Electrical Motor Test

Analysis Report
DP WORLD

Youssef Mohamed

28-Jun-20
DP World Our Ref.: I.YM.J200628

AL Aien AL Sokhna, SUEZ Date: 28 June, 2020

Att. Eng. Ramy El Meliegy

Subject: >>>>> STS-116

Motors: >>>>> #AN Boom, #AN Hoist 1, #AN Hoist 2, #AN Trolley

Electrical Motor Testing

Dear Sirs,

With reference to the above subject, kindly find below the comprehensive detailed analysis
report of electrical motor testing MCEmax test for the above motor measured at DP-World
Company.

For any further inquiry, please do not hesitate to contact me.

Sincerely,

Youssef Mohamed

Title

Business Development Engineer

Asset Reliability Technologies

Contents

Emax-online Test Results – Boom _________________________________________________ 4-6

MCE-Offline Test Results - Boom ________________________________________________ 7-8

Emax online Test Results – Hoist 1_______________________________________________ 9-11

MCE offline Test Results - Hoist 1______________________________________________ 12-13

Emax online Test Results – Hoist 2_____________________________________________ 14-16

MCE offline Test Results - Hoist 2_______________________________________________ 17-18

Emax online Test Results – Trolley_____________________________________________ 19-21

MCE offline Test Results - Trolley______________________________________________ 22-23

Conclusion Analysis __________________________________________________________ 24

Alarm Limits ________________________________________________________________ 25

3
 AC INDUCTION MOTOR MCE REPORT

…………. Emax Online Results

➢ Asset Name: STS- Boom1116

➢ Power: 347 KW
➢ Voltage: 500 V
➢ FLA: 480 A
➢ P.F: 0.87
➢ NP Speed: 1785
➢ Insulation Type: F

➢ Power Results ( 6/7/2020 1:16:04 PM)

4
 AC INDUCTION MOTOR MCE REPORT

➢ Power Test ( 6/7/2020 1:16:04 PM )

➢ Rotor Evaluation Test ( 6/7/2020 1:04:46 PM )

(Passed)

5
 AC INDUCTION MOTOR MCE REPORT

➢ Eccentricity Test ( 6/7/2020 1:02:03 PM )

(Passed)

6
 AC INDUCTION MOTOR MCE REPORT

…………………. MCE (off-line Results)

➢ AC Standard Test

7
 AC INDUCTION MOTOR MCE REPORT

➢ Polarization Index Test ( 6/10/2020 10:16:22 AM)

PI Value: 1.190

DA Ratio: 1.129

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 AC INDUCTION MOTOR MCE REPORT

…………. Emax Online Results

➢ Asset Name: STS- Hoist 1-116
➢ Power: 900 KW
➢ Voltage: 500 V
➢ FLA: 610 A
➢ P.F: 0.88
➢ NP Speed: 1000
➢ Insulation Type: F

➢ Power Results ( 6/7/2020 1:28:10 PM)

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 AC INDUCTION MOTOR MCE REPORT

➢ Power Test ( 6/7/2020 1:28:10 PM )

➢ Rotor Evaluation Test ( 6/7/2020 1:28:10 PM )

(Passed)

10
 AC INDUCTION MOTOR MCE REPORT

➢ Eccentricity Test ( 6/7/2020 1:28:10 PM )

(Passed)

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 AC INDUCTION MOTOR MCE REPORT

…………………. MCE (off-line Results)

AC Standard Test

12
 AC INDUCTION MOTOR MCE REPORT

➢ Polarization Index Test ( 6/7/2020 10:33:37 AM)

PI Value: 0.865

DA Ratio: 0.969

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 AC INDUCTION MOTOR MCE REPORT

…………. Emax Online Results

➢ Asset Name: STS -Hoist 2- 116
➢ Power: 900 KW
➢ Voltage: 500 V
➢ FLA: 610 A
➢ P.F: 0.88
➢ NP Speed: 1000
➢ Insulation Type: F

➢ Power Results ( 6/10/2020 12:30:13 PM)

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 AC INDUCTION MOTOR MCE REPORT

➢ Power Test ( 6/7/2020 1:34:36 PM )

➢ Rotor Evaluation Test (6/7/2020 1:34:36 PM)

(Passed)

15
 AC INDUCTION MOTOR MCE REPORT

➢ Eccentricity Test ( 6/7/2020 1:34:36 PM )

(Passed)

16
 AC INDUCTION MOTOR MCE REPORT

…………………. MCE (off-line Results)

AC Standard Test

17
 AC INDUCTION MOTOR Alarm Limits

➢ Polarization Index Test ( 6/10/2020 11:02:54 AM)

PI Value: 1.346

DA Ratio: 1.134

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 AC INDUCTION MOTOR Alarm Limits

Analysis Conclusion Notes:

o #AN (STS- Boom 116), Electrical motor test Results (power Quality, Power Circuit, Insulation,
Rotor, Stator) are considered normal and within limits but it had some Little Sidebands in
Eccentricity Test: There are some side bands that exceeds the normal limits.
Recommendation Action: nothing to serve, just perform another Test With a laser alignment device
And trending over time.

o #AN (STS- Hoist 1-116), Electrical motor test Results (Power Circuit, Insulation, Rotor, Stator,
Eccentricity) are considered normal and within limits.
o Power Quality: Exceeding the full loaf amp. rating of the motor could result over heating of the
insulation system.
Recommendation Action: Reduce the load or limit the over current.
o Inductive Imbalance is in caution area,
o Recommendation action: nothing to serve, just trending over time (4-6) weeks.
o Also, we need to perform Rotor influence check Test to isolate the problem if it comes from rotor or
stator.

o #AN (STS -Hoist 2- 116), Electrical motor test Results (Power Circuit, Insulation, Rotor, Stator,
Eccentricity) are considered normal and within limits.
o Power Quality: Exceeding the full loaf amp. rating of the motor could result over heating of the
insulation system.
Recommendation Action: Reduce the load or limit the over current.
o Inductive Imbalance is in caution area,
o Recommendation action: nothing to serve, just trending over time (4-6) weeks.
o Also, we need to perform Rotor influence check Test to isolate the problem if it comes from rotor or
stator.

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 AC INDUCTION MOTOR Alarm Limits

ALARM LIMITS:
Default warning setting are determined by using a combination of accepted industry standards, manufacturing data,
NEMA standards and empirical data collected by PdMA during research and development

Warning Level Change from Baseline %

Parameter Test Caution Alarm Cautio Alarm
n
Below Above Below Above Below Above Below Above
Balance of Resistance MCE 3 4 50% 100%
Balance Inductance MCE 8 15% 15% 20% 20%
Resistance to Ground MCE 150 100 50%
Mohms Mohms
Capacitance to Ground MCE pF pF pF pF 100%
Resistance (Ph to Ph) MCE 5% 10% 5% 10%
Inductance (Ph to Ph) MCE 5% 10% 5% 10%
Polarization Index PI MCE 2 0.85
Dielectric Absorption MCE 1

Voltage Line To Line Emax 5700 6300 5400 6600

Voltage Line To Neutral Emax
(Tot)
Voltage Imbalance (LL) Emax 1% 3%
Voltage Imbalance (TotLN) Emax 1% 3%
Voltage Crest Factor (LL) Emax 2 3
Voltage Crest Factor (LN) Emax 2 3
Voltage THD (LL) Emax 3% 5%
Voltage THD (LN) Emax 3% 5%
Harmonic Voltage Factor Emax 1% 1%
Current RMS Emax
Current Imbalance Emax 6 10
Current Crest Factor Emax 2 3
Current THD Emax 5% 7%
Self-Impedance Imbalance Emax 7% 10%
Line Frequency Emax 1.66667 1.66667 3.333333 3.333333
% % % %
Speed Emax
Fp Frequency Emax
Fp Amplitude Emax 45 dB 36 dB
% Full load Amps Emax 100%
Emax

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