Electrical Motor Test

Analysis Report
DP WORLD

Youssef Mohamed

12-Jul-20
DP World Our Ref.: I.YM.J200712

AL Aien AL Sokhna, SUEZ Date: 12 July, 2020

Att. Eng. Ramy El Meliegy

Subject: >>>>> RTG 121

Motors: >>>>> #AN HOIST, #AN TROLLEY M31, #TROLLEY M32

Electrical Motor Testing

Dear Sirs,

With reference to the above subject, kindly find below the comprehensive detailed analysis
report of electrical motor testing MCEmax test for the above motor measured at DP-World
Company.

For any further inquiry, please do not hesitate to contact me.

Sincerely,

Youssef Mohamed

Title

Business Development Engineer

Asset Reliability Technologies

Contents

Emax-online Test Results – Hoist _________________________________________________ 4-6

MCE-Offline Test Results – Hoist _________________________________________________ 7-8

Emax online Test Results – Trolley M31___________________________________________ 9-11

MCE-Offline Test Results – Trolley M31 ________________________________________ 12-13

Emax online Test Results – Trolley M32 ________________________________________ 14-16

MCE offline Test Results - Trolley M32_________________________________________ 17-18

Conclusion Analysis __________________________________________________________ 19

Alarm Limits ________________________________________________________________ 20

3
 AC INDUCTION MOTOR MCE REPORT

…………. Emax Online Results

➢ Asset Name: RTG- HOIST 121

➢ Power: 260 KW
➢ Voltage: 460 V
➢ FLA: 415 A
➢ P.F: 0.82
➢ NP Speed: 923
➢ Insulation Type: F

➢ Power Results ( 6/15/2020 11:30:10 AM)

4
 AC INDUCTION MOTOR MCE REPORT

➢ Power Test ( 6/15/2020 11:30:10 AM )

➢ Rotor Evaluation Test ( 6/15/2020 11:30:10 AM )

(Passed)

5
 AC INDUCTION MOTOR MCE REPORT

➢ Eccentricity Test ( 6/15/2020 11:30:10 AM )

(Passed)

6
 AC INDUCTION MOTOR MCE REPORT

…………………. MCE (off-line Results)

➢ AC Standard Test

7
 AC INDUCTION MOTOR MCE REPORT

➢ Polarization Index Test ( 4/21/2020 2:17:49 PM)

PI Value: 3.127

DA Ratio: 1.569

8
 AC INDUCTION MOTOR MCE REPORT

…………. Emax Online Results

➢ Asset Name: TROLLEY M31
➢ Power: 11 KW
➢ Voltage: 460 V
➢ FLA: 17.4 A
➢ P.F: 0.88
➢ NP Speed: 1770
➢ Insulation Type: F

➢ Power Results ( 6/15/2020 11:53:25 AM)

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 AC INDUCTION MOTOR MCE REPORT

➢ Power Test ( 6/15/2020 11:53:25 AM )

➢ Rotor Evaluation Test ( 6/15/2020 11:53:25 AM )

(Passed)

10
 AC INDUCTION MOTOR MCE REPORT

➢ Eccentricity Test ( 6/15/2020 11:53:25 AM )

(Passed)

11
 AC INDUCTION MOTOR MCE REPORT

…………………. MCE (off-line Results)

AC Standard Test

12
 AC INDUCTION MOTOR MCE REPORT

➢ Polarization Index Test ( 4/21/2020 2:37:17 PM)

PI Value: 1.443

DA Ratio: 1.223

13
 AC INDUCTION MOTOR MCE REPORT

…………. Emax Online Results

➢ Asset Name: TROLLEY M32
➢ Power: 11 KW
➢ Voltage: 460 V
➢ FLA: 17.4 A
➢ P.F: 0.88
➢ NP Speed: 1770
➢ Insulation Type: F

➢ Power Results ( 6/15/2020 11:46:53 AM)

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 AC INDUCTION MOTOR MCE REPORT

➢ Power Test ( 6/15/2020 11:46:53 AM )

➢ Rotor Evaluation Test ( 6/15/2020 11:46:53 AM )

(Passed)

15
 AC INDUCTION MOTOR MCE REPORT

➢ Eccentricity Test ( 6/15/2020 11:46:53 AM )

(Passed)

16
 AC INDUCTION MOTOR MCE REPORT

…………………. MCE (off-line Results)

AC Standard Test

17
 AC INDUCTION MOTOR Alarm Limits

➢ Polarization Index Test ( 4/21/2020 2:01:51 PM)

PI Value: 1.376

DA Ratio: 1.191

18
 AC INDUCTION MOTOR Alarm Limits

Analysis Conclusion Notes:

o #AN (HOIST 121), Electrical motor test Results (Power Circuit, Power Quality, Insulation Rotor,
Stator, Eccentricity) are considered normal and within limits.

o #AN (Trolley M31), Electrical motor test Results (Power Circuit, Power Quality, Rotor, Stator,
Eccentricity) are considered normal and within limits.
Insulation: PI Value is in caution Area,
Recommendation action: nothing to serve, just trending over time to prevent the motor from
insulation failure.

o #AN (Trolley M32), Electrical motor test Results (Power Circuit, Power Quality, Rotor, Stator,
Eccentricity) are considered normal and within limits.
Insulation: PI Value is in caution Area,
Recommendation action: nothing to serve, just trending over time to prevent the motor from
insulation failure.

19
 AC INDUCTION MOTOR Alarm Limits

ALARM LIMITS:
Default warning setting are determined by using a combination of accepted industry standards, manufacturing data,
NEMA standards and empirical data collected by PdMA during research and development

Warning Level Change from Baseline %

Parameter Test Caution Alarm Cautio Alarm
n
Below Above Below Above Below Above Below Above
Balance of Resistance MCE 3 4 50% 100%
Balance Inductance MCE 8 15% 15% 20% 20%
Resistance to Ground MCE 150 100 50%
Mohms Mohms
Capacitance to Ground MCE pF pF pF pF 100%
Resistance (Ph to Ph) MCE 5% 10% 5% 10%
Inductance (Ph to Ph) MCE 5% 10% 5% 10%
Polarization Index PI MCE 2 0.85
Dielectric Absorption MCE 1

Voltage Line To Line Emax 5700 6300 5400 6600

Voltage Line To Neutral Emax
(Tot)
Voltage Imbalance (LL) Emax 1% 3%
Voltage Imbalance (TotLN) Emax 1% 3%
Voltage Crest Factor (LL) Emax 2 3
Voltage Crest Factor (LN) Emax 2 3
Voltage THD (LL) Emax 3% 5%
Voltage THD (LN) Emax 3% 5%
Harmonic Voltage Factor Emax 1% 1%
Current RMS Emax
Current Imbalance Emax 6 10
Current Crest Factor Emax 2 3
Current THD Emax 5% 7%
Self-Impedance Imbalance Emax 7% 10%
Line Frequency Emax 1.66667 1.66667 3.333333 3.333333
% % % %
Speed Emax
Fp Frequency Emax
Fp Amplitude Emax 45 dB 36 dB
% Full load Amps Emax 100%
Emax

20