Hawkjaw: Operation, Maintenance and Service Manual Model 65K-Als

Introduction
Contents
Table of
Warranty
Specification Ordering
Sheet Instructions
HAWKJAW
OPERATION, MAINTENANCE AND
Installation
SERVICE MANUAL
MODEL 65K-ALS
Operation
June 2000
Maintenance
S/N 4 & up & Repair
Shooting
Trouble
HAWK INDUSTRIES, INC.

1245 East 23rd Street
Long Beach, CA 90806
Drawings
Phone: 562-424-0709
Fax: 562-490-9959
Introduction
Hawk's design philosophy is simple: Design with the end user in mind. Make it tough, dependable and
easy to maintain.
Hawk has designed the HawkJaw with this same simple formula.
FEATURES
The HawkJaw 65K-ALS is a hanging unit that will spin, make up and break out drill pipe. It is revolu-
tionary because the tool spins and makes up drill pipe or breaks out and spins drill pipe in 12 seconds
or less. A patented self-energized grip system provides consistent torque values to the drill string.
Consistent torque ensures that wash outs and "post tightening" down hole do not occur under normal
conditions.
A patented adjustable wrench system eliminates the need for separate jaws, spinning wrench rollers or
gripping dies. The HawkJaw's modular design enables the unit to be maintained on the rig floor.
SAFETY
The HawkJaw 65K-ALS provides a fast, safe and efficient method of spinning and make up or break
out and spinning. It eliminates costly and dangerous spinning chain and rig tong accidents.
TIME AND LABOR SAVINGS
The HawkJaw improves trip time over any comparable torquing and spinning device in the industry.
The unit easily adapts to any land or offshore rig because it hangs in the derrick. Handles mounted near
the control buttons enable one rig hand to move the hanging unit on and off the pipe.
Control buttons are used to grip, torque and spin drill pipe. Drillers and operators of the HawkJaw
65K-ALS work more efficiently and suffer less fatigue on long round trips. The unit saves trip time
because the HawkJaw breaks out and spins in 12 seconds or less, and makes up and spins in 10
seconds or less. Crew fatigue is reduced, pipe is properly torqued and the work is efficient.
2 Introduction
Table of Contents
Introduction 2
Table of Contents 3
Warranty 6
Specification Sheet 7
Contents
Table of
Ordering Instructions 8
Installation 9
Hanging Cable Location 9
HawkJaw Location 9
Hanging Cable Requirements 10
Hydraulic Requirements 11
Air Requirements 12
Raise/Lower Cylinder Hook - Up 13
Operation 14
Start-up Procedure 14
Adjust for Make Up 15
Adjusting the Wrenches 15
Adjusting the Spinner 16
Shift Spinner for Make Up 18
Position for Make Up 19
Setting Make Up Torque 21
Make Up 22
Adjust for Break Out 23
Adjusting the Wrenches 23
Adjusting the Spinner 24
Shift Spinner for Break Out 26
Position for Break Out 27
Break Out 29
Notes 30
Maintenance & Repair 31

Wrench Maintenance 31
Die Pivot Blocks 31
Wrench Hook 32
Wrench Nut 32
Hook Pivot Bearing Cap 32
Grip Cylinder Pivot Points 33
Torque Cylinder Pivot Points 33
Mounting Arm Pivot Points 34
Continued on next page.
Table of Contents 3
Table of Contents (cont.)
Filter Maintenance 35
Hydraulic Filter 35
Air Filter 36
Changing the Hook Dies 37
Hook Dies 37
Changing the Heel Dies 38
Top Wrench Heel Die 38
Middle Wrench Heel Die 40
Bottom Wrench Heel Die 42
Spinner Maintenance 44
Chain 44
Drive Roller Sprocket Bearings 45
Spinner Grip Cylinders 46
Chain Drive Shaft Bearing 46
Spinner Mount Sliding Tube 47
Reducer Gear Box 47
Changing the Spinner Chain 48
Chain 48
Changing the Drive Rollers 50
Drive Rollers 50
Changing the Drive Roller Sprocket Bearings 52
Drive Roller Sprocket Bearings 52
Changing All Other Spinner Parts 54
Changing the Torque Cylinder 54
Torque Cylinder 54
Torque Cylinder Seals 58
Changing the Grip Cylinders 59
Top Grip Cylinder 59
Grip Cylinder Seals 60
Middle Grip Cylinder 61
Bottom Grip Cylinder 65
Changing All Other HawkJaw Parts 66
Trouble Shooting 67
Leaks at Start-up 67
Movement at Start-up 67
Raise Button /Lower Button 69
4 Table of Contents
Table of Contents (cont.)
Grip Button 71
Spin Button 72
Torque Button 75
Dies 77
Contents
Table of
Spinner 77
Spinner Performance 78
HawkJaw Performance 80
Hydraulic Fluid 82
Raise/Lower Cylinder 84
Middle Wrench Mount Arms 85
Extreme Cold Weather 85
Drawings 86
Low Wear Parts 86
Middle Wrench 88
Pipe Stop Assembly 90
Spinner 92
Torque Cylinder 94
Grip Cylinder 96
Spinner Grip Cylinder 98
Raise/Lower Cylinder 100
Torque and Spin Hydraulic Valve Assembly 102
Grip, Raise/Lower Hydraulic Valve Assembly 106
Air Pilot Assembly 108
Left Control Handle Air Schematic 110
Right Control Handle Air Schematic 112
Hydraulic Fittings and Hoses 114
Left Control Handle Assembly 116
Right Control Handle Assembly 118
Left Conduit Assembly 120
Right Conduit Assembly 122
Stand Assembly 124
Spinner Manifold 127
Wear Parts 128
Hanger Assembly 130
Reducer Assembly 132
Spinner Drive Motor Assembly 134
Spinner Directional Valve Assembly 136
Table of Contents 5
Warranty
HAWKJAW 65K-ALS & 100K-ALS

STANDARD WARRANTY AND FIELD SERVICE
Your Hawkjaw must be free of material and workmanship defects for a period of six months from the date
of delivery. If any items fail because of a manufacturing defect within that period of time, that item will be
replaced by Hawk Industries. Hawk Industries at its discretion may extend this warranty period.
Replacement of parts will be accomplished either at the factory or at a designated service point. This
guarantee does not include the replacement of parts where failure occurred due to normal wear and tear or
misuse of the tool. Defective parts must be inspected by Hawk Industries, at its Long Beach plant, before
warranty can be honored. Customer must obtain an RGA# (Return of Goods Authorization) from the
California, USA factory.
Hawk Industries' liability is limited to replacement of defective parts only and does not include the cost of
labor, communications, transportation or handling connected with the replacement of such parts.
Hawk Industries will in no event be liable for consequential damages or contingent liabilities arising out
of the failure of any parts to operate properly.
No expressed, implied or statutory guarantee other than herein set forth is made or authorized to be
made by Hawk Industries.
CAUTION
Factory specifications for hydraulics, pneumatics, lubricants, adjustments and safety precautions as set
forth in the operation and maintenance manual are for the mutual protection of the owner of the HawkJaw
65K-ALS or 100K-ALS and the company. Failure to adhere to these specifications can reduce the
efficiency or life of the equipment and/or cause bodily injury.
Warning
The Hawkjaw includes specially modified valves, fasteners and other components for extreme environ-
ments and service. Any attempt to substitute standard components could reduce reliability and perfor-
mance, void the warranty and/or cause bodily injury.
6 Warranty
Specification Sheet
DIMENSIONS
DEPTH: 34 in.
WIDTH: 40 in.
Specification
HEIGHT: 90 in.
Sheet
PERFORMANCE
AND POWER REQUIREMENTS
TORQUE: 65,000 ft. lbs.

MAXIMUM PIPE ROTATION: 50 degrees
WRENCH SIZE RANGE: 3 1/2" __ 8" OD tool joints
SPINNER SIZE RANGE: 3" __ 5 1/2" OD tube
AIR POWER SOURCE: 100 psi @ 2-10 cfm

HYDRAULIC POWER SOURCE: 2,600 psi @ 20-35 gpm
HYDRAULIC POWER SOURCE TYPE: Closed Center System
WEIGHT: 2,200 lbs.
GRIP, SPIN, MAKE UP & RESET CYCLE TIME: 10 sec. or less

GRIP, BREAK OUT, SPIN & RESET CYCLE TIME: 12 sec. or less
NOTE
If the only available hydraulic power unit is open center, then a Hawk supplied hydraulic
converter (Part # J-80) is required. Running the HawkJaw with a constant volume hydraulic
power unit may result in bodily injury and will cause damage to the HawkJaw and to the
hydraulic power unit.
Specification Sheet 7
Ordering Instructions
All parts must be ordered by giving the quantity required, the full part number as listed in
this manual under Part #, the unit serial number, the model number and part name.
Example
Quantity Part # Serial # Model # Part Name
2 061-20194 01 65K-ALS Die

3 061-J26 01 65K-ALS Grip Cylinder
1 031-24CHAIN 01 65K-ALS Chain
8 Ordering
Hanging Cable Location
1. Anchor the hanging cable to a point as close to the derrick crown as possible. The longer the
hanging cable, the easier the HawkJaw is to move on and off the drill pipe.
2. Locate the cable hang point as high above the center of the rotary table as possible. The
cable must hang within 2'-4' ft. of the rotary table center.
NOTE
The hanging cable must permit the HawkJaw to move from the drill pipe connection to the
mouse hole connection to the HawkJaw rest position (3'- 5' away from the rotary table).
HawkJaw Location
1. Place the HawkJaw on the side of the rotary table away from the setback zone. This
allows the drill pipe stands to swing straight from pick-up to stabbing.
2. If possible, place the HawkJaw on the opposite side of the setback zone. If the rig has dual
setback zones, Step 1 applies.
3. The HawkJaw may rest on the rig floor 3' -5' ft. away from the rotary table.
Installation
Installation 9
Hanging Cable Requirements
1. 5/8" diameter steel cable.
2. Appropriate hanging cable hardware for 5/8" diameter steel cable.
3. Enough cable length to suspend the Hanger Eye (HE) 20' ft. above the rig floor.
4. Enough cable length to allow the HawkJaw to rest on the rig floor 3'- 5' ft. away from the
rotary table with the lift cylinder completely stroked out. The lift cylinder is 13' ft. long
when completely stroked out.
HE
10 Installation
Hydraulic Requirements
1. Pressure compensated pump set to pressure compensate at 2600 psi.
2. Minimum volume of 20 gpm. 35 gpm for top performance.
3. 1" minimum Pressure line. 1 1/4" Pressure line if the power unit is located more than
100' apart from the HawkJaw. The hose working pressure must be 3000 psi or greater.
4. 1 1/4" minimum Tank line. 500 psi minimum hose working pressure.
5. Hawk approved pressure side non-collapsible type 3000 psi filter (Part # 061-H25). Initial
filter supplied with the HawkJaw. Connect the filter in line between the hydraulic power
unit and the HawkJaw.
6. Hawk approved quick disconnects (Part # 061-H26). Initial quick disconnects supplied with
the HawkJaw.
7. Hydraulic power unit located in a clean, dry, ventilated area.
8. Enough slack in the lines for the HawkJaw to move from its rest position to the drill pipe
connection to the mouse hole connection.
WARNING WARNING
The HawkJaw is a closed center system The HawkJaw must receive clean
which must have a pressure compensated hydraulic fluid. Running the
volume controlled power unit. If the only HawkJaw without a Hawk approved
available hydraulic power unit is constant pressure-side filter (Part # 061-H25)
Installation
volume, then a Hawk supplied hydraulic voids the warranty and severely
converter (Part # 061-J80) is required. shortens component life.
Running the HawkJaw with a constant
volume hydraulic power unit may result in
bodily injury and will cause damage to the
HawkJaw and to the hydraulic power unit.
Installation 11
Air Requirements
1. Clean, dry air at 100 psi @ a negligible volume.
2. On board auto-dump air filter (AF) (part# 061-A22), located on board the rear of the Hawkjaw.
3. Auto-dump air filter* (Part # 061-J29), must be installed in-line between the air source and the
HawkJaw. Initial filter supplied with the HawkJaw.
4. Enough slack in the line for the HawkJaw to move from its rest position to the drill pipe con-
nection to the mouse hole connection.
WARNING *NOTE
The HawkJaw must receive clean, dry air. Make sure the air filter (part # 061-J29) is
Running the HawkJaw without a Hawk mounted vertically with the red and black
approved air filter (Part # 061-J29 & 061- arrows on the cannister pointing up.
A22 ) voids the warranty and shortens
component life.
AF
12 Installation
Raise/Lower Cylinder Hook - Up
1. Use the Raise/Lower cylinder Cap side Bolt (B) to connect the HawkJaw Suspension Ring
(SR) to the Raise/Lower cylinder (C).
2. Use the Raise/Lower cylinder Cap side Lock Nut (N) to secure the Raise/Lower cylinder
Cap side Bolt (B).
3. Connect the Hanger Eye (HE) to the hanging cable.
4. Connect the HawkJaw Rod side (HR) and Cap side (HC) hydraulic Leader hoses to the
Raise/Lower cylinder Rod side (RR) and Cap side (RC) hoses.
NOTE
NOTE
Tightly connect the hose fittings. A loose
Make sure the rod side of the Raise/
hose connection causes a pressure drop in
Lower cylinder (R) connects to the
the hydraulic fluid which heats up the fluid
hanging cable.
and reduces component life.
Part Numbers
HE Part Name Part #
Male Quick Disconnect (HR, RC) 061-H26M
R Female Quick Disconnect (HC, RR) 061-H26F
Installation
N
SR
B RC
RR
HR
HC
Installation 13
Start-up Procedure
1. Connect the air power source with the Air
(A) line.
2. Make sure the hydraulic reservoir is full.
3. Connect the hydraulic Pressure (P), Tank
(T) and Air (A) lines. "P" and "T" Port
Designations are stamped on the Main
Hydraulic Manifold (M).
4. Check for hydraulic leaks. If leaks occur,
see Trouble Shooting, p. 67.
5. No motion should occur. If there is
movement of any parts on the HawkJaw,
see Trouble Shooting, p. 67-69.
NOTE
Tightly connect the hose fittings. A
loose connection causes a pressure drop
in the hydraulic fluid which heats up the
fluid and reduces component life.
Part Numbers
Part Name Part #

Male Quick Disconnect (P) 061-H52
Female Quick Disconnect (T) 061-H53
Male Air Quick Disc. (A) 061-A12M
P A
Female Air Quick Disc. 061-A12F
T
14 Operation
Adjust for Make Up
Adjusting the Wrenches
Tools Required
OD calipers, 1 1/2" wrench

NL
1. Make sure the nut lock (NL) is in

the unlocked position.
Adjusting the Nut Lock Detent Setting

(If Needed)
A. Loosen the jam nut (J) to allow

some space for the arm to adjust.
B. Screw the arm (A) in or out to
adjust the stiffness of the
springloaded detent (SD).
C. Tighten the jam nut (J) to secure
the arm (A) from loosening.
SD
J
A
Part Number
Part Name Part #

Adjust Nut Locking System 30280
Operation 15
Adjust for Make Up
MN TN
2. Measure the tool joint with OD
calipers.
3. Use the 1 1/2" wrench to adjust
the Pointer (P) on the Pipe stop
index (PI) to the OD tool joint
size. Its always better to adjust the
pointer 1/4" to 1/2" larger than
the measured diameter of the
tool joint.
4. For safety, adjust the Bottom
wrench nut (BN) 1" larger than
the Top wrench nut (TN) and
Middle wrench nut (MN). BN
5. Rotate the Top wrench nut (TN) F S
and the Middle wrench nut (MN)
to the OD tool joint size. Visually
align the end face (F) of the
wrench nut with the scale (S) on
the wrench.
Operation
P
PI Shown set for 6 " OD tool joint
Shown set for 6" OD tool joint
Operation 16
Adjust for Make Up
Adjusting the Spinner
Tools Required
OD calipers
QR
1. Measure the drill pipe tube with

OD calipers.
2. Tube Size Use
4 1/2"- 5 1/2" Front Holes (FH)

3 1/2"- 4" Middle Holes (MH)
2 7/8" Rear Holes (RH)
3. Remove the two quick release
pins (QR).
4. Slide the whole Drive unit (D)
forward or backward to the
appropriate holes.
5. Replace the quick release pins
(QR).
D
FH MH BH
17 Operation
Adjust Spinner for Make Up (cont.)
6. Use the rotary table to spin drill

collars larger than 5 1/2" OD.
Place the HawkJaw spinner in
the rest position.
Rest Position
1. Remove the Spinner Arm Pins

(P).
2. Rotate the Spinner back to the
Pullback position (R).
3. Insert the Spinner Arm Pins (P)
with retainer clips.
P R
Part Numbers
Part Name Part #

Quick Pin w/Retainer (P) 061-20093-ASY
Operation 18
Shift Spinner for Make Up
1 Shift spinner directional valve

(SDV) fully forward to the make
position as shown.
SDV
19 Operation
Position for Make Up SR LTS
CH
1. Stab the drill stand.
2. Center the Suspension Ring (SR) on the
Lateral tilt screw (LTS).
3. If the HawkJaw rests on the rig floor, use
Raise (R) to raise the HawkJaw 1'- 2' ft.
off the rig floor.
4. If the HawkJaw is hooked back to the
derrick, unhook the HawkJaw.
5. Use the Control Handles (CH) to pull the
HawkJaw onto the drill pipe connection.
6. Use Raise (R) and Lower (L) to center the
Top wrench dies (TD) and the Middle
wrench dies (MD) between the shoulder
(S).
7. Keep the Middle wrench dies (MD) away
from the Hard banding (HB).
8. Keep the Top wrench dies (TD) and the
Middle wrench dies (MD) away from the
shoulder (S).
L R
Operation
S TD
HB MD
Operation 20
Position for Make Up (cont.)
TW
9. Check that the HawkJaw Top
wrench (TW), Middle wrench
(MW) and Bottom wrench (BW)
hang straight and level when the
drill pipe is against the pipe stop.
10. If the HawkJaw wrenches (TW,
MW, BW) hang tilted forward or
backward, use the crescent wrench
to adjust the Turnbuckle
(TB).
MW, BW) hang sloped to the
right or to the left, use the Control
Handles (CH) to back the MW PS BW
HawkJaw off the pipe. Use Lower
(L) to lower the HawkJaw to the
rig floor. Repeat Step 2. TB
12. Make sure the Pipe stop (PS) is
against the drill pipe
connection.
NOTE
The HawkJaw performs best when it

hangs aligned with pipe.
Part Numbers
Part Name Part #

Turnbuckle (TB) 061-3022T55
21 Operation
Setting Make Up Torque
1. Follow the steps on pages 14-21. RN RNA TN
2. Use the Red needle adjust (RNA)
to rotate the Torque gauge red
needle (RN) to the desired
torque.
3. Rotate the Torque Set knob (K)
counter- clockwise as far as the
Torque Set knob (K) will turn.
4. Press and hold Spin (S) until the
stand rotates down to the
shoulder.
5. Release Spin (S).
6. Push in the wrench Grip (G). Shown set for 30,000 ft. lbs.
7. Press and hold Torque (T). While G
holding down Torque (T), rotate
the Torque Set knob (K) clock-
wise.
8. When the Torque gauge needle
(TN) reaches the desired torque,
stop rotating the Torque Set knob
(K).
9. Release Torque (T). Immediately
release the wrench Grip (G).
Operation
10. The Hawkjaw torque is now set
and can now be removed from the
pipe.
Operation 22
Make Up
1. Follow the steps on pages 14-21. RN TN
2. Press and hold Spin (S) until the
stand rotates down to the
shoulder.
3. Release Spin (S).
4. Push in the wrench Grip (G).
5. Push and hold down Torque (T).
6. Watch the Torque gauge needle
(TN).
7. When the Torque gauge needle
rises above and settles at the
desired torque (this rising above
is a normal hydraulic adjustment), Shown set for 30,000 ft. lbs.
release Torque (T). Immediately G
release the Middle wrench Grip
(MG).
8. Release Torque (T). Immediately
release the wrench Grip (G).
9. The Hawkjaw can now be re-
moved from the pipe.
WARNING
Make sure the Torque gauge
needle settles at the desired torque.
T S
LOW TORQUE WARNING SYSTEM
If the Torque cylinder strokes out

before the desired torque is reached,
the Torque gauge needle (TN) will
fall off almost to zero. If this
happens, release Torque (T).
Immediately release the Middle
wrench Grip (MG). Wait for the
Torque cylinder to reset. Push and
hold the Middle wrench Grip (MG).
Repeat Steps 6-10.
23 Operation
Adjust for Break Out
Adjusting the Wrenches
Tools Required
OD calipers, 1 1/2" wrench

NL
1. Make sure the nut lock (NL) is in

the unlocked position.
Adjusting the Nut Lock Detent Setting

(If Needed)
A. Loosen the jam nut (J) to allow

some space for the arm to adjust.
B. Screw the arm (A) in or out to
adjust the stiffness of the
springloaded detent (SD).
C. Tighten the jam nut (J) to secure
the arm (A) from loosening.
SD
J
A
Part Number
Part Name Part #

Adjust Nut Locking System 30280
24 Operation
MN TN
2. Measure the tool joint with OD
calipers.
3. Use the 1 1/2" wrench to adjust
the Pointer (P) on the Pipe stop
index (PI) to the OD tool joint
size. Its always better to adjust the
pointer 1/4" to 1/2" larger than
the measured diameter of the
tool joint.
4. For safety, adjust the Bottom
wrench nut (BN) 1" larger than
the Top wrench nut (TN) and
Middle wrench nut (MN). BN
5. Rotate the Top wrench nut (TN) F S
and the Middle wrench nut (MN)
to the OD tool joint size. Visually
align the end face (F) of the
wrench nut with the scale (S) on
the wrench.
Operation
P
PI Shown set for 6 " OD tool joint
Shown set for 6" OD tool joint
Operation 25
Adjusting the Spinner
Tools Required
OD calipers
QR
1. Measure the drill pipe tube with

OD calipers.
2. Tube Size Use
4 1/2"- 5 1/2" Front Holes (FH)

3 1/2"- 4" Middle Holes (MH)
2 7/8" Rear Holes (RH)
3. Remove the two quick release
pins (QR).
4. Slide the whole Drive unit (D)
forward or backward to the
appropriate holes.
5. Replace the quick release pins
(QR).
D
FH MH BH
26 Operation
Adjust Spinner for Break Out (cont.)
6. Use the rotary table to spin drill

collars larger than 5 1/2" OD.
Place the HawkJaw spinner in
the rest position.
Rest Position
1. Remove the Spinner Arm Pins

(P).
2. Rotate the Spinner back to the
Pullback position (R).
3. Insert the Spinner Arm Pins (P)
with retainer clips.
P R
Part Numbers
Part Name Part #

Quick Pin w/Retainer (P) 061-20093-ASY
Operation
Operation 27
Shift Spinner for Break Out
1 Shift spinner directional valve

(SDV) fully rearward to the break
position as shown.
SDV
28 Operation
Position for Break Out SR LTS
CH
1. Stab the drill stand.
2. Center the Suspension Ring (SR) on the
Lateral tilt screw (LTS).
3. If the HawkJaw rests on the rig floor, use
Raise (R) to raise the HawkJaw 1'- 2' ft.
off the rig floor.
4. If the HawkJaw is hooked back to the
derrick, unhook the HawkJaw.
5. Use the Control Handles (CH) to pull the
HawkJaw onto the drill pipe connection.
6. Use Raise (R) and Lower (L) to center the
Middle wrench dies (MD) and the Bottom
wrench dies (BD) between the shoulder
(S).
7. Keep the Bottom wrench dies (BD) away
from the Hard banding (HB).
8. Keep the Middle wrench dies (MD) and
the Bottom wrench dies (BD) away from
the shoulder (S).
L R
Operation
S MD
HB BD
Operation 29
Position for Break Out (cont.)
TW
9. Check that the HawkJaw Top
wrench (TW), Middle wrench
(MW) and Bottom wrench (BW)
hang straight and level when the
drill pipe is against the pipe stop.
MW, BW) hang tilted forward or
backward, use the crescent wrench
to adjust the Turnbuckle
(TB).
MW, BW) hang sloped to the
right or to the left, use the Control
Handles (CH) to back the MW PS BW
HawkJaw off the pipe. Use Lower
(L) to lower the HawkJaw to the
rig floor. Repeat Step 2. TB
12. Make sure the Pipe stop (PS) is
against the drill pipe
connection.
NOTE
The HawkJaw performs best when it

hangs aligned with pipe.
Part Numbers
Part Name Part #

Turnbuckle (TB) 061-3022T55
30 Operation
Break Out
1. Follow the steps on pages 14, 24- G
30.
2. Push in the wrench Grip (G).
3. Push and hold down Torque (T).
4. When break out occurs, release
Torque (T). Immediately release
the wrench Grip (G).
5. If the connection does not break
out, continue to hold down Torque
(T) and get another crew person to
rotate the Torque Set knob (K)
clockwise until the connection
breaks out. When break out S T
occurs, release Torque (T).
Immediately release the wrench
Grip (G).
6. Press and hold down Spin (S) until
the stand pops out of the connec-
tion. Release Spin (S). If the
stand will not spin, release Spin
(S). Repeat Steps 3-7.
7. You are now able to remove the
Hawkjaw from the pipe.
Operation
K
NOTE
If the spinner will not open and allow the Hawkjaw to
release from the pipe, you have pulled out the bottom
grip button before releasing the spin button. To
release the Hawkjaw from the pipe, push in the
middle grip button, and the spinner will open. Now
release the middle grip button and remove the
Hawkjaw from the pipe.
Operation 31
Notes
32 Operation
Wrench Maintenance
Grease Once per Trip D2
D1
Tools Required
Grease gun
Initial Steps
1. Make sure the HawkJaw is off the

drill pipe connection and in the rest
position on the derrick.
2. Shut down the Hydraulic power
unit.
3. Press, push, and pull all control D5 D3 D4 D6
buttons repeatedly to bleed
hydraulic pressure.
4. Disconnect the Air power supply.
5. Press, push, and pull all control
buttons repeatedly to bleed air
pressure.
6. Assume that there is still a load on
every actuator. Proceed with
caution.
Die Pivot Blocks
Maintenance
1. Pump grease fittings D1-D6. & Repair
NOTE
Consistent lubrication of the wrenches

increases performance and component
life.

Wrench Maintenance
Grease Once per Week
NS T N
Wrench Hook
1. Surface grease the hook thread

(T) on the top wrench, middle
wrench, and bottom wrench.
2. Rotate the wrench nut (N) on the
top wrench, middle wrench, and
bottom wrench to spread grease on
the full thread area.
Wrench Nut
1. Surface grease the wrench nut

surface (NS) on the top wrench,
middle wrench, and bottom
wrench.
Hook Pivot Bearing Cap
1. Pump the Hook pivot bearing cap

grease fitting (H) on the top and
bottom of each wrench.
Part Numbers H
Part Name Part #
Straight Grease Fitting 016-1103K1

90° Grease Fitting 016-1103K3
NOTE
Consistent lubrication of the wrenches

increases performance and component
life.
34 Maintenance & Repair

Wrench Maintenance
Grease Once per Week G1 G2 G3 G4
Tools Required
Grease gun
Initial Steps

unit.
hydraulic pressure. G5 G6
pressure.
caution.
Grip Cylinder Pivot Points
Maintenance
1. Pump grease fittings G1-G6. & Repair
T1 T2 T3
Torque Cylinder Pivot Points
NOTE
1. Pump grease fittings T1-T3. Consistent lubrication of the cylinder

pivot points increases performance and
component life.

Wrench Maintenance
Grease Twice per Year MP1 MP2
Tools Required
Grease gun
Initial Steps

unit.
3. Press, push, and pull all control MP3 MP4
hydraulic pressure.
pressure.
caution.
Mounting Arm Pivot Points
1. Pump grease fittings MP1-MP4.
Part Numbers
NOTE
Part Name Part # Consistent lubrication of the

mounting arm pivot points increases
Straight Grease Fitting 016-1103K1 performance and component life.

Hydraulic Filter Maintenance
Change Every 2 Months
RB
Initial Steps
SC
1. Depress the Red button (RB)
located under the See-through
rubber weather cap (SC).
2. Operate the HawkJaw. S
3. If the Red button pops up,
proceed with Step 4.
drill pipe connection and in the rest C E
unit.
hydraulic pressure.
pressure.
9. Assume that there is still
Part Numbers
pressure in the Pressure Line.
Proceed with caution. Part Name Part #
Filter 061-H25
Maintenance
Hydraulic Filter Filter Element (E) 061-H25A & Repair
Filter Cannister/Body (C) 061-H25B
Weather Cap (RB) 061-H25C
1. Remove the Filter Cannister (C).
Filter Seal Kit (S) 061-H25SK
2. Remove the Filter Element (E).
3. Insert the new Filter Element. WARNING NOTE
4. Replace the Filter Cannister (C).
Running the HawkJaw If the Cannister (C)
without a Hawk approved leaks, change the
pressure-side filter (Part # "O" ring and back-
061-H25) voids the up (S).
warranty and severely
shortens component life.

Air Filter Maintenance
Change Every 2 Months
Initial Steps CB

FC
2. Bleed Air Pressure.
S
Air Filter
1. Remove the two right Corner

SC
bolts (CB).
G
2. Slide out the Second stage filter
cartridge (SC) and Star spacers
(S). C
3. Slide out the First stage filter
cartridge (FC) and Star spacers
(S). D
4. Slide in the new First stage Filter
cartridge and Star spacers (S).
5. Slide in the new Second stage filter
cartridge and Star spacers (S).
6. Replace the two right Corner
Bolts (CB).
WARNING
Running the HawkJaw without a Hawk approved air filter (Part #
061-J29 & 061-A22) voids the warranty and shortens component
life.
In-Line Filter Part Numbers On-Board Filter Part Numbers
Part Name Part # Part Name Part #
In-line Air Filter 061-J29 On-board Air Filter 061-A22

Float Drain (D) 061-J29A Float Drain (D) 061-A22A
Filter Cartridge Kit (FC&SC) 061-J29B/C Filter Cartridge Kit (FC&SC) 061-A22B/C
Gasket (G) 061-J29D Gasket (G) 061-A22D
Base Core (C) 061-J29E Base Core (C) 061-A22E
Corner Bolt Kit (CB) 061-J29F Corner Bolt Kit (CB) 061-A22F

Changing the Hook Dies
B
Tools Required
3/4" wrench, See Drawings p. 128.
Initial Steps

unit.
buttons repeatedly to bleed D
hydraulic pressure.
pressure.
caution.
Hook Dies
1. Use the 3/4" wrench to remove the DH

Die Holder Bolts (B).
Maintenance
2. Slide out the worn Die (D). & Repair
3. Make sure the back and sides of
Part Numbers
the new Die are clean.
4. Grease the back of the new Die.
Part Name Part #
5. Insert the new Die into the Die
Holder (DH) with the teeth of the Die (D) 061-20194
Die facing out. Die Holder Bolt (B) 999-806246
Die Holder Bolt Washers 999-810703
6. Use the 3/4" wrench to replace the
Die Holder (DH) 061-20192B
Die Holder Bolts (B) and Lock
Washers.

Changing the Heel Dies
Tools Required
Initial Steps

B
unit.
hydraulic pressure.
pressure.
caution.
RB R JC
Top Wrench Heel Die P
1. Use the 3/4" wrench to remove the

Heel Die Roller Bolts (B).
2. Remove the Roller Bushings
(RB).
3. Remove the Heel Die Rollers
(R).
4. Pull out the Heel Die Pin (P).
5. Pull out the Die Holder (DH).
6. Slide out the worn Die (D).
Continued on next page. DH D

Changing the Heel Dies (cont.)
Holder (DH) with the teeth of the
Die facing out.
10. Place the Die Holder (DH) back
in the Die Pivot Block (DB).
11. Insert the Heel Die Pin (P).
12. Replace the Heel Die Rollers
(R).
13. Replace the Roller Bushings
(RB).
Heel Die Roller Bolts (B) and
Lock Washers.
Part Numbers
Part Name Part #
Die Roller Bolt (B) 999-806300

Die Roller (R) 061-20210
Roller Bushing (RB) 061-20208A
Die (D) 061-20194
Die Holder (DH) 061-30031
Maintenance
& Repair

Tools Required
Initial Steps
1. Make sure the HawkJaw is off the R

unit.
hydraulic pressure.
pressure.
caution. DB P RB B
Middle Wrench Heel Die

Heel Die Roller Bolts (B) on the
top of the Die Holder (DH).
2. Remove the Roller Bushings
(RB).
3. Remove the Heel Die Rollers
(R).
Continued on next page. D DH

6. Slide out the worn Die (D).
Die facing out.
12. Replace the Roller Bushings
(RB).
13. Replace the Heel Die Rollers
(R).
Heel Die Roller Bolts (B) and
Lock Washers.
Part Numbers
Part Name Part #
Lock Washer 999-810703

Die Roller Bolt (B) 999-806300
Die Roller (R) 061-20210
Die Roller Bushing (RB) 061-20208A`
Maintenance
Die (D) 061-20194
& Repair

Tools Required
B
Initial Steps

unit.
hydraulic pressure.
D DB
pressure.
caution.
Bottom Wrench Heel Die

Heel Die Bolts (B).
4. Slide out the worn Die (D). DH

Die facing out.
Heel Die Bolts (B) and Lock
Washers.
Part Numbers
Part Name Part #
Die Holder Bolt (B) 999-806246

Die (D) 061-20194
Maintenance
& Repair

Spinner Maintenance
Grease Once per Week
B
Lubricant Required
Chevron Pinion Grease Spray

(Part # MS-SP), 7/16" wrench
Chain
1. Connect the air and hydraulic

power units to the HawkJaw. See
Operation, p. 14.
2. Use the 7/16" wrench to remove
S
the rubber Safety shield bolts (B).
3. Remove rubber Safety shield (S). WARNING
4. While spinning after break out, from
Keep hands away from the main drive sprocket while
the back of the spinner, apply spraying the chain.
spray to chain.
5. Replace rubber Safety shield (S).
NOTE
rubber Safety shield bolts (B). The middle or bottom Grip button must be pushed in
before the Spinner will operate.
WARNING
Run spinner only when gripped on a

pipe body.
WARNING
Never under any conditions apply

weight materials or any other dry
materials to the chain.

Spinner Maintenance
G1 G2
Grease Once per Month
Tools Required
Grease gun, 7/16" wrench
Initial Steps

unit.
buttons repeatedly.
G3 BC G4
buttons repeatedly.
caution.
Drive Roller Sprocket Bearings

one of the four small screws (S)
Maintenance
from the top of each bearing cap & Repair
(BC). S
2. Pump the grease fittings G1-G4
until grease comes out of the small Part Numbers
screw hole.
Part Name Part #
3. Use the 7/16" wrench to replace
the small screws (S).
Bearing Cap Screw (S) 999-805834

Spinner Maintenance
TC
Tools Required
Grease gun
Spinner Grip Cylinders
1. Pump grease fitting SC1-SC2 on

the Top spinner grip cylinder (TC)
and the Bottom spinner grip cylin-
der (BC).
Chain Drive Shaft Bearing BC
1. Pump grease fitting CB1.
Part Numbers
Part Name Part #

SC1 SC2
CB1

Spinner Maintenance
P
Tools Required
Grease gun
Spinner Mount Sliding Tube
1. Pump grease fittings ST1-ST4.
Check Oil Level Once per Month
Lubricant Required
# 32 weight gear oil
Reducer Gear Box
1. Make sure the gear box oil level

reaches the top pipe plug (P).
NOTE
Consistent lubrication of the Spinner

increases performance and
component life. ST1 ST2 ST3 ST4
Maintenance
& Repair
Part Numbers
Part Name Part #


Changing the Spinner Chain
Tools Required
7/16" wrench, Hammer, Needle-Nose
Pliers
Initial Steps
unit.
hydraulic pressure. SD QR
caution.
Chain
1. Make sure the Spinner doors

(SD) are open.
2. Remove both quick release pins
(QR).
the four rubber Safety shield bolts SS SB B
(SB).
4. Remove the rubber Safety shield
(SS).
the Spacer Bolts (B).
6. Remove the Spacers (S).
7. Slide Motor/Reducer Assembly
forward completely.

S

Changing the Spinner Chain (cont.)
8. From the front of the unit, use the

Needle-nose pliers to remove the CP CLP DS
Cotter pins (CP) in one of the
Chain links.
9. Use the hammer to remove the
Chain link pin (CLP).
10. Pull out the old chain. Make sure
the chain does not catch on the
Drive sprocket (DS).
11. Feed the chain into the spinner
behind the Drive Sprocket (DS)
until both ends of the new chain
meet at the roller sprockets (DRS).
H 12. Feed the ends of the chain around
the outside of the Drive roller RS
sprockets (DRS).
13. Place the ends of the new chain
together.
Part Numbers
14. Insert the Master Link.
15. Place the End Cap on the Master Part Name Part #
Link.
16. Use the Needle-nose pliers to Chain 031-24CHAIN
insert the Master Link Cotter Chain Repair Kit 031-24CHAIN-RK
Pins.
WARNING
Maintenance
& Repair
Running a new chain with worn Drive Rollers severely
shortens chain life. If the Drive Roller Groove is no
longer visible, replace the Drive Roller.

Changing the Drive Rollers
Tools Required
3/4" wrench
Initial Steps
unit.
hydraulic pressure.
caution.
Drive Rollers Drive Rollers
1. Use the 3/4" wrench to remove all

Bearing Cap Bolts (1).
2. Remove the Bearing Caps (3) and
Bearing Seals (5).
3. Slide out the Drive Roller
Sprockets (17).
4. Remove the Drive Roller Snap
Rings (6) .
5. Remove the Drive Rollers (7)
and Keys (18).
6. Slide on the new Drive Rollers
and replace the Keys (18).
7. Replace the Drive Roller Snap
Rings (8).

Changing the Drive Rollers (cont.)
8. Slide in the Drive Roller Sprock-

ets (17) . Make sure the "T" on
each Drive Roller Sprocket faces
up.
9. Replace the Bearing Caps (3) and
Bearing Seals (5).
10. Use the 3/4" wrench to replace all
Bearing Cap Bolts (1). Use new
Lock Washers (2) and red loctite
when replacing the Bearing Cap
Bolts (1). Assemble the Lock
Washers (2) as shown. Torque
Bearing Cap Bolts (1) to 75 lb. ft.
Maintenance
WARNING & Repair
Replace all four Drive Rollers. Running the Spinner

Part Numbers with worn Drive Rollers will damage the chain and
hinder Spinner performance.
Part Name Part #
Bearing Cap Bolt (1) 999-806373

Lock Washers (2) 031-91074A033
Drive Roller (DR) 031-24649

Changing the Drive Roller Sprocket Bearings
Tools Required
Four 1/4"-20 x 1 1/2" Hex Tap SS

(Part # 999-805867), 7/16" wrench, 3/
4" wrench
Initial Steps
unit.
hydraulic pressure.
caution.
Drive Roller Sprocket Bearings
1. Use the 3/4" wrench to remove all

Bearing Cap Bolts (1).
2. Remove the Bearing Caps (3) and
Bearing Seals (5).
the four small screws in the top of
the Bearing Caps (3).
4. Use the 7/16" wrench to screw in
the Hex Tap screws into the four
small threaded holes in the top of
the Bearing Caps (3). As the
screws tighten, the bearing (4) is

Changing the Drive Roller Sprocket Bearings (cont.)
pushed out. Tighten the Hex Tap

screws evenly, or the bearing (4)
will tilt and lodge in the bearing cap
(3).
5. Insert the new bearings into the
Bearing Caps (3).
6. Replace the Bearing Caps (3) and
Bearing Seals (5).
7. Use the 3/4" wrench to replace all
Bearing Cap Bolts (1). Use new
Lock Washers (2) and Red Loctite
when replacing the Bearing Cap
Bolts (1). Assemble the Lock
Washers (2) as shown. Torque
Bearing Cap Bolts (1) to 75 lb. ft.
NOTE
If the bearing (4) is stuck in the bearing

cap (3), and no Hex Tap screws are
available, remove the Hex Tap screw
(54) on the spinner. Use the Hex Tap Part Numbers
Screw (54) to push out the bearing
Maintenance
Part Name Part #
(4). Replace the Hex Tap Screw (54) & Repair
in the Spinner case (8) after removing
Bearing Cap Bolt (1) 999-806373
the bearing (4).
NOTE Lock Washers (2) 031-91074A033
Bearing Seal (5) 031-24731
Hawk recommends that all four bearings Hex Tap Screw (54) 999-805867
(4) be replaced each time a bearing (4) Bearing (4) 031-24649
is changed. Always use new lock
washers (2) when replacing bearing cap NOTE
bolts (1).
Hawk recommends that all four bearing seals (5) be
replaced each time a bearing (4) is changed.

Changing All Other Spinner Parts
1. See Drawings, p. 90, 130-132.
Changing the Torque Cylinder

Tools Required
1 1/8" wrench, 1" wrench, 15/16"

wrench, 1/2" wrench, 9/16" wrench,
Screwdriver. See Drawings, p. 128.
Initial Steps

unit.
hydraulic pressure.
5. Assume that there is still a load on CH RH BCP BC
caution. TGP TC
Torque Cylinder
1. Pull out the Bottom Grip

Cylinder Cap side Pin (BCP).
2. Pivot the Bottom Grip Cylinder
(BC) away from the Torque
cylinder Rod side hose (RH).
3. Use the 1" and 15/16" wrench to
slowly loosen the Cap side Hose
(CH). Check for fluid flow.
Bleed any pressure. Remove the
Cap side Hose (CH).

Changing the Torque Cylinder (cont.)
4. Pull out the Top Grip Cylinder

Rod side Pin (TGP).
5. Pivot out the Top Grip
Cylinder (TC) to expose the
Torque Cylinder Rod Pin (P).
6. Remove the Torque Cylinder Rod
Pin Rubber Safety Cover (S).
7. Pull out the Torque Cylinder
Safety Clip (SC).
8. Pull out the Torque Cylinder Rod
Pin (P).
9. Use the 1 1/8" wrench to slowly
loosen the Rod side Hose (RH)
S
on the rod side of the torque
cylinder. Check for fluid flow.
Bleed any pressure. Disconnect
the Rod side Hose (RH).
P SC
Maintenance
& Repair

10. Use the 1/2" and 9/16" wrench to TH PH

slowly loosen the Low Torque
Warning System Pressure Hose
(PH). Check for fluid flow.
the Pressure Hose (PH).
11. Use the 1/2" and 9/16" wrench to
slowly loosen the Low Torque
Warning System Tank Hose (TH).
Check for fluid flow. Bleed any
pressure. Disconnect the Tank
Hose (TH).
12. Use the 1 1/8" wrench to remove
the Top Torque Cylinder Mount RH
Bolts (TB).
13. Use the 1 1/8" wrench to remove C TB TMP
the Bottom Torque Cylinder
Mount Bolts (BB).
14. Slide out the Torque Cylinder
(C).
15. Remove the Top Trunion Mount
Plate (TMP) and the Bottom
Trunion Mount Plate (BMP).
16. Place the Top Trunion Mount
Plate (TMP) and the Bottom
Trunion Mount Plate (BMP) on the
new Torque Cylinder.
17. Slide in the new Torque CH BMP RH
BB
Cylinder.
18. Use the 1/2" and 9/16" wrench to
connect the Low Torque
Warning System Pressure Hose
(PH) and Low Torque Warning
System Tank Hose (TH). See
Drawings, p. 114.

TE TGP
19. Use the 1" and 15/16" wrench to
connect the Rod side Hose (RH)
and the Cap side Hose (CH).
20. Insert the Torque Cylinder Rod
Pin (P).
21. Insert the Torque Cylinder Safety
Clip (SC).
22. Use the 1 1/8" wrench to replace
the Top Torque Cylinder Mount
Bolts (TB). Assemble washers as
shown.
23. Use the 1 1/8" wrench to replace
the Bottom Torque Cylinder
Mount Bolts (BB). Assemble
TB
washers as shown.
24. Slide the Top Grip Cylinder into
the Top Grip Cylinder Cap side
Eye (TE).
25. Insert the Top Grip Cylinder Pin
(TGP).
26. Slide the Bottom Grip Cylinder
into the Bottom Grip Cylinder Cap
side Eye (BE).
27. Insert the Bottom Grip
Cylinder Pin (BCP).
BB BCP BE
Maintenance
& Repair

Part Numbers
Part Name Part #
Mount Bolt (TB, BB) 999-806529

Lock Washers 031- 91074A036
Safety Clip (SC) 061- 98335A114
Torque Cylinder Rod Pin (P) 061-30053
Torque Cylinder (C) 061-J20
WARNING
Make sure the Torque Cylinder

Rod and Cap side Hoses are
properly connected.
WARNING
Make sure the Low Torque Warn-

ing System Pressure and Tank
Hoses are properly con-
nected. See Drawings, p. 114.
Torque Cylinder Seals
1. See Drawings, p. 94.

Changing the Grip Cylinders
Tools Required
Two 11/16" wrenches, 15/16" wrench
Initial Steps

unit.
hydraulic pressure.
pressure. CH RH
caution.
Top Grip Cylinder
1. Use the Two 11/16" wrenches to

slowly loosen the Rod side Hose
(RH). Check for fluid flow.
Maintenance
& Repair
the Cap side Hose (CH).

Changing the Grip Cylinders (cont.)
3. Pull out the Grip Cylinder Cap side

Pin (CP).
4. Remove 3 clevis bolts (CB) using CB
CP C
the 15/16" wrench.
5. Slide out the Grip Cylinder (C).
6. Place the new Grip Cylinder into
the Cap side Eye (CE) and Rod
side Eye (RE).
7. Insert the Top Grip Cylinder Cap
side Pin (CP).
8. Replace the 3 clevis bolts (CB)
using the 15/16" wrench.
connect the Cap side Hose (CH).
connect the Rod side Hose (RH). CE CH SC RH RE
Part Numbers
Part Name Part #

TRP TC TGRP
Grip Cylinder Cap Pin (CP) 061-98404A874
Grip Cylinder Rod Pin (RP) 061-98404A888C
Grip Cylinder (C) 061-J26
WARNING
Make sure the Grip Cylinder Rod

and Cap side Hoses are properly
connected. See Drawings, p. 114.
Grip Cylinder Seals

Tools Required
Two 11/16" wrenches, 15/16" wrench,

Screwdriver
Initial Steps

unit.
MW
hydraulic pressure.
caution.
Middle Grip Cylinder
1. Adjust the Middle Wrench (MW)

to 3 1/2".
2. Unhook the retract springs (RS) RS
on the middle wrench using a pair
Maintenance
of pliars or vice grip pliars.
3. Swing the entire middle wrench
& Repair
assembly out toward the left of the
unit

B
7. Remove the 3 bolts (B) that
mount the grip cylinder Clevis
Plate (CP). Then remove the
Hook Clevis Plate (CP).
10. Pull out the Middle Grip
Cylinder Cap side Pin (MCP).
11. Slide out the Middle Grip Cylin-
der (MC).
(RH). Check for fluid flow.
Bleed any pressure. Disconnect CP
MCP
14. Replace the Middle Grip
Cylinder (MC).
connect the Rod side Hose (RH).
17. With the Middle Grip Cylinder in CH MC RH
place, replace the Clevis Plate
(CP). Be sure the rod on the
Hook Clevis Plate assembly goes
through the eye on the cylinder
rod.
18. Replace the 3 bolts (B) in the
Hook Clevis Plate (CP).
20. Insert the Middle Grip Cylinder
Cap side Pin (MCP).

21. Place the Torque Cylinder Rod

Head (TRH) into the Torque TRH MRH B RE CP
Cylinder Rod side Eye (TRE).
22. Insert the Torque Cylinder Rod
Pin (TRP).
23. Insert the Torque Cylinder Safety
Clip (SC).
TRE MC MCH CE
Maintenance
& Repair
SC

24. Place the Top Grip Cylinder Rod

side Eye (TGRE) into the Top TGRP TGRE TGRH
Grip Cylinder Rod Head
(TGRH).
25. Insert the Top Grip Cylinder
Rod side Pin (TGRP).
Part Numbers
Part Name Part #
Lock Washers 031-91074A038

Grip Cylinder Rod Bolt (B) 061-20215
Grip Cylinder Cap Pin (CP) 061-98404A888B
Grip Cylinder (MC) 061-J26
WARNING

connected.
Grip Cylinder Seals

Tools Required
Two 11/16" wrenches
Initial Steps

unit.
buttons repeatedly to bleed CP CH RH RP
hydraulic pressure.
pressure.
caution.
Bottom Grip Cylinder
Maintenance
(RH). Check for fluid flow. & Repair

3. Pull out the Grip Cylinder Cap side

Pin (CP). C
4. Pull out the Grip Cylinder Rod side
Pin (RP).
5. Slide out the Grip Cylinder (C).
6. Place the new Grip Cylinder into
the Cap side Eye (CE) and Rod
side Eye (RE).
7. Insert the Grip Cylinder Cap side
Pin (CP).
8. Insert the Grip Cylinder Rod side
Pin (RP).
9. Use the Two 11/16" wrenches to CP CE RP RE
connect the Rod Hose (RH).
Part Numbers WARNING
Part Name Part #

Grip Cylinder Cap Pin (CP) 061-98404A874 connected. See Drawings p. 114.
Grip Cylinder Rod Pin (RP) 061-98404A888C
Grip Cylinder (C) 061-J26 NOTE
Consistent lubrication of the Spinner

increases performance and
Grip Cylinder Seals component life.
Changing All Other HawkJaw Parts
1. See Drawings, p. 86-91, 102-130.

Trouble Shooting
Symptom Remedy
Leaks at Hose leaks. l Replace the hose. See Drawings, p. 114.
Start-up Hose fitting leaks. l Tighten the fitting.
l Replace the fitting. See Drawings, p. 114.
Hydraulic fitting leaks. l Tighten the fitting.
l Replace the fitting. See Drawings, p. 114.
Main hydraulic manifold leaks l Tighten the hydraulic valve retainer bolts. See
hydraulic fluid. Drawings, p. 102, 106.
l If the hydraulic valves V5 or V6 are upside down,
replace the O rings, and properly attach the
valves. See Drawings, p. 102.
Movement All Grip cylinders extend, and l The Pressure and Tank lines are switched. Prop-
at Start-up the Torque cylinder extends erly connect the Pressure and Tank lines. See
slowly. Operation, p. 14.
A Grip cylinder extends. l The Grip cylinder extends if the Grip button is pushed
in. Pull out the Grip button.
l Properly connect the Pressure and Tank lines. See
Operation, p. 14.
l Properly connect the Rod side and Cap side hoses
to the Grip cylinder. See Maintenance & Repair, p.
59-66, Drawings, p. 114.
l Make sure the hydraulic power unit is shut down.
Properly connect the Rod side and Cap side hoses
to the Main hydraulic manifold. See Drawings, p.
114.
l The Grip button air valve may be stuck in the open
position. Make sure the Grip button is pulled out.
Push in the Grip button. Air should sound like it is
being sharply inhaled. Pull out the button. Air
should sound like it is being sharply exhaled. If
these sounds do not occur, replace the Grip air
valve. See Drawings, p. 110, 116.
l If all air and hydraulic hoses are properly
connected, and the Grip air control button valve
Shooting
Trouble
works, replace the Grip hydraulic valve V1, V2,

or V3. See Drawings, p. 106, 110.
Troubleshooting 69
Trouble Shooting
Symptom Remedy
Movement Spinner doors close. l If the bottom Grip button is pushed in and the Spin
at Start-up button is stuck in, the spinner will operate. Pull out
the bottom Grip button. If the Spin button sticks,
screw off the button, and clean thoroughly. If the
button still sticks, replace the Spin button air
Pull out all Grip buttons. With the Grip buttons
pulled out, no air should reach the Spin hydraulic
valve. Disconnect the green air hose to Port B on
the Spin hydraulic valve. To disconnect the air hose,
push the hose and collet ring into the valve pilot port.
While holding down the collet ring, pull out the green
air hose. If no air comes out of the hose, replace
the Spin hydraulic valve V5. See Drawings, p. 102,
108. If air comes out of the hose, replace the Air
logic manifold. See Drawings, p. 110.
Torque Cylinder extends. l Properly connect the Pressure and Tank lines. See
Operation, p. 14.
l If the Torque button sticks, screw off the button,
and clean thoroughly. If the button still sticks,
replace the Torque button air valve. See Draw-
ings, p. 112, 118.
to the Torque cylinder. See Maintenance & Repair,
p. 54-56, Drawings, p. 114.
to the Main Hydraulic manifold. See Drawings, p.
114.
Check to see that the Grey air hose goes to Port A
and the Blue air hose to Port B on the Torque
hydraulic valve. See Drawings, p. 108.
l The Torque button air valve may be stuck in.
Push in the Torque button. Air should sound like it
is being exhaled, and then the air sound should cease.
If the air exhale sound followed by silence does
not occur, replace the Torque button air valve.
70 Troubleshooting
Trouble Shooting
Symptom Remedy
Movement Torque cylinder extends. See Drawings, p. 112, 118.
at Start-up (cont.) l Make sure the air hoses are properly connected to
the Torque button air valve in the Right control
handle. See Drawings, p. 112.
l If all hoses are properly connected and the Torque
button air valve works, replace the Torque
Raise/Lower cylinder hydraulic valve V6. See Drawings, p. 102, 108.
moves. l The Raise button air valve or the Lower button
air valve is stuck in. Press the Raise button. Air
should sound like it is being sharply inhaled. Re-
lease the button. Air should sound like it is being
sharply exhaled. If these sounds do not occur,
replace the Raise button air valve. Repeat for the
Lower button. See Drawings, p. 110, 116.
Make sure the Green Raise air hose connects to
Port B and the Black Lower air hose connects to
Port A on the Raise/Lower hydraulic valve. See
Drawings, p. 108.
l Make sure the air hoses are properly connected to
the Raise button air valve and the Lower button air
valve in the Left control handle. See Drawings, p.
110.
l If all hoses are properly connected and the Raise and
Lower button air valves work, replace the Raise/
Lower hydraulic valve V4. See Drawings, p. 106,
Raise Button / Push in the Raise button or the 108.
Lower Button Lower button, and the l Properly connect the Pressure and Tank lines. See
HawkJaw moves opposite the Operation, p. 14.
desired direction. l Properly connect the Raise/Lower Cylinder Rod
side and Cap side hoses to the HawkJaw Rod side
and Cap side Raise/Lower Cylinder Leader hoses.
See Installation, p. 13.
Shooting
Trouble
l Properly connect the HawkJaw Rod side and Cap

side Leader hoses to the Main Hydraulic manifold.
See Drawings, p. 114.

Troubleshooting 71
Trouble Shooting
Symptom Remedy
Raise Button Push in the Raise button or the l Make sure the hydraulic power unit is shut down.
Lower Button Lower button, and the Check to see that the Green air hose goes to Port B
HawkJaw moves opposite the and the Black air hose to Port A on the Raise/
desired direction. (cont.) Lower hydraulic valve. See Drawings, p. 108.
l If all other air and hydraulic hoses are properly
connected, the air hoses are switched in the Left
control handle. Properly connect the Raise and
Lower air hoses in the Left control handle. See
Drawings, p. 110.
A loud hissing sound comes l Properly connect the air hoses within the Left
from the Raise or Lower button. control handle. See Drawings, p. 110.
Push in the Raise button or the l If a Grip button is pushed in, the HawkJaw will not
Lower button, and nothing raise or lower. This feature is for safety. Make
happens. sure all Grip buttons are pulled out.
l Check to make sure the hydraulic power unit is
producing 2600 psi at 20-35 gpm.
l Check that the HawkJaw is getting at least 100 psi
air.
l Check that the pump pressure compensator
setting is at 2600 psi.
l Check that the hydraulic filter element is not
completely full of contaminants. If the red indicator
button on the hydraulic filter body pops up, change
the filter element. See Filter Maintenance, p. 35.
l Check that no hissing sound comes from the Raise
or Lower button. An air hose is broken or
disconnected if there is a hissing sound. Locate
the leak, and replace the hose. See Drawings, p.
110.
l Check that the Raise or Lower button air valve
works. Push in the button. Air should sound like it
is being sharply inhaled. Release the button. Air
should sound like it is being sharply exhaled. If
these sounds do not occur, replace the Raise or
72 Troubleshooting
Trouble Shooting
Symptom Remedy
Raise Button Push in the Raise button or the Lower button air valve. See Drawings, p. 110, 116.
Lower Button Lower button, and nothing l Check that air is reaching the Raise/Lower
happens. (cont.) hydraulic valve. Make sure the hydraulic power
unit is shut down. Pull out all Grip buttons. The
Raise green air hose connects to Port A on the
Raise/Lower hydraulic valve V4. Disconnect
the Raise button air hose from the Raise/Lower
hydraulic valve V4. To disconnect the air hose, push
the hose and collet ring into the valve pilot port.
While holding down the collet ring, pull out the Raise
green air hose. Place your hand over the discon-
nected Raise green air hose, and push in the Raise
air button. A steady blast of air should come out of
the hose. If air comes out of the hose, replace the
Raise/Lower hydraulic valve. See Drawings, p. 106.
If no air comes out of the hose, the air hoses are
improperly connected within the Left control panel.
See Drawings, p. 110. Repeat for the
Lower button. The black Lower air hose connects
Grip Button A loud hissing sound comes to Port B on the Raise/Lower hydraulic valve V4.
from the Grip button. l Properly connect the Grip air hoses within the Left
Push in a Grip button, and control handle. See Drawings, p. 110.
nothing happens. l Check to make sure the hydraulic power unit is
producing 2600 psi at 20-35 gpm..
air.
l Check that no hissing sound comes from the Grip
Shooting
Trouble
button. An air hose is broken or disconnected if

there is a hissing sound. Locate the leak, and
replace the hose. See Drawings, p. 110.
Troubleshooting 73
Trouble Shooting
Symptom Remedy
Grip Button Push in a Grip button, and l Check that the Grip button air valve works. Push
nothing happens. (cont.) in the Grip button. Air should sound like it is being
sharply inhaled. Release the button. Air should
sound like it is being sharply exhaled. If these
sounds do not occur, replace the Grip button air
l Check that air is reaching the Grip hydraulic
valve. Make sure the hydraulic power unit is shut
down. Pull out the Grip button. Disconnect the
Grip button air hose to the Grip hydraulic valve.
The bottom Grip yellow air hose connects to Grip
hydraulic valve V1, middle Grip orange hose to
V2, and top Grip blue hose to V3. To disconnect the
air hose, push the hose and collet ring into the valve
port. While holding down the collet ring, pull out the
Grip air hose. Place your hand over the discon-
nected Grip air hose, and push in the Grip air button.
A steady blast of air should come out of the hose.
If air comes out of the hose, replace the Grip
hydraulic valve. See Drawings, p. 106. If no air
comes out of the hose, the air hoses are improp-
erly connected within the Left control handle. See
Spin Button A loud hissing sound comes Drawings, p. 110.
from the Spin button. l Properly connect the Spin air hoses within the
Push in the Spin button, and Right control handle. See Drawings, p. 112.
nothing happens. l The middle or bottom Grip button must be pushed
in for the Spinner to work. This feature is for
safety. For make up, push in the middle Grip. For
break out, push in the bottom Grip.
air.
74 Troubleshooting
Trouble Shooting
Symptom Remedy
Spin Button Push in the Spin button, and setting is at 2600 psi.
nothing happens. (cont.) l Check that the hydraulic filter element is not
l Check that the needle valve SV2 on the Spinner
hydraulic manifold is properly adjusted. If the se-
quence valve SV2 is rotated clockwise to refusal, the
spinner will not operate. Rotate the needle valve
SV2 counter-clockwise until the spinner doors close
before the spinner begins to spin. See
Drawings. p. 126.
l Check that no hissing sound comes from the Spin
l Check that the air logic manifold works. Shut
down the hydraulic power unit. Pull out all Grip
buttons. Disconnect the clear air hose from
the Spin button air valve top left port. See Draw-
ings, p. 112, 118. To disconnect the clear air hose,
push the hose and collet ring into the valve port.
While holding down the collet ring, pull out the clear
air hose. Place your hand over the disconnected air
hose. Push in the bottom or middle Grip button. A
steady blast of air should come out of the hose. If
air comes out of the clear air hose when the Grip
button is pushed in, the air logic manifold works.
Connect the clear air hose to the Spin air button.
Proceed to the next step. If no air comes out of
the clear air hose when the Grip button is pushed in,
check that the air hoses are properly connected
within the Left and Right control panels. See
Shooting
Trouble
Drawings, p. 110, 112. If the air hoses are properly

connected within the Left and Right control panels,
replace the air logic manifold. See Drawings, p.
110, 116.
Troubleshooting 75
Trouble Shooting
Symptom Remedy
Spin Push in the Spin button, and l Check that the Spin button air valve works. Push
Button nothing happens. (cont.) in the button. Air should sound like it is being
exhaled. Release the button. Air should
sound like it is being exhaled. If these sounds do
not occur, replace the Spin button air valve. See
Drawings, p. 112, 118.
l Check that air is reaching the Spin hydraulic valve
V6 at Port A. Disconnect the Spin orange air
hose to the Spin hydraulic valve V6 Port A. To
disconnect the orange
air hose, push the hose and collet ring into the valve
pilot port. While holding down the collet ring, pull out
the orange air hose. Push in the bottom or middle
Grip button. Place your hand over the disconnected
Spin air hose. Push in the Spin air button. A
steady blast of air should come out of the hose
when the Spin button is pushed in. If no air comes
out of the hose, the air hoses are improperly
connected within the Left and Right control handles.
See Drawings, p. 110, 112. If air comes out of the
hose when the Spin air button is pushed in, proceed
to the next step.
l Check that air is reaching the Spin hydraulic
valve V6 at Port B. Disconnect the Spin green
air hose to the Spin hydraulic valve V6 Port B. To
disconnect the green air
hose, push the hose and collet ring into the valve pilot
port. While holding down the collet ring, pull out the
green air hose. Place your hand over the discon-
nected Spin air hose. Push in the bottom or middle
Grip button. A steady blast of air should come out
of the hose when the Grip button is pushed in. If no
air comes out of the hose, the air hoses are im-
properly connected within the Left and Right
control handles. See Drawings, p. 110, 112. If air
comes out of the green hose when the Grip button is
76 Troubleshooting
Trouble Shooting
Symptom Remedy
Torque Push in the Torque button, and pushed in, replace the Spin hydraulic valve V6.
Button nothing happens. See Drawings, p. 102.
l For break out, if the top wrench grips the top drill
stand and the middle wrench grips the bottom drill
stand, the Torque cylinder is unable to extend
when the drill pipe connection is torqued higher than
the torque setting. For break out, the middle
wrench must grip the top drill stand, and the
bottom wrench must grip the bottom drill stand.
See Operate, p. 27-29.
l If the Torque Set knob is rotated counter-
clockwise as far as the knob will turn, the Torque
Cylinder will not extend. Before torquing, make
sure the torque is set. See Operation, p. 21.
air.
l Check that no hissing sound comes from the Torque
l Check that the Torque button air valve works.
Shut down the hydraulic power unit. Pull out all
Grip buttons. Push in the Torque button. Air
should sound like it is being exhaled. Release the
button. Air should sound like it is being exhaled. If
Shooting
Trouble
these sounds do not occur, replace the Torque

button air valve. See Drawings, p. 112, 118.
Troubleshooting 77
Trouble Shooting
Symptom Remedy
Torque Press in the Torque button, and l Check that air is reaching the Torque hydraulic
Button nothing happens. (cont.) valve V5 at Port A. Make sure the hydraulic
power unit is shut down. Disconnect the air
supply to the HawkJaw. Disconnect the grey
Torque air hose to the Torque hydraulic valve V5
Port A. To disconnect the air hose, push the
hose and collet ring into the valve pilot port. While
holding down the collet ring, pull out the grey air hose.
Place your hand over the disconnected Torque air
hose. Connect the air supply to the
HawkJaw. A steady blast of air should come out
of the hose. If no air comes out of a hose, the air
hoses are improperly connected within the Left
and Right control handles. See Drawings, p. 110, 112.
If air comes out of the hose when the air supply to
the HawkJaw is connected, proceed to
the next step.
l Check that air is reaching the Torque hydraulic
valve V5 at Port B. Disconnect the air supply to
the HawkJaw. Disconnect the blue Torque air
hose to the Torque hydraulic valve V5 Port B. To
disconnect the air hose, push the hose and collet ring
into the valve pilot port. While holding down the collet
ring, pull out the blue air hose. Place your hand over
the disconnected Torque air hose. Con-
nect the air supply to the HawkJaw. Push in the
Torque air button. A steady blast of air should
come out of the hose. If no air comes out of a
hose, the air hoses are improperly connected
within the Left and Right control handles. See Draw-
ings, p. 110, 112. If air comes out of the blue hose
when the Torque button is pressed, replace the
Dies Dies do not grip pipe across Torque hydraulic valve V5. See
from each other. Drawings, p. 102, 108.
Dies slide on the drill pipe during l Adjust the wrenches and the pipe stop index to the
make up or break out. OD tool joint size. See Operate, p. 15, 23.
l Adjust the pipe stop index and the wrenches to the
OD tool joint size. See Operate, p. 15, 23.
78 Troubleshooting
Trouble Shooting
Symptom Remedy
Dies (cont.) Dies pop off of the drill pipe l The dies are worn out. Replace the dies. See
connection. Maintenance & Repair, p. 37-43.

l The Grip button is being pulled out before the
Torque button is released. Release the Torque
Dies skid across the pipe after button first, and immediately pull out on the Grip
Torque button release. button. See Operate, p. 22, 29.
l After releasing the Torque button, immediately
release the middle Grip button. If there is a delay
in releasing the middle Grip button, the Torque cylin-
Dies crack. der will retract while the dies are still gripped on the
pipe.
l Center dies correctly on the drill pipe connection.
See Operate, p. 19,27. Replace the dies. See
Maintenance & Repair,
Spinner Spinner spins pipe opposite the p. 37-43.
desired direction. l The dies are worn out. Replace the dies. See
Maintenance & Repair, p. 37-43.
While performing up to par, the l Switch spinner directional valve at the rear of the
Spinner clamps on the drill pipe Hawkjaw fully forward to spin up pipe and fully
tube, but the drill pipe does not rearward to spin out pipe. See Operation page 18,26.
spin. l If the top drill stand is gripped, the Spinner is unable to
spin the pipe. For make up, pull out the Top Grip
button. For break out, release the Middle Grip
button.
l For break out, if the drill pipe connection is not
Spinner pops off the drill pipe broken, the spinner is unable to spin the drill pipe.
tube when the spinner rotates Break out the connection, and spin again. See
the pipe. Operate, p. 29.
Spinner Drive Rollers touch l The spinner is adjusted too small for the drill pipe
when the spinner clamps onto tube. Adjust the spinner to the correct pipe size.
the drill pipe tube. See Operate, p. 16, 24.
l Adjust the spinner to the next smaller pipe size.
Spinner will not open and See Operate, p. 16, 24. If the Drive Rollers still
Shooting
Trouble
release from drill pipe. touch, the chain is severely stretched. Replace the
chain. See Maintenance & Repair, p. 48-49.
l The middle or bottom grip button must be pushed
in for the spinner to operate. Push the middle
grip and the spinner will open. Now release the
middle grip button to release the Hawkjaw from the
pipe. See Operation, p.29
Troubleshooting 79
Trouble Shooting
Symptom Remedy
Spinner The Spinner begins to operate asl Check that the Spin orange air hose connects to Port
(Cont.) soon as the middle Grip or A and that the Spin green air hose connects to Port
bottom Grip button is pushed in. B on the Main hydraulic manifold Spin valve V6. See
Drawings, p. 108.
l Properly connect the Spin air hoses within the Right
Control Panel. See Drawings, p. 112.
Spinner Spinner begins to spin before the l Use an allen wrench to rotate the Spinner
Performance spinner doors close on the drill sequence valve adjustment clockwise until the
pipe tube. doors close before the spinner begins to spin. While
holding the pressure sequence valve adjustment
steady with an allen wrench, lock in the adjustment
by tightening the lock nut. The sequence valve is
located at Port SV1 on the Spinner hydraulic
manifold. See Drawings, p. 127.
Spinner motor will not spin pipe l Rotate spinner sequence valve SV1 counter-
(or spins too slowly) when clock-wise until the spinner begins spinning pipe at
spinner doors close. full speed after doors close. See Drawings, p. 127.
Spinner doors will not close or l Adjust spinner needle valve SV2 fully counter-
close too slowly. clock-wise. See Drawings, p. 127.
Spinner chain slips on the drill l The spinner is adjusted too large for the drill pipe tube.
pipe tube. Adjust the spinner to the correct pipe size. See
Operate, p. 16, 24.
l The spinner chain is worn out. Replace the spinner
Spinner chain wears out l Lubricate the spinner chain. See Maintenance &
prematurely. Repair, p. 44.
l Running the spinner with worn Drive rollers
severely shortens chain life. If the Drive
RollerGroove is no longer visible, replace the Drive
rollers. See Maintenance & Repair, p. 50-51.
Inspect the chain. Replace the chain if the links
are worn flat. See Maintenance & Repair, p. 48-49.
80 Troubleshooting
Trouble Shooting
Symptom Remedy
Spinner Spinner performance and speed l The filter element is clogged. Replace the filter
Performance not up to par, or spinner doors element. See Maintenance & Repair, p. 35.
close on the drill pipe tube, but l The air pressure is low. Increase the air pressure
the pipe does not rotate down to to the HawkJaw.
the drill pipe connection l The hydraulic pressure is low. Increase the
shoulder. hydraulic pressure.
Do not increase the pressure over 2600 psi, or the
hydraulic fluid will pass over the relief valve and
heat up the hydraulic fluid. This will cause damage
to the HawkJaw and to the pump, and will severely
shorten component life.
l Check to make sure the hydraulic power unit
pressure compensa-
tor setting is at 2600 psi.
l The Spinner sequence valve SV1 could need
adjustment. See trouble shooting page 78 on
Spinner motor will not spin pipe (or spins too slowly)
when spinner doors close.
l The spinner chain is worn out. Replace the spinner
l The Drive Roller Sprocket Bearings are worn
out. Replace the Drive Roller Sprocket Bear-
ings. See Maintenance & Repair, p. 52-53.
l The Drive Rollers are worn out. If the Drive
Roller Groove is no longer visible, replace the
Drive Rollers. See Mainte-
nance & Repair, p. 50-51.
l The Bottom Drive Shaft Flange Bearing is worn
out. Replace the Flange Bearing. See Drawings,
p. 92.
l The Reducer is worn out. If properly lubricated,
Shooting
Trouble
the reducer is a long term wear item. If all other

rotating members on the spinner work, inspect the
gears and bearings in the reducer for wear. Re-
place where necessary. See Drawings, p. 132.
Continued on next page. Troubleshooting 81

Trouble Shooting
Symptom Remedy
HawkJaw Spinner performance and speed l The Drive motor is worn out. With filtered
Performance not up to par, or spinner doors hydraulic fluid through a Hawk approved filter, the
close on the drill pipe tube, but Drive motor is a long term wear item. If all
the pipe does not rotate down to other rotating members on the spinner work,
the drill pipe connection inspect the rotating group, bearings and seals for
shoulder. ( Cont.) wear. Replace where necessary. See Drawings, p.
134.
HawkJaw performance and l The filter element is clogged. Replace the filter
speed not up to par. element. See Maintenance & Repair, p. 35.
Check the lead-in pressure and tank lines for any
obstructions. Also check the quick disconnects
to see that they are securely tightened. A bad
quick disconnect can cause the Hawkjaw to mal-
function. Replace the faulty connector.
l The air pressure is low. Increase the air pressure
to the HawkJaw to at least 100 psi.
l The hydraulic pressure is low. Increase the
hydraulic pressure.
Do not increase the pressure over 2600 psi, or the
hydraulic fluid will pass over the relief valve and
heat up the hydraulic fluid. This will cause damage
to the HawkJaw and to the pump, and will severely
shorten component life.
l Check to make sure the hydraulic power unit
pressure compensa-
tor setting is at 2600 psi.
l There is a leak in the hydraulic system. Check for
any visual leaks in the hoses, fittings, manifolds,
cylinder rod heads, or cylinder rod wiper seals.
Replace necessary components. See Drawings, p.
114, 94, 96, 98, 100.
l There is a leak in the hydraulic system. Operate
the HawkJaw. Feel the outside of all actuators. If
a portion of the cylinder surface is too hot to leave
your hand on the cylinder, the leak is inside the
cylinder. Replace the cylinder seals. If necessary,

82 Troubleshooting
Trouble Shooting
Symptom Remedy
HawkJaw HawkJaw performance and replace the cylinder. For a Grip cylinder, see
Performance speed not up to par. (cont.) Maintenance & Repair, p. 59-66. For a spinner grip
cylinder, see Drawings, p. 92, 98. For the Torque
cylinder, see Maintenance & Repair, p. 54-58. For
the Raise/Lower Cylinder, see Drawings, p. 100, 130.
l There is a leak in the hydraulic system. Discon-
nect the air supply hose to the HawkJaw. Make
sure the hydraulic power unit is on. If the Torque
cylinder slowly extends, the leak exists inside a
Grip cylinder. To check for Grip cylinder piston seal
integrity, begin with the Top Grip cylinder. Make
sure no bodily parts are in the extension path of
the cylinder rod. Slowly loosen the Cap side
hose. Check for fluid flow. If there is a piston seal
leak, fluid will flow with volume out of the Cap side
fitting. Replace the seals. See Drawings, p. 96.
Replace the cylinder if necessary. See Maintenance
& Repair, p. 59-60. Repeat for the Middle Grip
cylinder. See Drawings, p. 96. Replace the cylinder
if necessary. See Maintenance & Repair, p. 61-64.
Repeat for the Bottom Grip cylinder. See
Drawings, p. 96. Replace the cylinder if necessary.
See Maintenance & Repair, p. 65-66.
l There is a leak in the hydraulic system. Connect
the air supply hose to the HawkJaw. Make sure
the hydraulic power unit is on. Check for Torque
cylinder piston seal integrity. Make sure no bodily
parts are in the extension path of the cylinder
rod. Slowly loosen the Cap side hose. Check for
fluid flow. If there is a piston seal leak, fluid will
flow with volume out of the Cap side hydraulic
fitting. Replace the seals. See Drawings, p. 94.
Replace the cylinder if necessary. See Maintenance
Shooting
Trouble
& Repair, p. 54-58.
Troubleshooting 83
Trouble Shooting
Symptom Remedy
HawkJaw HawkJaw performance and l There is a leak in the hydraulic system. Connect
Performance speed not up to par. (cont.) the air supply hose to the HawkJaw. Make sure
the hydraulic power unit is on. Push in the middle
Grip button. Check for Spinner grip cylinder
piston seal integrity. Make sure no bodily parts
are in the extension path of the cylinder rod.
Slowly loosen the Rod side hose. Check for fluid
flow. If there is a piston seal leak, fluid will flow
with volume out of the Rod side hydraulic fitting.
Replace the seals. See Drawings, p. 98. Replace
the cylinder if necessary. See Drawings, p. 92.
While torquing pipe, a desired l The Hawkjaw may have an obstructed tank lead-in
torque setting cannot be hose or quick disconnect. Check the pressure at
achieved or the torque control the tank out-put port on the Hawkjaw main hydrau-
valve will not effect the torque lic manifold. Pressure readings should not exceed
output of the Hawkjaw. 200 psi. If the pressure reading is above 200 psi,
clear the obstruction in the hose or replace the
quick-dissconnect.
.
Hydraulic Hydraulic fluid heats up. l Check that the pump pressure compensator
Fluid setting is at 2600 psi. If the pump pressure com-
pensator setting is above the pressure relief valve
setting on the HawkJaw or the pressure relief valve
setting on the hydraulic power unit, the hydraulic fluid
will heat up rapidly.
l There is a leak in the hydraulic system. See
Trouble Shooting, p. 80-82.
84 Troubleshooting
Trouble Shooting
Symptom Remedy
Hydraulic Hydraulic fluid heats up.(cont.) l If there are no leaks in the hydraulic system, and the
Fluid pump pressure compensator setting is at 2600
psi on a known, tested hydraulic power unit, and the
hydraulic power unit pressure relief valve is set
above the pump pressure compensator setting
and the hydraulic fluid still heats up, then the
pressure relief valve setting on the HawkJaw has
been changed. The pressure relief valve adjustment
is set at Hawk Industries. Under no circumstances
should this pressure relief valve be adjusted. Adjust-
ing the pressure relief valve setting voids the
warranty and can cause severe damage to the
HawkJaw and the hydraulic power unit and
shorten component life. However, if this valve has
been adjusted below 2600 psi, and the pressure
compensator setting is at 2600 psi, the hydraulic
fluid will pass over the pressure relief valve. This
will heat up the hydraulic fluid rapidly. Properly set
the pressure relief valve adjustment. On a
known, tested hydraulic power unit, set the pump
pressure compensator setting at 2650 psi. Use
an allen wrench to rotate the pressure relief valve
adjustment clockwise until the bypass sound is no
longer audible. When the bypass sound ceases, stop
rotating the pressure relief valve adjustment.
While holding the pressure relief valve adjustment
steady with an allen wrench, lock in the adjustment
by tightening the pressure relief valve lock nut. Set
the pump pressure compensator setting back
down to 2600 psi. See Drawings, p. 102.
Shooting
Trouble
Troubleshooting 85
Trouble Shooting
Symptom Remedy
Raise/Lower The Raise/Lower Cylinder l Adjust the metering valves located on the raise and
Cylinder moves at an undesirerable lower hoses connected to the raise and lower cylin-
speed. der. Rotate clockwise to reduce speed of travel
and counter-clockwise to increase speed of travel.
l Check for any visual leaks in the hoses, fittings,
cylinder rod head, or cylinder rod wiper seal. Replace
if necessary. See Drawings, p. 114, 100.
l There is an inner seal leak in the cylinder. Shut
down the hydraulic power unit. Push in and pull
out all Grip buttons repeatedly to bleed all
hydraulic pressure.
Pull out all Grip buttons. Disconnect the air
supply hose to the HawkJaw. Disconnect the
Raise/Lower cylinder Hanger Eye from the
hanging cable. See Installation, p. 10, Drawings, p.
130. Place the Raise/Lower cylinder Rod side end
on the rig floor. Connect the air supply hose to
the HawkJaw. Turn on the hydraulic power
unit. Push in the Lower button, and hold down the
Lower button. While holding down the Lower
button, check for Raise/Lower cylinder piston seal
integrity. Make sure no bodily parts are in the
extension path of the cylinder rod. Slowly loosen
the HawkJaw Rod side Leader hose. Check for
flow with volume out of the Rod side leader hose.
Replace the seals. See Drawings, p.100. Replace
the cylinder if necessary. See Drawings, p. 130.
Push in the Raise button, and hold down the Raise
button. While holding down the Raise button, check
for Raise/Lower cylinder piston seal
integrity. Make sure no bodily parts are in the
extension path of the cylinder rod. Slowly loosen
the HawkJaw Cap side Leader hose. Check for
flow with volume out of the Cap side leader hose.
Replace the seals. See Drawings, p. 100. Replace
86 Troubleshooting
Trouble Shooting
Symptom Remedy
Middle The mount arms do not pivot the cylinder if necessary. See Drawings, p. 130.
Wrench freely. l The mount arm thrust bearing plates are reversed.
Mount Arms Properly connect the mount arm thrust bearing
races. See Drawings, p. 88, 89.
l The mount arm thrust bearings are worn out.
Replace the mount arm thrust bearings. See
The middle wrench mount arm Drawings & Note, p. 88, 89.
bolts loosen during operation of l The mount arm bolts set screws have not been
the Hawkjaw. installed correctly. Make sure set screws have been
installed in each of the jaw plates that the wrench
arms are attached too. See Drawings & Note on
The middle wrench arm bolts page 88, 89.
are bound up and will not rotate l The locking set screws have not been removed.
out easily. Make sure when removing mount arm bolts that the
set screws are removed first. See Drawings & Note
Extreme Cold The Spin button will not work. on page 88, 89.
Weather l Push in and pull out the Grip buttons repeatedly
until the main hydraulic block is warm. Push in the
middle or bottom Grip button. Wait several
seconds. Press in the Spin button, and release the
Spin button quickly. The spinner doors should
begin to close. If nothing happens, repeat this
process several times. If the Spin button still will
not work, and the hydraulic block is warm, see
Trouble Shooting, p. 72-74.
Shooting
Trouble
Troubleshooting 87
Low Wear Parts
061-30118
061-30117
30lower1
1/97
88 Drawings
Low Wear Parts
Item Part # Part Name Quantity
Per Unit
1 999-806680 Flex Lock Nut 2
2 061-30080 Washer, Spinner Mount 2
3 061-PRP568 334 "O" Ring 70 Shore 4
4 061-30070 Pivot Base Assy., Spinner 1
5 061-30066 Spinner Mount Arm Assembly 1
6 061-4 Ball Thrust Bearing 4
7 061-30074 Vertical Tube Assy. 1
8 999-806580 Flex Lock Nut 1
9 999-806585 Hex Bolt 1
10 999-810821 Flat Washer 1
11 999-806440 Hex Bolt 2
12 061-91074A035 Lock Washer Set 17
13 061-20093 Sleeve, Reset Cam Donut 2
14 061-20091 Donut, Reset Cam 2
15 061-30010 Reset Cam 1
16 061-30016 Top Mount, Torque Cyl. Assy. 1
17 061-30017 Bottom Mount, Torque Cyl. Assy. 1
18 999-806529 Hex Bolt 10
20 061-30030 Pivot Pin 6
21 061-30029 Pivot Sleeve 6
22 061-30025 Stand Assy. 1
23 061-30114 Bolt, Wrench 1
24 061-30052 Nut Bearing Plate 3
25 061-30005 Die Pivot Block 3
26 999-806532 Flex Lock Nut 6
27 999-806594-500 Flex Lock Nut 7
28 999-806543 Hex Bolt 6
29 061-30056 Shoulder Bolt 3
30 999-806627 Hex Bolt 3
31 061-30045 Hanger Pivot Block 1
31A* 999-806484 Hex Bolt 4
31B* 061-91074A035 Lock Washer Set 8
32 061-30093ASY Quick Pin w/Retainer 2
33 061-30075 Spinner Mount Assy. 1
34 061-30027-1 Upper Mount Angle Assy. 1
35 061-4240 Spring, Spinner Mount 1
36 061-30027-2 Lower Mount Angle Assy. 1
37 061-5682 Reset Spring 2
38 061-30116 Bolt, Bolt 2
40 061-20117A Rubber Shock Mount 2
41 061-30115 Bolt, Wrench 4
42 999-806646 Flex Lock Nut 4
43 061-30111 Bumper, Torque Cylinder 1
Drawings
44 999-806414-500 Flex Lock Nut 2

45 999-806681 Jam Nut 2
30lower
CAUTION 1/97
* Use new Lock Washers and Red Loctite when replacing the hanger tilt
block bolts. Assemble the Lock Washers as shown. Torque the hanger tilt
bolts to at least 150 lb. ft. Drawings 89
Middle Wrench
30midwr1
1/97
90 Drawings
Middle Wrench
Per Unit
1 999-806449 Hex Bolt 2
2 061-30116 Bolt, Wrench 2
3 999-806449 Hex Bolt 2
5 061-30114 Bolt, Wrench 1
6 061-30009 Torque Arm 2
7 061-30062 Spacer, Middle Wrench 1
8 999-806140 Socket Head Set Screw, Coned & SS 4
9 999-806442 Hex Bolt 3
9A 061-91074A035 Lock Washer Set 17
10 999-806141 Socket Head Set Screw, Coned & SS 4
11 061-30013-1 Clevis Plate, Middle Hook, Pin 1
12 061-30013-2 Clevis Plate, Middle Hook Threaded 1
13 061-30002-M Hook 1
14 061-30034 Index, Adjust Nut 3
15 999-809403 Screw SS 11
16 061-30043-1 Arm Bolt 2
17A 061-30043-2 Arm Bolt 4

18 061-20029 Washer 6
19 061-PRP568 230 "O" Ring 14
20A 061-146 Ball Thrust Bearing * 12
20B 061-146 Ball Thrust Bearing * 12
20C 061-146 Ball Thrust Bearing * 12
21 061-30038-2MB Link, Wrench Mount Bottom Assy. 1
22 061-30042 Link, Wrench Mount Threaded Assy. 2
23 061-30063 Bolt, RollerSpindle 1
24 061-30057 Pipe Stop Roller 1
25 061-30035 Adjust Nut Assy. 3
26 061-30007 Spacer, Nut Retainer 1
27 061-30055 Nut Retainer 3
28 061-30061 Clip, Nut Retainer 3
29 999-806004 Hex Bolt 32
31 999-806414 500 Flex Lock Nut 12
32 999-806646 Flex Lock Nut 5
33 061-30038-1MT Link, Wrench Mount Top Assy. 1
* The ball thrust bearing plates have different diameters. Each link arm end which contains ball
thrust bearings has a shelf halfway through it. The larger diameter bearing plate must be closer to
Drawings
the shelf, or the link arms will not pivot.

30midwr1
1/97
Drawings 91
Pipe Stop Assembly
30pipest
1/97
92 Drawings
Pipe Stop Assembly
Per Unit
1 061-30060 Pivot Bolt, Pipe Stop 1
2 999-810835 Flat Washer 1
3 061-30008 Pipe Stop Assy. 1
4 061-30058 Pipe Stop Rubber Mount 1
5 061-30050 Adjust Screw 1
6 061-106 Ball Thrust Bearing * 2
7 061-30049 Adjust Base 1
8 999-807507 Dowl Pin 1
9 061-20061 Shock Sleeve 1
10 061-20070 Adjust Nut, Pipe Stop 1
11 999-806313 Hex Bolt 2
13 061-30033 Index, Pipe Stop 1
14 999-806221 Flex Lock Nut 3
15 061-30023 Adjust Clevis Plate 2
16 061-30051 Adjust Clevis 1
17 061-30054 Pointer 1
18 999-806289 Hex Bolt 1
19 999-809403 Screw SS 11
* The ball thrust bearing plates have different diameters. The larger diameter bearing plate
must be closer to the center of the adjust base, or the pipe stop system will not move when the
adjust screw is turned.
Drawings
30pipest
1/97
Drawings 93
Spinner
30spin
11/95
94 Drawings
Spinner
Per Unit
1 999-806373 Hex Bolt 20
3 031-24622 Bearing Cap 4
4 031-24731 Bearing 4
5 031-24654 Bearing Seal 4
6 031-RST-275-S Snap Ring 4
7 031-24649 Drive Roller 4
8 031-24703 Case Assy., Moving Arm 1
9 031-98404A999 Pin 4
*10 031-91268A935 Hex Bolt 1
*11 061-91074A038 Lock Washer Set 2
*12 031-24637 Bushing 2
*13 031-24729 Flanged Bearing 2
*14 999-806580 Flex Lock Nut 1
**15 031-24CYL25-A Cylinder, Top 1
**16 031-24CYL25-B Cylinder, Bottom 1
17 031-24623 Roller Sprocket 2
18 031-24643 Key, Roller 4
***19 031-ME09 Hydraulic Motor 1
20 999-806267 Hex Bolt 4
22 031-M22 Motor Mount Gasket 1
23 031-M21 Key 1
****24 031-24625 Reducer 1
25 999-806416 Hex Nut 2
26 061-91074A035 Lock Washer 5
27 031-24725 Hex Bolt 2
28 031-24642 Key, Drive Sprocket 1
29 031-24722 Spacer, Gear Box 3
30 999-805842 Hex Bolt 4
31 999-810589 Lock Washer Set 4
32 031-24635 Spacer, Drive Sprocket 1
33 031-98404A999 Pin 4
34 031-91251A120 Allen Bolt 1
36 031-24722 Spacer, Gear Box 3
37 031-24658 Chain Guard 1
38 031-95601A435 Fiber Washer 4
39 031-24723 Cover, Rear 1
40 031-24710 Case Assy., Stationary Arm 1
41 031-24646 Wear Block 4
42 031-24CHAIN Chain 1
42A 031-24CHAIN-RK Chain Repair Kit 1
43 031-24702 Mounting Plate 1
44 031-24701 Mounting Plate 1
45 999-806452 Hex Bolt 2
46 999-806025 Hex Bolt 4
48 031-24656 Flanged Bearing 1
49 999-806245 Hex Bolt 4
51 999-806435 Hex Bolt 2
53 031-24641 Drive Sprocket 1
54 999-806867 Hex Tap Screw SS 1
55 999-805834 Hex Bolt 16
56 999-810589 Flat Washer 16
* These parts are available only in kit # 25637-RK. *** See Drawings, p. 134.
** See Drawings, p. 98. **** See Drawings, p. 132.
Drawings
30spin
11/95
Drawings 95
Torque Cylinder
30trqcyl
11/95
96 Drawings
Torque Cylinder
Per Unit
1 061-TH4J099 Torque Cylinder Tube Assembly 1
2 061-TH5E264 Torque Cylinder Rod 1
3 061-TH74898 Torque Cylinder Rod Head 1
4 061-TH20011 Torque Cylinder Lock Nut 1
5 061-TH73225 Torque Cylinder Piston 1
6 061-J20-RK Seal Kit 1
7 061-TH20087 Retainer Ring 1
8 061-30065 Body, Poppet Valve 1
9 061-022S Belleville Spring 14
10 061-30064 Poppet Pin 1
11 061-20238 Poppet Seat 1
12 999-808329 Socket Head Cap Screw 2
Drawings
30trqcyl
11/95
Drawings 97
Grip Cylinder
30grpcyl
11/95
98 Drawings
Grip Cylinder
Per Unit
1 061-TH4J097 Grip Cylinder Tube Assembly 3
2 061-TH73780 Grip Cylinder Rod Head 3
3 061-TH74897 Grip Cylinder Piston 3
4 061-TH20188 Grip Cylinder Lock Nut 3
5 061-TH5E62 Grip Cylinder Rod 3
6 061-J26-SK Seal Kit 3
7 061-TH20031 Retainer Ring 3
Drawings
30grpcyl
11/95
Drawings 99
Spinner Grip Cylinder
30spncyl
11/95
100 Drawings
Spinner Grip Cylinder
Per Unit
1 031-70017 Piston 2
*2 031-10022 U-Cup Seal 4
3 031-58063 Rod Assy. 2
4 031-4A8090A Tube Assy., Top Cyl. 1
5 031-4A735A Tube Assy., Bottom Cyl. 1
*6 031-10041 "O" Ring Seal 2
*7 031-10071 Back-Up Seal 2
8 031-20031 Retainer Ring 2
9 031-70162 Head 2
*10 031-10004 Wiper Seal 2
*11 031-10353 Rod Seal 2
*12 031-10029 "O" Ring Seal 2
13 031-20008 Lock Nut 2
* These parts are available only in kit # 031-24CYL25RK.
Drawings
30spncyl
11/95
Drawings 101
Raise/Lower Cylinder
30rlcyl
11/95
102 Drawings
Raise/Lower Cylinder
Per Unit
1 061-HPI1 Cylinder Head 1
2 061-HPI2 Cylinder Cap 1
3 061-HPI3 Rod Assy. 1
4 061-HPI4 Cylinder Tube Assy. 1
5 061-HPI5 Piston 1
*6 061-HPI6 Piston Seal 2
7 061-HPI7 Piston Nut 1
*8 061-HPI8 Barrel Seal 2
*9 061-HPI9 Rod Seal 1
*10 061-HPI10 Gland Seal 1
*11 061-HPI11 Rod to Piston Seal 1
12 061-HPI12 Tie Rod 4
13 061-HPIG Gland 1
14 061-HPIR Retainer Plate 1
*15 061-HPIW Wiper 1
16 061-HPIN Tie Rod Nut 1
17 061-806622 Rod Clevis Pin (See page 130 for nut part number) 1
18 061-806541 Cap Clevis Pin (See page 130 for nut part number) 3
* These parts are available only in kit # 061-H20-RK.
Drawings
30rlcyl
11/95
Drawings 103
Torque and Spin Hydraulic Valve Assembly
7482ts
11/95
104 Drawings
Torque and Spin Hydraulic Valve Assembly

Per Unit
1 061-V6A Hyd. Relief Assy. 1
2 061-V5A Needle Valve Assy. 1
3 061-V5 Torque Valve 1
4 061-V6 Spin Valve 1
5 061-A25 PTC Elbow Fitting 8
6 061-DO5SK Seal Kit 2
7 061-V5B Needle Valve 1
8 061-V5C Needle Valve Block 1
9 061-V6B Relief Valve 1
10 061-V6C Relief Valve Block 1
11 061-V6E Bolt Kit 1
12 061-V5E Bolt Kit 1
Warning
The Hawkjaw includes specially modified
valves for extreme environments. Any attempt
to substitute standard components will reduce
reliablity and performance, and void warranty.
Drawings
7482ts
11/95
Drawings 105
Notes
106 Drawings
Notes
Grip, Raise/Lower Hydraulic Valve Assembly
7482grl
11/95
108 Drawings
Grip, Raise/Lower Hydraulic Valve Assembly

Per Unit
1 061-V1 Grip Valve 3
4 061-V4 Raise/Lower Valve 1
5 061-A26 PTC Straight Fitting 10
7 061-H9A Bolt Kit 4

8 061-DO3SK Seal Kit 4
Warning
Drawings
7482grl
11/95
Drawings 109
Air Pilot Assembly
30pilota
11/95
110 Drawings
Air Pilot Assembly
Per Unit
4 061-A28 PTC "T" Fitting 5
5 061-A29 Air Supply Lead Assy. 1
6 061-A10F Female Coupler 4
7 061-A40-3 Blue Air Hose 10'
7 061-A40-7 Green Air Hose 10'
7 061-A40-6 Black Air Hose 10'
7 061-A40-2 Orange Air Hose 10'
7 061-A40-1 Yellow Air Hose 10'
7 061-A40-5 Red Air Hose 15'
7 061-A40-8 Gray Air Hose 10'
7 061-A40-4 Clear Air Hose 10'
NOTE
Hoses come in standard 8' ft. length.
Drawings
30pilota
11/95
Drawings 111
Left Control Handle Air Schematic
30lchscm
1/97
112 Drawings
Left Control Handle Air Schematic

Per Unit
1 061-A30 Raise Button Air Valve (Blue) 1
2 061-A31 Lower Button Air Valve (Black) 1
3 061-A32 Top Grip Button Air Valve (Green) 1
4 061-A3 Middle Grip Button Air Valve (Red) 1
5 061-A34 Bottom Grip Button Air Valve (Yellow) 1
6 061-A35 Logic Manifold 1
8 061-A40-5 Red Air Hose 15'
9 061-A36 Air Manifold Port Plug 10
11 061-A15 Air Manifold 2
13 061-J78L Left Control Handle Coupler Assy. 1
NOTE
Drawings
30lchscm
1/97
Drawings 113
Right Control Handle Air Schematic
30rchscm
11/95
114 Drawings
Right Control Handle Air Schematic

Per Unit
1 061-A20 Spin Button Air Valve (Red) 1
2 061-A21 Torque Button Air Valve (Red) 1
3 061-A15 Air Manifold 2
5 061-A36 Air Manifold Port Plug 10
8 061-A40-8 Gray Air Hose 10'
8 061-A40-5 Red Air Hose 15'
9 061-J79R Right Control Handle Coupler Assy. 1
NOTE
Drawings
30rchscm
11/95
Drawings 115
Hydraulic Fittings and Hoses
30plumb1
1/97
116 Drawings
Hydraulic Fittings and Hoses
Item Fitting Port # / Port Description Hose Part Number Con- Fitting Port # / Port Description
Part # nects to Part #
Item
1 999-2061-10-8S Spin Motor Port A 061-JHOS-1-53 53 999-2045-8- Spinner Shift Valve Port A
2 999-2061-10-8S Spin Motor Port B 061-JHOS-2-54 54 8S Spinner Shift Valve Port B
3 061-3-TSCRFK Top Spin Cyl. Rod Side 061-JHOS-3-5A 5A 999-2045-8- Bottom Spin Cyl. Rod Side
4 061-4-TSCCFK Top Spin Cyl. Cap Side 061-JHOS-4-6A 6A 8S Bottom Spin Cyl. Cap Side
5 999-2021-6-6S Bottom Spin Cyl. Rod Side 061-JHOS-5-41 41 061-5A-BSGC4F Spin Block Port SP4
5A 061-5A-BSGC4F Bottom Spin Cyl. Rod Side 061-JHOS-3-5A 3 061-6A-BSGC4F Top Spin Cyl. Rod Side
NOTE: Use only OEM fittings. Using non-OEM fittings voids the warranty and may damage the manifolds and actuators.
6 999-2021-6-6S Bottom Spin Cyl. Cap Side 061-JHOS-6-42 42 999-202702-66S Spin Block Port SP3
6A 061-6A-BSGC4F Bottom Spin Cyl. Cap Side 061-JHOS-4-6A 4 061-3-TSCRFK Top Spin Cyl. Cap Side
7 999-2062-6- Top Grip Cyl. Rod Side 061-JHOS-7-20 20 999-202702-66S Main Block Port P8
8 6S Top Grip Cyl. Cap Side 061-JHOS-8-19 19 061-4-TSCCFK Main Block Port P7
9 999-2062-6- Middle Grip Cyl. Rod Side 061-JHOS-9-18 18 999-2062-6- Main Block Port P6
10 6S Middle Grip Cyl. Cap Side 061-JHOS-10-17 17 6S Main Block Port P5
11 999-2062-6- Bottom Grip Cyl. Rod Side 061-JHOS-11-16 16 999-206209-66S Main Block Port P4
12 6S Bottom Grip Cyl. Cap Side 061-JHOS-12-15 15 999-206209-66S Main Block Port P3
13 999-2062-6- Main Block Port P16 061-JHOS-13-57 57 999-2062-6- Torque Cyl. Swivel Assy.
14 6S Main Block Port P17 061-JHOS-14-30 30 6S Torq. Contr. Blk. Port PR2
15 999-2062-6- Main Block Port P3 061-JHOS-12-15 12 999-206209-66S Bottom Grip Cyl. Cap Side
16 6S Main Block Port P4 061-JHOS-11-16 11 999-2062-6- Bottom Grip Cyl. Rod Side
17 999-2062-6- Main Block Port P5 061-JHOS-10-17 10 6S Middle Grip Cyl. Cap Side
18 6S Main Block Port P6 061-JHOS-9-18 9 061-TCSAFK Middle Grip Cyl. Rod Side
19 061-MBTCFK Main Block Port P7 061-JHOS-8-19 8 999-2062-1210S Top Grip Cyl. Cap Side
20 999-2062091010 Main Block Port P8 061-JHOS-7-20 7 999-2062-6- Top Grip Cyl. Rod Side
21 999-2062-6- Main Block Port P9 061-JHOS-21-47 47 6S End of R/L Cyl. Cap Side Leader Hose
22 6S Main Block Port P10 061-JHOS-22-48 48 999-2062-6- End of R/L Cyl. Rod Side Leader Hose
23 999-206209-66S Main Block Port P15 061-JHOS-23-44 44 6S Low Torque Tank Line
24 999-2062-6- Main Block Port P11 061-JHOS-24-28 28 999-2062-6- Torq. Contr. Block Port RT
25 6S Main Block Port P14 061-JHOS-25-39 39 6S Spin Block Port SP2
26 999-206209-66S Main Block Port P13 061-JHOS-26-40 40 999-2062-6- Spin Block Port SP1
27 999-206209-66S Torq. Contr. Block Port G 061-JHOS-27-36 36 6S Torque Gage Top
28 999-2062-6- Torq. Contr. Block Port RT 061-JHOS-24-28 24 999-2062-6- Main Block Port P11
29 6S Torq. Contr. Blk Port PR1 061-JHOS-29-32 32 6S Torque Cyl. Cap Side
30 999-202702-64S Torq. Contr. Blk. Port PR2 061-JHOS-14-30 14 999-2062-6- Main Block Port P17
31 999-202702-64S Torque Cyl. Rod Side 061-JHOS-31-57 57 6S Torque Cyl. Swivel Assy..
32 061-TBRTFK Torque Cyl. Cap Side 061-JHOS-29-32 29 061-47-LMVQD Torq. Contr. Blk. Port PR1
33 061-MBP11FK R/L Cylinder Cap Side 061-JHOS-33-46 46 061-48-RMVQD Male Quick Disc.
34 999-206209-88S R/L Cylinder Rod Side 061-JHOS-34-45 45 999-2045-2- Female Quick Disc.
35 999-2062-8- Torque Gage Bottom 061-JHOS-35-43 43 2S Low Torque Pressure Line
36 8S Torque Gage Top 061-JHOS-27-36 27 061-TBRTFK Torq. Contr. Block Port G
37 061-27-TBGFK Spin Block Port SP6 061-JHOS-37-56 56 999-2062-8- Spinner Shift Valve (In)
38 061-TBRTFK Spin Block Port SP5 061-JHOS-38-55 55 8S Spinner Shift Valve (Out)
39 999-2062-1210S Spin Block Port SP2 061-JHOS-25-39 25 999-206209-88S Main Block Port P14
40 999-2062-1210S Spin Block Port SP1 061-JHOS-26-40 26 061-36- Main Block Port P13
41 999-2216-8-10S Spin Block Port SP4 061-JHOS-5-41 5 GTFK Bottom Spin Cyl. Rod Side
42 999-2062-1010S Spin Block Port SP3 061-JHOS-6-42 6 061-MBP11FK Bottom Spin Cyl. Cap Side
43 999-2089-8- Low Torque Pressure Line 061-JHOS-35-43 35 999-2062-1010S Torque Gage Bottom
44 8S Low Torque Tank Line 061-JHOS-23-44 23 999-2062091010 Main Block Port P15
45 999-2089-8- Female Quick Disc. 061-JHOS-34-45 34 061-TCSAFK R/L Cylinder Rod Side
46 8S Male Quick Disc. 061-JHOS-33-46 33 999-2062-1210S R/L Cylinder Cap Side
47 061-35-GBFK Quick Disc. Female Half w/ Needle 061-JHOS-21-47 21 061-H26A Main Block Port P9
48 061-36- Valve 061-JHOS-22-48 22 061-H26B Main Block Port P10
49 GTFK Quick Disc. Male Half w/ Needle Valve 061-JHOS-49-51 51 999-2045-2- Main Block Pressure Port
50 999-206209-8- Quick Disc. Male Half 061-JHOS-50-52 52 2S "P"
51 8S Quick Disc. Female Fit. Kit 061-JHOS-49-51 49 061-27-TBGFK Main Block Tank Port "T"
52 061-2062-8-8S Main Block Presure Port "P" 061-JHOS-50-52 50 061-SVPTFK Quick Disc. Male Half
53 999-2062-8-8S Main Block Tank Port "T" 061-JHOS-1-53 1 061-SVPTFK Quick Disc. Female Fit. Kit
Drawings
54 999-206209-88S Spinner Shift Valve Port A 061-JHOS-2-54 2 999-206209-88S Spin Motor Port A
55 999-202702-66S Spinner Shift Valve Port B 061-JHOS-38-55 38 999-2062-8- Spin Motor Port B
56 999-202702-66S Spinner Shift Valve (Out) 061-JHOS-37-56 37 8S Spin Block Port SP5
57 999-2045-2- Spinner Shift Valve (In) 061-JHOS-13-57 13 061-5-BSGC2F Spin Block Port SP6
57 2S Torque Cyl. Swivel Assy. 061-JHOS-31-57 31 061-6-BSGC2F Main Block Port 16
999-2045-2- Torque Cyl. Swivel Assy. 061-35-GBFK Torque Cyl. Rod Side 117
30plumb1
1/97
Drawings
2S 061TBRTFK
061-H26B
Left Control Handle Assembly
30lchas1
1/97
118 Drawings
Left Control Handle Assembly

Per Unit
1 061-30077-L Left Control Handle Assy. 1
2 061-30081 1 Cover, Left Control Handle 3
3 061-A50L Left Control Handle Coupler Assy. 1
4 061-A52L Left Conduit Male Coupler Assy. 1
5 061-A54l Left Conduit Female Coupler Assy. 1
6 061-A41L Left Conduit Assy. (All inclusive) 1
7 061-30081-1 Cover, Left Control Handle 3
8 999-806004 Hex Bolt 32
10 061-A30 Raise Button Air Valve (Blue) 1
11 061-A32 Top Grip Button Air Valve (Green) 1
12 061-A3 Middle Grip Button Air Valve (Red) 1
13 061-A34 Bottom Grip Button Air Valve (Yellow) 1
14 061-A31 Lower Button Air Valve (Black) 1
15 999-805916 Hex Bolt 8
22 061-90130A029 Coupler Seal 32

23 061-30078 Left Control Panel 1
Drawings
30lchas1
1/97
Drawings 119
Right Control Handle Assembly
30rchas1
1/97
120 Drawings
Right Control Handle Assembly

Per Unit
1 061-30077-R Right Control Handle Assy. 1
2 061-30081-1 Cover, Left Control Handle 3
3 061-A51R Right Control Handle Coupler Assy. 1
4 061-A53R Right Conduit Male Coupler Assy. 1
5 061-A55R Right Conduit Female Coupler Assy. 1
6 061-A41R Right Conduit Assy.(All inclusive) 1
7 061-30081- 2 Cover, Right Control Handle 1
8 061-J55J Torque Control Manifold 1
9 061-J55A Torque Set Valve 1
10 061-J55B Torque Check Valve 1
12 999-806004 Hex Bolt 32
13 999-805916 Hex Bolt 8
15 061-A20 Spin Button Air Valve (Red) 1
16 061-A21 Torque Button Air Valve (Red) 1
19 061-90130A029 Coupler Seal 32
23 061-30079 Right Control Panel 1
Warning
reliablity and performance, and void warranty. Drawings
30rchas1
1/97
Drawings 121
Left Conduit Assembly
30lcond
11/95
122 Drawings
Left Conduit Assembly

Per Unit
1 061-A40-5 Red Air Hose 15'
2 061-A52L Left Conduit Male Coupler Assy. 1
3 061-90130A029 Coupler Seal 32
4 061-A41L Left Conduit Assy. (All inclusive) 1
6 061-A54L Left Conduit Female Coupler Assy. 1
NOTE
Drawings
30lcond
11/95
Drawings 123
Right Conduit Assembly
30rcond
11/95
124 Drawings
Right Conduit Assembly

Per Unit
1 061-A40-3 Blue Air Hose 3
1 061-A40-5 Red Air Hose 10
1 061-A40-7 Green Air Hose 2
1 061-A40-2 Orange Air Hose 3
1 061-A40-4 Clear Air Hose 3
1 061-A40-8 Grey Air Hose 1
3 061-90130A029 Coupler Seal 32
4 061-A41R Right Conduit Assy. (All Inclusive) 1
NOTE
Drawings
30rcond
11/95
Drawings 125
Stand Assembly
30stand1
1/97
126 Drawings
Stand Assembly

Per Unit
1 061-A41L Left Conduit Assy. 1
2 061-A41R Right Conduit Assy. 1
3A 061-A54L Left Conduit Female Coupler Assy. 1
4 999-806541 Hex Bolt 3
6 061-30025-1 Guard 1
7 061-30025-2 Guard 1
8 061-30025 Stand Assy. 1
9A 061-A52L Left Conduit Male Coupler Assy. 1
10 061-90130A029 Coupler Seal 32
11 999-806004 Hex Bolt 32
13 061-30100 Valve Housing, Top 1
14 061-30098 Hose Cover 1
15 061-30103-350 Valve Cover Spacer 3
16 061-30099 Valve Housing, Bottom 1
17 061-30103-624 Valve Cover Spacer 6
18 999-806529 Hex Bolt 2
Drawings
30stand1
1/97
Drawings 127
Notes
128 Drawings
Spinner Manifold
Per Unit
1 061-SV1 Sequence Valve 1
2 061-SV2 Spinner Needle Valve 1
3 061-SV3 Differential Valve 1
Warning
3 1 2
Drawings
spinblk
1/97
Drawings 129
Wear Parts
30wear1
1/97
130 Drawings
Wear Parts
Per Unit
1 061-98404A888B Middle Grip Cylinder Cap Pin 1
2 061-J26 Grip Cylinder 3
3 061-30012-1 Hook Die Retainer, Top 3
4 061-98404A874 Top Grip Cylinder Cap Pin 2
5 061-92384A092 Quick Release Pin SS 3
5A 061-30093-ASY Quick Release Pin SS,w/Retainer Pin 2
6 999-806529 Hex Bolt 10
8 061-J20 Torque Cylinder 1
10 999-806529 Hex Bolt 10
11 999-806004 Hex Bolt 32
13 061-30061 Clip, Nut Retainer 3
14 061-30055 Nut Retainer 3
15 061-20210 Die Roller 6
16 061-20208 Roller Bushing 6
17 999-806377 Hex Bolt 6
18 999-810703 Lock Washer 24
19 999-806369 Hex Bolt 18
20 999-810703 Lock Washer 24
21 061-30012 Heel Die Retainer, Top 3
22 061-20213 Die Retainer, Bottom 6
23 999-808413 Socket Head Cap Screw 3
25 061-20194 Die 6
26 061-30031 Die Holder, Heel / Hook 6
28 999-806453 Hex Bolt 6

29 999-806414 500 Flex Lock Nut 12
30 061-30002 T/B Hook 2
31 061-30014 Clevis Plate Top/Bottom, Hook 4
32 061-30053 Torque Cylinder Rod Pin 1
33 061-98335A114 Torque Cylinder Safety Clip 1
Drawings
30wear1
1/97
Drawings 131
Hanger Assembly
30hanger
1/97
132 Drawings
Hanger Assembly

Per Unit
1 061-20230 Swivel 1
2 999-806622 Hex Bolt 1
3* 999-806594 500 Flex Lock Nut 7
4 061-H20 Raise/Lower Cylinder 1
5 999-806540 Hex Bolt 4
6* 999-806532 Flex Lock Nut 7
7* 999-806503 Flex Lock Nut 3
8 002-13143 Suspension Ring 1
9 002-13179-2 Lateral Tilt Screw 1
10 999-806510 Hex Bolt 1
11 999-805842 Hex Bolt 7
13 061-20180 Torque Gage Mount 1
14 061-J25 Torque Gage 1
15 999-806511 Hex Bolt 2
16* 999-806503 Flex Lock Nut 3
17 999-98025A036 Washer 2
18 061-PRP-568-325 "O" Ring 1
19** 061-807493-125 Cotter Pin SS 32
20 061-30048 Hanger Assy. 1
21* 999-806221 Flex Lock Nut 3
22 999-806289 Hex Bolt 2
23 999-806503 Flex Lock Nut 3
24 061-3022T55 Turnbuckle SS 1
25 999-805842 Hex Bolt 7
27 061-J2 Spin Hyd. Manifold 1
CAUTION
* Check periodically to ensure all Flex Lock Nuts

are securely tightened.
WARNING
**To ensure operator safety, the Cotter pin must be

installed at all times.
Drawings
30hanger
1/97
Drawings 133
Reducer Assembly
30reduce
11/95
134 Drawings
Reducer Assembly
Per Unit
1 031-R01 Cap Screw 1
2* 031-R02 Shaft Seal 1
3 031-R03 Seal Carrier 1
4* 031-R04 Back-up Ring 1
5* 031-R05 Quad Ring 1
6* 031-R06 "O" Ring 1
7 031-24707 Output Shaft 1
8 031-R08 Thrust Washer 1
9 031-R09 Retainer Ring 2
10 031-R10 Cone 2
11 031-R11 Cup 2
12 031-R12 Bearing Housing 1
13 031-R13 Pipe Plug 4
14* 031-R14 "O" Ring 2
15 031-R15 Cup 2
16 031-R16 Cone 2
17 031-R17 Keyed Washer 1
18 031-R18 Lock Washer 1
19 031-R19 Lock Nut 1
20 031-R20 Planet Carrier 1
21 031-R21 Internal Gear 1
22 031-R22 Motor Adapter 2
23 031-R23 Pipe Plug 4
24 031-R24 Bolt 1
25 031-R25 Sun Gear Kit 1
26 031-R26 Thrust Washer 2
27 031-R27 Planet Bearing 2
28 031-R28 Planet Gear 1
29 031-R29 Planet Pin 1
30 031-R30 Retainer Ring 2
NOTE
* These parts come only in a kit. Part # 031-24625-SRK includes these parts and quantities noted.
Drawings
30reduce
11/95
Drawings 135
Spinner Drive Motor Assembly
30dmotor
4/95
136 Drawings
Spinner Drive Motor Assembly

Per Unit
1 031-M01 Special Bolts 7
2 031-M02 End Cover 1
3* 031-M03 Seal Ring-Commutator 1
4* 031-M04 Seal Ring 5
5 031-M05 Commutator Assembly 1
6 031-M06 Commutator Assembly 1
7 031-M07 Manifold 1
8 031-M08 Rotor Set 1
9 031-M09 Wear Plate 1
10 031-M10 Drive Link 1
11 031-M11 Thrust Bearing 1
12 031-M12 Coupling Shaft 1
13** 031-M13 Inner Bearing 1
14** 031-M14 Thrust Washer 1
15** 031-M15 Thrust Bearing 2
16* 031-M16 Inner Seal 1
17* 031-M17 Backup Washer 1
18** 031-M18 Service Housing Assy. 1
19** 031-M19 Outer Bearing 1
20* 031-M20 Dirt & Water Seal 1
21 031-M21 Key 1
NOTE
* These parts come only in a kit. Part # 031-ME09-RK includes these parts and quantities noted.
NOTE
* These parts come only in a kit. Part # 031-M18 includes these parts and quantities noted.
Drawings
30dmotor
11/95
Drawings 137
Spinner Directional Valve Assembly
138 Drawings
Spinner Directional Valve Assembly

Per Unit
1 061-DV1 Acorn Nut 1
2* 061-DV2 Aluminum Washer 1
3 061-DV3 Adjust Screw 1
4 061-DV4 Spring 5
5 061-DV5 Adaptor 1
6 061-DV6 Steel Ball 1
7 061-DV7 Load Check Plug 1
8* 061-DV8 "O"Ring Seal 1
9 061-DV9 Load Check Spring 1
10 061-DV10 Load Check Poppet 1
13* 061-DV13 U-Cup Seal 1

14* 061-DV14 "O"Ring 1
15 061-DV15 Detent Sleeve 1
16 061-DV16 Detent Retainer 1
17 061-DV17 Detent Spring 1
18 061-DV18 Steel Ball 2
19 061-DV19 Spacer 1
20 061-DV20 Snap Ring 1
21 061-DV21 Knob 1
22 061-DV22 Handle 1
23 061-DV23 Cotter Pin 3
24 061-DV24 Clevis Pin 2
24 061-DV25 Clevis Pin 1
26 061-DV26 Link 1
Drawings 139

Hawkjaw: Operation, Maintenance and Service Manual Model 65K-Als

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Hawkjaw: Operation, Maintenance and Service Manual Model 65K-Als

Uploaded by

Copyright:

Available Formats

Introduction

HAWK INDUSTRIES, INC.

TIME AND LABOR SAVINGS

Maintenance & Repair 31

Continued on next page.

Continued on next page.

HAWKJAW 65K-ALS & 100K-ALS

TORQUE: 65,000 ft. lbs.

AIR POWER SOURCE: 100 psi @ 2-10 cfm

WEIGHT: 2,200 lbs.

GRIP, SPIN, MAKE UP & RESET CYCLE TIME: 10 sec. or less

Quantity Part # Serial # Model # Part Name

2 061-20194 01 65K-ALS Die

Part Name Part #

OD calipers, 1 1/2" wrench

1. Make sure the nut lock (NL) is in

Adjusting the Nut Lock Detent Setting

A. Loosen the jam nut (J) to allow

Part Name Part #

Shown set for 6" OD tool joint

1. Measure the drill pipe tube with

4 1/2"- 5 1/2" Front Holes (FH)

Continued on next page.

6. Use the rotary table to spin drill

1. Remove the Spinner Arm Pins

Part Name Part #

1 Shift spinner directional valve

The HawkJaw performs best when it

Part Name Part #

LOW TORQUE WARNING SYSTEM

If the Torque cylinder strokes out

OD calipers, 1 1/2" wrench

1. Make sure the nut lock (NL) is in

Adjusting the Nut Lock Detent Setting

A. Loosen the jam nut (J) to allow

Part Name Part #

Shown set for 6" OD tool joint

1. Measure the drill pipe tube with

4 1/2"- 5 1/2" Front Holes (FH)

Continued on next page.

6. Use the rotary table to spin drill

1. Remove the Spinner Arm Pins

Part Name Part #

1 Shift spinner directional valve

The HawkJaw performs best when it

Part Name Part #

1. Make sure the HawkJaw is off the

Die Pivot Blocks

Consistent lubrication of the wrenches

Maintenance & Repair 33

1. Surface grease the hook thread

1. Surface grease the wrench nut

Hook Pivot Bearing Cap

1. Pump the Hook pivot bearing cap

Part Name Part #

Straight Grease Fitting 016-1103K1

Consistent lubrication of the wrenches

34 Maintenance & Repair

1. Make sure the HawkJaw is off the

Grip Cylinder Pivot Points

1. Pump grease fittings T1-T3. Consistent lubrication of the cylinder

Maintenance & Repair 35

1. Make sure the HawkJaw is off the