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Calculation Report Conveyor Structure T 1022
Calculation Report Conveyor Structure T 1022
CALCULATION REPORT
09-05
A 31 Approval DRP SMS AP BR AA
2012
Reviewed
Originator Approved By Reviewed By Approved By
Page By
REV DATE STATUS
Number
PT. WIJAYA KARYA (PERSERO) Tbk PT ANTAM (PERSERO) Tbk
CALCULATION
CALCULATION REPORT
DRP
CALCULATION
TABLE OF CONTENT
1. GENERAL
1.1. SCOPE 4
1.2. CODE AND STANDARD 4
1.3. REFERENCES 4
1.4. BASIC DESIGN 4
2. STRUCTURAL MODEL
2.1 3D STRUCTURAL MODEL 6
2.2 LONGITUDINAL AND TRANSVERSAL SECTION 7
2.3 LOADS APPLIED IN STRUCTURE MODEL 7
4. MEMBER DESIGN
4.1 CHECK CODE 22
4.2 DEFLECTION CHECK 29
ATTACHMENT
ATTACHMENT 1 STAAD INPUT MODEL
ATTACHMENT 2 STAAD OUTPUT ANALYSIS
CALCULATION
1. GENERAL
1.1. SCOPE
This calculation sheet is purposed to describe design of structure as a part of bulk material handling
system in MOPP FeNi-1 Project PT. Aneka Tambang, Pomalaa, Sulawesi Tenggara.
1.3. REFERENCES
1.4.1 Material
a. Steel Structure : JIS SS400
minimum fy = 245 MPa
minimum fu = 400 Mpa
b. Structural bolt : High strength bolt ASTM A-325 & BS 1367 Gr.8.8
shear strength Fvb = 1470 kg/cm2
tension capacity Ftb = 3090 kg/cm2
c. Anchor Bolt : ASTM A-307
CALCULATION
Primary Load
Comb 1 D
Comb 2 D+L
Comb 3 D+0.75L
Comb 4 D+W
Comb 5 D+0.75L+0.75WZ
Comb 6 0.6D+W
Comb 7 D+0.7S
Comb 8 D+0.75L+0.525S
Comb 9 0.6D+0.7S
CALCULATION
2. STRUCTURAL MODEL
Structure is modelled as 3D steel frame structure with fixed support at longitudinal direction and pinned
support at transversal direction on trestle base while connection between gallery and trestle is fixed
connection at transversal direction and simply supported (pinned) longitudinally.
(a)
(b)
Fig 2.1 3D Model Design in STAAD PRO Program Analysis (a) 3D (b) longitudinal section
In longitudinal direction, structural members are designed to fully utilize its material strength by using
fixed connection to join bottom chord, shear web, and top chord. In transversal section, structural
member are joined with high strength bolt connection as shear and truss member.
CALCULATION
Fig 2.2 Longitudinal and transversal section in STAAD PRO Program Analysis
Steel truss gallery will be subjected to equipments and bulk material weight. Nodal loads at top chord
steel are considered as uniform load subjected along the span. Based on preliminary design,
gravitational load governs steel truss gallery design.
Fig. 2.3 Uniform Load is applied at top chord of steel truss conveyor gallery
CALCULATION
EZ
WZ
(a) (b)
Fig. 2.4 (a) Wind pressure as uniform load is applied at trestle & gallery cross section
(b) Earth quake load is subjected as nodal load at highest point of trestle.
Dead loads are the self weight of structures or foundations and all permanent facilities, such as
The Dead Load is the load of the structure itself (calculated by STAAD-PRO). with command "Selfweight
Y-1.0", and other dead load as describes below.
Fig. 3.1 Dead Load (a) uniformly distributed force along top chord member (b) nodal load at walkway
CALCULATION
Fig. 3.2 Liveload uniformly distributed along top chord member along with nodal load for walkway
CALCULATION
Seismic load design is depend on natural period and ductility factor of the structure.
Importance factor = 1
Dead Load (Self-weight + permanen equipment load) is used for seimic load calculation
Cv I W
Seismic Load is calculated based on V
RT
Ca = 0.36
Cv = 0.84
3.3.2 Self-Weight
Structure self-weight for conveyor structure is calculated on STAAD Pro “self-weight” command.
CALCULATION
Table 3.2 Maximum Dead Load Support Reaction for convetor side without walkway
Based on UBC 1997, steel moment resisting frame can be determined with T=Ct(hn)3/4
Where,
Ct = 0.0853
T = 0,549 s
CALCULATION
Cv I W
V =
RT
2 .5 C a I W
V =
R
Maximum base shear value will be used for seismic load at transversal direction at node 450
SZ = 5.568 kN
Total base shear for seismic load calculation at node 965, W = 19.261 kN
Cv I W
V =
RT
2 .5 C a I W
V =
R
Maximum base shear value will be used for seismic load at transversal direction at node 973
SZ = 3.852 kN
CALCULATION
qz = 0.00256*Kz*Kd*(V*I)2
= 10.14 lb/ft2
= 0,489 kN/m2
Structure Properties
Longitudinal dimension = 24 m
Height = 10.21 m
CALCULATION
Transversal direction
Longitudinal direction
with
z= 33.497 ft
zg = 900 ft
α= 9,5
Kz = 1.00532
Table 3.5 product of internal pressure coefficient and gust effect factor
CALCULATION
Transversal direction
L/B = 0,144
h/L = 12.884
contact surface
Cp
direction code
windward 1 0,8
roof 2=3 -1,3
leeward 4 -0,5
side wall 5 -0,7
F = Af*(qz*G*Cp)
4. MEMBER DESIGN
Steel profile selection is done by limitting unity ratio to 1. However, there are practical considerations involved
in steel profile selection. Main members are mainly consist of angle and UNP steel profile which are used as
bottom chord and top chord respectively. Equal angle is also chosen for shear web and lateral bracing.
Maximum deflection on main member (bottom chor and top chord) is 8.780 mm which is below
allowable vertical deflection. Based on this value, it can be concluded that conveyor steel structure
has adequate stiffness and strength capacity to withstand gravitational load.
Maximum lateral drift shall be less than H/200 where H is height of structure or in particular case such
as conveyor trestle, H is defined as distance between base plate top surface and joint between gallery
and trestle. Conveyor structure T-1022drift is calculated at +10.21 elevation.
Thus, allowable lateral drift of the structure is H/200 = 10528 mm/200 = 52.64 mm
According to Table 4.7 maximum lateral drift in Z axis is 19.312 mm < 52.64 mm OK!
In X axis direction or longitudinal section, maximum longitudinal deflection is 13.278 mm < 52.64 mm
OK!
This longitudinal deflection doesn’t represent proportional structure behaviour because at start and end
point of conveyor, the structures are tied in transfer tower with pinned and rolled support respectively.
However, lateral deflection in longitudinal direction shall be less than 2 span 12 meters model.
CALCULATION
Based on steel membes take off for 12 m span including gallery and trestle, rate of steel material
requirement for main member is 162.989 kg/m.