4Ms' & AN I - CMV Matrix

Man Machine Material Method Information

Variation
Mistakes
Cpmplexity
 QCM - MISTAKE PROFILING EXAMPLE WORKSHEET
Classification Example No.
Process Problem Urgency Control Function
Poka-Yoke Simplify

Corporate Impact
Process Impact
Frequency
Problem

Product

Tools & Eqpt.

Adjustment
Solution

Shutdown

Process

Product
Control
Setting

Warm
Product X X =
Rate 1 x 3 , 3 = Worst
Parts State
Complex
Stage Prevent Mistake
Detect Mistake
Detect Defect
Variation

Description of Problem :

Before Improving After Improving

 4Ms' & AN I - CMV Matrix

Man Machine Material Method Information

Variation
Mistakes
Cpmplexity
STEP 4 : STUDY OF 4M FOR CASUAL FACTORS STEP 5 : STANDARD VALUE

Prepared By : Current Status

Phenomenon Target :
Equipment

Contributing Condition Std. Value Primary 4M Correction Std. Value Secondary 4M Correction Std. Value Tertiary 4M Correction Std. Value
 QUALITY MAINTENANCE MATRIX

Product Name :
Process Name :
Equipment Name :

Sub Assembly Section

Inspection of Machine Members

Inspection
Method

Quality
Characteristics
 AM STEP 4 : OVERALL INSPECTION
PROCESS SECTION

EQUIPMENT CIRCLE

PREPARED BY

Componenet Failure Mode

Chattering
Clearance
Jammed

Misalign
Missing
Scratch
Broken

Loose

Crack

Burnt
Play /
Wear

Bent

Dent
Com. No. Part Name

Legends : Red = Happened Before , Blue = May Happen in Future , Green = Will Not Happen
 AM STEP 4 : OVERALL INSPECTION
Condition Control Know - Why Analysis Table
Reason for
Condition Control Basics fr Standing Confirmation Confirmation Measures in
No. Reason for Control Standards Determining
Item Setting Method Frequency Emergency
Frequency
Motion System

Tools Systems

Processing Aids

3
 AM STEP 4 : OVERALL INSPECTION
System Flow Diagram
Process Equipment Section Subject Prepared By
Prepared On

No. 1 2 3 4 5 6 7 8 9 10 11

Flow Chart

Component No. 12 13 14 15 16
Qty. (Nos.)

System Chart
Main Parts

Sub
Component
Name
QTY. Nos.
Sub
Component
Name
QTY. Nos.
Sub
Component
Name
QTY. Nos.
Sub
Component
Name
QTY. Nos.
Sub
Component
Name
QTY. Nos.
 STEP 8 : IMPROVEMENT SHEET
Kaizen
Check Item (For Condition Control) Measurement Method Standard Value Measured Value G / NG Action Required
No.
 STEP 6 : SURVEY OF CASUAL FACTORS
STEP 7 : DETERMINATION OF ABNORMALITIES
Measurement
Check Site Check Item (For Condition Control) Standard Value Measured Value G / NG Action Required
Method
 JISHU HOZEN STEP 4 : OVERALL INSPECTION
KNOW - WHY SHEET
Process Section Assembly Name Component No. Part Name Confirmed By Date of Presentation Revision

Structural Diagram (Disassembly Diagram)

Basic Function of This Part :

Name :

Specification :

Function :

Action if found
No. Inspection Item Inspection Method Criterion / Standard Who OPL No. KNOW - WHY
Abnormal