PSA PEUGEOT - CITROËN

Laboratories Technical Specification

S23 1001
PARTS MADE OUT OF PLASTIC, THERMOSET,
RUBBER OR THERMOPLASTIC ELASTOMER
FOR HYDRAULIC CLUTCH SHIFT CONTROL
SPECIFIC REQUIREMENTS
Page 1/14
No use restriction
This is a translation, the french original shall be used in case of litigation Date of translation : 02/01/2011

WARNING

This PSA norm has been translated by the PSA Technical Discipline proprietor of this norm.
This document is available on-line in "Normes" Intranet (normes.inetpsa.com) as well as on the B2B portal
(suppliers and industrial partners).

This "Spécification Technique de Laboratoire" (STL) [Technical Laboratory Specification] is a document

compiled according to the principles of "Ingénierie des Systèmes Automobiles" (ISA) [Automotive Engineering
Systems], which groups together, for the system used for the product development tree structure, all the generic
requirements, to obtain consistency between all interested parties. The STL enables the Project team to compile the
corresponding Technical Specification (ST) by adapting the contents of the STL to the perimeter of the project.
Feedback from projects together with innovations and external requirements are elements which are used to
develop the STL.
Written by Checked by Approved by

Stéphane LACUVE Dominique PIERRAT Laurent BECHU

DCTC/CIMB/IMPM/MPLC Vanina SABATHIER DCTC/CIMB/IMPM/MPLC
DRD/DCTC/CIMB/IMPM/MPLC

Date Signature Date Signature Date Signature

04/02/2011 - 04/02/2011 - 04/02/2011 -

OR : 09/12/2010 A : 28/02/2011 INTERNAL USE

 PSA PEUGEOT - CITROËN
HYDRAULIC CLUTCH SHIFT CONTROL – ORGANIC MATERIALS REQUIREMENTS S23 1001 2/14

RECORDS

Index Date Nature of the modifications

OR 09/12/2010 CREATION OF THE STANDARD

MODIFICATION OF THE REQUIREMNT EM_01, IN § 5.5.3.2., CONCERNING

A 28/02/2011
THE EXPOSITION OF A MATERIAL TO A CHEMICAL ENVIRONMENT.

PARTICIPANTS
The according to people participate in the drafting and/or checking of this standard:

DRD/DAPF/RHN/NCF Guy DHENIN

OR : 09/12/2010 A : 28/02/2011 INTERNAL USE

 PSA PEUGEOT - CITROËN
HYDRAULIC CLUTCH SHIFT CONTROL – ORGANIC MATERIALS REQUIREMENTS S23 1001 3/14

TABLE OF CONTENTS
1. SCOPE 4
2. FIELD OF APPLICATION 4
2.1. DEVELOPMENT CONTEXT OF THE SYSTEM 4
2.2. GENERAL DESCRIPTION OF THE SYSTEM 4
3. QUOTED DOCUMENTS 4
3.1. STANDARDS 4
3.2. REGULATIONS 5
3.3. OTHERS DOCUMENTS 5
4. TERMINOLOGY 6
4.1. GLOSSARY 6
4.2. INITIALS AND ACRONYMS 6
5. REQUIREMENTS 7
5.1. FUNCTIONAL REQUIREMENTS 7
5.2. PERFORMANCE REQUIREMENTS 7
5.3. EXTERNAL INTERFACES REQUIREMENTS 7
5.4. OPERATIONAL REQUIREMENTS 7
5.4.1. Mission profil 7
5.4.2. service life 7
5.4.3. Ergonomiy and human factor 7
5.4.4. Failsafe operation 7
5.4.4.1. Reliability. 7
5.4.4.2. Maintainability 7
5.4.4.3. Availability 7
5.4.4.4. Security 7
5.4.5. Product quality 7
5.4.6. Erognomy and Human factors 7
5.4.7. Protection against malice 8
5.4.8. System resources 8
5.4.9. Documentary requirements 8
5.4.9.1. Functional drawing 8
5.4.9.2. Supplier drawing 8
5.4.9.3. Additional material & process documents 8
5.5. CONSTRAINT REQUIREMENT 8
5.5.1. Regulation and consumerism 8
5.5.2. Mass and other physical characteristics 9
5.5.3. Conception ans manufacture 9
5.5.3.1. Test and/or imposed solution 9
5.5.3.2. Materials 9
5.5.3.3. Manufacture 10
5.5.3.4. Product marking 10
5.5.4. Traceability and configuration management 10
5.5.5. Transportability, storage and packaging 10
5.5.6. Flexibility and extension 10
5.5.7. Withdrawal from service 10
5.5.8. Environmental conditions 11
5.6. INTEGRATION AND VALIDATION REQUIREMENTS 11
5.6.1. Sampling of validation parts 11
5.6.2. Technical characteritics on parts 11
5.6.3. Questionnaire of synthesis 13
APPENDIX MATERIAL AND PROCESS REQUIREMENTS AT EACH PROJECT MILESTONE 14

OR : 09/12/2010 A : 28/02/2011 INTERNAL USE

 PSA PEUGEOT - CITROËN
HYDRAULIC CLUTCH SHIFT CONTROL – ORGANIC MATERIALS REQUIREMENTS S23 1001 4/14

1.SCOPE
The aim of this laboratory technical specification (STL) is to define the materials and process requirements for parts
made out of organic materials (thermoplastic, thermoset, elastomer thermoplastic or vulcanized rubber, compact or
honeycombed), for material samples and for parts of hydraulic clutch shift controls. It complies with the standard
structure of the technical specification A13 030.
These material requirements on parts come in addition to the requirements on samples regarding the B62 0300
standard.
This document completes the technical specification B23 1220 & the CPPR of the purchased parts, where it has to
be referred to (in paragraph “quoted documents”) or with detailed requirements directly integrated in each
paragraph.
This technical specification applies to all parts of the perimeter hydraulic clutch shift controls delivered directly or via
a third to PSA
In addition to the usual addressees, all documents required in this specification must be transmitted to PSA’s
materials and process engineers who are part of the PSA project team as indicated in appendix 1.

2.FIELD OF APPLICATION
The requirements of this document are applicable to all parts made out of organic materials (thermoplastic,
thermoset, elastomer thermoplastic or rubber) for mechanical components of PSA Peugeot Citroen cars, except
paragraph 5.6.2 ‘Technical characteristic of parts”. These requirements must be achieved according to the rules
defined at the beginning of paragraph 5.6.2.

2.1.DEVELOPMENT CONTEXT OF THE SYSTEM

Not applicable.

2.2.GENERAL DESCRIPTION OF THE SYSTEM

Not applicable.

3.QUOTED DOCUMENTS
3.1.STANDARDS
Refer to Title
A10 0310 TECHNICAL NORMATIVE SPECIFICATION (NTS) TECHNICAL SPECIFICATION (TS)
GUIDE DRAFTING AND STANDARD PLAN

B20 0150 PRODUCT WHICH ARE THE SUBJECT OF A PRODUCT APPROVAL SPECIFICATION
GENERAL REQUIREMENTS.
B20 0200 ELV REQUIREMENTS WITH THE VIEW TO RECYCLING
B20 1310 SUPPLY OF PLASTIC PARTS GENERAL REQUIREMENTS.
B20 4100 REQUIREMENT CONCERNING ADHESIVE ASSEMBLY
B23 1220 STN POWERTRAIN - MECHANICAL COUPLING INTERFACE CLUTCH MECHANICS -
CLUTCH SHIFT CONTROL
B62 0300 THERMOPLASTICS, THERMOSETS, THERMOPLASTIC ELASTOMERS AND RUBBERS
– CLASSIFICATION & SPECIFICATION

C63 6510 RUBBER SEALING RINGS

OR : 09/12/2010 A : 28/02/2011 INTERNAL USE

 PSA PEUGEOT - CITROËN
HYDRAULIC CLUTCH SHIFT CONTROL – ORGANIC MATERIALS REQUIREMENTS S23 1001 5/14

Refer to Title
D42 1235 RUBBER AND PLASTIC PARTS – BEHAVIOUR TO IMPACT (FALLING WEIGHT
METHOD)
D45 1234 PARTS CONTAINING PLASTIC ELEMENTS REACTION TO HEAT IN A NON-RADIANT
DRY OVEN
D45 1291 RUBBERS AND PLASTICS SHORE A OR D HARDNESS
D47 1053 VULCANISED RUBBERS AND THERMOPLASTIC ELASTOMERS ACCELERATED
AGEING IN AIR
D47 1309 AUTOMOTIVE EQUIPMENT MATERIALS AND PARTS AGEING ACCORDING TO A
GIVEN CLIMATIC CYCLE
D47 1924 PLASTICS AND RUBBERS OCCASIONAL CONTACT WITH AUTOMOTIVE FUILDS

S24 5504 SEAL AND SECONDARY CUPS FOR SYSTEM OF BRAKING ANF FLUID CLUTCH
CHARACTERISTICS OF THE RUBBER MIXTURES
S62 0030 PARTS MADE OUT OF PLASTIC, THERMOSET, RUBBER OR THERMOPLASTIC
ELASTOMER FOR MECHANICAL APPLICATIONSSPECIFIC REQUIREMENTS

ISO 48 RUBBERS AND PLASTICS DIDC HARDNESS

3.2.REGULATIONS
Not applicable.

3.3.OTHERS DOCUMENTS

Refer to Title
CIMB_IMPM09_0286 GUIDE FOR THE REALISATION OF PREVENTIVE TESTING ON PARTS MADE OUT OF
ORGANIC MATERIALS

OR : 09/12/2010 A : 28/02/2011 INTERNAL USE

 PSA PEUGEOT - CITROËN
HYDRAULIC CLUTCH SHIFT CONTROL – ORGANIC MATERIALS REQUIREMENTS S23 1001 6/14

4.TERMINOLOGY
A dictionary (glossary) of the main terms and their definitions used within the activities of the Technical and
Industrial Upstream Divisions is consultable in-house via the glossary Nectar (http://nectar.inetpsa.com). This
glossary is constantly updated.

4.1.GLOSSARY
For the necessity of this requirement, the following terms are defined :

4.2.INITIALS AND ACRONYMS

For the necessity of this requirement, the following initials and acronyms are defined:
CPPR Special Clauses and Results Schedule
CTF Technical & Fun ctionnal Characteristics
ED Documentary requirements
EM Material choice requirement
EN Normative and regulatory requirement
ET Technical requirement on parts
RMA Approved reference material
IOD From final tooling
RFQ Request for quotations
SPA Approved specification product
STL Laboratory technical specification
STN Normative technical specification
TD Thermoset
TP Thermoplastic
TPE Thermoplastic elastomer
Tpoint Peak temperature
Tcontinu Continuous use temperature
Textrême point Extreme peak temperature
ELV End of life vehicle

OR : 09/12/2010 A : 28/02/2011 INTERNAL USE

 PSA PEUGEOT - CITROËN
HYDRAULIC CLUTCH SHIFT CONTROL – ORGANIC MATERIALS REQUIREMENTS S23 1001 7/14

5.REQUIREMENTS
5.1.FUNCTIONAL REQUIREMENTS
The functional requirements are defined in the technical specifications that are managed by the component design
teams.

5.2.PERFORMANCE REQUIREMENTS
The functional requirements are defined in the technicals specifications that are managed by the component design
teams.

5.3.EXTERNAL INTERFACES REQUIREMENTS

The functional requirements are defined in the technicals specifications that are managed by the component design
teams.

5.4.OPERATIONAL REQUIREMENTS
The functional requirements are defined in the technicals specifications that are managed by the component design
teams.

5.4.1.MISSION PROFIL
Not applicable.

5.4.2.SERVICE LIFE
Not applicable.

5.4.3.ERGONOMIY AND HUMAN FACTOR

Not applicable

5.4.4.FAILSAFE OPERATION

5.4.4.1.Reliability.
Not applicable.

5.4.4.2.Maintainability
Not applicable.

5.4.4.3.Availability
Not applicable.

5.4.4.4.Security
Not applicable.

5.4.5.PRODUCT QUALITY
Not applicable.

5.4.6.EROGNOMY AND HUMAN FACTORS

Not applicable

OR : 09/12/2010 A : 28/02/2011 INTERNAL USE

 PSA PEUGEOT - CITROËN
HYDRAULIC CLUTCH SHIFT CONTROL – ORGANIC MATERIALS REQUIREMENTS S23 1001 8/14

5.4.7.PROTECTION AGAINST MALICE

Not applicable.

5.4.8.SYSTEM RESOURCES
Not applicable

5.4.9.DOCUMENTARY REQUIREMENTS

5.4.9.1.Functional drawing
Cf. S62 0030

5.4.9.2.Supplier drawing

Requirements Definition
ED__01 Supplier drawing – Cf. S62 0030

5.4.9.3.Additional material & process documents

Requirement Definition
ED__02 Detailed material nomenclature – Cf. S62 0030
ED__03 Manufacturing flow chart – Cf. S62 0030
ED__04 Material certificate of Compliance – Cf. S62 0030
ED__05 Process parameters – Cf. S62 0030
ED__06 Rheological study Cf. – Cf. S62 0030
ED__07 Dimensionning by calculation – Cf. S62 0030

5.5.CONSTRAINT REQUIREMENT
The requirements below are added to those in the last paragraph “constraint requirement” of the technical
specifications.

5.5.1.REGULATION AND CONSUMERISM

Requirement Definition
EN__01 End of life vehicule– Cf. S62 0030

OR : 09/12/2010 A : 28/02/2011 INTERNAL USE

 PSA PEUGEOT - CITROËN
HYDRAULIC CLUTCH SHIFT CONTROL – ORGANIC MATERIALS REQUIREMENTS S23 1001 9/14

5.5.2.MASS AND OTHER PHYSICAL CHARACTERISTICS

Not applicable

5.5.3.CONCEPTION ANS MANUFACTURE

5.5.3.1.Test and/or imposed solution

Not applicable

5.5.3.2.Materials
Remark: The material of each composing element must be a functionnal technical characteristics (CTF).

Requirement Definition
EM__01
All materials must fulfill the requirements of the standards B62 0300 according to their
environment :

Interior Under hood

Conformity in terms of heavy metals 61
Behavior to impact for a regulation requirement 30
Prohibited components U4 *
Rate of undesirable components AD1 *
Formaldehyde content W1 *
Evaluation of the smell intensity O2 *
Resistance to the micro-organisms AB1 *
Behavior with fogging - misting E2 *
Exposition to the ambient air (resistance to ozone) 51 52
Exposure to heat* 207M-208E 215M-218E
Exposure to light 18 *
Behavior in permanent contact with fluids* H707 H715
Exposure to a chemical environment * 13
Behavior to scratching B13 *
Combustibility requirements C1(1) *
Compression set* P208E P218E
(1) except specific requirement specified on the drawing (ex: V0)
Case of using TPE and rubbers:
The supplier must propose materials able to fulfill the functional requirements of the part
or the function, by taking account of the specific characters of each family of elastomer.
The requirements code from B62 0300 standard must be supplemented by the supplier
by :
Code J , M , Q , R to inform
Cold rigidity *: K3 - Tendency to crystallization (ex CR, NR,…) : X1
*Ces requirements can be adjusted according to the functional schedule of conditions of
the project conveys considered (thermal stress, fluid contact,…)

EM__02 PSA material policy – Cf. S62 0030

EM__03 "Green" materials – Cf. S62 0030
EM__06 Rubber volume resistivity – Cf. S62 0030

OR : 09/12/2010 A : 28/02/2011 INTERNAL USE

 PSA PEUGEOT - CITROËN
HYDRAULIC CLUTCH SHIFT CONTROL – ORGANIC MATERIALS REQUIREMENTS S23 1001 10/14

EM__101 Requirement concerning adhesive assembly according B20 4100 :

Exterior Interior
application application
Initial adhesion of bonding 6 2
Resistance to water 5 0
Climatic ageing 5 1
Resistance to chemical agent 5 1
Functional requirements Cf. ST Cf. ST

EM__102 Seal and secondary cups for system of fluid clutch must be conform to requirement of
STL S24 5504 “ SEAL AND SECONDARY CUPS FOR SYSTEM OF BRAKING ANF
FLUID CLUTCH CHARACTERISTICS OF THE RUBBER MIXTURES”

In the case of using o-ring, they must be specified on the drawing in accordance with the
standard C63 6510 and respect the requirements of them
EM__103 Material compatibility (rustled noise)
The supplier must be sure that the materials proposed on the parts are not likely to
generate audible noises when they are in contact between them. Specific tests will be
required in order to validate this requirement.
EM__104 High pressure clutch tube: we prohibit the use of a solution with external layer in PA6.12
or with polymer PA6.X without protection (risk of aggression by the acid of battery).
Specific tests will be required in order to validate protection.

5.5.3.3.Manufacture

Requirement Definition
EM__04 Products used for making assembling easier – Cf. S62 0030

5.5.3.4.Product marking

Requirement Definition
EM__05 Marking– Cf. S62 0030

5.5.4.TRACEABILITY AND CONFIGURATION MANAGEMENT

Not applicable.

5.5.5.TRANSPORTABILITY, STORAGE AND PACKAGING

Not applicable.

5.5.6.FLEXIBILITY AND EXTENSION

Not applicable.

5.5.7.WITHDRAWAL FROM SERVICE

See at the recyclabilty requirements in paragraph 5.5.1.

OR : 09/12/2010 A : 28/02/2011 INTERNAL USE

 PSA PEUGEOT - CITROËN
HYDRAULIC CLUTCH SHIFT CONTROL – ORGANIC MATERIALS REQUIREMENTS S23 1001 11/14

5.5.8.ENVIRONMENTAL CONDITIONS
Not applicable.

5.6.INTEGRATION AND VALIDATION REQUIREMENTS

5.6.1.SAMPLING OF VALIDATION PARTS

Requirement Definition
ET__01 Sampling of test parts - Cf. S62 0030

5.6.2.TECHNICAL CHARACTERITICS ON PARTS

Foreword:
The list of the technical characteristics to be checked on parts must be built according to following rules:
1. Break the part down into elementary elements.
(Ex: Transmitter: body + piston + o-ring seal +….)
2. Meet each requirement of test chart below, except if the same type of test is required in the technical
specification of the part (functionnal drawing,ST, STN,etc…).

Requirem Definition Method Elements Acceptability criterion.

ent concerned
ET__02 Evaluation of CIMB_IMPM09_0286 All Absence of surface defects (shrinkage,
material quality cracks, grilled, bubbles, lack of material,
In order to verify the pollution, etc.)
absence of defects
created during Porosity level (or bubble for rubbers)
material processing The acceptance criteria for the porosity level
will be validated by the PSA material
department, considering the criticity of the
element (complexicity and mechanical
loading).
NOTA:
In any case, even if the component responds
to its function, the following defects are
unacceptable:
- Max porosity size = 500 µm
- More than 20% of the thickness affected by
porosities.
- Porosity shape too elongated (length /
width > 4)

Absence of internal defects

(welded line mark, pollution, cluster of fillers,
traces of flows, etc.)
Weight
Unaccceptable:
- Differences between parts higher than 1 %
Hardness
according to D45 1276 or D45 1291
During the whole serial production phase,
the supplier must supply parts with an
internal integrity being better or at least
equivalent to the inegrity of the validation
parts.

OR : 09/12/2010 A : 28/02/2011 INTERNAL USE

 PSA PEUGEOT - CITROËN
HYDRAULIC CLUTCH SHIFT CONTROL – ORGANIC MATERIALS REQUIREMENTS S23 1001 12/14

Requirem Definition Method Elements Acceptability criterion.

ent concerned
ET__03 Evaluation of CIMB_IMPM09_0286 Welded The acceptance criteria for the welding bead
material quality elements will be validated by the PSA material
In order to verify the department, considering the criticity of the
absence of defects element (complexicity and mechanical
created during loading).
material processing Are to be analysed:
- Presence of burrs
- Burr symmetry on both extremities of the
bead.
- Width of the bead / coverage ratio of
welding teeth
- Thickness of the welding bead.
NOTA
Unacceptable:
- Presence of porosity in the welding bead
ET__04 D42 1235 Elements Determination of the rupture level upon
Impact points are to be made of TP impact
determined in agreement Maximum weight of the dropped object
Impact behavior
with the PSA materials creating no rupture with 50cm/-30°C/
(material quality)
department and have to be object A or 50cm/23°C/ object B
located in weled and fragility
zones (welding bead, clip, NOTA
small thicknesses, injection Unacceptable:
point, etc.). - 200g to 50cm/-30°C/object A
ET__05 Architecture of the Multi- Meet the component definition (quality and
multi-material parts. CIMB_IMPM09_0286 material quantity of composing elements,
elements. thicknesses, positioning, bonding, etc.)
ET__06 Contact with All No deterioration (cracks, swelling, partial
occasional fluids disolving, etc.), no aspect change.
To determine the After the test, the component must remain
process impact on D47 1924 C-process functional (mechanical resistance and
the material dimentionnal conformity).
compatibility to
fluids.
ET__07 22h ± 1h at All Absence of aspect change or deformation.
Tpointe Comply with the dimensionnal tolerances
Thermal according to defined on the functional drawing.
resistance at D45 1234 After the test, the component must remain
peak (TP & TD) & functional.
Resistance to
temperature D47 1053
thermal ageing
(rubber &
(when there is no
TPE)
stricter requirement
ET__08 1000h at All Absence of aspect change or deformation.
in the technical
Tcontinu Comply with the dimensionnal tolerances
specification). Thermal
according to defined on the functional drawing.
resistance at
D45 1234 After the test, the component must remain
continuous
(TP & TD) & functional and the rupture level with impact
use
D47 1053 testing must remain the same.
temperature
(rubber &
TPE)
ET__10 Multi- Absence of cracks upon observation with
Resistance to material magnifying binocular glass (X10).
Realise 10 cycles
thermal shocks components After the test, the component must remain
1 cycle =
To determine the (overmoulde functional.
2h to -30°C
effect of the d, glued,
30s maxi de -30°C to T continu
differential thermal screwed,
2h to Tcontinu
expansion. etc.)
30s maxi de Tcontinu to -30°C
Welded
elements

OR : 09/12/2010 A : 28/02/2011 INTERNAL USE

 PSA PEUGEOT - CITROËN
HYDRAULIC CLUTCH SHIFT CONTROL – ORGANIC MATERIALS REQUIREMENTS S23 1001 13/14

Requirem Definition Method Elements Acceptability criterion.

ent concerned
ET__11 Multi- Absence of cracks upon observation with
material magnifying binocular glass (X10).
components After the test, the component must remain
10 cycles according to D47 (overmoulde functional.
1309 : d, glued,
Climatic cycles
AF Cycles for inner parts screwed,
To determine the
which are not exposed to etc.)
effect of the
UV. Welded
differential thermal
HF Cycles for part under the elements
expansion +
hood. Elements
humidity pick-up
The other cycles of the D47 made of
and/or hydrolysis
1309 can be used if they are moisture
checking.
more representative of the sensitive
part environment. materials
(PBT, PA,
PUR, etc.).

The technical requirements of this standard are to be checked for the integration & validation of the part.
In addition, conformity to requirements ET__02, ET__03, ET__04 & ET__05 is also to be surveyed in serial
production, with a frequency to be determined by the supplier

5.6.3.QUESTIONNAIRE OF SYNTHESIS

Commitment
Requirement Definition supplier Comment
ED_01 Supplier drawing
ED_02 Detailed material nomenclature
ED_03 Manufacturing flow chart
ED_04 Material certificate of compliance
ED_05 Process parameters
ED_06 Rheological study
ED_07 Dimensioning by calculation
EN_01 End of life vehicle
EM_01 B62 0300
EM_02 PSA material policy
EN_03 « green » materials
EM_06 Rubber volume resistivity
EM_101 B20 4100
EM_102 S24 5504 & C63 6510
EM_103 Material compatibility (rustled noise)
High pressure clutch tube: we prohibit the use of a solution with
EM_104 external layer in PA6.12 or with polymer PA6.X without protection
(risk of aggression by the acid of battery).
EM_04 Products used for making assembling easier
EM_05 Marking
ET_01 Sampling of test parts
ET _02 Material quality evaluation
ET _03 Material quality evaluation of welding beads
ET _04 Behavior to impact
ET _05 Multi-material architecture
ET _06 Resistance to occasional fluids
ET _07 Thermal ageing Tpeak
ET _08 Thermal ageing Tcontinius
ET _10 Thermal shocks
ET _11 Climatic cycles

OR : 09/12/2010 A : 28/02/2011 INTERNAL USE

 PSA PEUGEOT - CITROËN
HYDRAULIC CLUTCH SHIFT CONTROL – ORGANIC MATERIALS REQUIREMENTS S23 1001 14/14

Appendix
Material and process requirements at each project milestone
In addition to the usual recipients, all documents required in this specification must be transmitted to the material
and process pilot of PSA project team.

Document(s) waited or Where the elements must

Requirement Stage of project
concerned. appear
Technical response to RFQ
Before prototype & serial tool
ED__01 Supplier drawing Supplier drawing Project review minutes
manufacturing launch
DEVIN
Technical response to RFQ
In response to RFQ
ED__02 Detailed material nomenclature Detailed material nomenclature Project review minutes
and after each modification
Q3P grid
Quality response to RFQ
ED__03 Manufacturing flow chart In response to RFQ Manufacturing flow chart Project review minutes
Q3P grid
Material certificate of Before prototype & serial Material certificate of
ED__04 Design review documents
compliance tooling realisation launch compliance
Supplier process qualification
ED__05 Process parameters Before process qualification Appendices of B20 1310
document
Before prototype & serial
ED__06 Rheological study Study report
tooling manufacturing launch Design review documents
Before prototype & serial Project review minutes
ED__07 Dimensioning by calculation Calculation report
tooling manufacturing launch
Before prototype & serial Material certificate of
EN__01 End of life vehicle Conception review documents
tooling manufacturing launch compliance
B62 0300 (material adequation
EM__01 Technical response to RFQ
to its environment) In response to RFQ
Detailed material nomenclature Project review minutes
EM__02 PSA material policy and after each modification
Q3P grid
EM__03 « green » materials
In response to RFQ
Products used for making Project review minutes
EM__04 and after each modification (if Supplier recommendation
assembling easier Q3P grid
needed)
Design file
On IOD (from final tooling)
EM__05 Marking Supplier drawing CR project review
parts
Then DEVIN
EM_06 Rubber volume resistivity In response to RFQ Test report Technical response to RFQ
EM_101 B20 4100 In response to RFQ Test report Technical response to RFQ
EM_102 S24 5504 & C63 6510 In response to RFQ Test report Technical response to RFQ
Material compatibility (rustled Technical response to RFQ
EM_103 In response to RFQ Test report
noise) Q3P grid
High pressure clutch tube: we
prohibit the use of a solution
with external layer in PA6.12 or
EM_104 In response to RFQ Test report Technical response to RFQ
with polymer PA6.X without
protection (risk of aggression
by the acid of battery).
ET__01 Sampling of test parts At each test
ET__02 Material quality evaluation
Material quality evaluation of
ET__03
welding beads
ET__04 Behavior to impact In prototype phase and during
industrialization phases PIV
ET__05 Multi-material architecture PIV
(details are to be determined Test reports
ET__06 Resistance to occasional fluids
during the initialization
ET__07 Thermal ageing Tpeak review)
ET__08 Thermal ageing Tcontinius
ET__10 Thermal shocks
ET__11 Climatic cycles

OR : 09/12/2010 A : 28/02/2011 INTERNAL USE