Professional Documents
Culture Documents
Uppgjord (även faktaansvarig om annan) - Prepared (also subject responsible if other) Nr - No.
Abstract
Specific rules for microvia, such as hole and land size etc. are included in a
separate section.
General addition or deviations from this standard may exist and in such
cases these are stated in 170 05-216.
Application
This standard is to be applied within Ericsson for the design of new PB and
PBA according to the abstract.
/var/spool/gaprqueue/EDFS/FIU-3EDF32BB-OR
ENGINEERING DATA 2(57)
Uppgjord (även faktaansvarig om annan) - Prepared (also subject responsible if other) Nr - No.
Contents
1 GENERAL 10
1.1 DEVIATION 10
1.2 PRODUCT SAFETY 10
1.3 ENVIRONMENT 10
1.4 TERMINOLOGY 11
2 CHOICE OF EQUIPMENT PRACTICE 11
2.1 CHOICE OF COMPONENTS 11
2.2 CHOICE OF PB MATERIAL AND LAYER DESIGN 11
2.3 CHOICE OF MOUNTING TECHNIQUE 11
3 PRINTED BOARD (PB) 11
3.1 GENERAL 11
3.1.1 Documentation 11
3.1.2 Producibility 12
3.2 MATERIAL 12
3.2.1 General information 12
3.2.2 Halogen free materials 13
3.2.2.1 General information 13
3.2.2.2 Guidelines for the choice of material 13
3.2.3 Safety Requirements (UL requirements) 13
3.3 LAYER STRUCTURE 14
3.3.1 Board thickness 14
3.3.2 Layer design 15
3.4 DIMENSIONING OF CONDUCTIVE PATTERN 17
3.4.1 Electrical dimensioning 17
3.4.2 Copper thickness 17
3.4.3 Pattern classes 18
3.4.3.1 General 18
3.4.3.2 Conductor width 18
3.4.3.3 Conductor spacing 19
3.4.3.4 Land size, microvia excluded 20
3.5 DESIGN OF CONDUCTIVE PATTERNS 21
3.5.1 General 21
3.5.1.1 Orientation of conductors 21
3.5.1.2 Teardrops 21
3.5.1.3 Angles and small surfaces 21
3.5.1.4 Reducing of the pattern dimension 21
3.5.1.5 External layers 22
3.5.1.6 Internal layers 22
3.5.2 Soldering surfaces 23
3.5.2.1 Soldering surface surrounded by foil 23
3.5.2.2 Connection between soldering surface and land 24
3.5.2.3 Connection to soldering surfaces 25
3.5.3 Supplementary pattern 25
3.5.3.1 Supplementary pattern for external layers 25
3.5.3.2 Supplementary pattern in internal layers (signal layers) 25
3.5.4 Shielding 26
3.5.5 Screw connections 26
ENGINEERING DATA 3(57)
Uppgjord (även faktaansvarig om annan) - Prepared (also subject responsible if other) Nr - No.
3.6 HOLES 26
3.6.1 Hole information 26
3.6.2 Mechanically drilled 26
3.6.2.1 Plated-through holes 26
3.6.2.2 Hole dimension. 27
3.6.2.3 Hole diameter tolerances 27
3.6.2.4 Positions tolerance for hole - hole and hole - pattern 28
3.6.2.5 Hole spacing 28
3.6.2.6 Buried via 28
3.6.2.7 Blind via 29
3.6.2.8 Combination of holes/connection between layers 29
3.6.2.9 Plated-through holes in soldering surface 29
3.6.2.10 Blind via in soldering surface 29
3.6.2.11 Maximum hole density using thermal relief lands or
clearance holes 29
3.6.2.12 Not plated holes with lands 30
3.6.2.13 Inner location holes 30
3.7 DIMENSIONING OF MECHANICS CHARACTERISTICS30
3.7.1 Reference system 30
3.7.2 Fiducial marks 30
3.7.2.1 General 30
3.7.2.2 Design 31
3.7.2.3 Placement of fiducial marks for the board 31
3.7.2.4 Placement of fiducial marks for components 32
3.7.3 Spacing to edge and foil 32
3.7.3.1 Edge spacing to shielding foil 32
3.7.3.2 Edge spacing to conductive pattern 32
3.7.4 Outline 34
3.7.4.1 Tolerance for outline dimension 34
3.7.4.2 Radii 34
3.7.4.3 Panel 34
3.8 TESTING 35
3.8.1 General 35
3.9 SOLDER MASK AND OTHER TEMPORARY/
PERMANENT SOLDER RESIST COATINGS 36
3.9.1 Requirements on solder mask 36
3.9.2 Design of the solder mask 36
3.9.2.1 General 36
3.9.2.2 Openings for components holes 36
3.9.2.3 Openings for vias 37
3.9.2.4 Openings for soldering surface 37
3.9.3 Temporary solder resist coating (peelable mask) 38
3.9.4 Permanent, selectively applied, solder resist coating 38
3.10 SURFACE TREATMENT 38
3.10.1 Surface protection 38
3.11 MASK FOR SOLDER PASTE 38
3.11.1 General 38
3.11.2 Fiducial marks 38
3.11.3 Size of the opening 39
ENGINEERING DATA 4(57)
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3.12 MARKING 39
3.12.1 Position of product number and indicating
primary/secondary side 39
3.12.2 Space for other markings 40
4 MICROVIA 41
4.1 MATERIAL 41
4.2 LAYER DESIGN 41
4.3 HOLES 41
4.4 LAND SIZE 42
4.5 ADDITIONAL RULES FOR SPECIFIC COMPONENTS 43
4.5.1 Chip Scale Packages (CSP) 43
4.5.2 Design of thermal vias for components with
heat sink (pad) 43
4.5.2.1 Design with only plated-through holes 43
4.5.2.2 Design with micro-, buried via and plated-through holes 44
5 PRINTED BOARD ASSEMBLIES (PBA) 45
5.1 GENERAL 45
5.1.1 Documentation 45
5.1.2 Lead free solder 45
5.2 GENERAL POSITIONING RULES 46
5.2.1 Component and insulation spacing 46
5.2.2 Component positioning 47
5.2.3 Adjusting components 48
5.3 SURFACE MOUNTED COMPONENTS. REFLOW
SOLDERING 48
5.3.1 Size of the soldering surfaces and solder paste opening 48
5.3.2 Positioning rules 49
5.3.2.1 Plated-through holes under components 49
5.3.2.2 Heavy components 49
5.3.2.3 Components with large thermal mass 49
5.3.2.4 Number of components, primary/secondary side 49
5.3.2.5 BGA and CSP 49
5.3.3 Component spacing 50
5.3.4 Additional components 52
5.3.5 Rules for specific component types 52
5.4 HOLE- AND SURFACES MOUNTED COMPONENTS, 52
5.4.1 Size of the soldering surfaces, wave soldering 52
5.4.2 Component holes 52
5.4.2.1 Pin-in-paste 52
5.4.3 Positioning rules 53
5.4.3.1 General 53
5.4.3.2 Component direction for wave soldering 53
5.4.3.3 Plated-through holes under components 53
5.4.3.4 Spacing between plated-through hole and
component hole 53
5.4.3.5 Press fit 53
5.4.4 Component spacing 53
5.4.4.1 Surface mounting on the primary side 54
5.4.4.2 Surface mounting on the secondary side 54
ENGINEERING DATA 5(57)
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Supplementary documents
3/102 12-102 Uen Design guidelines for PB and PBA with hole-
and surface-mounted components
Survey
This table gives an overview of the design rules in an abbreviated form. See
the reference paragraph for the full description of the rules.
Lands
Annular ring (mm) Class 52 53 54 55 3.4.3.4
Via holes 0.275 0.225 0.20 0.150
Component holes ---”--- ---”--- ---”--- 0.20
Minimum annular ring where the holes start/end Class 55
on internal layers on other internal layers Class 54 or 55, due to
board thickness
Land design Non-functional lands on internal layers should not be used, with the exception
of start/stop layers.
Use teardrops for class 53--55 (u-via excluded). 3.5.1.2
Thermal relief lands Use thermal relief lands for component holes, press fit holes and for microvias 3.5.1.5/
that are placed in pads for BGA & CSP component. 3.5.1.6
ENGINEERING DATA 7(57)
Uppgjord (även faktaansvarig om annan) - Prepared (also subject responsible if other) Nr - No.
Edge spacing Edge spacing to shielding foil (no insulating requirements). Min 0.20 mm 3.7.3.1
Edge spacing to conductive pattern. Tol. class 1 2 3.7.3.2
D1 D3 D5 D1 (external layer, foil -- board edge) 0.70 mm 0.50 mm
D2 (internal layer, foil -- board edge) 1.15 mm 0.63 mm
D3 (external layer, foil -- non plated drilled hole edge 0.55 mm 0.38 mm
D4/D5 (class 52&53 internal layer, foil -- plated hole) 0.38 mm 0.38 mm
D4/D5 (class 54 internal layer, foil -- plated hole) 0.31 mm 0.31 mm
D2 D4
Conductive patterns
Orientation, conductors The main direction should be perpendicular between adjacent layers. 3.5.1.1
Angels & small areas Avoid angles less than 90 degrees and no angles less than 45 degrees. 3.5.1.3
Areas (with or without Cu) must not be smaller than 0.015 mm2.
Large Cu areas Cu areas larger than 25 x 25 mm should be sectioned. 3.5.1.5
Reducing of pattern If needed within a specific area, reduce the pattern in the following order: 3.5.1.4
Conductor width
Conductor spacing
Land dimension
Clearance holes The Cu-string (B1) between two clearance holes must not be less than the 3.5.1.6
Land in foil area conductor width for the layer.
C Conductor spacing C must not be less than 0.175 mm 3.5.1.5/.6
C3 The width (B) and spacing (C3) shall not be less than the pattern class for the 3.5.2.1
board.
B For chip components, the relationship between conductor width must not be
more than 1 to 2.
The distance pad - land (not covered by mask) and pad - hole wall (via hole 3.5.2.2
covered by mask A1) must be at least 0.230 mm
A1
Connection to pad The conductor width should be less than the pad.
For BGA, LGA, CSP and 0402 or less, the conductor width must be max 70%
of the pad.
Conductors parallel to a pad must have a spacing of C3.
Connection between 2 soldering surfaces for one component, see ==> 3.5.2.3
Supplementary pattern Supplementary pattern must be added to achieve an even pattern density 3.5.3
within a layer and also between the layer pairs. Design, see 3/102 12-102
Holes
Aspect ratio Maximum aspect ratio for hole diameter / board thickness is 1:8 alt. 1:10. 3.6.2.2
Hole dimension Minimum 0.3 mm alt. 0.2 mm.
Buried via for boards Diameter 0.2 or 0.3 mm 3.6.2.6
having NO u-via Depth Min 0.125 mm Max 1.6 mm
Buried via for boards Diameter 0.2 mm
having u-via. Depth Min 0.125 mm Max 1.2 mm
Blind via Diameter 0.2 or 0.3 mm 3.6.2.7
Depth Min 0.125 mm Max 1.5 mm
Hole spacing Min spacing between plated holes (hole walls) electrically separated, 0.55 mm 3.6.2.5
not electrically separated, 0.20 mm
Hole tolerances Not plated holes + 0.10/-0 3.6.2.3
---”--- H > 6.2 mm +/- 0.20 mm
HASL Not HASL
Plated holes < 1 mm + 0.15/-0 mm +0.15/-0 mm
------”------- 1-- 6.2 mm + 0.15/-0.05 mm +0.15/-0 mm
PTH in pads Not permitted 3.6.2.9
Blind via in pads The size of the pads must, at least, be equal to the min land size. 3.6.2.10
Hole density Maximum hole density using thermal relief lands and/or clearance holes, see 3.6.2.11
Microvia Avoid vias that connect layer 1 to 3. Instead use staggered vias (layer 1 to 2 & 4.2
2 to 3), same rules for the other side of the board.
Hole size 0.10 mm.
Land size, start layer 0.30 mm 4.4
Land size, stop layer 0.340 mm (1) or 0.30 mm. (1) Will be possible to use different drilling techniques.
Special rules: If CSP 0.275 mm on start/stop layer for boards having CSP with a pitch of 0.5 mm. 4.5.1
components are used. Min conductor spacing 0.075 mm if a conductor is routed between those lands
on stop layer and only permitted underneath CSP body area.
Thermal relief, see 3.5.1.6
Conductor width, see 3.5.2.2
Underfill, see 5.3.3
Design of thermal vias Two different design alternatives for thermal vias, see 4.5.2
for components with
heat sink (pad)
Primus datum point The point must be physically discernible on the PB. 3.7.1
Fiducial marks: Use 3 or at least 2 fiducial marks diagonally placed. Land diameter 1.50 mm, 3.7.2.2/
-for the board solder mask opening 2.90 mm and minimum 5 mm from board edge if panel is 3.7.2.3
not used. Marks placed in a foil area, then the openings in the foil area must be
- for the components at least 3.1 mm 3.7.2.4
The centre of components (having a pitch of 0.50mm or less) shall be within a
distance of 50 mm from the fiducial mark.
Radii If panel is not used the board shall have a radii or bevel at the corner. 3.7.4.2
Internal radius 1.2 mm, however 1.0 or 0.8 mm can be used.
ENGINEERING DATA 9(57)
Uppgjord (även faktaansvarig om annan) - Prepared (also subject responsible if other) Nr - No.
Panel The position of board, tabs etc. must be stated in a location information 107 73-. 3.7.4.3
Solder mask State a breakdown voltage of 250 V. 1000V is not recommended. 3.9.1
The mask can extend to the outline.
Openings in the mask for NPTH hole diameter + 0.25 mm 3.9.2.1--
Component holes. land diameter + 0.12 mm 3.9.2.4
Pads pad + 0.12 mm
Via holes hole diameter + 0.13 mm. For HASL special rules
Blind and micro vias No openings
Solder dam Min. width of solder dam is 0.10 mm with the exception for CSP/LGA comp.
Surfaces protection Electroless Ni/Au, hot air solder levelling (HASL) or OSP 3.10.1
Mask for solder paste The inf 107 64- must have fiducial marks (size/placement) in the same way as 3.11
for the board.
Openings for pads The same size as for the pad or as stated in the BYZ- information.
Marking Mark the PB with product number and R-state on the secondary side. Also a P- 3.12.1
mark on primary side and a S-mark on secondary side and this should be within
a frame. The flammability rating can also be included by design.
Space, other markings Space fore other markings (manufacturer’s code, time of manufacturing and
flammability rating) must be available, see ===> 3.12.2
Space for CSP 0.5 mm outside the comp. With underfill, 1.0 mm on two sides (L-shaped) are
needed. 5.2.2 --
- within the component space according to 1057-. 5.3.3
Place the components:
- not closer than 5 mm to the board edge on at least two opposite sides,
preferable the longest side.
- so change & repair is possible and trimming point is accessible.
- not over PTH (uninsulated comp.)
- so the number are as equal as possible between primary & secondary side.
- ceramic capacitors 0805 or larger, not closer than 5 mm to board edge or
screw holes.
- width a free zone of 15 mm on the secondary side for centre support, if needed
- so BGA and CSP do not overlap each other (opposite side of the board)
Different height of components must be considered due to inspection & rework.
Rules for hole- and surfaces mounted components (wave soldering, pin-in 5.4
Hole & SMT comp.
paste & press fit) see ===>
ENGINEERING DATA 10(57)
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Rules for testing Place the trimming points on one side of the PB and test points (TP) on the 5.6.2
other side (e.g. secondary side)
Distribute the TP as evenly as possible on the board area.
The diameter of the TP should be 1.5 mm but at least 1.0 mm
The distance between TPs, centre -- centre, must be at least 2.5 mm.
The distance between TP and pad, edge--edge, should not be less than
1.0 mm.
The distance between board edge and the centre of the TP must be at least 3.8
mm.
The distance between the edge of the TP and a comp. body must be at least
0.5 mm. Comp. higher than 6.3 mm it must be at least 5.0 mm.
Marking Where possible, place the marking on the front of the PBA, otherwise on the 5.7
board’s primary side and indicate its placement with corner marks in the solder
mask, see 3.12.2.
Lead-free soldering Consideration must be taken for components having large thermal mass/heat- 5.1.2
absorbing since it affect the soldering, see ==>
The text “Lead-free soldering” is to be stated in top of 131 32- Also the
maximum soldering temperature must be stated if it’s below 260 degrees C.
1 GENERAL
1.1 DEVIATION
1.3 ENVIRONMENT
1.4 TERMINOLOGY
CAD-data
All components that are used in the printed board assembly, must be
approved for their field of application.
The dimensions stated in this document refer to the dimension in the CAD-
data if nothing else is stated.
3.1 GENERAL
3.1.1 Documentation
3.1.2 Producibility
3.2 MATERIAL
If the electrical properties for permittivity and loss tangent (may also be
denoted as dielectric constant and dissipation factor respectively) will be
specified in 1301- this should be defined at a test frequency of 1 Mhz, (alt
1 Ghz or 10 Ghz) and with a resin contents of 50%. Test method to be used
is IPC-TM-650 number 2.5.5.3, 2.5.5.9 or 2.5.5.5 depending on the stated
test frequency.
During the design step, a more specific information on these properties may
be needed, depending on the operating frequency etc.
The material cost has a great influence on the total cost for the PB. Therefore
it is important to utilize the production panel in the best way. This panel size
may wary between suppliers.
ENGINEERING DATA 13(57)
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Cl 0.3%
Br 0.09%.
Due to the use of different flame retardant in the material, the properties for
permittivity and loss tangent will differ between different material suppliers.
However, the development is going in the direction of less variation between
different supplier and also towards better electrical properties.
The variations of permittivity and loss tangent for halogen free material are
here divided into the following two groups and it reflects the number of
material suppliers for the time being. The range stated in-group 1 is what the
most suppliers have today.
Note that this is the situation today and these values may be changed or new
group may be added later on. So the time for product release and the volume
will also be an important factor for the choice of material.
Group 1 Group 2
Permittivity at 1 Mhz and 50% resin contents 4.9 +/- 0.4 4.9 +/- 0.2
Loss tangent at 1 Mhz and 50% resin contents 0.01 - 0.02 0.01 - 0.02
The safety requirements that is valid for each PB-design has to be taken into
consideration in an early developing phase. It has to be determined one case
by another depending on the application and sales market for which the
finished product is intended.
ENGINEERING DATA 14(57)
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The total thickness of the PB that is stated in the layer drawings includes the
plating thickness but not the thickness of solder mask.
ENGINEERING DATA 15(57)
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The different layers in a multilayer board are numbered with L1 for the
primary side.
L1
L2
L3 Layer pairs
L4
L5
L6
Figure 3.3.2 a
Thickness tolerances for laminate that are normally used by the suppliers,
see 3/102 12-102. Laminates with a thickness below 0.10 mm shall only be
used as a second choice.
ENGINEERING DATA 16(57)
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If possible, use a layer design with 1 + 1 microvia layer instead of using blind
or buried vias.
Blind via
PTH Buried via
1 2 3 4 5
Figure 3.3.2 b
Microvia
1 2 3 4
Figure 3.3.2 c
1 2 3 4
Figure 3.3.2 d
ENGINEERING DATA 17(57)
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Do not use nominal copper thickness above the values stated in the
table 3.4.2. Information about the most common used copper thickness and
tolerances is given in 3/102 12-102.
Table 3.4.2
PATTERN CLASS 51 52 53 54 55 56
Some restriction exist if using copper thickness of 17 um, see 3/102 12-102.
ENGINEERING DATA 18(57)
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3.4.3.1 General
The dimension (width, space and land size) refers to the dimension in the
CAD-data as well as the nominal dimension on a completed PB. Therefore,
the CAD-dimensions (also for soldering surfaces) may require adaption at
the manufacturing of PB. The minimum permitted dimension for each pattern
class is stated in the following tables in 3.4.3.X
Solder mask
Conductive pattern
C3 C C1
B C2
C3
C2
C2
H C
C
L
Covered land, by mask or internal layers
Figure 3.4.3.1
Table 3.4.3.2.
PATTERN CLASS 51 52 53 54 55 56
If selective OSP is used, the spacing between OSP surfaces and Ni/Au
surfaces must not be less than 0.35 mm. The OSP surfaces must be masked
(with a separate mask information) and the size is to be 0,4 mm larger than
the surfaces.
General rule regarding minimum spacing between soldering surfaces for one
component is not stated in this document.
Table 3.4.3.3
PATTERN CLASS 51 52 53 54 55 56
Table 3.4.3.4
PATTERN CLASS 51 52 53 54 55
Use, as the first choice, class 54 or a larger land for internal layers as shown
in fig 3.4.3.4 b. As a second choice class 55 can be used but this must be
done restrictively, especially if the board is thicker than 1.8 mm. Also others
factors such as material, layer structure etc. must be considered.
55 55
55 55
54 54 54 55
Annular
H ring 55 55
55 55
L
Bit soldering by robot requires larger lands so the size should be 0.7 mm
larger than the hole diameter. However, it must not be less than class 52.
Decisions on the use of robot soldering must be taken in consultation with
the production department.
3.5.1 General
3.5.1.2 Teardrops
Minimum 0.120 mm
Conductive pattern
Figure 3.5.1.2
Angles less than 90 degrees should be avoided and acute angles less than
45 degrees are not to be used.
Avoid small foil surfaces or small surfaces that are surrounded by copper foil.
It's size must not be less than 0.015 mm2. Otherwise, the PB manufacturer
may remove, functional pattern excluded, or fill in those small areas.
If there are narrow passages on a specific area on the board, reduce the
pattern in the following order:
• Conductor
• Conductor spacing
• Land dimension
ENGINEERING DATA 22(57)
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Large foil areas (> 25 x 25 mm) should be sectioned with a recess width
corresponding to the minimum conductor spacing. However, it is essential
that the electrical function is taken under consideration at the design of the
sectioned area.
Use the largest possible pattern symbol when drawing large foil areas in the
CAD system.
If the land is placed in a foil area according to figure 3.5.1.6 b, the conductor
spacing C is to be 0.175 mm as a minimum.
Use the pattern in figure 3.5.1.6 a for holes which are to be insulated from
the internal layer.
Use the pattern in figure 3.5.1.6 b for holes which are to be insulated from
the internal layer and when the foil thickness of the internal layer is >= 70 um
and when blind-/buried via ends in a foilplane. The conductor spacing C is to
be 0.175 mm as a minimum. Other symbols, for example a square, may also
be used.
For thermal relief lands the same rules apply as for external layers. Use also
thermal relief lands for microvias if they are connected to a large foil area and
are placed in a pad for BGA and CSP component.
The dimension of the recess width (W) should not be less than 0.150 mm,
but 0.10 mm can be used as a minimum if conductor spacing class 56 is used
for the layer in question.
The B1-measure according to figure 3.5.1.6 e must not be less than the
conductor width for the layer in question. If the measure B1 is below the
minimum value, then there must be no foil-string between the clearance
holes especially for high volume boards.
Note however, the design tools may have some limitations to make the
design according to this rule.
Conductive pattern
B1
Figure 3.5.1.6 e
Soldering surfaces must be separated from the surrounding foil, see figure
3.5.2.1 a, by a conductor spacing C3 according to the pattern class of the
board. If the distance between the soldering surfaces is so small that the B-
measure is less than the conductor width of the board, then it shall be left
open, i.e. there must be no foil-string between the soldering surfaces.
For chip components that will be reflow soldered (non-glued) the relationship
between the width of conductors that are connected to the soldering surfaces
for the component must not be more than 1 to 2. If more than one connection
to a soldering surface is required (for functional reasons), a wider conductor
to the other soldering surface must be chosen in order to obtain the required
relationship. See figure 3.5.2.1 b.
C3 Conductive pattern
A A1
C3
C3
Figure 3.5.2.3 a Figure 3.5.2.3 b
The density and design of these alternatives are described in 3/102 12-102.
The same rules as for external layers. The design may be done according to
one of the alternatives A2 or B1--B3.
ENGINEERING DATA 26(57)
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3.5.4 Shielding
3.6 HOLES
Holes and slots that are to be plated-through shall have lands on both sides
ENGINEERING DATA 27(57)
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However, the minimum hole diameter is 0.3 mm as the first choice and
0.2 mm as the second choice. Use different diameters instead of using only
the smallest diameter for all plated-through holes on a single board.
Table 3.6.2.3 shows the general tolerances, including surface protection, for
hole diameters.
Table 3.6.2.3
DIAMETER, mm TOLERANCE, mm
H = nominal hole Not plated holes Plated holes with HASL Plated holes that do not
diameter as surfaces protection. have HASL as surfaces
protection.
Note: Tolerances are not applied for via holes. Using HASL the via holes
may be filled up.
ENGINEERING DATA 28(57)
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For plated holes that are electrically separated the minimum spacing
between the hole walls is 0.55 mm.
Plated holes that are not electrically separated, e.g. for heat transfer, the
minimum spacing between the hole walls is 0.20 mm. (Note that the Cu area
in the hole wall, for heat transfer, only increase with about 14% if the hole
dimension is changed from 0.5 mm to 0.3 mm and the number of holes will
increase a lot). If the intention is to solder a pad with heat transfer vias, then
the vias must be plugged (3.6.2.9).
Blind vias must not pass through odd numbers of layers, because the layer
structure (prepreg/laminate) must be symmetrical, see 3.3.2.
If a blind via is placed in a soldering surface, then the size of the soldering
surface must at least be equal to the minimum land size for the hole. There
is no need to place the hole in the centre of the soldering surface.
3.6.2.11 Maximum hole density using thermal relief lands or clearance holes
The L1-measure (according to figure 3.6.2.11 b) must not be less than the
minimum permissible annular ring according to the table for land size. The
L1-measure also applies if the pattern features overlap each other. There is
no requirement on measure L0
L1
B1 B1
L1
L0
A mixture of plated-through and not plated holes with lands on any side of
the PB is to be used only in exceptional cases. If the design or the
component requires this, you can use one of the alternatives described in
3/102 12-102.
The positions of inner location holes for each new outline are to be
established in consultation with the production-engineering department. The
location hole system is shown on the design data 1057-.
The PB and PBA shall have a primus datum point that is physically
discernible on the PB (normally one of the fiducial marks), see figure 3.7.1.
.
Figure 3.7.1
3.7.2.1 General
Use, if possible, three but at least two diagonally placed fiducial marks on
boards or panels holding surface-mounted components.
ENGINEERING DATA 31(57)
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3.7.2.2 Design
The following fiducial marks and openings in the solder mask must be used:
Alternative 1
Land diameter 1.50mm.
Mask opening, diameter 2,90 mm.
If the marks are placed in a foil area the openings in this area must be at least
3.1 mm.
On the internal layer(s) adjacent to the fiducial mark the area within the mask
opening must either be totally covered by foil or no foil at all.
On the external layers an area of 5 mm from the centre of the fiducial marks
must be free from round pattern with a diameter of 0.5 -- 2.5 mm. There is
no restriction for via/component holes within this area.
Alternative 2
Has only been used on boards having Ni/Au as surface treatment (consumer
products).
A ring with a diameter of 2.0 mm.
and the inner diameter 0.70 mm.
Mask opening, diameter 2.120 mm.
If the fiducial mark is placed in a foil area.
diameter of the opening 0.70 mm.
mask opening, diameter 2.120 mm.
Depending on the space available on the PB, place these fiducial marks
according to fig. 3.7.2.3. This is normally stated in the design data 1057-. If
panel is not used, the distance (F) between the mark and the board’s edge
shall be a minimum of 5 mm. The placing of fiducial marks are to be stated
in the mounting information n/1319- or computer stored information 130 35-.
Preference 1 Preference 2
Figure 3.7.2.3
ENGINEERING DATA 32(57)
Uppgjord (även faktaansvarig om annan) - Prepared (also subject responsible if other) Nr - No.
If the fiducial marks cannot be placed within the board outline, the board
must be manufactured as a panel.
The location of the boards and the fiducial marks on the panel is to be given
in location information 107 73-. The department responsible for this
document is the user of the PB, i.e. the PBA manufacturer.
Components with a lead pitch of 0.50 mm or less must have a fiducal mark
within a distance of 50 mm measured from the centre of the component.
For shielding foil (with no insulating requirements foil to board edge) the
following alternatives can be used:
The minimum edge spacing D1--D5, according to figure 3.7.3.2, in the CAD-
data as well as on a completed PB are stated in table 3.7.3.2.
If 100 V d.c. or peak value is exceeded, then add 0.10 mm for D5-spacing.
Milled holes are holes that are larger than 6.2 mm and drilled holes are holes
that are 6.2 mm or smaller
Table 3.7.3.2
Tolerance class 1 2
D1 D3 D5
Board edge or
milled hole
D2 D4 Drilled hole
Figure 3.7.3.2
Distance d (see figure 3.7.3.2) between not plated holes and the board's
edge must be at least 0.5 mm. There must be larger distance for riveting, but
it is difficult to give any indication on a general measurement, as this will vary
depending on the type of rivet used.
ENGINEERING DATA 34(57)
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3.7.4 Outline
If using tolerance class 2, then it must be explicitly stated either for each
measure on the drawing or be specified as “general” (for example in the
document head), in the case it apply to all measures on the drawing.
AboveUp to 1 2
3.7.4.2 Radii
Boards that are not manufactured as panel should have radii or bevel at the
corners.
The internal radius should be 1.2 mm. 1.0 mm or 0.8 mm can be used as a
second alternative. If sharp corners are required, milling as shown in figure
3.7.4.2 is recommended.
Figure 3.7.4.2
3.7.4.3 Panel
If there are any limitations of the placing of the tabs or where excess material
is not allowed to protrude outside the board outline, then these limitations are
to be stated in the outline/hole information 1077.-
Method 2. The edge spacing to the hole wall (D1/D2 in figure 3.7.4.3) must
be according to tolerance class 1 in section 3.7.3.2 as a minimum. However,
this alternative to separate the PB from panel together with the break-away
method is not recommended, otherwise the edge spacing should be
increased. It is even more obvious if material such as BT or boards with
microvia is used. Use alternative 1 instead.
Guidelines for the design of tabs are found in 1058-002.
Method 3. For boards that will be wave soldered, the use of V-score is
recommended. However, only right angles can be used and general outline
tolerance can’t be applied. All manufacturers do not have the equipment for
V-scoring.
Further requirements and rules for PB on panel, see 1058-002 and 1013-227
respectively.
D1/D2
==>
Figure 3.7.4.3
3.8 TESTING
3.8.1 General
There are no general rules for PB, but as a guideline some limitations are
stated in 3/102 12-102. So for complex boards this has to be done in
consultation with the manufacturer of the PB.
ENGINEERING DATA 36(57)
Uppgjord (även faktaansvarig om annan) - Prepared (also subject responsible if other) Nr - No.
3.9.2.1 General
Design the solder mask so it covers the whole conductive pattern (including
blind- and microvias) except soldering points, test points etc. The mask is
allowed to extend to the outline of the PB or to the edge of milled holes. For
drilled holes (not plated holes with no lands), i.e. holes with a diameter of <=
6.2 mm, the openings in the solder mask must be as a minimum 0.250 mm
larger than the hole diameter.
The size of the opening in the solder mask must be 0.120 mm larger than the
land’s diameter.
ENGINEERING DATA 37(57)
Uppgjord (även faktaansvarig om annan) - Prepared (also subject responsible if other) Nr - No.
Blind vias shall be covered by solder mask, if they are not used as test points.
The size of the opening in the solder mask for plated-through via must be
0.130 mm larger than the nominal hole diameter. Applies on both sides of the
board.
Note however, using HASL as surfaces protection the rule stated above can
NOT be used if the holes diameter are less than 0.3 mm or if the holes are
0.3 mm and the board thickness is more than 1.8 mm.
If so, the opening in the mask on one side of the board must be 0.130 mm
larger than the nominal hole diameter. On the other side, the size of the
opening in the solder mask must be 0.120 mm larger than the land’s
diameter.
The size of the opening in the solder mask must be 0.120 mm larger than the
soldering surface (i.e. shadow 0.060 mm).
The solder dam between soldering surfaces must not be less than 0.10 mm.
However, for CSP and LGA components with a pitch of 0.5 mm the dam will
be less than 0.10 mm and for those components leave it as it is.
For all other components, use only one opening for all soldering surfaces in
a row. The opening is to be 0.060 mm outside the outer edge of the soldering
surfaces. Examples, see figure 3.9.2.4.
Solder dam
Solder
mask
Conductive
pattern
Figure 3.9.2.4
Chip-components 0402 and smaller shall have no solder mask between the
soldering surfaces.
ENGINEERING DATA 38(57)
Uppgjord (även faktaansvarig om annan) - Prepared (also subject responsible if other) Nr - No.
If the spacing between soldering surfaces is less than 0.220 mm, using
HASL will then be more difficult and thereby the PB will be more expensive.
3.11.1 General
Solder paste information 107 64- must be documented for all boards where
solder paste is to be screen printed. For boards with OSP it also includes test
points, areas with electrical connection without soldering and surfaces that
will be post-soldered. However, it is not needed to make a 107 64- only for
test points, e.g. boards having components on one side and only some test
points on the other side.
The soldering paste information 107 64- must have fiducial marks with the
same design and location as for the PB:
The solder paste information must not contain fiducial marks for individual
components.
ENGINEERING DATA 39(57)
Uppgjord (även faktaansvarig om annan) - Prepared (also subject responsible if other) Nr - No.
Normally, the size of the opening in the mask for solder paste is to be the
same as the size of the soldering surface. If other size is required,
recommended size will be stated in 1301-BYZ=.
3.12 MARKING
The PB is to be marked with product number and R-state. Letters and digits
shall be in straight type and the size is given in 3/102 12-102. The characters
must not reduce the minimum permissible conductor spacing.
Different product versions of the PB are marked with a R-state. The R-state
for a PB is formed by adding a figure and a letter after the letter R.
The R-state for a PB forms part of the complete identity code of the board
concerned. This code consists of a basic number, a space and an R-state.
Function change of a PB, i.e. increase of figure, is done when the change
affects:
Realisation change of a PB, i.e. increase of letter, is done when the change
do NOT affects:
Mark the primary side with letter P and secondary side with letter S and place
the product number, if possible, on the board’s secondary side and as close
as possible to the S-mark. The P and S should be drawn within a frame.
ENGINEERING DATA 40(57)
Uppgjord (även faktaansvarig om annan) - Prepared (also subject responsible if other) Nr - No.
The manufacturer is responsible for this marking but the space must be
available on the board. Figure 3.12.2 gives two examples of required area
using a text height of 1.5 mm and a frame. This marking can also be
subdivided and should be brought together with the product number. The
frame can be placed in the solder mask or as a Cu-pattern.
94V-0 94V-0
4.5
6.5
9.0 15.0
Figure 3.12.2
For PBA:s that are to be marked with a label on the PB (and place is
available), its placement on the primary side shall be indicated with corner
marks in the solder mask information. It must also be a free space of 4 mm
around the label to any soldering surfaces for components with a pitch of
0.65 mm or less and chip components 0402 and 0201.
ENGINEERING DATA 41(57)
Uppgjord (även faktaansvarig om annan) - Prepared (also subject responsible if other) Nr - No.
4 MICROVIA
4.1 MATERIAL
Avoid using microvia that are connected between layer 1 and 3 (primary side)
because it is still difficult to achieve and will reduce the number of board
suppliers. Also be aware of that it is not possible to have a connection to layer
2 for such microvia (1--3).
4.3 HOLES
Nominal hole diameter for microvia is defined as the drilled size of the hole,
i.e. plating excluded, and is measured at the top of the hole.
The hole diameter must not be less than the thickness of the dielectric layer
(layer distance). For the most application a nominal diameter of 0.10 or
0.20 mm can be used as shown in figure 4.3. This will give, as a minimum on
a final board, a connection area to the internal layer corresponding to a
conductor width of 0.10 mm.
0.040--0.070
0.30/
0.340
Buried via
2 0.30/0.340
If the board will be designed with Chip Scale Packages (CSP), the following
rules apply:
If the board will be designed with CSP having a pitch of 0.5 mm, also the
following rules apply:
4.5.2 Design of thermal vias for components with heat sink (pad)
The following examples shows two different via configuration and layout
rules for heat transfer through the board. These components (L/TQFP,
SOIC/SSOP and MLF/MLP) have an exposed pad under the die that are
soldered to the board.
The thermal vias, as PTH, are placed within the pad around the soldering
area for heat transfer. These vias, having a maximum size of 0.5 mm and
solder mask opening according to the general rules are to be added at the
layout of the board.
ENGINEERING DATA 44(57)
Uppgjord (även faktaansvarig om annan) - Prepared (also subject responsible if other) Nr - No.
Pad
Solder joint
= =
Pad edge
(*) Min 0.175 mm (C3) (*) Min 0.9 mm (*) Information used for creating 1301-BYZ
Beside PTH also microvias and buried vias are used as thermal vias in this
case. The design of the PTH, pad dimension, mask and solder paste
opening is done in the same way as in section 1.1.
The microvias are connected between layer 1 and 2 and between (n-1) and
n respectively. The buried vias are connected between layer 2 and (n-1). The
microvias must be staggered in relation to the buried vias, i.e. not placed on
top of buried vias. Figure 4.3 shows an example of staggered microvias.
ENGINEERING DATA 45(57)
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5.1 GENERAL
5.1.1 Documentation
The use of components with large thermal mass and heat-absorbing should
be avoided if lead free solder is to be used. Since the soldering temperature
for lead free solder is higher (requires 235˚ C as a minimum) than solder with
lead, this may give the result that the soldering temperature for small
components will be higher than what the component can withstand.
If this is not possible, the way to reduce this problem on the board level is to
place the components with large thermal mass so they are spread as equally
as possible on the board area (5.3.2.3). Furthermore, it is also very important
that the supplementary pattern (alternative A2 or A1 according to 3.5.3.1)
and ground/voltage foils is spread on the entire board area. This is done to
reduce the temperature difference on the board during soldering. A
verification of the soldering process for the specific board may also be
needed.
ENGINEERING DATA 46(57)
Uppgjord (även faktaansvarig om annan) - Prepared (also subject responsible if other) Nr - No.
If the maximum permitted soldering temperature for the board is lower than
260˚ C (depending on the component that have the lowest permitted
soldering temperature), then the maximum temperature must be stated in
the product documentation (131 32-).
15 0.130
50 0.40
100 0.50
300 0.80
If the board’s dimension is more than 200 mm, ask the production
department if a centre support is needed. It depends on board thickness and
material, the components weight etc.
30 mm 30 mm
Zone of 15 mm for centre support
Direction of transport
Figure 5.2.2
ENGINEERING DATA 48(57)
Uppgjord (även faktaansvarig om annan) - Prepared (also subject responsible if other) Nr - No.
The adjusting components are preferably placed on the primary side and do
not use component size of 0805 or less. Furthermore, avoid surface mounted
components that are to be manually mounted after testing. If surface
mounted components are required, increase the spacing of the components
so as to facilitate the accessibility for mounting or de-mounting.
BGA, CSP and LGA components shall have alignment marks (Cu-patten), if
space is available, according to the following alternatives:
0.15 mm
0.25 mm
0.25 mm
Do not place BGA and CSP component on the opposite side with any
overlap.
A Preferences Maximum
Voltage
1 2 3
0.250 mm 0.190 mm 0.125 mm 15 V
0.380 mm ----- ----- 50 V
0.50 mm ----- ----- 100 V
0.80 mm ----- ----- 300 V
A 2A 1.5 mm
0.50 mm
With underfill
Small
A <=
15 mm
1.0 mm
Small
<=
15 mm
2A
0.5 mm + A 1.0 mm
A
3 mm 3 mm
Large
A-A > 15 mm
1.8 mm
Heat nozzle
A A
PGA
5.7 mm
PB
1.5 mm
3 mm
Figure 5.3.3 a
ENGINEERING DATA 51(57)
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Components such as BGA (Ball Grid Array), CSP (Chip Scale Package),
LGA (Land Grid Array) and MLF(LGA) (Micro Lead Frame) are divided into
the following two groups:
Ceramic capacitors 0805 and larger shall not be placed closer than 5 mm to
the board edge or screw holes.
AOI
45--60 degrees
Figure 5.3.3 b
ENGINEERING DATA 52(57)
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Besides wave soldering this section also deals with pin-in-paste and press
fit.
5.4.2.1 Pin-in-paste
Due to the required size for solder paste deposit area, a free space to other
components or conductive pattern (not covered by solder mask) is needed.
It is not possible to give an exact figure for this, because it depends on the
process used, board thickness, the lead's cross-section area and the space
between lead and hole. However, a free space of 2.0 mm from the edge of
hole to adjacent component or pattern (not covered by solder mask) will
cover the most applications.
5.4.3.1 General
Plated-through holes under components must be placed so that the gas flow
is not obstructed, the component is not damaged by penetrating solder or
flux and no short circuits occur.
For press fit a free space of 2 mm around the hole centre on the board’s
opposite side is required.
5.4.6 Fastening
If a specific board require less bow and twist, then it is very important that
the layer design (3.3.2) is correct and the requirement must be stated in the
product documentation. If the layer design is correct it is possible to have a
maximum bow and twist of 0.5% for PB and 0.75% for PBA.
5.6.1 General
Using test jig (bed-of-nails), test surfaces must be created on the secondary
side if connection cannot be made to a component hole or a plated-through
hole. It must be decided early on in the design stage (not later than the
pattern lay-out stage), which nodes are to have test points and its position
should not be change after the jig has been set up.
Vacuum fixture can only be used if the PBA is wave soldered or by using any
other plugging method of the vias (plated-through holes).
ENGINEERING DATA 55(57)
Uppgjord (även faktaansvarig om annan) - Prepared (also subject responsible if other) Nr - No.
• Place the trimming points on one side of the board (for example
on primary side) and the test points on the opposite side.
• The test points should be distributed as evenly as possible on
the board, so as to distribute the pressure from the test pins.
• The distance between the outer edge of the test point and the
adjacent component body (the component symbol) must be at
least 0.5 mm. If the component is higher than 6.3 mm the
distance must be at least 5 mm.
• The distance between the board edge and the centre of the test
point must be at least 3.8 mm.
Within BT a minimum distance of 3.3 mm applies.
• The distance between the centre of test points must not be less
than 2.5 mm.
• The edge distance between test point and soldering surface
should not be less than 1.0 mm.
• The diameter of the test points should be 1.5 mm but at least
1.0 mm. For manual location of faults, so called "Service point"
can have a diameter down to 0.3 mm.
• Test points for HF shall be designed in such away that coaxial
probes can be used. The design has to be done in consultation
with the production test department.
• For hole mounted components. Do not place the test points
closer to the component holes than what is stated for plated-
through holes.
5.7 MARKING
Where possible, place the marking on the front or on the handle, otherwise
on the primary side, see section 3.12.2. The position of the product number
is to be stated in the product documentation if the board is included in an
equipment practice.
5.7.1 R-state
The R-state of a PBA forms part of the complete identity code of the PBA
concerned. This code consists of a basic number, a space and an R-state.
6 REFERENCES