Thai Binh2 #1 Commissioning Block Diagram

Temporary 400V Waste water

power available system test
40

Water treatement MTR of auxiliary

DC & UPS DCS energized & DM water tank DM water system CCW system Condenser filling FDF lub oil PAF lub oil Lub oil tank filling BFPM lub oil
system cooling water IDF lub oil flushing BFPM MTR test
commissioning commissioning filling test filling & leakage test flushing flushing flushing
commissioning pump test
14 20 40 7 5 3 2 5 15 15 15 2 30 5

AUX power Electric control Auxiliary cooling

Raw water tank Condensate tank CCW system ELEVATOR test TEMP piping & AH water washing TEMP piping for Condenser IDF MTR test FDF MTR test PAF MTR test
system & SAT system water system BFPM test
filling & pipe H/T flushing pump work system test chemical cleaning flushing
commissioning commissioning commissioning
5 5 5 3 3 5 7 4 3 20 5 2 2 2 2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Get permitted to Air compressor Auxiliary CWP test & CW Condensate
220 KV SWYD MV (SAT & 10KV) LV (400V) system Condensate tank AUX boiler BLR HYDRO Steam AH leakage AH run test Pre boiler alkali IDF noload FDF noload PAF noload Air-gas system BLR air balance Air-gas system air FW system EP system
energize from the CCW system test system machinery cooler system system Burner inspection
energized system energized energized filling commissioning TEST test cleaning commissioning commissioning commissioning interlock test test pressure test commissioning leakage test
grid commissioning flushing commissioning commissioning
1 2 2 2 2 7 7 30 10 5 5 4 7 7 5 10 7 2 2 3 7 3 7 7

Main & AUX Chemical sampling

Fire fighting Condensate DO pump test AH lub oil system CWP MTR TEST
transformer Air leakage test COP test & dosing system Gas damper test Air damper test Damper test
system serivce transfer pump test flushing
commissioning commissioning
20 3 3 7 30 3 3 5 5 5 5

220kV Switchyard
Communication & ⑴ AH lub oil system Dilution fan test Gas duct leakage Air duct leakage Primary air duct
Telecontrol SYS DO tank filling COP MTR test
commissioning hydro test (SCR) test test leakage test
commissioning
4 2 2 3 4 4 4

Oil conditioner Pulverizer oil Coal pulverizing Limestone mill Limestone slurry Ammonia
HFO tank and HFO piping steam
system HFO tank filling system filling & system interlock system circulation system unloading system
piping hydro test blowing
commissioning flushing test commissioning commissioning test (SCR)
7 7 7 10 15 5 7 7 7

Soot blower Ash handling ECO / AH ash Coal handling Gypsum discharge
Oil pump test & oil BLR furnace TEMP piping HFO heater and HFO pump test TBN jacking oil EP voltage rise Ash silo equiment TEMP piping for Coal feeder Pulverizer motor TEMP piping Ammonia injection
system cold aircompressor system Boiler MFT test system system
filling drying restore cooler test and HFO circulate system test test test steam blowing commissioning test restore system test (SCR)
commissioning commissioning commissioning commissioning commissioning
3 7 20 10 10 7 5 10 5 3 10 10 15 10 5 7 10 7 7

25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
Condensate & FW Stator cooling INITIAL FIRING TBN turning gear TBN gland seal Bottom ash Condensater
Bypass of FGD TBN lub oil BLR Light system TBN lub oil system HFO system Ignition system Fly ash system Boiler system STEAM BLOWING BFPT Pulverizer noload Excitation system TBN BY-PASS BLR safety valve EHC system
BLR acid cleaning system water system system First firing test system system vacuum system
testing flushing commissioning commissioning commissioning commissiong SIMULATION commissioning washing commissioning commissioning commissioning commissioning static setting commissioning
commissioning comissioning commissioning commissioning commissioning commissioning
2 30 7 30 15 7 3 5 10 5 5 3 5 5 5 3 20 5 10 5 7 7 5 7

Stator cooling Ash handling

Light system TEMP piping & HFO system Ignitor test Clinker grinder no (FGD) GGH Vacuum piping BFPT rolling & test BFPT EHC test TBN BY-PASS EHC oil system
water system piping leakage test
interlock test pump work interlock test load teat commissioning leakage test without pump system test filling & flushing
flushing and blowing
8 20 30 5 3 3 7 3 7 5 15 5 30

Bottom ash
Fluidzing blower Lub oil piping EHC oil piping
system MTR &
pump test
test ⑶ flushing hydro test
3 5 30 2

TBN vibration
BLR / TBN Hydrogen cooler LP feedwater BLR safety valve HP feedwater CEMS
monitoring system
interlock test system test heater service setting heater service commissioning
test
15 7 5 2 2 2 7

49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72
TBN INITIAL GEN
Generator TBN safety device TBN manual stop GEN first 25% LOAD TBN bearing Automatic power Unit start-up & House load
UNIT interlock test AVR test synchornization 50% LOAD 75% LOAD 100% LOAD Combustion test Load swing test AFC test RB test Load rejection test Performance test Reliable run test PAC
hydrogen filling ROLLING test test synchornizayion inspection control adjusment stop test operation test
test
10 3 5 1 1 1 1 1 3 5 7 10 7 10 7 5 3 15 5 5 5 10 30 1

Output line Generator air TBN heat TBN overspeed Auxiliary power BFPM & BFPT BFPT parallel Support and TEMP strainer
GEN noload test Unit control tuning
interlock test leakage test preservation test switch over transfer test operation test hanger check removal
7 7 1 1 1 2 2 2 2 5 10

Hydrogen
MAIN & AUX Seal oil system
generator Fire with coal FGD service SCR service
transformer check test
commissioning
5 10 10 2 2 2

The boiler overpressure hydro test has been completed, this step may
AFC AUTOMATIC FREQUENCY CONTROL CW CIRCULATING WATER GGH GAS-GAS HEATER PAF PRIMARY AIR FAN ⑴ not be done, but a working pressure hydro test must be done before WORK ITEM
AH AIR PREHEATER CWP CIRCULATING WATER PUMP HFO HEAVY FUEL OIL RB RUN BACK general start-up.
AOP AUXILIARY OIL PUMP DM DEMINERALIZED HP HIGH PRESSURE SAT STATION AUXILIARY TRANSFORMER ⑵ If the ammonia injection device has been installed, the dilution fan must ESTIMATED DATE OF 1'ST DAY ESTIMATED DURATION
AUX AUXILIARY DO DIESEL OIL H/T HYDRAULIC TEST SWYD SWITCHYARD be started before the boiler fans to prevent ammonia nozzle block. JOB ACCORDING TO CALANDER OF JOB
AVR AUTOMATIC VOLTAGE REGULATOR ECO ECONOMIZER IDF INDUCED DRAFT FAN TEMP TEMPORARY ⑶ To prevent high temperature flue gas leaking into FGD causing unbalance ACTUAL DATE OF 1'ST DAY OF ACTUAL DURATION OF A 8-Mar-19 General Revision QingdaoHuachen-Sotec
BFPM MOTOR DRIVE BOILER FEED WATER PUMP EHC ELECTRO HYDRAULIC CONTROL LP LOW PRESSURE TBN TURBINE heating, GGH must be run before boiler ignition. JOB ACCORDING TO CALANDER JOB
BFPT TURBINE DRIVE BOILER FEED WATER PUMP EP ELECTROSTATIC PRECIPITATOR LV LOW VOLTAGE
NO DATE DESCRIPTION DGN DRWN CHKD APPR
BLR BOILER FDF FORCE DRAFT FAN MFT MASTER FUEL TRIP NOT IN SCOPE WORK
CCW CLOSED COOLING WATER FGD FLUE GAS DESULFURIZATION MTR MOTOR SCOPE WORK
CEMS CONTINUOUS EMISSION MONITORING SYSTEM FW FEED WATER MV MEDIUM VOLTAGE KEY POINT TB2 #1 Commissioning Block Diagram
COP CONDENSATE PUMP GEN GENERATOR PAC PRELIMINARY ACCEPTANCE CERTIFICATE