SAUDI ARAMCO ID/PIEU-24-July-2018 - REV.2018.06.00 (Standards Cutoff - June 30,2018) Rev.2018.06.

00 30-Jun-18
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Ferroxyl Test Per ASTM A380 (Overlay Weld Cracking) SAIC-Y-2001 24-Jul-18 MECH-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

A General Requirements
Ferroxyl or Ferricyanide Test is applied when PT check shows extensive
cracking or fissuring SAES-W-014,
A1 Note: Ferroxyl or Ferricyanide Test is an Iron Contamination* test to Para. 6.7.2
determine if cracking extends to the base metal.

Ferroxyl or Ferricyanide Test shows iron contamination confirming that

cracking extends to the base metal The SAES-W-014,
A2 overlay shall be repaired by complete* removal of the overlay to base Para. 6.7.2
metal in the area of fissuring prior to rewelding

EXCAVATIONS* OF REPAIRS: Repairs to overlays are performed by

SAES-W-014,
removing the defect by machining or grinding (thermal methods are not
A3 Para. 6.8
permitted). Removal of the overlay defect shall not reduce the base metal
thickness below the minimum design thickness. .

Ferroxyl Test for Free Iron is a highly sensitive test and should be used
only when even traces of free iron or iron oxide might be objectionable. It
ASTM A380,
should be made only by personnel familiar with its limitations. The test can
A4
be used on stainless steel to detect iron contamination* (ASTM A380
Para. 7.3.4
meets SAES-W-014 reqmts).

B Chemicals and its mixing

Test solution steps are: ASTM A380,
B1 A) First add Nitric Acid to Distilled
Water (Liquids First) Para. 7.3.4
B) Then add Potassium Ferricyanide last (Dry Mix Last)
Test Proportions to be mixed are:
ASTM A380,
B2
Para. 7.3.4

Apply solution with plastic atomizer having no iron or steel parts.

New Clean 100% Plastic Spray Bottles are used for Testing. ASTM A380,
B3 Reduce portions below according to bottle size used.
Per Safety Note 7, use smallest bottle possible (avoid Para. 7.3.4
waste)

C Application (ASTM A380, Para. 7.3.4.1)

ASTM A380,
Appearance of a blue stain (within 15 secs of chemical application) is
C1
evidence of surface iron contamination.
Para. 7.3.4.1
Record Indications Below & Attach any hand sketch or photos. ASTM A380,
C2 Photographs & Unique Marking ID (per section) are
recommended Para. 7.3.4.1

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU-24-July-2018 - REV.2018.06.00 (Standards Cutoff - June 30,2018) Rev.2018.06.00 30-Jun-18
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Ferroxyl Test Per ASTM A380 (Overlay Weld Cracking) SAIC-Y-2001 24-Jul-18 MECH-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

The applied chemical solution shall be removed from surface as quickly

as possible after testing using a second spray bottle with demin water until
A) If there were no
indications of blue stain OR
B) If necessary, white vinegar or ASTM A380,
C3 solution of 5 - 20 weight % acetic acid and scrubbing with a fiber brush.
Flush the surface with demin water several times after use of vinegar or Para. 7.3.4.1
acetic acid. Follow Safety
instructions as noted in MSDS sheet while using
chemicals.

Test Results
Evaluation
ID Location of Type of Indication
Accept Reject

REMARKS:

REFERENCE DOCUMENT:
1. SAES-W-014, Weld Overlays and Welding of Clad Materials, (01 Jan 2018)
2. ASTM A380_A380M Standard Practice for Cleaning, Descaling, and Passivation of Stainless Steel Parts, Equipment, and Systems 2013

ATTACHMENTS:

Contractor / Third-Party Saudi Aramco

Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Inspector PID Representative

Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others

Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Saudi Aramco: Company General Use