Sharing Knowledge of BKTF-PII

Smart Solutions in
Water Treatment the order of
Contribution to Society

Febri Andriani, ST.,M.Eng | Yokogawa Introduction | 2021 |

© Yokogawa Indonesia
17th March 2021

PT. Yokogawa Indonesia

Project Quality Assurance
Technical Division
Minimize
 CO2 Emission
 Water Loss
 O&M Cost

| PT. Yokogawa Indonesia | 2020 |

© Yokogawa Electric Corporation
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WATER COVERED

 Water resources are finite, and therefore contributing to a sustainable water cycle
is one of the Sustainable Development Goals (SDGs).

 The advanced digital control solutions for the stable supply of clean and safe
water, wastewater treatment for protecting the water environment, water loss
management and optimization of plant operation for reducing CO2 emissions and
running costs.

 Yokogawa supports a wide range of water control applications in both the

municipal and industrial water markets:

1. Water Treatment
2. Desalination
3. Water Pipeline
4. Water Distribution
5. Wastewater Treatment
6. Industrial Water

| PT. Yokogawa Indonesia | 2020 |

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Current Condition of Clean Water

Indonesia is the 5th country for the largest water reserves in

the world. However, Indonesia itself has always had a clean
water problem that has never been resolved

| PT. Yokogawa Indonesia | 2020 |

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Challenge of Water Treatment in Indonesia Society

 Government target
 100 % safe water delivery to all nation
 100% Air Minum Layak 2024

 Issues of PDAM operation:

 Inefficient water treatment and distribution: averagely 32%
non-revenue water and approximately 5% of water wasted
in treatment process (ideally < 20% non-revenue).
Government target 25% in 2024
 Nearly half of PDAMs has more than 8 employees over 1,000
customer (ideally <5)
 Operator knowledge about automation technology
(from manual to computerized operating)
 Optimizing Dozing Chemical
 Automation on the Process Backwash
 Maintenance

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Smart Control Solutions

Increase
Operation Profits

<2> Reduce NRW <1> Increase

Water Loss Smart Control Operation Efficiency
Management Solutions Total Control &
Solution Integrated Operation

<3> Reduce Power

Consumption
Advanced Control &
Renewable Energy
| PT. Yokogawa Indonesia | 2020 |
© Yokogawa Electric Corporation
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WTP Process Flow

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Yokogawa Industrial Automation and Control Portfolio

Sensor to Enterprise Integration

Level Enterprise Resource Planning,

4
Business Planning & Supply Chain Management,
Logistics Hydrocarbon Management, etc.

Level
Manufacturing

3 Operations
Management and many more…

Level

2
Manufacturing
Control
and many more…

Level

1
AXF EJX YTA DYF
Intelligent
Devices
EXA ZR YVP Wireless
and many more…

ISA-95 model

| PT. Yokogawa Indonesia | 2020 |

© Yokogawa Electric Corporation
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Tapping Points Field Instruments

| PT. Yokogawa Indonesia | 2020 |

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Tapping (1)
1. SCM ( Streaming Current Monitor ) Coagulation

2. Turbidimeter type 400 (TBD IN) raw waters

(Water Treatment feed),
Turbidimeter type 750 (TBD Sediment) water in filter,
Turbidimeter type 750 (TBD OUT) water product.

3. pH Analyzer, raw water inlet (PH IN) , and

pH Analyzer, water out from reservoir (PH OUT)

4. Conductivity Analyzer, raw water inlet (CT IN)

| PT. Yokogawa Indonesia | 2020 |

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Tapping (2)

5. Flowmeter, water in treatment (FT In)  magnetic flowmeter

Flowmeter, water out from reservoir (FT Out)  magnetic flowmeter
Flow, canal intake (FT Canal Intake)  ultrasonic flowmeter

6. Chlorine Analyzer, water out from reservoir (CL Out)

7. Sludge Finder 1&2 Sedimentation (SF1 & SF2).

8. Pressure Transmitter water pipe distribution

(PT Out)

9. Level transmitter Intake tank ( LT Intake),

Level transmitter reservoir (LT Reservoir)
Level transmitter filter 1,2,3,4,5,6,7 dan 8 (LT Filter)

| PT. Yokogawa Indonesia | 2020 |

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Smart Ideas For Water Business Development

MMI

iPad Android Tablet

Intake Pra Sediment Coagulation Flocculation Sediment Filter Reservoir

• Transmitter • Transmitter • No Transmitter • No Transmitter • Instrument • Transmitter • Transmitter

• Pressure • Pressure • Analyzer • No Analyzer • Sludge Finder • Level • Pressure
• Flow • Flow • SCM • Mechanical • Analyzer • Analyzer • Flow
• Level • Level • Turbidity • Valve • PH • Mechanical • Level
• Analyzer • Analyzer • Mechanical • Turbidity • Valve • Analyzer
• PH • PH • Dosing Pump • Mechanical • Motor • PH
• Turbidity • Turbidity • Valve • Turbidity
• Mechanical • Mechanical • Motor • Chlorine
• Motor • Motor • Conductivity
• Mechanical
• Motor
• Valve

| PT. Yokogawa Indonesia | 2020 |

© Yokogawa Electric Corporation
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Typical Flow Diagram SPAM

| PT. Yokogawa Indonesia | 2020 |

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Bali Petanu Water Treatment Plant
Water Production Capacity:
26,000 cubic meter (m3)/day

| PT. Yokogawa Indonesia | 2020 |

© Yokogawa Electric Corporation
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Bali- Penet Water Treatment
MMI

Control Unit

ADMAG Analytical

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© Yokogawa Electric Corporation
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Integrated Operation with Petanu & Penet WTPs

Petanu WTP Penet WTP

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East Java - Malang Water Treatment

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South Sumatra – Lampung Water Treatment

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Total Support Solution

Engineering Solutions Services Training

• System Configuration • Measuring Instruments • Preventive Maintenance • Engineering Systems

• Instrumentation • Analytical Systems • Maintenance Agreements • Maintenance Methods
• Project Management • Distributed Control • Bench Repair Services • Plant & Equipment
• Commissioning System • Spares Management Operations
• Information Technology • SCADA System • Remote Maintenance • Advanced Process
• Advance Control • Safety Systems Services Applications
• Industry Applications • Network Control • Software/ Hardware • Plant Simulator Training
• Consulting Services Systems Update Service • Analyzer Training
• Plant Audits • Programmable Logic • Emergency 24 Hour
• SIL Assessment & Audit Controllers Services
• Energy Efficiency • Advance Control • Instrument Calibration
• Assessment & Audit • MES & IT Applications

| PT. Yokogawa Indonesia | 2020 |

© Yokogawa Electric Corporation
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YOKOGAWA Smart Control Solutions

Increase
Operation Profits

<2> Reduce NRW <1> Increase

Water Loss Smart Control Operation Efficiency
Management Solutions Total Control &
Solution Integrated Operation

<3> Reduce Power

Consumption
Advanced Control &
Renewable Energy
| PT. Yokogawa Indonesia | 2020 |
© Yokogawa Electric Corporation
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Water Losses

Water loss is an unavoidable situation for water

supply operator in every city around the world.

Underground burst Old pipe Connector

Sometimes more than 50%

from the unseen leakage distribution
.
| PT. Yokogawa Indonesia | 2020 |
© Yokogawa Electric Corporation
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Non Revenue Water (NRW)

Billed Billed Metered Consumption Revenue

Authorized
Consumption Billed Unmetered Consumption Water
Authorized
Consumption Unbilled Unbilled Metered Consumption
Authorized
Consumption Unbilled Unmetered Consumption
System
Input Apparent Unauthorised Consumption Non
Volume Losses Revenue
Customer Meter Inaccuracies
Water Leakage on Transmission and Water
Distribution Mains
Losses Real Leakage and Overflows at
Losses Storage Tanks
Leakage on Service Connections
up to point of Customer Meter

| PT. Yokogawa Indonesia | 2020 |

© Yokogawa Electric Corporation
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District Metering Area

Meter 01
Measure water M

consumption with
flow & pressure One District
Metering Area
(DMA)

DMA Area
M Meter Installation
point

M
| PT. Yokogawa Indonesia | 2020 | Meter 02
© Yokogawa Electric Corporation
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DMA RTU/Flowmeter Installation

| PT. Yokogawa Indonesia | 2020 |

© Yokogawa Electric Corporation
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DMA RTU Cabinet

RTU
Pressure
Transmitter

Flow-meter
Remote
Converter

| PT. Yokogawa Indonesia | 2020 |

© Yokogawa Electric Corporation
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Meter Points: Reservoir and Pump Stations

Remote Terminal Unit

• Hot swap, Online maintenance

• -40℃ to 70℃
• Typical 2.1W

| PT. Yokogawa Indonesia | 2020 |

© Yokogawa Electric Corporation
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DMA with Water Leakage Management

| PT. Yokogawa Indonesia | 2020 |

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Water Loss Management System

Water Balance

Night Flow Analysis Pressure Management

| PT. Yokogawa Indonesia | 2020 |

© Yokogawa Electric Corporation
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Water Loss Management: MWA Bangkok Metropolitan

Water Burst

Night Flow Analysis

RTU

SCADA

| PT. Yokogawa Indonesia | 2020 |

© Yokogawa Electric Corporation
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WTP Smart Control Solutions

Increase
Operation Profits

<2> Reduce NRW <1> Increase

Water Loss Smart Control Operation Efficiency
Management Solutions Total Control &
Solution Integrated Operation

<3> Reduce Power

Consumption
Advanced Control &
Renewable Energy
| PT. Yokogawa Indonesia | 2020 |
© Yokogawa Electric Corporation
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An Example of Water Treatment Plant in Japan

Max. Throughput
370,000m3/day
Solar Battery

Flocculation Basin
Sedimentation
Chemical
Sand Filtration Dosing Facility
Solar Battery

Sand Filtration Solar Battery

Clean Water
Reservoir

Flocculation
Basin

Sedimentation

| PT. Yokogawa Indonesia | 2020 |

© Yokogawa Electric Corporation
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Solar Battery | PT. Yokogawa Indonesia | 2020 |
© Yokogawa Electric Corporation Monitoring System
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 Annual CO2 Reduction with Renewable Energy
Wind power Solar power
Hydro power Renewable Energy
Geothermal power
Waste to energy
Biomass power
Solar Battery
e.g. 800KW
200 ton-CO2/y

Water Treatment Plant

Intake Outlet
CO2 Reduction
400 tons/y Hydro
Power
Gen Reservoir
e.g. 80KW,
200 ton-CO2/y
| PT. Yokogawa Indonesia | 2020 |
© Yokogawa Electric Corporation
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 Area Monitoring

Total Integrated
Operation

Business Operation Enterprise Operation Business Operation

Process Monitoring

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Module eRT3 with AI Technologies
Python3
Ubuntu

Access to I/O
Open Source Software modules
eRT3-F3RP70-2L

• Maintenance based on equipment condition to avoids machine

downtime
• Use Python and Open-source Software to easily compare and
perform complex calculations
• Compares the equipment’s optimal condition with its
current condition.
• From vibration, temperature, load current, and other
phenomena, calculates likelihood of a malfunction(in-
house knowledge).
• Transition from TBM(time-based maintenance) to
CBM(condition-based maintenance) to identify the ideal
part replacement timing and reduce loss.
Complex calculations
• Data filtering
• Replace
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parts before they malfunction and avoid
•
•
Data interpolation calculation
Feature value extraction (FFT operation) machine downtime.
• Determination process

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Summary

| PT. Yokogawa Indonesia | 2020 |

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 <1> Total Control
Water Industrial Automation Product Portfolio

Water Loss Energy Operation Alarm Asset Cyber

Level 3 Management Performance Support Analysis Historian Management Security

Optimization

Management
& Operation
Support

Data Power
DCS SCADA/PLC Safety System Acquisition Monitoring

Level 2
Control &
Monitoring

Analyzer Field Field

Flow Press. Level Temp Wireless Camera

Level 1
Sensors
& Field
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Let’s build a sustainable
water together for our
Future Generation!

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NgOPI bareng Yokogawa, 24 th March 2021

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38 ARCforum2016_IAMKP-1316-15-025 | Feb 8th, 2016 | Copyright © Yokogawa Electric Corporation
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