REPORT ON ROUTINE VERTICAL LOAD TEST ON PILE: PC-05-10 (600 mm Ø)

AT
TUTICORIN THERMAL POWER PROJECT STAGE IV- 1 X 525 MW
(UNIT-1) THOOTHUKUDI, THOOTHUKUDI DISTRICT
TAMILNADU

FOR

M/s MEGHA ENGINEERING & INFRASTRUCTURE LIMITED

L&T GeoStructure

# Sensitivity: LNT Construction Internal Use

# Sensitivity: LNT Construction Internal Use
 INITIAL PULL OUT LOAD TEST

DOCUMENT NO: DATE

PROJECT: DESIGN VALIDATION AND CONSTRUCTION OF CENTRAL SQUARE BUILDING
28-Feb-20
DESIGNED CHECKED SHEET
TITLE: LOAD CHART FOR INITIAL PULL OUT LOAD TEST

Load Chart

Type of Pile : Bored Cast In Situ Concrete Pile (BCIS) Date of Casting : 1-Feb-20

Type of test : Initial Pile Load Test Pile Ref No. : TP - 04

Pile Number : TP - 04 Pile Size : 1500 mm

Location : Near Panel - DW

Details of Hydraulic Jack :

Make : Tangee

Jack Capacity : 1200 Tonnes

No. of Jacks : 2.0 Nos.

Jack Effective Piston Dia : 47.0 cm

Jack Effective Piston Area : 3469.89 cm2

Pressure Gauge :

Identification Number : F 18017007

Make : LA

Pressure Range : 0-1000 kg/cm2

Least count of Pressure Gauge : 10.0 kg/cm2

Round off to nearest reading : 10.0 kg/cm2

Pile working Load : 580 MT

Pile Test Load : 1450 MT

Load increment / decrement data:

Load increment Load decrement Load per Required Actual pressure Actual load Duration of
Actual Survey level
Sl.no in % of design in % of design increament / pressure Date Time applied applied Loading
displacment in RL
load load decrement (MT) (kg/cm 2) (kg/cm2) (MT) (Mins.)

1 0% 0 0.0 28/02/2020 5.30pm 0 0.0 30.0 5.300

2 10% 58 16.7 28/02/2020 5.30pm to 6.00pm 20 69.4 30.0 1.345

3 20% 116 33.4 28/02/2020 6.00pm to 6.30pm 30 104.1 30.0 1.557

4 30% 174 50.1 28/02/2020 6.30pm to 7.30pm 50 173.5 60.0 2.427

5 40% 232 66.9 28/02/2020 7.30pm to 8.00pm 70 242.9 30.0 2.827

6 50% 290 83.6 28/02/2020 8.00pm to 9.00pm 80 277.6 60.0 3.275

7 60% 348 100.3 28/02/2020 9.00pm to 9.30pm 100 347.0 30.0 4.140

8 70% 406 117.0 28/02/2020 9.30pm to 10.00pm 120 416.4 30.0 5.365

9 80% 464 133.7 28/02/2020 10.00pm to 11.00pm 130 451.1 60.0 6.030

10 90% 522 150.4 28/02/2020 11.00pm to 11.30pm 150 520.5 30.0 6.953

11 100% 580 167.2 28/02/2020 11.30pm to 5.30am 170 589.9 - 9.380

Waiting period of 6hrs

12 75% 435 125.4 29/02/2020 5.30am to 5.40am 130 451.1 10.0 8.05

13 50% 290 83.6 29/02/2020 5.40am to 5.50am 80 277.6 10.0 6.283

14 25% 145 41.8 29/02/2020 5.50am to 6.00am 40 138.8 10.0 4.493

15 0% 0 0.0 29/02/2020 6.00am to 7.00am 0 0.0 60.0 2.143

16 10% 58 16.7 29/02/2020 7.00am to 7.30am 20 69.4 30.0 2.333

17 20% 116 33.4 29/02/2020 7.30am to 8.00am 30 104.1 30.0 2.580

18 30% 174 50.1 29/02/2020 8.00am to 8.30am 50 173.5 30.0 2.683 5.303

19 40% 232 66.9 29/02/2020 8.30am to 9.00am 70 242.9 30.0 2.760

20 50% 290 83.6 29/02/2020 9.00am to 9.30am 80 277.6 30.0 3.625 5.304

21 60% 348 100.3 29/02/2020 9.30am to 10.00am 100 347.0 30.0 3.625

22 70% 406 117.0 29/02/2020 10.00am to 10.30am 120 416.4 30.0 3.625

23 80% 464 133.7 29/02/2020 10.30am to 11.00am 130 451.1 30.0 3.625 5.306

24 100% 580 167.2 29/02/2020 11.30am to 12.30pm 170 589.9 60.0 4.497 5.309

25 110% 638 183.9 29/02/2020 12.30am to 1.00pm 180 624.6 30.0 4.572

26 120% 696 200.6 29/02/2020 1.00pm to 1.30pm 200 694.0 30.0 6.012

27 130% 754 217.3 29/02/2020 1.30pm to 2.30pm 220 763.4 60.0 8.815

28 140% 812 234.0 29/02/2020 2.30pm to 3.00pm 230 798.1 30.0 10.510

29 150% 870 250.7 29/02/2020 3.00pm to 9.00pm 250 867.5 - 16.962

Waiting period of 6hrs

30 125% 725 208.9 29/02/2020 09:00 to 09:10pm 210 728.7 10.0 15.880

31 100% 580 167.2 29/02/2020 09:10 to 09:20pm 170 589.9 10.0 14.070

32 75% 435 125.4 29/02/2020 09:20 to 09:30pm 130 451.1 10.0 12.023

33 50% 290 83.6 29/02/2020 09:30 to 09:40pm 80 277.6 10.0 9.773

34 25% 145 41.8 29/02/2020 09:40 to 09:50pm 40 138.8 10.0 7.673

35 0% 0 0.0 29/02/2020 09:50 to 10:50pm 0 0.0 60.0 5.383

36 10% 58 16.7 29/02/2020 10:50 to 11:20pm 20 69.4 30.0 5.728 5.302

37 20% 116 33.4 29/02/2020 11:20 to 11:50 pm 30 104.1 30.0 6.068 5.302

# Sensitivity: LNT Construction Internal Use

 Load increment Load decrement Load per Required Actual pressure Actual load Duration of
Actual Survey level
Sl.no in % of design in % of design increament / pressure Date Time applied applied Loading
displacment in RL
load load decrement (MT) (kg/cm 2) (kg/cm2) (MT) (Mins.)

38 30% 174 50.1 3/1/2020 11:50pm to 12:20am 50 173.5 30.0 6.833 5.303

39 40% 232 66.9 3/1/2020 12:20 to 12:50am 70 242.9 30.0 7.883

40 50% 290 83.6 3/1/2020 12:50 to 01:20am 80 277.6 30.0 8.350 5.304

41 60% 348 100.3 3/1/2020 01:20 to 01:50am 100 347.0 30.0 9.178

42 70% 406 117.0 3/1/2020 01:50 to 02:20am 120 416.4 30.0 10.288

43 80% 464 133.7 3/1/2020 02:20 to 02:50am 130 451.1 30.0 10.810

44 90% 522 150.4 3/1/2020 02:50 to 03:20am 150 520.5 30.0 11.988 5.306

45 100% 580 167.2 3/1/2020 03:20 to 03:50am 170 589.9 30.0 12.870 5.306

46 110% 638 183.9 3/1/2020 03:50 to 04:20am 180 624.6 30.0 13.300

47 120% 696 200.6 3/1/2020 04:20 to 04:50am 200 694.0 30.0 14.140

48 130% 754 217.3 3/1/2020 04:50 to 05:20am 220 763.4 30.0 15.305

49 140% 812 234.0 3/1/2020 05:20 to 05:50am 230 798.1 30.0 16.133

50 150% 870 250.7 3/1/2020 05:50 to 06:50am 250 867.5 60.0 17.340

51 160% 928 267.4 3/1/2020 06:50 to 07:20am 270 936.9 30.0 18.510

52 170% 986 284.2 3/1/2020 07:20 to 07:50am 280 971.6 30.0 19.393 5.313

53 180% 1044 300.9 3/1/2020 07:50 to 08:50am 300 1041.0 60.0 20.960

54 190% 1102 317.6 3/1/2020 08:50 to 09:20am 320 1110.4 30.0 22.757

55 200% 1160 334.3 3/1/2020 09:20 to 10:20am 330 1145.1 60.0 24.192

56 210% 1218 351.0 3/1/2020 10:20 to 10:50am 350 1214.5 30.0 24.230

57 220% 1276 367.7 3/1/2020 10:50 to 11:20am 370 1283.9 30.0 25.522

58 230% 1334 384.5 3/1/2020 11:20 to 12:20 pm 380 1318.6 60.0 27.540 5.313

59 240% 1392 401.2 3/1/2020 12:20 to 12:50pm 400 1388.0 30.0 32.347

60 250% 1450 417.9 01-03-20/02-03-20 12:50pm to12:50pm 420 1457.4 91.842 5.372

61 200% 1160 334.3 3/2/2020 12:50 to 01:00pm 330 1145.1 10.0 90.018 5.393

62 150% 870 250.7 3/2/2020 01:00 to 01:10pm 250 867.5 10.0 85.783

63 100% 580 167.2 3/2/2020 01:10 to 01:20pm 170 589.9 10.0 81.568

64 50% 290 83.6 3/2/2020 01:20 to 01:30pm 80 277.6 10.0 76.773

65 0% 0 0.0 3/2/2020 01:30 to 02:00pm 0 0.0 30.0 69.578 5.371

# Sensitivity: LNT Construction Internal Use

 PILE LOAD TEST RECORD

Design Validation and Construction of Cenbtral Square building (3 Basement + Ground Floor ) & Covering LOCATION Near Panel DW-40
Project Name of Buckingham Canal including All Civil, MEP & Landscaping works as part of development of Central
Square SHEET No.

Pile No./ ID TP-04 Jack capacity: 1200 MT Boring type Rotary Drilling

Size of pile 1500mm Ram dia (D): 47 cm Cut off level -19.95m

Date of pile casting 1-Feb-20 Ram area (per jack) : 1734.945 cm2 EGL 4.9 m

Length of pile 28.9m Prs. Gauge- least count: 10 kg/cm2 Design load 580 MT

Dial gauge/LVDT- least count: 0.01 mm Test load 1450 MT

Time DG DG DG DG Average Actual

Pressure gauge Load applied
Date Time (hr) Duration settlement settlement Remarks
reading (kg/cm2) (MT)
(min) A B C D (mm) (mm)

# Sensitivity: LNT Construction Internal Use

 Time DG DG DG DG Average Actual
Pressure gauge Load applied
Date Time (hr) Duration settlement settlement Remarks
reading (kg/cm2) (MT)
(min) A B C D (mm) (mm)

# Sensitivity: LNT Construction Internal Use

 PILE LOAD TEST RECORD

Design Validation and Construction of Central Square building (3

Basement + Ground Floor ) & Covering of Buckingham Canal including
Project Name
All Civil, MEP & Landscaping works as part of development of Central
LOCATION Near Panel DW-40
Square

KING BEAM & REACTION PILE SURVEY LEVEL BEFORE PULL OUT TEST AND AFTER PULLOUT TEST
S.NO LOCATION BEFORE TEST AFTER TEST Remarks
1 North east level in RL 7.198 7.198
2 North west level in RL 7.212 7.243 After test wodden pieces
has placed below king beam
3 south east level in RL 7.215 7.202 to fill gap
4 south west level in RL 7.213 7.240
5 Reaction Pile (RP3) 5.486 5.480
6 Reaction Pile (RP4) 5.480 5.482
Note:Level difference ±3mm