WELDING PROCEDURE SPECIFICATION (WPS)

IDENTIFICATION
Company Name Quality Fab.
WPS No. QFAB-WPS-002
Revision 00 POSITION
Date 05-08-2015 Position of V Fillet N/A
Groove
Supporting PQR QFAB-PQR-002
Vertical Dow
Revision 00
Progression n
Date 04-08-2015 Up √ 

Welding Process SMAW

Code AWS D1.1:2010
Type Manual  Machine Semi Auto

POSTWELD HEAT TREATMENT

JOINT DESIGN USED
Heating Method N/A
Type Single  Double N/A
Backing Yes  No  Temperature Rise Rate N/A
Backing Material None Bead Thickness : 16mmSoak Temperature N/A
Root Gap 2.5±0.5mm Root Face 1.5±0.5 mm
Holding Time N/A
Groove Angle 60°± 10° Radius (J-U) N/A
Temperature Fall Rate N/A
Back Gouging: No Method None
Other N/A

BASE METALS PREHEAT

Preheat Temp., Min
Group 1 to Group Ambient (27°C)
Material Spec. EN10025
1 Inter pass Temp., Min N/A
Material Grade S 275JR Heat No-F653870 Inter pass Temp., Max 210°C
Thickness 3 mm to 32 mm Fillet - ALL
Dia (Pipe) N/A

FILLER METALS
Root & Hot Pass Filling & Cap ELECTRICAL CHARACTERISTICS
SFA Specification A 5.1 A 5.1 Transfer Mode (MIG)
AWS Classification E-7018 E7018 Short Circuiting N/A Globular
N/A
F-number F4 F4
Spray N/A Pulsed N/A
Electrode Dia 2.5mm 3.2mm
Current
AC N/A DCEP  DECN
Other None
Tungsten Electrode N/A
Size N/A Type

WELDING PROCEDURE SPECIFICATION (WPS)

 SHIELDING TECHNIQUE
Flux N/A Stringer Bead  Weave Bead 
Electrode-Flux (Class) N/A
Multi-pass  Single Pass 
Gas N/A
Composition N/A Number of Electrodes Single

Flow Rate N/A Electrode Spacing

Gas Cup Size N/A Longitudinal N/A Lateral N/A Angle N/A
Contact Tube to Work
N/A
Distance

Peening None

Wire Brushing
Inter pass Cleaning
Grinding

WELDING PROCEDURE
Pass or Process Filler Metal Polarity Current Travel
Weld Layers Speed
(s) Class Dia. Amps Volts(max) (mm/min) Remarks
(mm) (max)
1 SMAW E-7018 2.5 DCEP 70-90 22-26 65 Preheat Temp:
2 SMAW E-7018 2.5 DCEP 80-100 22-26 80 Ambient (27°C)
3 SMAW E-7018 3.2 DCEP 90-115 24-27 80
4 SMAW E-7018 3.2 DCEP 70-90 17-19 80 Inter pass
5 SMAW E-7018 3.2 DCEP 70-90 17-19 80 Temp.
Max:210°C
Joints Details

T = 16mm, R = 2.5 ± 0.5mm, F= 1.5 ±0.5mm, a 60°± 10°.

Manufacturer Verification Company

Quality Fabricators Company W.L.L Industrial Support Services Co

Name

Signature

Date