 This device adopts integral panel and fully enclosed chassis. Strong electric circuits and weak
electric circuits are strictly separated. Anti-interference is greatly improved, and reaches
highest EMC level.
1.4 Option Information

 Power supply for control circuit: DC110V or DC220V
 GOOSE interface: 6~15 (optical fibre port)
 Time synchronization: IRIG-B or IEEE1588

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1 Introduction

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2 Technical Data
2 Technical Data
2.1 Electrical Specifications

2.1.1 Power Supply
Standard IEC 60255-11:2008
Rated Voltage (Un) 110V/125V, 220V/250V
Variation 80%Un~120%Un
Permissible AC ripple
≤15% of the nominal auxiliary voltage
voltage
Burden
Quiescent condition 35W
Operating condition 50W
2.1.2 Binary Input

Rated Voltage 24V 48V 110V 125V 220V 250V
Rated current drain 1.2mA 2.4mA 1.1mA 1.25mA 2.2mA 2.5mA
Pickup voltage 55%~70% of rated voltage
Dropoff voltage <55% of rated voltage
Maximum permissible
120% of rated voltage
voltage
Withstand voltage
2000Vac, 2800Vdc
-continously
Response time for logic
≤1ms
input
2.1.3 Binary Output

Output mode Potential free contact
8A@380Vac
Continuous carry
8A@250Vdc
Pickup time <10ms
Dropoff time <8ms
0.7A@48Vdc
Breaking capacity
0.3A@110Vdc
(L/R=40ms)
0.2A@220Vdc
Burden 240mW
Making capacity 3040VA
380Vac
Maximal system voltage
250Vdc
Test voltage across open
1200V RMS for 1min
contact
Short duration current 10A@3S

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2 Technical Data
20A@0.5S
2.2 Transducer Input

Input range 0~20mA 0~5V
Input resistance 235Ω 4.4kΩ
Accuracy 0.5 class 0.5 class
2.3 Mechanical Specifications
Enclosure dimensions
482.6mm×177.0mm×291.0mm
(W×H×D)
Mounting Way Flush mounted
Trepanning dimensions
450.0mm×179.0mm, M6 screw
(W×H)
Housing color Silver grey
Weight per device Approx. 7kg
Housing material Aluminum
Location of terminal Rear panel of the device
Protection class
Front side IP40, up to IP51 (With cover)
Other sides IP30
Rear side, connection
IP20
terminals
Overvoltage category Ⅲ
2.4 Ambient Temperature and Humidity Range

Operating temperature -40°C to +70°C
Transport and storage
-40°C to +70°C
temperature range
Permissible humidity 5%-95%, condensation not permissible
Pollution degree 2
Altitude <3000m

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2 Technical Data
2.5 Communication Port
2.5.1 Optical Fibre Port

2.5.1.1 For Process Level
Characteristic Glass optical fiber

Connector type LC
Fibre type Multi mode
Transmission distance <2km
Wave length 1310nm
Transmission power Min. -20.0dBm
Minimum receiving power Min. -30.0dBm
Margin Min +3.0dB
2.5.1.2 For Synchronization Port
Characteristic Glass optical fiber

Connector type ST
Fibre type Multi mode
Wave length 820nm
Minimum receiving power Min. -25.0dBm
Margin Min +3.0dB
2.5.2 Debug Port

Type RS-232
Baud rate 9600bps
Safety level Isolation to ELV level
2.6 Type Tests
2.6.1 Environmental Tests

Dry cold test Per IEC60068-2-1:2007
Dry heat test Per IEC60068-2-2:2007
Damp heat test, cyclic Per IEC60068-2-30:2005
2.6.2 Mechanical Tests

Vibration Per IEC 60255-21-1:1988 Class I
Shock and bump Per IEC 60255-21-2:1988 Class I
2.6.3 Electrical Tests

Dielectric tests Test voltage 2kV, 50Hz, 1min

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2 Technical Data
Impulse voltage tests Test voltage 5kV

Overvoltage category Ⅲ
Insulation resistance
Isolation resistance >100MΩ@500VDC
measurements
2.6.4 Electromagnetic Compatibility

IEC 60255-22-1:2007
1MHz burst disturbance
Common mode: class III 2.5kV
test
Differential mode: class III 1.0kV
IEC60255-22-2:2008 class IV
Electrostatic discharge
For contact discharge: 8kV
test
For air discharge: 15kV
IEC 60255-22-3:2007 class III
Frequency sweep
Radiated amplitude-modulated
10V/m (rms), f=80~1000MHz
Radio frequency
Spot frequency
interference tests
Radiated amplitude-modulated
10V/m (rms), f=80MHz/160MHz/450MHz/900MHz
Radiated pulse-modulated
10V/m (rms), f=900MHz
IEC 60255-22-4:2008
Fast transient disturbance
Power supply, I/O, Earth: class IV, 4kV, 2.5kHz, 5/50ns
tests
Communication terminals: class IV, 2kV, 5kHz, 5/50ns
IEC 60255-22-5:2008
Power supply, AC input, I/O port: class IV, 1.2/50us
Surge immunity test
Common mode: 4kV
Differential mode: 2kV
Conducted RF IEC 60255-22-6:2001
Electromagnetic
Power supply, AC, I/O, Comm. Terminal: Class III, 10Vrms, 150 kHz~80MHz
Disturbance
Power Frequency IEC 61000-4-8:2001
Magnetic Field Immunity class V, 100A/m for 1min, 1000A/m for 3s
Pulse Magnetic Field IEC 61000-4-9:2001
Immunity class V, 6.4/16μs, 1000A/m for 3s
Damped oscillatory IEC 61000-4-10:2001
magnetic field immunity class V, 100kHz & 1MHz–100A/m
Auxiliary power supply
performance IEC60255-11: 2008
- Voltage dips Up to 300ms for dips to 40% of rated voltage without reset
-Voltage short 100ms for interruption without rebooting
interruptions

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2 Technical Data
2.7 Certifications
 ISO9001:2000
 ISO14001:2004
 OHSAS18001:1999
 ISO10012:2003
 CMMI L4
 EMC: 2004/108/EC, EN50263:1999
 Products safety(PS): 2006/95/EC, EN61010-1:2001
2.8 Function Parameters
GOOSE tripping time <7ms

GOOSE closing time <7ms
Resolution of SOE ≤1ms

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2 Technical Data

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3 Operation Theory
3 Operation Theory
Major functions of device software include transmission and reception of GOOSE signals and
synthesis logic of small amount of signals (e.g. control circuit disconnection and event summary).
Functions such as seal-in tripping/closing current in breaker operation, anti-pump, and pressure
blocking etc. are realized by hardware. These circuits are designed on control circuit plug-in
module (refer to section 6.5.5).
3.1 GOOSE Signals

3.1.1 GOOSE Signals from Protection Device
PCS-222C-I can receive tripping/closing signals from protection device via GOOSE message.
Those signals will be converted into corresponding relay contact outputs.
GOOSE tripping signal 1 (initiating AR) >=1

Tripping output (initiating AR)
GOOSE tripping signal 2 (initiating AR)
GOOSE tripping signal 1 (not initiating AR) >=1

……
Tripping output (not initiating AR)

GOOSE tripping signal 10 (not initiating AR)
GOOSE reclosing signal 1 >=1

……
Reclosing output
GOOSE reclosing signal 4
Figure 3.1-1 GOOSE signals from protection device
As shown in Figure 3.1-1, PCS-222C-I can receive 2 tripping signals that initiates reclosing, 10
tripping signals that do not initiate reclosing and 4 reclosing signals. They are converted into
corresponding contact outputs after simple logic processing.
3.1.2 GOOSE Signals from BCU (Bay Control Unit)
GOOSE remote open Remote open output
GOOSE remote close Remote close output
GOOSE interlocking Interlocking output
Figure 3.1-2 GOOSE signal from BCU
As shown in Figure 3.1-2, PCS-222C-I can receive 1 remote open signal, 1 remote close signal
and interlocking signal respectively from any remote control object among circuit breaker, 4
disconnector and 4 earth switch. These signals will be converted into corresponding contact
outputs.

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3 Operation Theory
3.2 Synthetic Signals

3.2.1 Control Circuit Failure
Circuit breaker′s open position >=1

500ms 0 Control circuit failure
Circuit breaker′s close position
Figure 3.2-1 Control circuits failure
Breaker′s open position and breaker′s close position are taken from open status and close status
output by SWI plug-in module. The alarm signal indicating control circuit failure will be issued by
the device when their status are “0” at the same time.
3.2.2 General Fault
Circuit breaker′s open position &

200ms 0 >=1
Post closed position (KKJ) General fault
Tripping signal (not initiating AR)
Figure 3.2-2 General fault
Breaker′s open position and post closed position are taken from open status and KKJ output by
SWI plug-in module. General fault signal will be issued by the device when their status are “1”.
Besides, when this device receives tripping signal (not initiating AR) from protection device,
general fault signal will also be generated. In this way, it is permitted to connect tripping signal (not
initiating AR) output contact to input terminal of manual tripping from SWI plug-in module. During
tripping, KKJ can be used to trigger the protection device to block reclosing, and generate general
fault signal.

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4 Supervision
4 Supervision
4.1 Overview
When this device is in energizing process before the LED “HEALTHY” is on, this device needs to
be checked to ensure there are no errors. Therefore, the automatic supervision function, which
checks the health of this device during startup and normal operation procedure, is very important.
This device based on the microprocessor operations has the capability for implementing this
automatic supervision function.
In case a fatal fault is detected during automatic supervision, this device will be blocked out. It
means that this device is out of service. Therefore you must re-energize this device or even
replace a module to make this device back into service.
4.2 Self-supervision
4.2.1 Module Supervision

Because the multi-DSP hardware structure is adopted in this device, so all the modules can be
supervised each other. If one of the DSP modules detects that anyone of the other DSP modules
has error, the LED indicator “ALARM” will be on.
4.2.2 Power Supply Module Supervision

This device can supervise the power supply module continuously. If the output voltage of the
power supply is out of the range, the LED indicator “ALARM” will be on.
4.2.3 DC/DC Module of Sampled Circuit Supervision

The DC/DC module of sampled circuit is very important, so this device can supervise the DC/DC
module continuously. If the DC/DC module is abnormal, the LED indicator “ALARM” will be on.
4.2.4 Power Supply of the Binary Input Supervision

If this device detects the power supply of the binary input is abnormal, the LED indicators
“ALARM” and “BI PWR ALM” will be on.
4.2.5 Clock Synchronization Supervision

If this device detects the local clock is not synchronized with the GPS clock, the LED indicators
“ALARM” will be on.
4.2.6 GOOSE Reception Supervision
If this device detects the GOOSE reception is incorrect, the LED indicators “ALARM” and
“GOOSE ALM” will be on.

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4 Supervision
4.3 Supervision Alarms

If the device is blocked or alarm signal is sent during operation, please do find out its reason with
the help of self-diagnostic record. If the reason can not be found on site, please notify the factory
NR. Please Do not simply press button “TARGET RESET” on the protection panel or re-energize
on the device.
Table 4.3-1 Alarm description and handling suggestion
No. Item Alarm description Handing suggestion

The signal is issued with other specific alarm
1 Fail_Device The device fails. signals, and please refer to the handeling
suggestion other specific alarm signals.
1. Go to the menu “Version”→“→+→-”,
check the abnormality information by virtual
LCD.
Mismatch between the
2. For the abnormality board, if the board
configuration of plug-in
is not used, then remove, and if the board is
2 Alm_BoardConfig modules and the designing
used, then check whether the board is
drawing of an
installed properly and work normally.
applied-specific project.
3. After the abnormality is removed,
re-power or reboot the device and the
device will restore to normal operation state.
Please reset setting values according to the
range described in the instruction manual,
Set value of any setting is then re-power or reboot the equipment and
3 Alm_Setting_OvRange
out of scope. the alarm message will disappear and the
equipment will restore to normal operation
state.
The signal is issued with other specific alarm
4 Alm_Device The device is abnormal. signals, and please refer to the handeling
suggestion other specific alarm signals.
1. check whether the selected clock

synchronization mode matches the clock
synchronization source;
2. check whether the wiring connection
Time synchronization between the equipment and the clock

5 Alm_TimeSync synchronization source is correct
abnormality alarm.
After the abnormality is removed, the

“ALARM” LED will be extinguished and the
corresponding alarm message will
disappear and the device will restore to
normal operation state.
6 Alm_TCCS Tripping or closing circuit is Check connection wiring of tripping or

Date: 2011-10-26
4 Supervision
abnormal closing circuit

1. check whether the binary input module
is connected to the power supply.
2. check whether the voltage of power
supply is in the required range.
The power supply of BI
Alm_Pwr_BI_x 3. After the voltage for binary input
7 plug-in module in slot x is
(x can be 1, 2, 3…) module restores to normal range, the
abnormal.
“ALARM” LED will be extinguished and the
corresponding alarm message will
disappear and the device will restore to
normal operation state.
8 Alm_LowPres_Trp Tripping pressure is low Check pressure mechanism of circuit
9 Alm_LowPres_Cls Closing pressure is low breaker
GAlm_PersistPkp_TJQx
10
(x can be 1, 2)
GOOSE signal always
GAlm_PersistPkp_TJRx
11 operates and does not drop Check sending source of GOOSE message
(x can be 1~10)
off
12 GAlm_PersistCls_AR
13 GAlm_PersistRstTarg
If network storm is produced,
and the data flow of the
ethernet port exceeds
normal range and abnormal
14 GAlm_NetAStorm Check GOOSE network A
message is produced in
GOOSE network A of the
station level, this alarm
signal will be issued.
If network storm is produced,
and the data flow of the
ethernet port exceeds
normal range and abnormal
15 GAlm_NetBStorm Check GOOSE network B
message is produced in
GOOSE network B of the
station level, this alarm
signal will be issued.
Power supply for output Please inform the manufacture or the agent
16 GAlm_Pkp_Bus
relay is abnormal for repair.
There is any error detected
17 GAlm_ConfigFile in the GOOSE configuration Check GOOSE configuration file
files.
When no correct GOOSE
GAlm_NetADisc_x message is received within
18 Check GOOSE network A
(x can be 1~12) the duration of 2*TAL by this
device through the GOOSE

Date: 2011-10-26
4 Supervision
receiving link x of GOOSE

network A, this alarm signal
will be issued.
When no correct GOOSE
message is received within
the duration of 2*TAL by this
GAlm_NetBDisc_x
19 device through the GOOSE Check GOOSE network B
(x can be 1~12)
receiving link x of GOOSE
network B, this alarm signal
will be issued.
There is any error detected
GAlm_Config_x
20 in the GOOSE configuration Check GOOSE configuration file
(x can be 1~12)
files.

Date: 2011-10-26
5 Settings
5 Settings
5.1 Overview
The device settings are used to determine the operation mode, communication mode and other
functions of this device. It is necessary to configure the device settings according to the practical
requirements before this merging unit is put into service.
Note!
If NET-DSP module is replaced, it is necessary to configure all the settings again according
to the configuration of NET-DSP module which is replaced.
5.2 Device Settings
The device settings (in the submenu “Settings”) are used to determine the operation mode,
communication mode and other functions of this device.
The following table lists all the device parameters.
No. Menu text Explanation Range Step

The time synchronization mode
0: PPS
1 Opt_TimeSyn 1: IRIG-B 0~3 1
2: IEEE1588
3: SLAVEPPS
The logic setting of the mixed mode of GOOSE
2 En_MixNet_GOOSE 0: disable 0 or 1
1: enable
The logic setting of the dual-net mode of GOOSE
3 En_DualNet_GOOSE 0: single-net mode 0 or 1
1: dual-net mode
0: not alarm when tripping&closing circuit failure
4 En_Alm_TCCS (when PCS-222 within PT bay, set as “0” ) 0 or 1
1: alarm when tripping&closing circuit failure
5 TimeZone The code of the time zone -12 ~ 12 1
The rated voltage value of the binary input
0: DC48V
6 Un_BinaryInput 0~2 1
1: DC110V
2: DC220V

Date: 2011-10-26
5 Settings
Option of transducer type in NR1410

0: 0~5V
7 Opt_ValueType_B06Chx 0~2 1
1: 4~20mA
2: PT100
The logic setting of the GMRP function
8 En_GMRP 0: disable 0 or 1
1: enable
The logic setting of the GMRP function in NR1136
(optical fibre port 1)
9 En_GMRP_FO1 0 or 1
0: disable
1: enable
The logic setting of the GMRP function in NR1136
(optical fibre port 2)
10 En_GMRP_FO2 0 or 1
0: disable
1: enable
Note!
1. The setting [En_DualNet_GOOSE] is used to enable or disable the dual-net mode of GOOSE
function. If it is set as “1”, the GOOSE function is with dual-net mode; and if it is set as “0”, the
GOOSE function is with single-net mode.
2. The setting [En_MixNet_GOOSE] is used to enable or disable the mixed mode of GOOSE
function. Only the setting [En_DualNet_GOOSE] is set as “1”, this setting is effective. If it is
set as “1”, the mixed mode (dual-net mode and single-net mode) is in service.
3. The setting [TimeZone] is used to set the hour offset of the current time zone to the GMT
(Greenwich Mean Time) zone; for example, if a relay is applied in China, the time zone of
China is east 8th time zone, so this setting is set as “8”.
Time zone GMT zone East 1st East 2nd East 3rd East 4th East 5th
Setting 0 1 2 3 4 5
th th th th th
Time zone East 6 East 7 East 8 East 9 East 10 East 11th
Setting 6 7 8 9 10 11
th st nd rd th
Time zone East/West 12 West 1 West 2 West 3 West 4 West 5th
Setting -12/12 -1 -2 -3 -4 -5
th th th th th
Time zone West 6 West 7 West 8 West 9 West 10 West 11th
Setting -6 -7 -8 -9 -10 -11
4. The setting [En_GMRP] is used to enable or disable the GMRP (GARP Multicast Registration
Protocol) function of this device.
5. The setting [Un_BinaryInput] is used for selecting the rated voltage of the binary input.
Setting Value 0 1 2
Rated Voltage 48V 110V 220V

Date: 2011-10-26
6 Hardware
6 Hardware
6.1 Overview
PCS-222C-I is comprised of intelligent plug-in modules, including PWR plug-in module, NET-DSP
plug-in module, BI plug-in module, BO plug-in module, SWI plug-in module and AI plug-in module.
NET-DSP module
NET-DSP module
PWR module
SWI module
BO module
BO module
BO module
AI module
BI module
BI module
BI module
Slot No.
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 P1
Figure 6.1-1 Plug-in module position
 PWR module: Converts DC 250/220/125/110V into various DC voltage levels for modules of
the device
 NET-DSP module: Receives and sends GOOSE messages, sampled values (SV) from
merging unit by IEC61850-9-2 protocol
 AI module: Converts DC current (0~20mA) and voltage (0~5V) to small voltage signal
 BI module: Provides binary inputs via opto-couplers with rating voltage among
110V/125V/220V/250V (configurable)
 BO module: Provides output contacts for tripping, and signal output contact for annunciation
signal, remote signal, fault and disturbance signal, operation abnormal signal etc
 SWI module: Provides tripping/closing state supervision, pressure blocking for

tripping/closing, anti-pump and so on
 HMI module: Comprised of LCD, keypad, LED indicators and multiplex RJ45 ports for user as
human-machine interface
No. Function Module Option Type Remark

1 PWR module NR1301S Standard
2 NET-DSP module NR1136A, NR1136C, NR1136E Option

3 AI module NR1410B Option
4 BI module NR1504A Standard
5 BO module NR1521A Standard

6 SWI module NR1531A, NR1531B Standard

Date: 2011-10-26
6 Hardware
6.2 Hardware Platform

PCS-222C-I is developed based on UAPC platform. DSP module is responsible for GOOSE
communication and device operation management. Intelligent BI module can acquire binary signal
of primary equipment such as circuit breakers and switch, and then send them to protection device
and BCU via DSP module. Intelligent BO module can drive corresponding output relays after
receiving tripping/closing signals sent by protection device and BCU via GOOSE network. Output
relays are controlled by DSP fault detector module, which can prevent from undesired operation.
Tripping/closing output contacts of intelligent BO moudel are connected to control circuit module,
which performs seal-in tripping/closing current, thereby operating the circuit breaker.
The hardware block diagram is shown in Figure 6.2-1.
Control
circuit
Output relay
of circuit
Remote signal Opto-isolator breaker
BI/CPU BO/CPU
Output relay
of switch
GOOSE tripping signal

GOOSE closing signal DSP
GOOSE switch control signal (GOOSE/FD)
GOOSE message upload

+E
LED/CPU
Figure 6.2-1 Hardware block diagram
6.3 Front View

Figure 6.3-1 shows front view of PCS-222C-I.

Date: 2011-10-26
6 Hardware
1 11
PCS-222
2 12
3 13
4 14
5 15
6 16
7 17
8 18
9 19
10 20
Figure 6.3-1 Front view (only for reference)
6.4 Rear View
Figure 6.4-1 shows rear view of PCS-222C-I.
NR1136C NR1136A NR1504A NR1410B NR1504A NR1504A NR1504A NR1521A NR1521A NR1521A NR1531B NR1301
5V OK ALM
BO_ALM BO_FAIL
ON
OFF
1 BO_COM1
2 BO_FAIL
3 BO_ALM
4 BO_COM2
5 BO_FAIL
6 BO_ALM
7 OPTO+
8 OPTO-
9
10 PWR+
RX 11 PWR-
12 GND
Figure 6.4-1 Rear view (only for reference)

Date: 2011-10-26
6 Hardware
6.5 Plug-in Module Description

6.5.1 PWR Plug-in Module
NR1301
5V OK ALM
BO_ALM BO_FAIL
ON
OFF
1 BO_COM1
2 BO_FAIL
3 BO_ALM
4 BO_COM2
5 BO_FAIL
6 BO_ALM
7 OPTO+
8 OPTO-
9
10 PWR+
11 PWR-
12 GND
Figure 6.5-1 View of PWR plug-in module
This plug-in module has very wide input range of 88Vdc~264Vdc. It adopts two-level high
frequency DC/DC converter and BOOST+FORWARD circuit to improve stability of power supply.
Its output adopts synchronous rectification to improve efficiency. Total efficiency of the two levels
are above 81%, and excellent performance against interference is provided. The terminal
definition of PWR plug-in module is show as follow.
Table 6.5-1 Terminals′ definition and description
Terminal No. Symbol Description
01 BO_COM1 Common terminal 1
02 BO_FAIL Device failure output 1 (01-02, NC)
03 BO_ALM Device abnormality alarm output 1 (01-03, NO)
04 BO_COM2 Common terminal 2
05 BO_FAIL Device failure output 2 (04-05, NC)
06 BO_ALM Device abnormality alarm output 2 (04-06, NO)
07 OPTO+ Positive power supply for BI module (24V)
08 OPTO- Negative power supply for BI module (24V)
09 Blank Not used

Date: 2011-10-26
6 Hardware
10 PWR+ Positive input of power supply for the device (250V/220V/125V/110V)
11 PWR- Negative input of power supply for the device (250V/220V/125V/110V)
12 GND Grounded connection of the power supply
The output contacts′ definition are shown as follows:
01
BO_FAIL
02
BO_ALM
03
04
BO_FAIL
05
BO_ALM
06
Figure 6.5-2 Output contacts of PWR plug-in module
Note!
The standard rated voltage of PWR module is self-adaptive to 88~264 Vdc. For
non-standard rated voltage power supply module please specify when place order, and
check if the rated voltage of power supply module is the same as the voltage of power
source before the device being put into service.
PWR module provides terminal 12 and grounding screw for device grounding. Terminal 12
shall be connected to grounding screw and then connected to the earth copper bar of
panel via dedicated grounding wire.
Effective grounding is the most important measure for a device to prevent EMI, so effective
grounding must be ensured before the device is put into service.
PCS-222C-I, like almost all electronic relays, contains electrolytic capacitors. These
capacitors are well known to be subject to deterioration over time if voltage is not applied
periodically. Deterioration can be avoided by powering the relays up once a year.
PWR plug-in module provides four LEDs, and their indication are as below.
LED ID Description
“OK” LED ON means that output of 5V power is normal, otherwise it is abnormal
ON means that output of 5V power is over voltage or under voltage, otherwise it is
“STALL” LED
abnormal
“BO_ALM” LED ON means that the device is alarm, otherwise the device is normal.
“BO_FAIL” LED ON means that the device is blocked.
6.5.2 NET-DSP Plug-in Module

This plug-in module consists of high performance embedded DSP processor, field programmable

Date: 2011-10-26
6 Hardware
gate array (FPGA), Ethernet controller, and other peripheral devices. It mainly realizes device
management, tripping/closing logic, GOOSE communication, SV transmission, event recording
and etc.
NR1136A NR1136C NR1136E
RX RX
Figure 6.5-3 View of NET-DSP plug-in module
This plug-in module supports up to 8 100base-FX optical-fibre Ethernet interface, and supports
IEEE1588 network time protocol. It realizes data exchange with other plug-in modules of this
device via CAN bus, and the communication of display data and degbugging data communication
is realized by RS-232 bus.
Module ID Function Description

100base-FX optical-fibre Ethernet interface (LC connector) 8
IRIG-B interface (ST connector) 0
NR1136A
IEEE1588 network time protocol Support
GOOSE (P2P and BC) Support
NR1136C
NR1136E

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6 Hardware
6.5.3 BI Plug-in Module

This device can be equipped with 4 BI plug-in modules at most, and they are used to acquire
status signal of primary equipment, including breaker position, switch position and breaker tank
signals (including low pressure for reclosing), and these signals are sent to DSP module via
internal CAN bus.
Through BI plug-in modules, all binary signals in the bay can be acquired locally and are sent to
protection device and BCU via GOOSE network. This will save large amount of cables. Each BI
plug-in module can provide 18 binary inputs, the rated work voltage of all binary inputs are the
same (DC 110V/125V/220V/250V). Since A/D sampling mode is adopted to detect the voltage of
binary input, when the voltage is smaller than 60% of rated work voltage, the status of the binary
input will be ensured as “0”. When the voltage is greater than 70% of rated work voltage, the status
of the binary input will be ensured as “1”.
NR1504
Figure 6.5-4 View of BI plug-in module (NR1504)
For definitions of its terminals, refer to Figure 6.5-5.

Date: 2011-10-26
6 Hardware
P110 DC power supply (+) P110 DC power supply (+)

P111 DC power supply (-) P111 DC power supply (-)
0722 Negative common 0822 Negative common

0701 Power supply supervision 0801 Power supply supervision
0702 BI_Maintenance 0802 BI_89b_ES1
0703 BI_RstTarg 0803 BI_89a_ES1
0704 BI_PostCls 0804 BI_89b_ES2
0705 BI_52b_Rly 0805 BI_89a_ES2
0706 BI_52a1_Rly 0806 BI_89b_ES3
0707 BI_52a2_Rly 0807 BI_89a_ES3
0708 0808
0709 BI_LowPres_Trp 0809 BI_89b_ES4
0710 BI_LowPres_Cls 0810 BI_89a_ES4
0711 BI_52b_CB 0811 Spare BI27
0712 BI_52a_CB 0812 Spare BI28
0713 BI_89b_DS1 0813 Spare BI29
0714 BI_89a_DS1 0814 Spare BI30
0715 0815
0716 BI_89b_DS2 0816 Spare BI31
0717 BI_89a_DS2 0817 Spare BI32
0718 BI_89b_DS3 0818 Spare BI33
0719 BI_89a_DS3 0819 Spare BI34
0720 BI_89b_DS4 0820 Spare BI35
0721 BI_89a_DS4 0821 Spare BI36
Slot 07 Slot 08
P110 DC power supply (+) P110 DC power supply (+)
P111 DC power supply (-) P111 DC power supply (-)
0922 Negative common 0922 Negative common

0901 Power supply supervision 0901 Power supply supervision
0902 Spare BI37 0902 Spare BI55
0908 0908
0915 0915
Slot 09 Slot 05
Figure 6.5-5 Terminal definiation of BI plug-in module (slot 05, 07, 08, 09)

Date: 2011-10-26
6 Hardware
DC power supply of the device are used for power supply of all binary inputs under normal
condition. The positive pole of power supply in BI plug-in module (terminal 01) should be directly
connected with the positive pole of power supply in PWR plug-in module (terminal 01), which is
used to supervise whether DC power supply is normal. The negative pole of power supply in BI
plug-in module (terminal 22) should be connected with the negative pole of power supply in PWR
plug-in module.
The description for them are shown as follows respectively.
1. BI (slot 07)

It used as supervision of opto-coupler power supply. “1” means power
01 supply of opto-coupler is normal, and “0” means power supply of
opto-coupler is abnormal
It is controlled by an isolator link installed in the panel. In case of device
maintenance, make its status be “1”, and any records generated by test
will be added a sign of maintenance. Under normal operation, it status
should be made “0”.
For circuit breaker controller, this binary input has a very important
function. The tripping output can be enabled or disabled as required
during maintenance.
1. During normal operation, this binary input are de-energized for both
protection device and interposing relay, and their maintenance state are
the same, so the tripping output of circuit breaker controller is enabled.
02 BI_Maintenance 2. When either protection device or circuit breaker controller is under
maintenance individually, their maintenance state are different. The
tripping output of circuit breaker controller is disabled to prevent from
undesired tripping.
3. When both protection device and circuit breaker controller perform
function test with circuit breaker simultaneously, their binary inputs are
energized. Their maintenance state are the same, so the tripping output of
circuit breaker controller is enabled.
In a word, when the status of this binary input of protection device and
circuit breaker controller are the same, the tripping output of circuit
breaker controller is enabled.
It is used to reset signal, including tripping/closing LED indicators. In
03 BI_RstTarg
general, a signal reset button is installed on the panel.
It is input of post closed relay (KKJ). It is from post closing position signal
04 BI_PostCls
output by SWI plug-in module, and sent to protection device.
It is used to monitoring open position. It is from open position signal output
05 BI_52b_Rly
by SWI plug-in module, and sent to protection device.
It is used to monitoring closed position. It is from closed position signal
06 BI_52a1_Rly
07 BI_52a2_Rly It is used to monitoring closed position. It is from closed position signal

Date: 2011-10-26
6 Hardware

08 Blank
It is input signal of low pressure for tripping. It is from low pressure for
09 BI_LowPres_Trp
tripping output by SWI plug-in module, and sent to protection device.
It is input signal of low pressure for closing. It is from low pressure for
10 BI_LowPres_Cls
closing output by SWI plug-in module, and sent to protection device.
It is used to monitoring open position. It is from auxiliary contacts of circuit
11 BI_52b_CB
breaker, and sent to BCU for event record.
It is used to monitoring closed position. It is from auxiliary contacts of
12 BI_52a_CB
circuit breaker, and sent to BCU for event record.
It is used to monitoring open position. It is from auxiliary contact of the first
13 BI_89b_DS1 disconnector, and sent to busbar protection or BCU. When PCS-222C-I
can realize voltage switchover, it is open position of busbar Ⅰ.
It is used to monitoring closed position. It is from auxiliary contact of the
first disconnector, and sent to busbar protection or BCU. When
14 BI_89a_DS1
PCS-222C-I can realize voltage switchover, it is closed position of busbar
Ⅰ.
15 Blank
It is used to monitoring open position. It is from auxiliary contact of the
second disconnector, and sent to busbar protection or BCU. When
16 BI_89b_DS2
PCS-222C-I can realize voltage switchover, it is open position of busbar
Ⅱ.
second disconnector, and sent to busbar protection or BCU. When
17 BI_89a_DS2
PCS-222C-I can realize voltage switchover, it is closed position of busbar
Ⅱ.
18 BI_89b_DS3
third disconnector, and sent to busbar protection or BCU.
19 BI_89a_DS3
third disconnector, and sent to busbar protection or BCU.
20 BI_89b_DS4
fourth disconnector, and sent to busbar protection or BCU.
21 BI_89a_DS4
fourth disconnector, and sent to busbar protection or BCU.
22 Negative common
2. BI (slot 08)

02 BI_89b_ES1 It is used to monitoring open position of the first earth switch.
03 BI_89a_ES1 It is used to monitoring closed position of the first earth switch.

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6 Hardware

04 BI_89b_ES2 It is used to monitoring open position of the second earth switch.
05 BI_89a_ES2 It is used to monitoring closed position of the second earth switch.
06 BI_89b_ES3 It is used to monitoring open position of the third earth switch.
07 BI_89a_ES3 It is used to monitoring closed position of the third earth switch.
08 Blank
09 BI_89b_ES4 It is used to monitoring open position of the fourth earth switch.
10 BI_89a_ES4 It is used to monitoring closed position of the fourth earth switch.
11 Spare BI27 Spare binary input 27
15 Blank
22 Negative common
3. BI (slot 09)

08 Blank
15 Blank

Date: 2011-10-26
6 Hardware

22 Negative common
4. BI (slot 05)

08 Blank
15 Blank
22 Negative common
The second BI plug-in module (slot 08) is used to acquire position statuses of four earth switches.
Besides, 10 spare binary inputs are also provided. Additional 36 spare binary inputs provided by
the third and the fourth plug-in modules (slot 05, 09), these 46 spare binary inputs can be used to
acquire other status signals of breaker mechanism or main transformer.
6.5.4 BO Plug-in Module

Three BO plug-in modules (slot 10, 11, 12) are equipped with this device, which provide 33
passive output contacts.
They receive operating signal from DSP module via internal CAN bus, and then drive
corresponding output relays to operate. In addition, positive pole of DC power supply for output

Date: 2011-10-26
6 Hardware
relays is controlled by fault detector. As shown in Figure 6.5-6, output signals include:
Terminals 1001~1002 and 1003~1004 are protection tripping outputs that do not block reclosing.
Terminals 1005~1006 and 1007~1008 are protection tripping output that block reclosing.
Terminals 1009~1010 and 1011~1012 are protection reclosing.
For every type of circuit breakers, tripping/closing output described above are provided two
identical pairs of contacts, which are driven by the same signal inside this device. One pair is
connected to SWI plug-in module to drive corresponding tripping/closing circuit. The other pair can
be led to BI plug-in module of this device and used as return check contacts. In other words, they
are acquired as binary inputs and uploaded to BCU and SCADA via GOOSE, so that operator can
check whether this device operate correctly.
The rest terminals are remote control output contacts, including remote tripping, remote closing,
and blocking output contacts for breakers, four disconnectors and four earth switches.
01 01 01
BO_Trp_TJQ1 BO_CtrlCls_DS2 BO_CtrlTrp_ES4
NR1521A 02 02 02
03 03 03
BO_Trp_TJQ2 BO_CtrlTrp_DS3 BO_CtrlCls_ES4
04 04 04
05 05 05
BO_Trp_TJR1 BO_CtrlCls_DS3 BO_Blk_DS1
06 06 06
07 07 07
BO_Trp_TJR2 BO_CtrlTrp_DS4 BO_Blk_DS2
08 08 08
09 09 09
BO_Trp_AR1 BO_CtrlCls_DS4 BO_Blk_DS3
10 10 10
11 11 11
BO_Trp_AR2 BO_CtrlTrp_ES1 BO_Blk_DS4
12 12 12
13 13 13
BO_CtrlTrp_CB BO_CtrlCls_ES1 BO_Blk_ES1
14 14 14
15 15 15
BO_CtrlCls_CB BO_CtrlTrp_ES2 BO_Blk_ES2
16 16 16
17 17 17
BO_CtrlTrp_DS1 BO_CtrlCls_ES2 BO_Blk_ES3
18 18 18
19 19 19
BO_CtrlCls_DS1 BO_CtrlTrp_ES3 BO_Blk_ES4
20 20 20
21 21 21
BO_CtrlTrp_DS2 BO_CtrlCls_ES3 BO_Blk_CB
22 22 22
Slot 10 Slot 11 Slot 12
Figure 6.5-6 Terminal definiation of BO plug-in module (slot 10, 11, 12)
6.5.5 SWI Plug-in Module

SWI plug-in module provides functions including tripping/closing current latching, tripping/closing
status monitoring, tripping/closing pressure blocking and anti-pump.
BI plug-in module directly gains these binary signals (post-closing position KK, open/closed
position, closing pressure HYJ, and tripping pressure TYJ) from control circuit. As shown in Figure
6.5-7, KKJ is the magnetic latching relay. During closing, this relay will operate and be latched.
This relay can only be reset by manual tripping. Protection tripping or tripping without fault of circuit

Date: 2011-10-26
6 Hardware
breaker cannot reset this relay. Therefore, its output contact is post-closing KK position contact. If
using the control circuit of this device, it’s no longer needed to gain post-closing KK position from
the KK handle on the panle, which also meets the requirements by unattended substation that has
no control panel.
There is a latching ciruit of tripping/closing DC current, corresponding parallel resistors can be

selected according to amplitude of tripping/closing DC current of circuit breaker on site (R1’ or R2’,
they can be omitted if tripping/closing current is less than or equal to 4A).
For the principle and output contacts of SWI plug-in module, refer to Figure 6.5-7 and Figure 6.5-8.
B01 B09
DC Power
D11 D12 D13
Suplly
R9,R10 B13 Open State

52B1 52B2 52B3 Supervision
D8 D9
HBJ
S2
HBJ D10 Seal-in Of
HBJ CC Closing
TBJV
B11
R1
HJ B18 R1'
1 2 Auto-
S1 Reclosing
HYJ1 D7 TBJ
D2
HYJ2 TBJV
R7,R8 Anti-Pump
TBJV
D3
D6
Manual
R5,R6 Closing
B12
Manual Closing
Manual KKJ
Tripping B14 Manual
R3,R4
S3
Tripping
D1 D5
TYJ1
Protection
TJ TYJ2 D16 D17 Tripping
1 2
B16 D18 B17
TBJ Seal-in Of
TBJ TC
Tripping
D14 D15 R2
R2'
52A1 52A2 Closed State
R11,R12 Supervision
B15
D19 D20
B29 Low
Low Pressure For Closing HYJ1 HYJ2 Pressure For
R13,R14 Closing
D21 D22 Low

Low Pressure For B30 Pressure For
TYJ1 TYJ2
Tripping R16,R17 Tripping
Low
Low Pressure For B10 PressureFor
Controlling Controlling
D24 D25
Figure 6.5-7 Terminal definition of SWI plug-in module

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6 Hardware
KKJ TYJ
02 19 05 25
TWJ-1 HYJ
20 27
HWJ-2 TWJ-4
03 22 28
TWJ-2 HWJ-3
24 26
HWJ-1
04 21
TWJ-3
06 23
Figure 6.5-8 Output contact of SWI plug-in module
6.5.6 DC Analog Input Module

This plug-in module is optional, and it sends acquired analog quantities to NET-DSP module via
inner CAN bus. NET-DSP module sends them to relevant BCU by GOOSE message.
It is used to acquire slowly varying signals, such as temperature transducer and humidity
transducer. Supported interface mode are 0~5V signal, 0~20mA signal and PT100 signal.
There are two kinds of plug-in modules to be selected, NR1410A and NR1410B. NR1410A can
receive three PT100 signals and three 4~20mA or 0~5V signal (0~20mA and 0~5V can be
compose at will) from external dcmA output transducer (i.e. transducer In). NR1410B can receive
six 4~20mA or 0~5V signal (0~20mA and 0~5V can be compose at will) from external dcmA output
transducer (i.e. transducer In). Hardware and software is provided to receive these signals from
the external transducers and convert these signals into a digital for use as required. There are four
pins ~13, ~16, ~19 and ~22 on the module are ground terminal of the device.
A 22-pin connector is fixed on the front of this module. The pin definition of the connector is
described as below.

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6 Hardware
NR1410A NR1410B
NR1410
I1+ 01 01
I1- 02 02
M1+ 03 M1+ 03
PT100
M1- 04 M1- 04
I2+ 05 05
I2- 06 06
M2+ 07 M2+ 07
PT100
M2- 08 M2- 08
I3+ 09 09
I3- 10 10
M3+ 11 M3+ 11
PT100
M3- 12 M3- 12
13 13
M4+ 14 M4+ 14
M4- 15 M4- 15
16 16
M5+ 17 M5+ 17
M5- 18 M5- 18
19 19
M6+ 20 M6+ 20
M6- 21 M6- 21
22 22
Figure 6.5-9 Pin definition of DC analog output module
In+~In- Current output terminal

Mn+~Mn- Measurement input terminal
Typical connection of output transducers is shown in the figure below, and there is a jumper
between S1 and S6 on module NR1401 to control the input signal type of the module.
Output Transducer
To_Transducer_24V
Transducer_24V_Return
4-20mA
NR1410
M+
S1
Jumper
S6
R
M-
Figure 6.5-10 Typical connection of output transducer
S1~S6 (OFF) 4-20 mA shunt disabled and return paths interconnected and 0~5V measure provided.
S1~S6 (ON) Input resistance with 4-20 mA shunt enabled and 4~20mA measure provided.

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6 Hardware
6.5.7 HMI Module

HIM module is a relatively independent plug-in module consisting of LED indicators and ARM
processor. It receives data from DSP plug-in module via internal bus to realize the control of LED
indicators, and provides one RS-232 commissioning port allowing commissioning personnel to
download programs via PC and view device status.

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6 Hardware

Date: 2011-10-26
7 Human Machine Interface

The human machine interface (HMI) is an important component of this device. It is a convenient
facility to view current operation status of this device through the LED indicators. It also supports to
access this device through the virtual HMI terminal software.
This chapter will describe the device HMI and the virtual HMI terminal software.
7.1 Device HMI
This device has a human machine interface (HMI) module which is described in Section 6.5.7. The
view of the human machine interface module is shown in Figure 6.3-1.
This device has 20 LED indicators to show the operation status of this device and a RS-232 serial
port for communicating with the virtual HMI terminal software.
The LED indicators and their description are listed in following table.
Label Display Remarks

Off When the power supply module of this device is not energized.
HEALTHY
Steady Green When this device is energized.
Off When this device is in normal status.
ALARM
Steady Yellow When any alarm event is occurred.
Off When this device is in operation.
MAINTENANCE
Steady Yellow When this device is in maintenance.
Off When the GOOSE reception is correct.
GOOSE ALM
Flash Yellow When the GOOSE reception is incorrect.
When GOOSE configuration contents used to comunicate at both
Off
ends are consistent.
CONFIG ALM
When GOOSE configuration contents used to comunicate at both
Steady Yellow
ends are inconsistent.
Off When the power supply of the binary inputs is normal.
BI PWR ALM
Steady Yellow When the power supply of the binary inputs is abnormal.
TRIP When the device receives tripping command from protection
Steady Red
device and operates.
RECLOSE When the device receives closing command from protection
Steady Red
device and operates.
REMOT CTRL TRIP When the device receives tripping command from BCU and
Steady Red
operates.
REMOT CTRL CLOSE Off When this device is in normal status.

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When the device receives closing command from BCU and

Steady Red
operates.
Off Circuit breaker is closed.
CB OPEN
Steady Green Circuit breaker is open.
Off Circuit breaker is open.
CB CLOSED
Steady Red Circuit breaker is closed.
Off Disconnector 1 is open.
DS1 CLOSED
Steady Red Disconnector 1 is closed.
DS2 CLOSED
DS3 CLOSED
DS4 CLOSED
Off Earth switch 1 is open.
ES1 CLOSED
Steady Red Earth switch 1 is closed.
ES2 CLOSED
ES3 CLOSED
ES4 CLOSED
The RS-232 serial port is used for communicating with the virtual HMI terminal software through a
dedicated communication cable which is provides by the manufacturer.
The dedicated communication cable is shown as below. The RS-232 terminal is to connect with a
computer, and the RJ45 terminal is to connect with this device.
Figure 7.1-1 Dedicated communication cable for this device (only for reference)
7.2 Virtual HMI Terminal
The virtual HMI terminal software is dedicated to simulate a practical HMI for the user to access
this device through a computer.

Date: 2011-10-26
7.2.1 Configuration Functions of the Virtual HMI Terminal

The main interface of the virtual HMI terminal software is shown as below.
Figure 7.2-1 Main interface (only for reference)
Three command buttons on the main interface are used to configure the LED indicators, configure
the RS-232 port of a computer and exit the software.
Command Button Remarks

LED Config. To configure the LED indicators (number, name and color).
COMM Config. To configure the RS-232 port of a computer.
Exit To exit the software.
 LED configuration
1. Click the button “LED Config.” to popup the LED configuration interface;
2. Click the button “More…” to show all the changeable item of the LED configuration;
3. Select the device type in the item “Device Type”, and select the LED number in the item
“LED Number”;
4. Double click on a LED in the item “Current LED”, and then the attribute (name and color)
of the selected LED will be shown;
5. Change the LED name in the item “LED Name”, and change the LED color in the item
“LED Color”;
6. After finishing the LED configuration, click the button “OK” to confirm the modification;
and the newest LED definition will be shown on the main interface of the virtual HMI
terminal software.

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Figure 7.2-2 LED configuration interface (only for reference)
 Communication configuration
1. Click the button “COMM Config.” to popup the communication configuration interface;
2. Select the port sequence number in the item “Port No.” according to the practical
communication connection of the computer;
3. Set the reception and transmission intervals of the virtual HMI terminal software;
4. After finishing the communication configuration, click the button “OK” to confirm the
modification.
Figure 7.2-3 Communication configuration interface (only for reference)
7.2.2 HMI Functions of the Virtual HMI Terminal

The virtual HMI of this device includes a LCD, 20 LED indicators and a keypad on the main
interface of the virtual HMI terminal software (see Figure 7.2-1).
 The 20 LED indicators are used to show the operation status of this device. For further details
about these LED, see Section 7.1.
 The LCD is used to show the operation information of this device.
 The keypad is used to access to this device.
Key Sign Description

“Up”, “Down”, “Right”, “Left” Move between selectable branches of the menu tree.
“+”, “–” Change parameters or settings.
ENT Confirm/Execute present operation.

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GRP Fast change the setting group number.

ESC Exit the present level menu to main menu, or cancel present operation.
7.2.3 Understand the HMI menu Tree
7.2.3.1 Default Display in Normal Situation
The default display on the LCD is shown as below when the device is in normal situation.
2011 -03 -03 10 : 05 : 05
Alm_Pwr_BI_1 0
Alm_Pwr_BI_2 0
Alm_Pwr_BI_3 0
Alm_TCCS 0
Alm_LowPres_Trp 0
Alm_LowPres_Cls 0
GAlm_NetADisc_1 0
GAlm_NetBDisc_1 0
GAlm_NetADisc_2 0
GAlm_NetBDisc_2 0
GAlm_NetADisc_3 0
GAlm_NetBDisc_3 0
Addr 37
Figure 7.2-4 Default display in normal situation (only for reference)
The first line shows the current time of this device, and the current time format of this relay is
“yyyy-mm-dd hh:mm:ss”. The middle part of the LCD shows the some operation information of this
device. The last line shows the current address of this device.
When the default display is being shown, press key “Up” to enter the main menu of this device.
QuickMenu EnvionmentSet ->

ProgramVersion
SetTimer
DEVICE-SETTINGS LocalCommand ->
ProgramVersion ModfyConstantValue ->
ShowReports ->
MainMenu -> DeviceStatus ->
Have been visited Initial (first time)
Figure 7.2-5 Main menu display of this device (only for reference)
The following figure shows the menu tree structure of this device.

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MainMenu
1.Values
1.Inputs
4.Local_Cmd
2.Superv_Records
1.Reset_Target
3.GOOSE_Signals
5.Clock
2.Records
1.Superv_Records
6.Version
2.IO_Events
3.Settings 7.Envionment
1.Device_Settings 1.Language
Figure 7.2-6 Tree diagram of total command menu (only for reference)
Press key “Up”, “Down”, “Right” or “Left” to select a submenu and the press key “ENT” to show
the details.
7.2.3.2 Submenu of “Status”
Purpose:
This menu is used to view the state of the analog measurement values, binary input status and
supervision alarm elements of this device.
Access approach:
Move cursor to the item “Status” and press key “ENT” to enter its submenu after entering the main
menu of this device.
Submenu structure tree:
The submenu “Status” has following submenus.
No. Item Description

1 Inputs To display the state of the binary inputs
2 Superv_Records To display the state of supervision alarm signals
3 GOOSE_Signals To display the state of GOOSE signals
 View status
Here take viewing the status of the binary inputs as an example to introduce the operating
steps of viewing the status.
Operating steps:
1. Press key “Up” to enter the main menu in the default displaying situation.

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2. Press key “Up” or “Down” to locate the cursor on the submenu “Status” and press key
“ENT” to enter this submenu.
3. Press key “Up” or “Down” to locate the cursor on the submenu “Input” and press key
4. Press key “Up” or “Down” to view the expected binary inputs.
7.2.3.3 Submenu of “Records”
Purpose:
This menu is used to view all kinds of history reports: the supervision alarm reports and the binary
state change reports.
Access approach:
Move cursor to the item “Records” and press key “ENT” to enter its submenu after entering the
main menu of this device.
The submenu “Records” has following submenus.

1 Superv_Records To display the supervision alarm reports
2 IO_Events To display the binary state change records
 View the supervision alarm reports
The history supervision alarm report stores the alarm elements and alarm time.
Operating steps:
2. Press key “Up” or “Down” to locate the cursor on the submenu “Records” and press key
3. Press key “Up” or “Down” to locate the cursor on the submenu “Superv_Records” and
press key “ENT” to enter this submenu. If there is no report in the selected submenu, it
will show “No Report!” on the LCD.
4. Press key “+” or “-” to view the expected history supervision alarm report.
 View the binary input change reports
The history binary state change report stores the binary signal name and state change time.
Operating steps:
2. Press key “Up” or “Down” to locate the cursor on the submenu “Records” and press key

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3. Press key “Up” or “Down” to locate the cursor on the submenu “IO_Events” and press
key “ENT” to enter this submenu. If there is no report in the selected submenu, it will
show “No Report!” on the LCD.
4. Press key “+” or “-” to view the expected history binary state change report.
7.2.3.4 Submenu of “Settings”
Purpose:
The menu is used to view and modify the settings and parameters of this device. Please read
Chapter 5 for the details about the all the settings.
Access approach:
Move cursor to the item “Settings” and press key “ENT” to enter its submenu after entering the
The submenu “Settings” has following submenus.

1 Device_Settings To view and modify the device settings
 View Settings
Here take viewing the device settings as an example to introduce the operating steps of
viewing the setting.
Operating steps:
2. Press key “Up” or “Down” to locate the cursor on the submenu “Settings” and press key
3. Press key “Up” or “Down” to locate the cursor on the submenu “Device_Settings” and press
key “ENT” to enter this submenu and then press key “ENT” to show the device settings.
4. Press key “Up” or “Down” to view the expected device settings.
 Modify the settings
The settings can be modified through the virtual HMI software.
Operating steps:
1. Refer the above description to locate the cursor on the expected setting, and then press
key “ENT” to enter the setting modification state.
2. Press key “+” or “-” to modify a selected setting, and press key “ENT” to return to the
setting interface after the selected setting modification is finished.
3. Repeat Step “1” and “2” to modify other settings which need to be modified.
4. After finishing the setting modification, press key “ESC” to prompt the user whether to

Date: 2011-10-26
save the settings. Select “Yes” to confirm to save the modified settings. Then the
password input interface is shown on the LCD. Input the correct password and press key
“ENT” to confirm the modification. If the modification is given up, press key “ESC” to exit
the modification operation.
After confirming the setting modification, it will show “Saving Settings Now…” on the LCD. Then
the device will restart, and the new settings will be in service.
7.2.3.5 Submenu of “Local_Cmd”
Purpose:
This menu is used to operate this device locally, such as signal resetting.
Access approach:
Move cursor to the item “Local_Cmd” and press key “ENT” to enter its submenu after entering the
The submenu “LocalCommand” maybe has following submenus.

1 Reset_Target To restore all the signals on the LCD and binary outputs
 Reset Signals and Outputs
The submenu “Reset_Target” is used to reset the signals and outputs.
Operating steps:
2. Press key “Up” or “Down” to locate the cursor on the submenu “Local_Cmd” and press
key “ENT” to enter this submenu.
3. Press key “Up” or “Down” to locate the cursor on the submenu “Reset_Target” and
press key “ENT” to restore all the signals and relevant outputs of this device.
7.2.3.6 Submenu of “Clock”
Purpose:
This menu is used to modify the current time of this device.
Access approach:
Move cursor to the item “Clock” and press key “ENT” to enter the clock modification interface after
entering the main menu of this device.
Operating steps:
2. Press key “Up” or “Down” to locate the cursor on the submenu “Clock” and press key “ENT”

Date: 2011-10-26
to enter the clock modification interface.
3. Press key “Up” or “Down” to locate the cursor on a selected item and press key “+” or “-” to
modify the selected item.
4. After finishing the clock modification, press key “ENT” to confirm the modification.
The clock modification interface is shown as below.
SetTimer
Year: 2011
Month: 07
Day: 05
Hour: 16
Minute: 18
Second: 28
Figure 7.2-7 Clock modification interface (only for reference)
7.2.3.7 Submenu of “Version”
Purpose:
This menu is used to view program version information of this device.
Access approach:
Move cursor to the item “Version” and press key “ENT” to enter its submenu after entering the
Operating steps:
2. Press key “Up” or “Down” to locate the cursor on the submenu “Version” and press key
“ENT” to enter the program version information interface.
The program version information interface is shown as below.
ProgramVersion
NR ELECTRIC CO., LTD.
MERGING UNIT
PCS-221G-I
Version NO 1.00
Program Time 2011-07-02 16:30:30
Program CRC 887C0000
Figure 7.2-8 LCD display of the software version (only for reference)
Note!

Date: 2011-10-26
It is only an example for explaining the program version menu. The practical program
version of this relay should be taken as final and binding.
7.2.3.8 Submenu of “Envionment”
Purpose:
This menu is used to modify the operation environment of this device, such as default language.
Access approach:
Move cursor to the item “Envionment” and press key “ENT” to enter its submenu after entering
the main menu of this device.
The submenu “Envionment” has following submenus.

1 Language To modify the display language
Operating steps:
2. Press key “Up” or “Down” to locate the cursor on the submenu “Environment” and press key
3. Press key “ENT” to enter the submenu “Language”.
4. Press key “Up” or “Down” to select the expected display language.
5. After finishing the language modification, press key “ENT” to confirm the modification.
The language modification interface is shown as below.
Please select language type:
1. 中文
2. English
Figure 7.2-9 Language modification interface (only for reference)
7.2.4 Understand the LCD Display

If there is any abnormality in the operation or any firmware error is detected by the self-diagnostics
of this device, an alarm report will be displayed instantaneously on the LCD. Therefore, the default
display will be replaced by the alarm report.
The format of the alarm report is shown as below.

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Superv_Records NO.8
1970-01-01 00:01:49:531ms
1. Alm_Pwr_BI_1 0→1
2. Alm_TCCS 1→0
Figure 7.2-10 Information of alarm report on the LCD (only for reference)
The first line shows the alarm report title, and then shows the alarm elements one by one
according to the time sequence. The alarm report will keep being displayed on LCD until the
relevant alarm situation is restored to normal state. It means that this device does not detect any
alarm situation.
7.2.5 Password Protection

For the safety purpose, this device provides password security function for modifying the settings.
Only the input password is correct, the modification operation can be done.
If the input password is correct, the modification operation can be done; otherwise, it will show the
input interface on the LCD to prompt the user to input the password again.
The password for device setting modification is fixed, and it is press key “+”, “Left”, “Up” and “-” in
sequence. The password for channel parameter modification is fixed, and it is “114”.
The following figure shows the password input interface of this device.
Please Input Password:
____
Password:
0000
for device setting modification for channel parameter modification
Figure 7.2-11 Password input interface for modifying settings (only for reference)

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8 Installation
8 Installation
8.1 General
This device must be shipped, stored and installed with the greatest care.
Choose the place of installation such that the communication interface and the HMI on the front of
the device are easily accessible.
Air must circulate freely around this device. Observe all the requirements regarding place of
installation and ambient conditions given in this instruction manual.
Take care that the external wiring is properly brought into this device and terminated correctly and
pay special attention to grounding. Strictly observe the corresponding guidelines contained in this
section.
8.2 Safety Instructions
Modules and units may only be replaced by correspondingly trained personnel. Always observe
the basic precautions to avoid damage due to electrostatic discharge when handling this device.
In certain cases, the settings have to be configured according to the demands of the engineering
configuration after replacement. It is therefore assumed that the personnel who replace modules
and units are familiar with the use of the operator program on the service PC.
DANGER! Only insert or withdraw the power supply module while the power supply is
switched off. To this end, disconnect the power supply cable that connects with the power
supply module.
WARNING! Only insert or withdraw other modules while the power supply is switched off.
WARNING! The modules may only be inserted in the slots. Components can be
damaged or destroyed by inserting boards in the wrong slots.
DANGER! Improper handling of this device can cause damage or an incorrect response
of this device itself or the primary plant.
WARNING! Industry packs and ribbon cables may only be replaced or the positions of
jumpers be changed on a workbench appropriately designed for working on electronic

equipment. The modules, bus backplanes are sensitive to electrostatic discharge when
not in the unit's housing.

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8 Installation
The basic precautions to guard against electrostatic discharge are as follows:
 Should boards have to be removed from this device installed in a grounded cubicle in an HV
switchgear installation, please discharge yourself by touching station ground (the cubicle)
beforehand.
 Only hold electronic boards at the edges, taking care not to touch the components.
 Only works on boards that have been removed from the cubicle on a workbench designed for
electronic equipment and wear a grounded wristband. Do not wear a grounded wristband,
however, while inserting or withdrawing units.
 Always store and ship the electronic boards in their original packing. Place electronic parts in
electrostatic screened packing materials.
8.3 Checking the Shipment
Check that the consignment is complete immediately upon receipt. Notify the nearest NR
Company or agent, should departures from the delivery note, the shipping papers or the order be
found.
Visually inspect all the material when unpacking it. When there is evidence of transport damage,
lodge a claim immediately in writing with the last carrier and notify the nearest NR Company or
agent.
If this device is not going to be installed immediately, store all the parts in their original packing in a
clean dry place at a moderate temperature. The humidity at a maximum temperature and the
permissible storage temperature range in dry air are listed in Section 2.4.
8.4 Material and Tools Required
The necessary mounting kits will be provided, including screws, pincers and assembly
instructions.
A suitable drill and spanners are required to secure the cubicles to the floor using the plugs
provided (if this device is mounted in cubicles).
8.5 Device Location and Ambient Conditions
The place of installation should permit easy access especially to front of the device, i.e. to the
human machine interface of this device.
There should also be free access at the rear of this device for additions and replacement of
electronic boards.
Since every piece of technical equipment can be damaged or destroyed by inadmissible ambient
conditions, such as:

Date: 2011-10-26
8 Installation
1. The location should not be exposed to excessive air pollution (dust, aggressive substances).
2. Severe vibration, extreme changes of temperature, high levels of humidity, surge voltages of
high amplitude and short rise time and strong induced magnetic fields should be avoided as
far as possible.
3. Air must not be allowed to circulate freely around this device.
This device can in principle be mounted in any attitude, but it is normally mounted vertically
(visibility of markings).
WARNING! Excessively high temperature can appreciably reduce the operating life of
this device.
8.6 Mechanical Installation

The device adopts IEC standard chassis and is rack with modular structure. It uses an integral
faceplate and plug terminal block on backboard for external connections. PCS-222 series is IEC
4U high and 19” wide. Figure 8.6-1 shows its dimensions and Figure 8.6-2 shows the panel
cut-out.
291
Figure 8.6-1 Dimensions of PCS-222

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8 Installation
Figure 8.6-2 Panel cut-out of PCS-222
NOTE! It is necessary to leave enough space top and bottom of the cut-out in the cubicle
for heat emission of this device.
As mentioned in Chapter 6, some modules are installed in the enclosure of this device, and these
modules must be plugged into the proper slots of this device respectively. The safety instructions
must be abided by when installing the boards, please see Section 8.2 for the details.
Figure 8.6-3 shows the installation way of a module being plugged into a corresponding slot.
Figure 8.6-3 Demonstration of plugging a board into its corresponding slot (only for reference)
In the case of equipment supplied in cubicles, place the cubicles on the foundations that have
been prepared. Take care while doing so not to jam or otherwise damage any of the cables that
have already been installed. Secure the cubicles to the foundations.

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8 Installation
8.7 Electrical Installation and Wiring
8.7.1 Grounding Guidelines

Switching operations in HV installations generate transient over voltages on control signal cables.
There is also a background of electromagnetic RF fields in electrical installations that can induce
spurious currents in the devices themselves or the leads connected to them.
All these influences can influence the operation of electronic apparatus.
On the other hand, electronic apparatus can transmit interference that can disrupt the operation of
other apparatus.
In order to minimize these influences as far as possible, certain standards have to be observed
with respect to grounding, wiring and screening.
NOTE! All these precautions can only be effective if the station ground is of good quality.
8.7.2 Cubicle Grounding

The cubicle must be designed and fitted out such that the impedance for RF interference of the
ground path from the electronic device to the cubicle ground terminal is as low as possible.
Metal accessories such as side plates, blanking plates etc., must be effectively connected
surface-to-surface to the grounded frame to ensure a low-impedance path to ground for RF
interference. The contact surfaces must not only conduct well, they must also be non-corroding.
NOTE! If the above conditions are not fulfilled, there is a possibility of the cubicle or parts
of it forming a resonant circuit at certain frequencies that would amplify the transmission
of interference by the devices installed and also reduce their immunity to induced
interference.
Movable parts of the cubicle such as doors (front and back) or hinged equipment frames must be
effectively grounded to the frame by three braided copper strips (see Figure 8.7-1).
The metal parts of the cubicle housing and the ground rail are interconnected electrically
conducting and corrosion proof. The contact surfaces shall be as large as possible.
NOTE! For metallic connections please observe the voltage difference of both materials
according to the electrochemical code.
The cubicle ground rail must be effectively connected to the station ground rail by a grounding strip
(braided copper).

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8 Installation
Door or hinged
equipment frame
Cubicle ground
rail close to floor
Braided
copper strip
Station
ground
Conducting
connection
Figure 8.7-1 Cubicle grounding system
8.7.3 Ground Connection on the Device

There is a ground terminal on the rear panel (see Figure 8.7-2), and the ground braided copper
strip can be connected with it. Take care that the grounding strip is always as short as possible.
The main thing is that the device is only grounded at one point. Grounding loops from unit to unit
are not allowed.
There are some ground terminals on some connectors of this device, and the sign is “GND”. All the
ground terminals are connected in the cabinet of this device. So, the ground terminal on the rear
panel (see Figure 8.7-2) is the only ground terminal of this device.
Figure 8.7-2 Ground terminal of this device
8.7.4 Grounding Strips and their Installation

High frequency currents are produced by interference in the ground connections and because of
skin effect at these frequencies, only the surface region of the grounding strips is of consequence.
The grounding strips must therefore be of (preferably tinned) braided copper and not round copper
conductors, as the cross-section of round copper would have to be too large.
Proper terminations must be fitted to both ends (press/pinch fit and tinned) with a hole for bolting
them firmly to the items to be connected.

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8 Installation
The surfaces to which the grounding strips are bolted must be electrically conducting and
non-corroding.
The following figure shows the ground strip and termination.
Press/pinch fit
cable terminal
Braided
copper strip Terminal bolt
Contact surface
Figure 8.7-3 Ground strip and termination
8.7.5 Guidelines for Wiring

There are several types of cables that are used in the connection of this device: braided copper
cable, serial communication cable etc. Recommendation of the cables:
 Grounding: braided copper cable, 2.5mm2 ~ 6.0mm2
 Power supply, binary inputs & outputs: brained copper cable, 1.5mm2 ~ 2.5mm2
 AC voltage inputs: brained copper cable, 1.5mm2 ~ 2.5mm2
 AC current inputs: brained copper cable, 2.5mm2 ~ 6.0mm2

Date: 2011-10-26
8 Installation

Date: 2011-10-26
9 Commissioning
9 Commissioning
9.1 General
This device is fully numerical in their design, implementing all functions in software. This device
employs a high degree of self-checking and in the unlikely event of a failure, will give an alarm.
To commission this device, it is only necessary to verify that the hardware is functioning correctly
and the application-specific software settings have been applied to this device.
Before carrying out any work on this device, the user should be familiar with the contents of the
safety and technical data sections and the ratings on this device’s rating label.
9.2 Safety Instructions
WARNING! Hazardous voltages are present in this electrical equipment during operation.
Non-observance of the safety rules can result in severe personal injury or property
damage.
WARNING! Only the qualified personnel shall work on and around this equipment after
becoming thoroughly familiar with all warnings and safety notices of this manual as well
as with the applicable safety regulations.
Particular attention must be drawn to the following:
 The earthing screw of the device must be connected solidly to the protective earth conductor
before any other electrical connection is made.
 Hazardous voltages can be present on all circuits and components connected to the supply
voltage or to the measuring and test quantities.
 Hazardous voltages can be present in the device even after disconnection of the supply
voltage (storage capacitors!)
 The limit values stated in the technical data (Chapter 2) must not be exceeded at all, not even
during testing and commissioning.
DANGER! Current transformer secondary circuits must have been short-circuited before
the current leads to the device are disconnected.
WARNING! Primary test may only be carried out by qualified personnel, who are familiar
with the commissioning of this device, the operation of the plant and safety rules and
regulations (switching, earthing, etc.).

Date: 2011-10-26
9 Commissioning
9.3 Commission Tools
Minimum equipment required:
 Multifunctional dynamic current and voltage injection test set with interval timer.
 Multimeter with suitable AC current range and AC/DC voltage ranges of 0~440V and 0~250V
respectively.
 Continuity tester (if not included in the multimeter).
 Phase angle meter.
 Phase rotation meter.
NOTE! Modern test set may contain many of the above features in one unit.
Optional equipment:
 An electronic or brushless insulation tester with a DC output not exceeding 500V (for
insulation resistance test when required).
 A portable PC, with appropriate software (this enables the rear communications port to be
tested, if this is to be used, and will also save considerable time during commissioning).
9.4 Product Checks
These product checks cover all aspects of this device which should be checked to ensure that it
has not been physically damaged prior to commissioning, is functioning correctly and all input
quantity measurements are within the stated tolerances.
This device is fully numerical and the hardware is continuously monitored. Commissioning tests
can be kept to a minimum and need only include hardware tests and conjunctive tests. The
function tests are carried out according to user’s correlative regulations.
The following tests are necessary to ensure the normal operation of this device before it is first put
into service.
 Hardware tests
These tests are performed for the hardware to ensure that there is no hardware defect.
Defects of hardware circuits other than the following can be detected by self-monitoring when
the power supply is energized.
 User interfaces test
 Binary input circuits and output circuits test
 AC input circuits test
 Function tests

Date: 2011-10-26
9 Commissioning
These tests are performed for the following functions that are fully software-based.
 Measuring elements test
 Data transmission test
 Data reception test
 Conjunctive tests
The tests are performed after this device is connected with the primary equipment and other
external equipment.
9.4.1 With the Device De-energized
9.4.1.1 Visual Inspection
After unpacking the product, check for any damage to the device case. If there is any damage, the
internal module might also have been affected, contact the vendor. The following listed items are
necessary.
 Device panel
Carefully examine the device panel, equipment inside and other parts inside to see that no
physical damage has occurred since installation.
The rated information of this device should be checked to ensure it is correct for the particular
installation.
 Panel wiring
Check the conducting wire which is used in the panel to assure that their cross section
meeting the requirement.
Carefully examine the wiring to see that they are no connection failure exists.
 Label
Check all the isolator binary inputs, terminal blocks, indicators, switches and push buttons to
make sure that their labels meet the requirements of this project.
 Equipment plug-in modules
Check each plug-in module of this device on the panel to make sure that they are well
installed into this device without any screw loosened.
 Earthing cable
Check whether the earthing cable from the panel terminal block is safely screwed to the panel
steel sheet.
 Switch, keypad, isolator binary inputs and push button
Check whether all the switches, equipment keypad, isolator binary inputs and push buttons
work normally and smoothly.

Date: 2011-10-26
9 Commissioning
9.4.1.2 Insulation Test (if required)
Insulation resistance tests are only necessary during commissioning if it is required for them to be
done and they have not been performed during installation.
Isolate all wiring from the earth and test the isolation with an electronic or brushless insulation
tester at a DC voltage not exceeding 500V, The circuits need to be tested should include:
 Voltage transformer circuits
 Current transformer circuits
 DC power supply
 Optic-isolated binary inputs
 Binary output contacts
The insulation resistance should be greater than 100MΩ at 500V.
Test method:
To unplug all the terminals sockets of this device, and do the Insulation resistance test for each
circuit above with an electronic or brushless insulation tester.
On completion of the insulation resistance tests, ensure all external wiring is correctly reconnected
to this device.
9.4.1.3 External Wiring
Check that the external wiring is correct to the scheme diagram. Ensure as far as practical that
phase rotation appears to be as expected.
Check the wiring against the schematic diagram for the installation to ensure compliance with the
customer’s normal practice.
9.4.1.4 Power Supply
This device only can be operated under the power supply depending on the nominal power supply
rating. The incoming voltage must be within the operating range specified in Section 2.1.1, before
energizing this device, measure the auxiliary supply to ensure it within the operating range.
Other requirements to the power supply are specified in Section 2.1.1. See this section for further
details about the parameters of the power supply.
9.4.2 Light Emitting Diodes (LEDs)

The following groups of checks verify that this device hardware and software is functioning
correctly and should be carried out with the power supply applied to this device.
On power up, the green LED “HEALTHY” should have illuminated and stayed on indicating that
this device is healthy.
Test other LEDs with the alarm conditions which are described in Section 4.2. For the details about
these LEDs, please see Section 7.1.

Date: 2011-10-26
9 Commissioning
9.4.3 Final Checks

After the above tests are completed, remove all test or temporary shorting leads, etc. If it has been
necessary to disconnect any of the external wiring from this device in order to perform the wiring
verification tests, it should be ensured that all connections are replaced in accordance with the
relevant external connection or scheme diagram.
Ensure that this device has been restored to service.
If this device is in a new installation or the circuit breaker has just been maintained, the circuit
breaker maintenance and current counters should be zero. If a test block is installed, remove the
test plug and replace the cover so that this device is put into service.
Ensure that all event alarm records have been cleared and the LEDs have been reset before
leaving this device.

Date: 2011-10-26
9 Commissioning

Date: 2011-10-26
10 Maintenance
10 Maintenance
10.1 Maintenance Schedule
It is recommended that products supplied by NR receive periodic monitoring after installation. In

view of the critical nature of this device and their infrequent operation, it is desirable to confirm that
they are operating correctly at regular intervals.
This device is self-supervised and so requires less maintenance. Most problems will result in an
alarm so that remedial action can be taken. However, some periodic tests should be done to
ensure that this device is functioning correctly and the external wiring is intact.
10.2 Regular Testing
This device is almost completely self-supervised. The circuits which can not be supervised are
binary input, output circuits and human machine interfaces. Therefore regular testing can be
minimized to checking the unsupervised circuits.
10.3 Failure Tracing and Repair
Failures will be detected by automatic supervision or regular testing.
When a failure is detected by supervision, an alarm is issued and the failure is indicated on the
front panel with LED indicators. It is also recorded in the alarm record. Failures detected by
supervision are traced by checking LED.
When a failure is detected during regular testing, confirm the following:
 Test circuit connections are correct
 Modules are securely inserted in position
 Correct power supply voltage is applied
 Test procedures comply with those stated in the manual
10.4 Replace Failed Modules
If the failure is identified to be in the module of this device and the user has spare modules, the
user can recover this device by replacing the failed modules.
Repair at the site should be limited to module replacement. Maintenance at the component level is
not recommended.
Check that the replacement module has an identical module name and hardware type-form as the

Date: 2011-10-26
10 Maintenance
removed module. Furthermore, the replaced module should have the same software version. And
the replaced analog input module and power supply module should have the same ratings.
WARNING! Units and modules may only be replaced while the supply is switched off and
only by appropriately trained and qualified personnel. Strictly observe the basic
precautions to guard against electrostatic discharge.
WARNING! When handling a module, take anti-static measures such as wearing an
earthed wrist band and placing modules on an earthed conductive mat. Otherwise, many
of the electronic components could suffer damage.
DANGER! After replacing modules, be sure to check that the same configuration is set
as before the replacement.

Date: 2011-10-26
11 Decommissioning and Disposal
11.1 Decommissioning
11.1.1 Switching off

To switch off this device, switch off the external miniature circuit breaker of the power supply.
11.1.2 Disconnecting cables

Disconnect the cables in accordance with the rules and recommendations made by relational
department.
DANGER! Before disconnecting the power supply cables that connected with the power
supply module of this device, make sure that the external miniature circuit breaker of the
power supply is switched off.
DANGER! Before disconnecting the cables that are used to connect analog input module
with the primary CT and VT, make sure that the circuit breaker for the primary CT and VT
is switched off.
11.1.3 Dismantling
The rack of this device may now be removed from the system cubicle, after which the cubicles
may also be removed.
DANGER! When the station is in operation, make sure that there is an adequate safety
distance to live parts, especially as dismantling is often performed by unskilled personnel.
11.2 Disposal
In every country there are companies specialized in the proper disposal of electronic waste.
NOTE! Strictly observe all local and national regulations when disposing of the device.

Date: 2011-10-26

Date: 2011-10-26
12 Manual Version History

In the latest version of the instruction manual, several descriptions on existing features have been
modified.
Manual version and modification history records
Manual Version Software

Date Description of change
Source New Version
R1.00 R1.01 2011-10-26 Form the original manual.

Date: 2011-10-26

Date: 2011-10-26

PCS-222C I Instruction Manual en Demostic General R1.00 (En ZNKZ0200.0086.0001)

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PCS-222C

Circuit Breaker Controller

NR Electric Co., Ltd.

Health and Safety

Qualified personnel are individuals who:

 Are trained in emergency procedures (first aid).

PCS-222C-I Circuit Breaker Controller i

Instructions and Warnings

The following indicators and standard definitions are used:

ii PCS-222C-I Circuit Breaker Controller

The earthing terminal of the equipment must be securely earthed

 Printed circuit board

Carefully handle the connection cable without applying excessive force.

Version: R1.00 NR ELECTRIC CO., LTD.

69 Suyuan Avenue. Jiangning, Nanjing 211102, China

P/N: EN_ZNKZ0200.0086.0001 Tel: +86-25-87178185, Fax: +86-25-87178208

Website: www.nrelect.com, www.nari-relays.com

Copyright © NR 2010. All rights reserved Email: nr_techsupport@nari-relays.com

We reserve the rights to make technical improvements without notice.

PCS-222C-I Circuit Breaker Controller iii

iv PCS-222C-I Circuit Breaker Controller

2 Technical Data ...................................................................................... 5

2.1.2 Binary Input .............................................................................................................................5

2.1.3 Binary Output ..........................................................................................................................5

2.2 Transducer Input .................................................................................................. 6

2.5.2 Debug Port ..............................................................................................................................7

2.6 Type Tests ............................................................................................................. 7

2.6.2 Mechanical Tests .....................................................................................................................7

2.6.3 Electrical Tests ........................................................................................................................7

2.6.4 Electromagnetic Compatibility .................................................................................................8

2.7 Certifications ........................................................................................................ 9

3 Operation Theory ................................................................................ 11

PCS-222C-I Circuit Breaker Controller v

3.1.1 GOOSE Signals from Protection Device ............................................................................... 11

3.1.2 GOOSE Signals from BCU (Bay Control Unit) ...................................................................... 11

3.2 Synthetic Signals ............................................................................................... 12

3.2.2 General Fault ........................................................................................................................12

4.2.2 Power Supply Module Supervision........................................................................................13

4.2.3 DC/DC Module of Sampled Circuit Supervision ....................................................................13

4.2.4 Power Supply of the Binary Input Supervision ......................................................................13

4.2.5 Clock Synchronization Supervision .......................................................................................13

4.2.6 GOOSE Reception Supervision ............................................................................................13

4.3 Supervision Alarms ............................................................................................ 14

6.5.2 NET-DSP Plug-in Module ......................................................................................................23

6.5.3 BI Plug-in Module ..................................................................................................................25

6.5.4 BO Plug-in Module ................................................................................................................30

6.5.5 SWI Plug-in Module ..............................................................................................................31

6.5.6 DC Analog Input Module .......................................................................................................33

vi PCS-222C-I Circuit Breaker Controller

6.5.7 HMI Module ...........................................................................................................................35

7 Human Machine Interface ................................................................. 37

7.2.2 HMI Functions of the Virtual HMI Terminal ............................................................................40

7.2.3 Understand the HMI menu Tree ............................................................................................41

7.2.4 Understand the LCD Display .................................................................................................47

7.2.5 Password Protection .............................................................................................................48

8.7.2 Cubicle Grounding ................................................................................................................53

8.7.3 Ground Connection on the Device ........................................................................................54

8.7.4 Grounding Strips and their Installation ..................................................................................54

8.7.5 Guidelines for Wiring .............................................................................................................55

9.4.2 Light Emitting Diodes (LEDs) ................................................................................................60

9.4.3 Final Checks .........................................................................................................................61

PCS-222C-I Circuit Breaker Controller vii

11 Decommissioning and Disposal ..................................................... 65