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Proof for Steel Cable Tray or Cable Trunking Pos: 15_ 470-1 Page 1

(DIN 18.800 for Steel)


Project: Project CELESTIA

allowed Types of side heights:


RFI, RFO, CTI and CTO YES
STR NO

Load on C-Tray / Trunking

calculated as an continious beam


=2m

Distance of Supports D = 2,00 m


Load on Cable Tray L = 1,30 kN/m
CenterLoad** = 0,00 kN

Cable Tray w1 = 600 mm


Sec 1: h1 = 100 mm
t1 = 2,00 mm
** Center Load not possible for w1 > 300mm !!

Mechanical Properties
SN. Description Equations Figures unit
1 Type of materials used DIN EN 10025 / BS S 235 MG/HDG
2 Allow. 0.2 Yield Stress up to 50°C F y,d = F y,k / 1,1 min: 21,82 kN/cm2
3 Allow. Shear Stress min: 12,60 kN/cm2
4 Recommended. Deflection (EC3) D/200 = 10,00 mm
5 Modulus of Elasticity min: 17.000 kN/cm2

Applied Loads
1 Distance of Supports D = 200,00 cm
2 Self Weight Cable SWC 1,30 kN/m
3 Self Weight Cable Tray SWCT < 0,13 kN/m
4 Self Weight SWk = SWC + SWCT 1,43 kN/m

Design of Elements
1 Cable Tray / Trunking
Description Equations Figures unit
Geometrical Properties of Sec 1
Thickness t1= 2,00 mm
Width of Sec 1 w1= 600,00 mm
Holes in sheet maximum allowed: 30,00 %
Area of shear Sec 1 Az= 2,21 cm2
min. Modulus of Sec 1 S1= 10,37 cm3
Moment of Inertia of Sec 1 I1= 88,02 cm4

Applied Loads (safety factor) gF = 1,50 x


designd Load SWd= 2,12 kN/m
Span of Tray / Trunking D= 2,00 m
Bending Moment (Field) Mfd=SWd x D²/12,5 67,83 kN.cm
Bending Moment (CenterLoad) MCL,d=CLd x D/4 0,00 kN.cm
Bending Moment (Support) Msd=SWd x D²/10 -84,79 kN.cm

Capacity Check up
Actual bending Stress (Field) Sigma=M/S 6,54 kN/cm2
Actual bending Stress (Support) Sigma=M/S 8,17 kN/cm2
Actual shear Stress (Support) Tau=Vzd/Az 2,40 kN/cm2
Actual combinied Stress (Support) Sv=SQR(Sigma²+3Tau²) 7,75 kN/cm2 Safe
Actual Deflection (continious beam) Def=2/369xSW*D4/(E*I) 1,24 mm Safe
Actual Deflection (single beam) Def=5/384xSW*D4/(E*I) 2,98 mm

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Pos: 15_ 470-1 Page 2
crosswise load-capacity
designd Load SWd= 3,53 kN/m²
Span w1= 0,60 m
min. Modulus of crosswise Sec 1 S1= 0,40 cm3
Bending Moment (Field) Mfd=SWd x w1²/24 5,30 kN.cm
Bending Moment (ManLoad) MML,d=MLd x w1/4 0,00 kN.cm
Actual bending Stress (Field) Sigma=M/S 13,25 kN/cm2 Safe

lateral buckling
Applied Loads
maximum buckling Stress Sigma=max.M/S 8,17 kN/cm2
buckling field vertical sections L/T = h1 / t1 50,00
buckling bottom at support L/T = w1 / t1 /2 150,00
max. allowable L/T = 82,39xSQR(21,8/Sigma) 150,43 Safe
max. allowable bending stress 21,8*82,4²/(L/T)² = 21,82 kN/cm2 Safe

shear stress
Applied Loads
maximum support Force Vzd 5,30 kN
Area of shear sec 1 Az= 2,21 cm2
shear stress = Vz / Az 2,40 kN/cm2 Safe

2 Forces to Supports

Description Equations Figures unit


Vertical Force Vzd = 1,25x SWd x D 5,30 kN
Width of Supports 35,00 mm
Area of Support As = 2 x 40mm x t1 1,40 cm2
stress in sides over support = Vz / As 3,79 kN/cm2 Safe

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Proof for Steel Cable Tray or Cable Trunking Pos: 15_ 470-3 Page 1
(DIN 18.800 for Steel)
Project: Project CELESTIA

allowed Types of side heights:


RFI, RFO, CTI and CTO YES
STR NO

Load on C-Tray / Trunking

calculated as an continious beam


=2m

Distance of Supports D = 2,00 m


Load on Cable Tray L = 3,25 kN/m
CenterLoad** = 0,00 kN

Cable Tray w1 = 400 mm


Sec 1: h1 = 100 mm
t1 = 2,00 mm
** Center Load not possible for w1 > 300mm !!

Mechanical Properties
SN. Description Equations Figures unit
1 Type of materials used DIN EN 10025 / BS S 235 MG/HDG
2 Allow. 0.2 Yield Stress up to 50°C F y,d = F y,k / 1,1 min: 21,82 kN/cm2
3 Allow. Shear Stress min: 12,60 kN/cm2
4 Recommended. Deflection (EC3) D/200 = 10,00 mm
5 Modulus of Elasticity min: 17.000 kN/cm2

Applied Loads
1 Distance of Supports D = 200,00 cm
2 Self Weight Cable SWC 3,25 kN/m
3 Self Weight Cable Tray SWCT < 0,09 kN/m
4 Self Weight SWk = SWC + SWCT 3,34 kN/m

Design of Elements
1 Cable Tray / Trunking
Description Equations Figures unit
Geometrical Properties of Sec 1
Thickness t1= 2,00 mm
Width of Sec 1 w1= 400,00 mm
Holes in sheet maximum allowed: 30,00 %
Area of shear Sec 1 Az= 2,21 cm2
min. Modulus of Sec 1 S1= 10,08 cm3
Moment of Inertia of Sec 1 I1= 80,79 cm4

Applied Loads (safety factor) gF = 1,50 x


designd Load SWd= 5,00 kN/m
Span of Tray / Trunking D= 2,00 m
Bending Moment (Field) Mfd=SWd x D²/12,5 160,07 kN.cm
Bending Moment (CenterLoad) MCL,d=CLd x D/4 0,00 kN.cm
Bending Moment (Support) Msd=SWd x D²/10 -200,09 kN.cm

Capacity Check up
Actual bending Stress (Field) Sigma=M/S 15,88 kN/cm2
Actual bending Stress (Support) Sigma=M/S 19,86 kN/cm2
Actual shear Stress (Support) Tau=Vzd/Az 5,66 kN/cm2
Actual combinied Stress (Support) Sv=SQR(Sigma²+3Tau²) 18,67 kN/cm2 Safe
Actual Deflection (continious beam) Def=2/369xSW*D4/(E*I) 3,17 mm Safe
Actual Deflection (single beam) Def=5/384xSW*D4/(E*I) 7,61 mm

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Pos: 15_ 470-3 Page 2
crosswise load-capacity
designd Load SWd= 12,51 kN/m²
Span w1= 0,40 m
min. Modulus of crosswise Sec 1 S1= 0,40 cm3
Bending Moment (Field) Mfd=SWd x w1²/24 8,34 kN.cm
Bending Moment (ManLoad) MML,d=MLd x w1/4 0,00 kN.cm
Actual bending Stress (Field) Sigma=M/S 20,84 kN/cm2 Safe

lateral buckling
Applied Loads
maximum buckling Stress Sigma=max.M/S 19,86 kN/cm2
buckling field vertical sections L/T = h1 / t1 50,00
buckling bottom at support L/T = w1 / t1 /2 100,00
max. allowable L/T = 85,55xSQR(21,8/Sigma) 100,22 Safe
max. allowable bending stress 21,8*85,5²/(L/T)² = 21,82 kN/cm2 Safe

shear stress
Applied Loads
maximum support Force Vzd 12,51 kN
Area of shear sec 1 Az= 2,21 cm2
shear stress = Vz / Az 5,66 kN/cm2 Safe

2 Forces to Supports

Description Equations Figures unit


Vertical Force Vzd = 1,25x SWd x D 12,51 kN
Width of Supports 35,00 mm
Area of Support As = 2 x 40mm x t1 1,40 cm2
stress in sides over support = Vz / As 8,93 kN/cm2 Safe

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Proof for Steel Cable Tray or Cable Trunking Pos: 15_ 470-2 Page 1
(DIN 18.800 for Steel)
Project: Project CELESTIA

allowed Types of side heights:


RFI, RFO, CTI and CTO YES
STR NO

Load on C-Tray / Trunking

calculated as an continious beam


=2m

Distance of Supports D = 2,00 m


Load on Cable Tray L = 1,98 kN/m
CenterLoad** = 0,00 kN

Cable Tray w1 = 500 mm


Sec 1: h1 = 100 mm
t1 = 2,00 mm
** Center Load not possible for w1 > 300mm !!

Mechanical Properties
SN. Description Equations Figures unit
1 Type of materials used DIN EN 10025 / BS S 235 MG/HDG
2 Allow. 0.2 Yield Stress up to 50°C F y,d = F y,k / 1,1 min: 21,82 kN/cm2
3 Allow. Shear Stress min: 12,60 kN/cm2
4 Recommended. Deflection (EC3) D/200 = 10,00 mm
5 Modulus of Elasticity min: 17.000 kN/cm2

Applied Loads
1 Distance of Supports D = 200,00 cm
2 Self Weight Cable SWC 1,98 kN/m
3 Self Weight Cable Tray SWCT < 0,11 kN/m
4 Self Weight SWk = SWC + SWCT 2,09 kN/m

Design of Elements
1 Cable Tray / Trunking
Description Equations Figures unit
Geometrical Properties of Sec 1
Thickness t1= 2,00 mm
Width of Sec 1 w1= 500,00 mm
Holes in sheet maximum allowed: 30,00 %
Area of shear Sec 1 Az= 2,21 cm2
min. Modulus of Sec 1 S1= 10,25 cm3
Moment of Inertia of Sec 1 I1= 84,91 cm4

Applied Loads (safety factor) gF = 1,50 x


designd Load SWd= 3,12 kN/m
Span of Tray / Trunking D= 2,00 m
Bending Moment (Field) Mfd=SWd x D²/12,5 99,79 kN.cm
Bending Moment (CenterLoad) MCL,d=CLd x D/4 0,00 kN.cm
Bending Moment (Support) Msd=SWd x D²/10 -124,74 kN.cm

Capacity Check up
Actual bending Stress (Field) Sigma=M/S 9,74 kN/cm2
Actual bending Stress (Support) Sigma=M/S 12,17 kN/cm2
Actual shear Stress (Support) Tau=Vzd/Az 3,53 kN/cm2
Actual combinied Stress (Support) Sv=SQR(Sigma²+3Tau²) 11,50 kN/cm2 Safe
Actual Deflection (continious beam) Def=2/369xSW*D4/(E*I) 1,88 mm Safe
Actual Deflection (single beam) Def=5/384xSW*D4/(E*I) 4,53 mm

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Pos: 15_ 470-2 Page 2
crosswise load-capacity
designd Load SWd= 6,24 kN/m²
Span w1= 0,50 m
min. Modulus of crosswise Sec 1 S1= 0,40 cm3
Bending Moment (Field) Mfd=SWd x w1²/24 6,50 kN.cm
Bending Moment (ManLoad) MML,d=MLd x w1/4 0,00 kN.cm
Actual bending Stress (Field) Sigma=M/S 16,24 kN/cm2 Safe

lateral buckling
Applied Loads
maximum buckling Stress Sigma=max.M/S 12,17 kN/cm2
buckling field vertical sections L/T = h1 / t1 50,00
buckling bottom at support L/T = w1 / t1 /2 125,00
max. allowable L/T = 83,67xSQR(21,8/Sigma) 125,20 Safe
max. allowable bending stress 21,8*83,7²/(L/T)² = 21,82 kN/cm2 Safe

shear stress
Applied Loads
maximum support Force Vzd 7,80 kN
Area of shear sec 1 Az= 2,21 cm2
shear stress = Vz / Az 3,53 kN/cm2 Safe

2 Forces to Supports

Description Equations Figures unit


Vertical Force Vzd = 1,25x SWd x D 7,80 kN
Width of Supports 35,00 mm
Area of Support As = 2 x 40mm x t1 1,40 cm2
stress in sides over support = Vz / As 5,57 kN/cm2 Safe

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