Doc. No.

:-
Preventive Maintenance Plan Rev. No. :-
Date :-
Department Supervisor Name Supervisor Signature
Machine Number Operator Estimated Time

Task Frequency Description of maintenance task

Key Note Condition / Corrective Actions Status
Process Standard Specification Tools / Materials
 PREVENT
Machine / Device

Task Frequency Description of maintenance

Process Key Standard

Check the hydraulic pressure D 4.5MPa

Check hydraulic fluid levels D To optimum level mark

Make sure cool fluid levels are at the

D To optimum level mark
correct levels

Clean out all chips and swarf D Ensure machine is clear from
chips ans swarf

Clean with compressed air and

Clean filters on coolant tank M
clean water

Check and add grease to chip

M Apply grease to chain
conveyor chain

Clean coolant tank of sludge, chips,

SA Drain, clean, check
and oil

Remove chuck jaws, clean, check for No damage or play on jaws in

SA
damage chuck
 Completed by: PA P Adams

FREQUENCY KEY
D - Daily
W - Weekly
M - Monthly
Q - Quarterly
SA - Semi-Annually
A - Annually
SST - Seasonal Start-Up
SSH - Seasonal Shut-Down
 PREVENTIVE MAINTENANCE PLAN

Description of maintenance task

Specification Tools / Materials

+/- 2% Pressure gauge

between max and min levels Visual

between max and min levels Visual

no chips or swarf Brush, vacuum system,

compressed air gun

Brush, vacuum system,

No dirt on/in filter
compressed air gun

Machine specified grease Grease gun

Suction pump, cleaning

Drain, clean, check, refill
materials

Cleaning materials, compressed

Max 0.002" total play
air, DTI
Date: November 02 2019
INTENANCE PLAN

Estimated Time (Minutes):-

Note Condition / Corrective Action Complete

Measured pressure at 4.51 Mpa

✘ Complete ?
Checked all hydraulic fluid levels and all OK

✘ Complete ?
Cooling fluid level was low, added more fluid topping up to correct levels

Complete ?
Machine totally cleaned out

Checked and cleaned coolant filter - filter clean (NOTE, may need changing ✘ Complete ?
on next schedule)

✘ Complete ?
Checked, cleaned and applied new grease to chain

Tank completely drained and cleaned, checked for damage and leak points. ✘ Complete ?
All OK, refilled to correct level

No damage or issues seen on jaws. Total float or movement was less than ✘ Complete ?
0.002"

✘ Complete ?

Complete ?

Complete ?

Complete ?

Complete ?

Complete ?

Complete ?
Complete ?

Complete ?

Complete ?

Complete ?

Complete ?

Complete ?

Complete ?

Complete ?

Complete ?