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ELECTRONICS PRODUCT ASSEMBLY AND
SERVICING NCII
Sector : ELECTRONICS
Qualification Title/ Level : ELECTRONICS PRODUCT ASSEMBLY AND
SERVICING NCII
Document No.
Unit of competency : SERVICEDate
ELECTRONIC PRODUCTS
Developed:
INDUSTRIAL ELECTRONIC MODULES,
September 20, 2016
ASSEMBLY PRODUCTS AND SYSTEMS
AND SERVICING
Module Title
NC II : SERVICING INDUSTRIAL ELECTRONIC MODULES, Issued By:
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HOW TO USE THIS COMPETENCY BASED LEARNING MATERIAL
Welcome to the module in SERVICE INDUSTRIAL ELECTRONIC MODULES, PRODUCTS
AND SYSTEMS . This module contains training materials and activities for you to complete.
The unit of competency “Service Industrial Electronics Modules, Products and Systems ” contains
knowledge, skills and attitudes required for ELECTRONICS PRODUCT ASSEMBLY AND SERVICING
NCII. It is one of the specialized modules at National Certificates Level (NC II).
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You are required to go through a series of learning activities in order to complete each learning
outcome of the module. In each learning outcome are Information Sheets and Resources Sheets (Reference
Materials for further reading to help you better understand the required activities). Follow these activities on
your own and answer the self-check at the end of each learning outcome. You may remove a blank answer sheet
at the end of each module (or get one from your facilitator/trainer) to write your answers for each self-check. If
you have questions, don’t hesitate to ask you facilitator for assistance.
Recognition of Prior Learning (RPL)
You may already have some or most of the knowledge and skills covered in this learner’s guide because you
have:
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been working for some time
already completed training in this area
If you can demonstrate to your trainer that you are competent in a particular skill or skills, talk to him/her about
having them formally recognized so you don’t have to do the same training again. If you have a qualification or
Certificate of Competency from previous trainings, show it to your trainer. If the skills you acquired are still
current and relevant to the unit/s of competency they may become part of the evidence you can present for RPL.
If you are not sure about the currency of your skills, discuss this with your trainer.
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At the end of this module is a Learner’s Diary. Use this diary to record important dates, jobs undertaken and
other workplace events that will assist you in providing further details to your trainer or assessor. A Record of
Achievement is also provided for your trainer to complete once you complete the module. This module was
prepared to help you achieve competency, in Service Industrial Electronics Modules, Products and Systems .
This will be the source of information for you to acquire knowledge and skills in this particular trade
independently and at your own pace, with minimum supervision or help from your instructor.
Talk to your trainer and agree on how you will both organize the Training of this unit. Read through the
module carefully. It is divided into sections, which cover all the skills, and knowledge you need to
successfully complete this module
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ELECTRONICS PRODUCT ASSEMBLY AND SERVICING NCII
COMPETENCY BASED LEARNING MATERIALS
LIST OF COMPETENCIES
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No. Unit of Competency Module Title Code
1 Assemble Electronic Products Assembling Electronic ELC724335
Products
2 Service Consumer Electronic Servicing consumer ELC724336
products and systems electronic products and
systems
3 Service Industrial Electronic Servicing industrial ELC724337
modules, products and systems electronic modules, products
Date and systems
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MODULE CONTENT
SERVICE INDUSTRIAL ELECTRONIC
UNIT OF COMPETENCIES:
MODULES, PRODUCTS AND SYSTEMS
SERVICING INDUSTRIAL ELECTRONIC
Document No.
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September 20, 2016
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CONTENT:
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Industrial Electronic Components 92
Industrial Electronic Product*
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NOMINAL DURATION: 40 hours
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At the end of this module you MUST be able to: 92
LO1. Prepare unit, tools and workplace for installation / servicing Document No.
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LO2. Install
ASSEMBLY ANDindustrial
SERVICINGelectronic modules/ products/ systems
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ELECTRONIC PRODUCTS industrial electronic
September products
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SUMMARY OF ASSESSMENT CRITERIA:
1. Complete check-up of industrial electronic components, products and systems is conducted and defects are
identified, verified and documented against customer description.
2. Repair/maintenance history is verified in line with the company procedures.
3. Service manuals and service information required for repair/maintenance are acquired as per standard
procedure.
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Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
4. Workplace is set/prepared for repair job in line with the company requirements.
5. Necessary tools, test instruments and personal protective equipment are prepared in line with job
requirements
6. Materials necessary to complete the work are obtained in accordance with job requirements.
7. Consumer electronic products and systems are installed in accordance with manufacturer’s instructions,
requirements, and without damage to the surrounding place or environment
8. Devices are tested in accordance with standard procedures.
9. Final inspections are undertaken to ensure that the installed devices conforms to technical requirements.
10. Unplanned events or conditions are responded to in accordance with established procedures
11. Work site is cleaned and cleared of all debris and left safe in accordance with the company requirements
12. Report on installation and testing of equipment is prepared according to company’s procedures/policies.
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92
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ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
13. Systematic pre-testing procedure is observed in accordance with manufacturer’s instructions.
14. System defects/Fault symptoms are identified using appropriate tools and equipment and troubleshooting
techniques and in accordance with safety procedures
15. Test instruments required for the job are used in accordance with user manuals.
16. Circuits are checked and isolated using specified testing procedures
17. Identified defects and faults are explained to the responsible person in accordance with enterprise or
company policy and procedures
18. Control settings/adjustments are checked in conformity with service-manual specifications.
19. Results of diagnosis and testing are documented accurately and completely within the specified time.
20. Customers are advised/informed regarding the status and serviceability of the unit according to procedures.
21. Personal protective equipment is used in accordance with Occupational Health and Safety practices.
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ASSEMBLY AND SERVICING
22. Electro-static discharge (ESD) protection procedure is followed in accordance with current industry
standards.
23. Defective parts/components are replaced with identical or recommended appropriate equivalent ratings
24. Repaired or replaced parts/components are soldered/mounted in accordance with the current industry
standards.
25. Control settings/adjustments are performed in conformity with service-manual specifications
26. Repair activity is performed within the required timeframe
27. Care and extreme precaution in handling the unit/product is observed as per procedures
28. Cleaning of unit is performed in accordance with standard procedures
29. Excess components and materials are disposed of based on WEEE directives and 3Rs waste management
program
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ASSEMBLY AND SERVICING
30. Repaired units are reassembled according to procedures
31. Reassembled units are subjected to final testing and cleaning in conformity with manufacturer’s
specifications
32. Service completion procedures and documentations are complied with based on manual.
33. Waste materials are disposed of in accordance with environmental requirements.
LEARNING OUTCOME SUMMARY
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PREPARE UNIT, TOOLS AND WORKPLACE FOR
LEARNING OUTCOME 1 INSTALLATION / SERVICING
CONTENTS:
Maintain and Prepare unit, tools, equipment and workplace for maintenance/repair
ASSESSMENT CRITERIA:
1. Complete check-up of industrial electronic components, products and systems is conducted
Date Developed: Document No.
and defects are identified, verified and documented against customer description.
ELECTRONIC PRODUCTS September 20, 2016
2. Repair/maintenance
ASSEMBLY ANDhistory is verified in line with the company procedures.
SERVICING
3. ServiceNC
manuals
II and service information required for repair/maintenance Issued
are acquired
By: as per Page 24 of
Developed By:
standard procedure. 92
4. Workplace is set/prepared for repair job in line with the company requirements.
5. Necessary tools, test instruments and personal protective equipment are prepared
Document inNo.line with
Date Developed:
job requirements
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
CONDITION: Developed By: Page 24 of
The students/trainees must be provided with the following: 92
May include: Document No.
DateESD-free
Developed: work bench with mirror
ELECTRONIC PRODUCTS September 20, 2016
Variable power AND
ASSEMBLY supply
SERVICING Oscilloscope, digital
Variable
NC IItransformer High-grade magnifying glass withIssued
lampBy: Page 24 of
Developed By:
Soldering iron Flashlight/headlamp 92
Hot air soldering station Cleaning brush
Table top reflow oven Soldering wire
Date Developed: Document No.
Desoldering toolsPRODUCTS
ELECTRONIC SMD soldering
September 20, 2016 paste
Screwdriver (assorted)
ASSEMBLY AND SERVICING Stranded/solid/hook-up wires
NC II Issued By:
Wrenches (assorted) Assorted
Developed By: electronic components Page 24 of
Allen wrench/key Assorted electronic sensors 92
Function/Signal generator
Mufti-testers (analog/digital) Date Developed: Document No.
UtilityELECTRONIC
knife/stripper
PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
PliersNC(assorted)
II Issued By:
Page 24 of
ASSESSMENT METHOD: Developed By:
92
Date Developed: Document No.
Interview (oral/ questionnaire)
ELECTRONIC PRODUCTS September 20, 2016
ObservationASSEMBLY AND SERVICING
Demonstration
NC IIof Practical Skills Issued By:
Page 24 of
Developed By:
Written examination 92
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Developed By: Page 25 of
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ASSEMBLY AND SERVICING
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Developed By: Page 25 of
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ASSEMBLY AND SERVICING
NC II Issued By:
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Developed By: Page 26 of
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ASSEMBLY AND SERVICING
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Developed By: Page 27 of
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Developed By: Page 27 of
92
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NC II Issued By:
Developed By: Page 27 of
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Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
LEARNING EXPERIENCES
Learning Outcome 1 : PREPARE UNIT, TOOLS AND WORKPLACE FOR INSTALLATION /
SERVICING
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NC II Issued By:
Developed By: Page 28 of
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Developed By: Page 28 of
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Developed By: Page 28 of
92
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ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 28 of
92
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ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 28 of
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Developed By: Page 28 of
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Learning Activities Special Instructions
1. Read Information Sheet 3.1 If you have some problems on Information
Sheet 1-1, don’t hesitate to approach your
facilitator. If you feel you are knowledgeable
on the content of Information Sheet 1-1, you
can now answer Self-Check 1-1.
2. Answer Self Check 3.1 Compare your answer with the answer key 1-1.
If you got 100% correct answer in this self-
check, you can now move to the next
Date Developed:information sheet. If not Document
review the
No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING information sheet and go over the self-check
NC II again. Issued By:
Page 29 of
Developed By:
3. Job Sheet 3.1 Selecting and Setting up Refer Performance to Criteria Checklist 3.1 92
Equipments
Date Developed: Document No.
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ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 29 of
92
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ASSEMBLY AND SERVICING
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Developed By: Page 29 of
92
Date Developed: Document No.
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ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 29 of
92
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ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 29 of
92
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ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 29 of
92
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ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
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ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 30 of
92
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ASSEMBLY AND SERVICING
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Developed By: Page 30 of
92
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ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 30 of
92
Date Developed: Document No.
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ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 30 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 30 of
92
Date Developed: Document No.
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ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 30 of
92
Date Developed: Document No.
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ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 30 of
92
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ASSEMBLY AND SERVICING
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NC II Issued By:
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92
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ASSEMBLY AND SERVICING
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NC II Issued By:
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92
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NC II Issued By:
Developed By: Page 31 of
92
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ASSEMBLY AND SERVICING
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NC II Issued By:
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92
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ASSEMBLY AND SERVICING
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ASSEMBLY AND SERVICING
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ASSEMBLY AND SERVICING
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Developed By: Page 32 of
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ASSEMBLY AND SERVICING
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Developed By: Page 32 of
92
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ASSEMBLY AND SERVICING
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Developed By: Page 32 of
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Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
INFORMATION SHEET 3.1
PREPARE UNIT, TOOLS AND WORKPLACE FOR
INSTALLATION / SERVICING
Maintain and Prepare unit,
tools, equipment and
Date Developed: Document No.
ELECTRONIC PRODUCTS workplace
September 20, 2016for
ASSEMBLY AND SERVICING
NC II maintenance/repair Issued By:
Developed By: Page 33 of
92
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ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 33 of
92
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ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 33 of
92
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ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 33 of
92
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ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 33 of
92
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ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 33 of
92
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ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 33 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
Learning Objectives: Identify and perform different Maintain and Prepare unit, tools, equipment and workplace
for maintenance/repair
After reading this INFORMATION SHEET, YOU MUST be able to:
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ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
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92
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92
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ASSEMBLY AND SERVICING
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92
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ASSEMBLY AND SERVICING
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92
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NC II Issued By:
Developed By: Page 34 of
92
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ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 34 of
92
Date Developed: Document No.
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ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 34 of
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Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
1. Identify and perform different Maintain and Prepare unit, tools, equipment and workplace for
maintenance/repair.
2. Handle Maintain and Prepare unit, tools, equipment and workplace for maintenance/repair.
3. Evaluating Maintain and Prepare unit, tools, equipment and workplace for maintenance/repair.
Definition and terms
A power supply is a device that supplies electric power to an electrical load. The term is most commonly
applied to electric power converters that convert one form of electrical energy to another, though it may also
refer to devices that convert another form of energy to electrical energy. ...
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Power supply classfication
1.The DC or Direct Current PS
An AC powered unregulated power supply usually uses a transformer to convert the voltage from the wall
outlet (mains) to a different, nowadays usually lower, voltage. If it is used to produce DC, a rectifier is used to
convert alternating voltage to a pulsating direct voltage, followed by a filter, comprising one or more capacitors,
resistors, and sometimes inductors, to filter out (smooth) most of the pulsation..
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2.The AC or Alternating Current PS
An AC power supply typically takes the voltage from a wall outlet (mains supply) and lowers it to the desired
voltage. Some filtering may take place as well.
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Different kinds of power supply
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How a power supply works
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A bridge rectifier makes use of four diodes in a bridge arrangement to achieve full-wave rectification. The AC
voltage generated is passed through a circuit of four diodes arranged as shown above and emerged converted
into a more useful DC output. The Red color indicates that those diodes are in forward bias and the black color
indicates that those diodes are in reverse bias. The arrows show the direction of current flow.
Steps/Procedure:
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1. Introduce yourself as a Consumer Electronics Technician
2. Explain the parts of power supply
3. Give information about power supply
4. Evaluate your student on the topic
5. Give assignment for next topic.
6. Applying 5 S before leaving in the classroom.
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Self- Check no. 3.1
TRUE OR FALSE.
Read the statements carefully. WriteTrue if the sentence is correct and False if it is incorrect.
1.Power supply is a device that can produce resistance?
2.Its power supply converts A.C to D.C?
3.Example of power supply is cellphone charger?
4.Alternate current is the mean source of power supply?
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5.D.C power supply means Direct current?
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ANSWER KEY No.3.1
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1.False
2.True
3.True
4. True
5. True
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JOB SHEET 3.1
Title: Prepare unit, tools, equipment and workplace for maintenance/repair
Performance Objective: Given an instruction, you should be able to Prepare unit, tools,
equipment and workplace for maintenance/repair
Supplies/Materials :basic electronics tools , paper and bullpen
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Equipment AND SERVICING
: power supply. Basic tools and component.
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3. GiveNCinformation
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5. Give assignment for next topic.
6. Applying 5 S before leaving in the classroom.
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Observation 92
Demonstration of Practical Skills
Written examination Document No.
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Performance Criteria Checklist 3.1
CRITERIA
YES NO
Did you….
Introduce yourself as Consumer Electronics Technician?
Explain the parts of power supply?
Give information about power supply?
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EvaluateASSEMBLY
your student
AND on the topic?
SERVICING
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Give assignment for next topic? 92
Applying 5 S before leaving in the classroom?
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LEARNING OUTCOME SUMMARY
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INSTALL CONSUMER ELECTRONIC PRODUCTS AND
LEARNING OUTCOME 2 SYSTEM
CONTENTS:
Industrial Electronic Components
Industrial Electronic Product*
ASSESSMENT CRITERIA:
1. Materials necessary to complete the work are obtained in accordance withDocument job requirements.
Date Developed: No.
2. Consumer electronic products and systems are installed in accordance with manufacturer’s
ELECTRONIC PRODUCTS September 20, 2016
instructions,
ASSEMBLYrequirements, and without damage to the surrounding place or environment
AND SERVICING
3. Devices are tested in accordance with standard procedures.
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4. Final inspections are undertaken to ensure that the installed devices conforms to technical 92
requirements.
5. Unplanned events or conditions are responded to in accordance with established Documentprocedures
No.
Date Developed:
6. Work site is cleanedPRODUCTS
ELECTRONIC and cleared of allSeptember
debris and left safe in accordance with the company
20, 2016
requirements
ASSEMBLY AND SERVICING
7. Report NCon IIinstallation and testing of equipment Issued By:
Developed By:is prepared according to company’s Page 61 of
procedures/policies. 92
CONDITION:
The students/trainees must be provided with Datethe following:
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May include:
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NC II ESD-free work bench with mirrorIssued By: Page 61 of
Developed By:
Variable power supply Oscilloscope, digital 92
Variable transformer High-grade magnifying glass with lamp
Soldering iron Flashlight/headlamp
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Hot air soldering station
ELECTRONIC PRODUCTS Cleaning brush
September 20, 2016
Table top reflowAND
ASSEMBLY oven
SERVICING Soldering wire
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Desoldering tools SMD By:
Developed soldering paste Page 61 of
Screwdriver (assorted) Stranded/solid/hook-up wires 92
Wrenches (assorted) Assorted electronic components
Allen wrench/key DateAssorted
Developed:electronic sensors Document No.
Function/Signal
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PRODUCTS September 20, 2016
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Mufti-testers
NC II
(analog/digital) Issued By:
Utility knife/stripper Developed By: Page 61 of
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Pliers (assorted)
ASSESSMENT METHOD:
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ASSEMBLY AND SERVICING
Interview (oral/
NC II questionnaire) Issued By:
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Observation 92
Demonstration of Practical Skills
Written examination Document No.
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ASSEMBLY AND SERVICING
LEARNING EXPERIENCES
Learning Outcome 2 : INSTALL INDUSTRIAL ELECTRONIC MODULES/ PRODUCTS/ SYSTEMS
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ASSEMBLY AND SERVICING
Learning Activities Special Instructions
1. Read Information Sheet 3.2 If you have some problems on Information
Sheet 3.2, don’t hesitate to approach your
facilitator. If you feel you are knowledgeable
on the content of Information Sheet 3.2, you
can now answer Self-Check 3.2.
2. Answer Self Check 3.2 Compare your answer with the answer key 3.2
If you got 100% correct answer in this self-
check, you can now move to the next
information sheet. If not review the
information sheet and go over the self-check
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3. Job Sheet 3.2 AND SERVICING
ASSEMBLY Refer Performance to Criteria Checklist 3.2
SelectingNCand
II Setting up Equipments Issued By:
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ASSEMBLY AND SERVICING
INFORMATION SHEET 3.3-1
INSTALL INDUSTRIAL ELECTRONIC MODULES/
PRODUCTS/ SYSTEMS
Industrial Electronic
Components
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ASSEMBLY AND SERVICING
CONTROL BOARDS AND MODULES
TOOL AND EQUIPMENT MAINTENANCE
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ASSEMBLY AND SERVICING
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ASSEMBLY AND SERVICING
All tools and equipment must be properly maintained so that workers are not endangered. Regulations require
inspections of tools, machines and equipment before use. Preventive maintenance is the systematic care and
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protection of tools, equipment and machines in order to keep them in a safe, usable condition, limit downtime
and extend productivity. We must always be aware that maintenance tasks themselves are potentially hazardous
and can result in injury. The successful maintenance program is: well organized and scheduled, controls
hazards, defines operational procedures, and trains key personnel. The degree of detail to include
regarding tools and equipment maintenance will depend on the kinds of tools/equipment used. Some
construction equipment may have very specific inspection and maintenance requirements. Electronic equipment
may have different maintenance requirements. Hand tools may require only basic maintenance. Power tools
should be maintained in good working order. This may be limited to ensuring that blades/bits are replaced when
needed and those guards or other safety devices are operable and any damaged electrical cords/plugs are
repaired or replaced. Damaged or defective equipment/tools should be tagged and removed from service. Most
manufacturers can provide maintenance schedules for their equipment. Large companies typically have a
comprehensive maintenance program due to the capital investment and/or leasing agreements. Smaller
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Benefits:
Tools and parts are kept in good condition and are easy to find
Costs are reduced.
Productivity is increased because time is not wasted looking for tools, parts and equipment.
Workshop staff develop a sense of responsibility and pride in their work.
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Opto- Electronic Devices
Radiometry And Photometry
An overview of the science of measuring light
Radiometry is the science of measuring light in any portion of the electromagnetic spectrum. In practice, the
term is usually limited to the measurement of infrared, visible, and ultraviolet light using optical instruments.
Irradiance is the intensity of light and is measured in watts per square meter.
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Photometry is the science of measuring visible light in units that are weighted according to the sensitivity of the
human eye. It is a quantitative science based on a statistical model of the human visual response to light - that
is, our perception of light - under carefully controlled conditions. The photometric equivalent of Radiance is
called Illuminance and is measured in Lumens per square meter (Lux).
The human visual system responds to the light in the electromagnetic spectrum with wavelengths ranging from
380 to 770 nanometers (nm). We see light of different wavelengths as a continuum of colors ranging through the
visible spectrum: 650 nm is red, 540 nm is green, 450 nm is blue, and so on.
The sensitivity of the human eye to light varies with wavelength. A light source with an irradiance of one
Watt/m 簡 of green light, for example, appears much brighter than the same source with an irradiance of one
Watt/m 簡 of red or blue light. In photometry, we do not measure Watts of radiant energy. Rather, we attempt to
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measure the subjective impression produced by stimulating the human eye-brain visual system with radiant
energy.
This task is complicated immensely by the eye's nonlinear response to light. It varies not only with wavelength
but also with the amount of radiant flux, whether the light is constant or flickering, the spatial complexity of the
scene being perceived, the adaptation of the iris and retina, the psychological and physiological state of the
observer, and a host of other variables
Nevertheless, the subjective impression of seeing can be quantified for "normal" viewing conditions. In 1924,
the Commission Internationale d?clairage (International Commission on Illumination, or CIE) asked over one
hundred observers to visually match the "brightness" of monochromatic light sources with different
wavelengths under controlled conditions. Taking an average of the measurements results in the so called
Photopic response of the perceived ?verage??human observer is shown in graph below
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The curve on the
left shows the
response to low
levels of light. The
shift in sensitivity
occurs because two
types of
photoreceptors,
cones and rods, are
responsible for the
eye's response to
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light. The curve on the right shows the eye's response under normal lighting conditions and this is called the
Photopic response. The cones respond to light under these conditions and they are also responsible for human
color perception.The curve on the left shows the eyes response to low levels of light and is called the Scotopic
response. At low level of light, the rods are most active and the human eye is more sensitive to any amount of
light that is present, but is less sensitive to the range of color. Rods are highly sensitive to light but are
comprised of a single photo pigment, which accounts for the loss in ability to discriminate color.
The conversion between photometric units which take into account human physiology and straight radiometric
units is given by the following:(photometric unit) = (radiometric unit) x (683) x V(?)where V(?) is the 'Photopic
Response,' shown earlier and basically tells us how efficiently the eye picks up certain wavelengths of light. The
Photopic response is a function of the wavelength of light and so to convert from radiometric units to
photometric units first requires knowledge of the light source. If the source is specified as having a certain color
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temperature we can assume that its spectral radiance emittance is the same as a perfect black body radiator and
use Planck? law defined earlier.
Artificial sources
in general do not
have the same
spectral
distribution as a
perfect black body
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but for our purposes we shall consider them equal. The graph above depicts the spectral radiance of several
black body radiators. If we consider the Photopic evaluation of a black body radiation at a temperature of
T=2045K.
Sensors and input
devices
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our other types of input devices are audio-input devices, video-input devices, sensors, electronic cameras, and
human biology input device. Audio input devices may digitize sound by means of an audio board or a MIDI
board. Video input devices may use frame grabber or full motion video cards. Electronic cameras are still video
or digital cameras; the latter use light sensitive silicon chips to capture photographic images. Sensors collect
specific kinds of data directly from the environment.
Here I describe four types:
01. Audio input devices
02. Video input devices
03. Sensors
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04. Electronic cameras
Audio input Devices
Voice recognition devices are
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only one kind of audio input, which can include music and other sounds. An audio input device records of plays
analog sounds and translates it for digital storage and processing. An analog sound signal represents a
continuously variable wave within a certain frequency range. Such continuous fluctuations are usually
represented with an analog device such as a cassette player. For the computer to process them, these variable
waves must be converted to digital 0s and 1s, the language of the computer.
There are two ways in which audio is digitized:
Audio board: analog sound from, say, a cassette player goes through a special circuit board called an audio
board. An audio board is an add-on circuit board in a computer that converts analog sound to digital sound and
stores it for further processing.
MIDI board: a MIDI board- MIDI stands for Musical Instrument Digital interface- is an add-on board that
creates digital music. That is, the music is created in digital form as the musician performs, for example, on a
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special MIDI keyboards.
The principal use of audio input devices such as these is to provide digital input for multimedia PCs. A
multimedia system is a microcomputer that incorporates text, graphics, sound video, and animation is a single
digital presentation.
Video input Devices
As with
sound, most
film and
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videotape is in analog form, with the signal a continuously variable wave. Thus, to be used by a computer, the
signals that come from a VCR or a camcorder must be converted to digital form through a special video card
installed in the computer.
Two types of video cards are the frame grabber video and the full motion video:
Frame grabber video card: some video cards, called frame grabbers, can capture and digitize only a single frame
at a time.
Full motion video card: other video cards: other video cards, called full motion video cards, can convert analog
to digital signals at the rate of 30 frames per second, giving the effect of a continuously flowing motion picture.
The main limitation in capturing full video is not input but storage. It takes a huge amount space to store just 1
second of video.
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Sensors
A sensor is a type of
input device that
collects specific kinds
of data directly from
the environment and
transmits it to a
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computer. Although you are unlikely to see such input devices connected to a PC in an office, they exist all
around us, often in invisible form. Sensors can be used for detecting all kinds of thing: speed, movement,
weight, pressure, temperature, humidity, wind, and current, fog, gas, smoke, light, shapes, images, and so on.
Beneath the pavement, for example, are sensors that detect the speed and volume of traffic. These sensors send
data to computers that can adjust traffic lights cars and trucks away from gridlocked areas. In aviation, sensors
are used to detect ice buildup on airplane wings or to alert pilots to sudden changes in wind direction. In
California, sensors have been planted along major earthquake fault lines in an experiment to see if scientists can
predict major earth movements. Sensors are also used by government regulators to monitor whether companies
are complying with air pollution.
Electronic Cameras
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The electronic camera is a particularly interesting piece of hardware because it foreshadows major change for
the entire industry of photography. Instead of using traditional film, an electronic camera captures images in
electronic form for immediate viewing on a television or computer display screen.
Electronic cameras are of two types: still video and digital.
Still-video cameras: still video cameras are like camcorders. However, they capture only a single video image at
a time. Because the cameras are meant to display images only on a television screen, the picture resolution and
color range are limited. An example of a still video camera is the RC-570 from canon.
Digital cameras: more interesting is the digital camera. A digital camera uses a light sensitive processor chip to
capture photographic images in digital form.
Data communication systems:
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In telecommunication, a communications
system is a collection of individual
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communications networks, transmission systems, relay stations, tributary stations, and data terminal equipment
(DTE) usually capable of interconnection and interoperation to form an integrated whole. The components of a
communications systemserve a common purpose, are technically compatible, use common procedures, respond
to controls, and operate in union. Telecommunications is a method of communication (e.g., for sports
broadcasting, mass media, journalism, etc.). A communications subsystem is a functional unit or operational
assembly that is smaller than the larger assembly under consideration...
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INFORMATION SHEET 3.3-2
INSTALL INDUSTRIAL ELECTRONIC MODULES/
PRODUCTS/ SYSTEMS
Industrial Electronic
Product
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Man-machine interface:
Man Machine Interface
Also known as a MMI. A MMI is a software application that present information to an operator or user about
the state of a process, and to accept and implement the operators control instructions. Typically information is
displayed in a graphic format (Graphical User Interface or GUI). An HMI is often a part of a SCADA
(Supervisory Control and Data Acquisition) system.
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User interface:
The user interface (UI), in the industrial design field of human–machine interaction, is the space where
interactions between humans and machines occur. The goal of this interaction is to allow effective operation and
control of the machine from the human end, whilst the machine simultaneously feeds back information that aids
the operators' decision-making process. Examples of this broad concept of user interfaces include the interactive
aspects of computer operating systems, hand tools, heavy machinery operator controls, and process controls.
The design considerations applicable when creating user interfaces are related to or involve such disciplines as
ergonomics and psychology.
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Generally, the goal of user interface design is to produce a user interface which makes it easy (self-explanatory),
efficient, and enjoyable (user-friendly) to operate a machine in the way which produces the desired result. This
generally means that the operator needs to provide minimal input to achieve the desired output, and also that the
machine minimizes undesired outputs to the human.
With the increased use of personal computers and the relative decline in societal awareness of heavy machinery,
the term user interface is generally assumed to mean the graphical user interface, while industrial control panel
and machinery control design discussions more commonly refer to human-machine interfaces.
Electronics industry:
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The electronics industry, especially meaning consumer electronics, emerged in the 20th century and has now
become a global industry worth billions of dollars. Contemporary society uses all manner of electronic devices
built in automated or semi-automated factories operated by the industry. Products are assembled from integrated
circuits, principally by photolithography of printed circuit boards.
The size of the industry and the use of toxic materials, as well as the difficulty of recycling has led to a series of
problems with electronic waste. International regulation and environmental legislation has been developed in an
attempt to address the issues.
Consumer electronics:
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Consumer electronics are products intended for everyday use, most often in entertainment, communications and
office productivity. Radio broadcasting in the early 20th century brought the first major consumer product, the
broadcast receiver. Later products include personal computers, telephones, MP3 players, audio equipment,
televisions, calculators, GPS automotive electronics, digital cameras and players and recorders using video
media such as DVDs, VCRs or camcorders. Increasingly these products have become based on digital
technologies, and have largely merged with the computer industry in what is increasingly referred to as the
consumerization of information technology.
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LEARNING OUTCOME SUMMARY
DIAGNOSE FAULTS AND DEFECTS OF
LEARNING OUTCOME 3 CONSUMER ELECTRONIC PRODUCTS AND
SYSTEMS
CONTENTS:
Diagnose faults of electronically-controlled domestic appliances
ASSESSMENT CRITERIA:
Document No.
Systematic pre-testing procedure is observed
Date in accordance with manufacturer’s instructions.
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System defects/Fault
ASSEMBLY AND symptoms
SERVICINGare identified using appropriate tools and equipment and
troubleshooting
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Test instruments required for the job are used in accordance with user manuals. 92
Circuits are checked and isolated using specified testing procedures
Identified defects and faults are explained to the responsible person in accordance withNo.
Document enterprise
Date Developed:
or companyELECTRONIC
policy and procedures
PRODUCTS September 20, 2016
Control settings/adjustments are checked in conformity with service-manual specifications.
ASSEMBLY AND SERVICING
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Results of diagnosis and testing are documented Issued By:
accurately and completely within the specified
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Customers are advised/informed regarding the status and serviceability of the unit according to
procedures. Date Developed: Document No.
CONDITION: ELECTRONIC PRODUCTS September 20, 2016
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The students/trainees AND SERVICING
be provided with the following:
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May include: 92
ESD-free work bench with mirror
Variable power supply Oscilloscope, digital Document No.
Date Developed:
Variable transformer
ELECTRONIC PRODUCTS High-grade magnifying
September 20, 2016 glass with lamp
Soldering iron AND SERVICING
ASSEMBLY Flashlight/headlamp
NCsoldering
Hot air II station Cleaning brush Issued By:
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Table top reflow oven Soldering wire 92
Desoldering tools SMD soldering paste
Screwdriver (assorted) DateStranded/solid/hook-up
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Wrenches (assorted)
ELECTRONIC PRODUCTS Assorted electronic
September 20, 2016 components
Allen wrench/key SERVICING
ASSEMBLY AND Assorted electronic sensors
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Practical Demonstration
Third-party workplace reports of on-the-job performance by the candidate Document No.
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INFORMATION SHEET 3.3
DIAGNOSE FAULTS AND DEFECTS OF CONSUMER
ELECTRONIC PRODUCTS AND SYSTEMS
Diagnose faults of
electronically-controlled
domestic appliances
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Learning Objectives: Diagnose faults of electronically-controlled domestic appliances. Such as oven toaster.
After reading this INFORMATION SHEET, YOU MUST be able to:
Systematic pre-testing procedure is observed in accordance with oven toaster.
To identify the parts and function of toaster.
To job sheet on the learners.
Over view about oven toaster
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Think of a toaster oven as a big toaster or a small oven. This Fix-It Guide on toaster oven repair tells how a toaster oven works,
what often goes wrong, how to identify a toaster oven problem, and what parts and tools you will need to fix it. It then refers
you to simple step-by-step instructions for electrical cord repair, appliance controls repair, heating element repair and other
repairs as needed.
How Does a Toaster Oven Work?
A toaster oven is a small heating appliance that toasts bread, waffles, etc., and may (depending on the wattage) also function as
a miniature oven. Some allow you to bake and broil foods, offering precise temperature and function controls.
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To use a toaster oven, you set the controls, open the door and place food on a shelf, then close the door. When the oven is set to
toast, the toaster
thermostat regulates the upper and lower heating elements as selected by the controller. When set to bake or broil, the bake
thermostat controls the heating elements as selected by the temperature controller and possibly by a timing mechanism.
Fix-It Tip
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As with toasters, keeping a toaster oven running longer means keeping it clean of food debris. Clean bread crumbs and other
foot particles out of the inside of the oven frequently.
The features of toaster ovens vary considerably from model to model.
However, most operate in the same manner and can be diagnosed and repaired
similarly.
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What Can Go Wrong with a Toaster Oven?
The problems that toaster ovens may present are similar to those of other heating appliances. The electrical cord
may need replacing. The main switch, the thermal fuse, and the solenoid may be faulty. The thermostat may be
faulty or need recalibrating.
How Can I Identify a Toaster Oven Problem?
If the oven doesn’t work at all, make sure the circuit breaker or fuse is on at the electrical service panel and test
the electrical cord.
If the oven doesn’t work on its toaster and oven functions, test the main switch (see theAppliance Controls Fix-
It Guide). As needed, check the fuse.
If the toaster function doesn’t turn off unless the door is open, test the solenoid, the switch and if necessary, the
thermostat (see the Appliance Controls Fix-It Guide).
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Fix-It Tip
Need to replace the toaster oven? Consider spending a little more to purchase one that is heavier than other
models. The components will typically be of better quality and will probably stand up to longer use.
What Do I Need for Toaster Oven Repair?
Replacement parts are available from the manufacturer, aftermarket suppliers and local appliance parts houses
and larger home centers. Refer to the guides mentioned above (Electrical Servce Panel Fix-It Guide, Electrical
Cord Fix-It Guide,Appliance Controls Fix-It Guide, and Heating Element Fix-It Guide) for specific
requirements and step-by-step procedures.
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Caution!
As you remove levers and knobs, mark each with a piece of masking tape or draw a diagram, because
some parts are interchangeable. Remember to put screws and other small parts in a container rather than let
them roll around on the table and get lost.
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Self- Check 3.3
TRUE OR FALSE.
Read the statements carefully. Write True if the sentence is correct and False if it is misleading.
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1. Oven toaster problem with wirings?
2. Read manual is importance on knowing problem?
3. Consider spending a little more to purchase one that is heavier than other model is example of tips?
4. As you remove levers and knobs, mark each with a piece of masking tape?
5. Make sure the circuit breaker or fuse is on at the electrical service panel and test the electrical cord?
Enumeration
6-11 GiveWrong with a Toaster Oven
12-17 How I Identify a Toaster Oven Problem
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ANSWER KEY 3.2
True or False
1.False
2.True
3.True
4.True
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5.False
Enumeration:
6.The electrical cord may need replacing.
7.The main switch,
8. The thermal fuse, and
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ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 122 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
9. The solenoid may be faulty.
10.The thermostat may be faulty or need recalibrating.
11.physical fitness and stamina
12.Replacement parts are available from the manufacturer,
13.aftermarket suppliers and local appliance
14. parts houses and larger home centers. Refer to the guides mentioned above
15.(Electrical Servce Panel Fix-It Guide,
16.Electrical Cord Fix-It Guide,Appliance Controls Fix-It Guide, and Heating Element Fix-It Guide)
17.For specific requirements and step-by-step procedures.
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 123 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 123 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 123 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 123 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 123 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 123 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 123 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 124 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 124 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 124 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 124 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 124 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 124 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 124 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
JOB SHEET 3.2
Document No.
Title:Diagnose faults of electronically-controlled
Date Developed: domestic appliances
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
Performance
NC II Objective: Diagnose faults of electronically-controlled domestic appliances.
Issued By:
Page 125 of
Such as oven toaster Developed By:
92
Supplies/Materials : multi tester ,Date
manual
Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
Equipment
NC II : oven toaster Issued By:
Developed By: Page 125 of
92
Steps/Procedure:
Document No.
5s for diagnose faults electronically-Datecontrolled
Developed:domestic appliances.
ELECTRONIC PRODUCTS September 20, 2016
Knowing the part
ASSEMBLY oven
AND toaster and its faults.
SERVICING
ApplyNCtheII step by step process. Issued By:
Page 125 of
Developed By:
Make marks on the parts of oven toaster. 92
Assessment Method: Document No.
Date Developed:
Discussion
ELECTRONIC PRODUCTS September 20, 2016
Interaction
ASSEMBLY AND SERVICING
ActualNCexam
II
Developed By:
Issued By:
Page 125 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 125 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 125 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 125 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 126 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 126 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 126 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 126 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 126 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 126 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 126 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 127 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 127 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 127 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 127 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 127 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 127 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 127 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 128 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 128 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 128 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 128 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 128 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 128 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 128 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 129 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 129 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 129 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 129 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 129 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 129 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 129 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
Performance Criteria Checklist 3.2
CRITERIA
Date Developed: YES No. NO
Document
Did you….
ELECTRONIC PRODUCTS September 20, 2016
Systematic pre-testing
ASSEMBLY procedure is observe in accordance with
AND SERVICING
NC II
manufacturer’s instructions. Issued By:
Developed By: Page 130 of
System defect/Fault symptoms are identify using appropriate tools and 92
equipment and in accordance with safety procedures
Date Developed: Document No.
Test instruments
ELECTRONIC require
PRODUCTSfor the jobSeptember
are used20,
in2016
accordance with user
manuals
ASSEMBLY AND SERVICING
NC II Issued By:
Circuits are check and isolated using specified
Developed By: testing procedures Page 130 of
92
Identified defects and faults are explained to the responsible person in
accordance with enterprise or company policy and procedures
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
Control settings/adjustments
ASSEMBLY AND SERVICINGare check in conformity with service-
NC II
manual specifications Issued By:
Developed By: Page 130 of
Results of diagnosis and testing are document accurately and 92
completely within the specified timeframe
Date Developed: Document No.
Customers are regarding
ELECTRONIC PRODUCTSthe status September
and serviceability
20, 2016 of the unit as per
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 130 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 130 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 130 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 130 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 131 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 131 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 131 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 131 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 131 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 131 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 131 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 132 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 132 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 132 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 132 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 132 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 132 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 132 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 133 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 133 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 133 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 133 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 133 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 133 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 133 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 134 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 134 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 134 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 134 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 134 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 134 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 134 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
LEARNING OUTCOME SUMMARY
MAINTAIN/REPAIR CONSUMER ELECTRONIC
LEARNING OUTCOME 4 PRODUCTS
CONTENTS:
Maintain/Repair appliances
Date Developed: Document No.
ASSESSMENT CRITERIA:
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
1. Personal
NCprotective
II equipment is used in accordance with Occupational Health and Safety
Issued By:
Page 135 of
Developed By:
practices. 92
2. Electro-static discharge (ESD) protection procedure is followed in accordance with current
industry standards. Document No.
Date Developed:
3. Defective parts/components
ELECTRONIC PRODUCTSare replaced with 20,
September identical
2016 or recommended appropriate
equivalent ratingsAND SERVICING
ASSEMBLY
NC II Issued By:
4. Repaired or replaced parts/components are soldered/mounted
Developed By: in accordance with the current Page 135 of
industry standards. 92
5. Control settings/adjustments are performed in conformity with service-manual specifications
6. Repair activity is performed within the required
Date timeframe
Developed: Document No.
7. Care and extreme precaution
ELECTRONIC PRODUCTS in handling the unit/product
September 20, 2016 is observed as per procedures
ASSEMBLY AND SERVICING
8. Cleaning of unit is performed in accordance with standard procedures
NC II Issued By:
9. Excess components and materials areDeveloped
disposedBy:of based on WEEE directives and 3Rs waste Page 135 of
92
management program
Document No.
CONDITION: Date Developed:
ELECTRONIC PRODUCTS September 20, 2016
The students/trainees
ASSEMBLY must be provided with
AND SERVICING the following:
NC II Issued By:
May include: Developed By: Page 135 of
ESD-free work bench with mirror 92
Variable power supply Oscilloscope, digital
Variable transformer DateHigh-grade
Developed: magnifying glass withDocument
lamp No.
Soldering iron PRODUCTS
ELECTRONIC Flashlight/headlamp
September 20, 2016
ASSEMBLY AND SERVICING
Hot air soldering station
NC II
Cleaning brush Issued By:
Table top reflow oven Soldering
Developed By: wire Page 135 of
92
Desoldering tools SMD soldering paste
Screwdriver (assorted) Stranded/solid/hook-up wires
Wrenches (assorted) Developed:electronic components Document No.
DateAssorted
ELECTRONIC PRODUCTS September 20, 2016
AllenASSEMBLY
wrench/keyAND SERVICING Assorted electronic sensors
Function/Signal
NC II generator Issued By:
Developed By: Page 135 of
Mufti-testers (analog/digital) 92
Utility knife/stripper
Pliers (assorted) Document No.
Date Developed:
ASSESSMENT METHOD:
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
Oral NC II or Interview
Questioning Issued By:
Developed By: Page 135 of
Practical Demonstration 92
Third-party workplace reports of on-the-job performance by the candidate
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 136 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 136 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 136 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 136 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 136 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 136 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 136 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 137 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 137 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 137 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 137 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 137 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 137 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 137 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 138 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 138 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 138 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 138 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 138 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 138 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 138 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
INFORMATION SHEET 3.4
Document No.
MAINTAIN/REPAIR CONSUMER ELECTRONIC
Date Developed:
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING PRODUCTS
NC II Issued By:
Developed By: Page 139 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 139 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 139 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 139 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 139 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 139 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 139 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
Maintain/Repair appliances
Maintain/Repair appliances, Reassemble and test repaired appliance
Learning Objectives: able to perform maintain/ repair appliances.
EQUIPMENT
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 140 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 140 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 140 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 140 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 140 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 140 of
92
Date Developed: Document No.
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After reading this INFORMATION SHEET, YOU MUST be able to:
Able to know the maintain/ repair appliances.
Application of substitution technique.
Soldering/de soldering and wiring/cabling techniques.
Schematic diagram reading skills.
Rice Cooker Basics
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Rice Needs Two Things To Evolve From A Hard, Little Grain To Big, Fluffy Morsels -- Lots Of Water And
Lots Of Heat. For This Reason, Cooking Rice Happens In Four Phases:
Sitting In Water
Boiling
Absorbing Water (Steaming)
Resting
Rice Cookers Automatically Guide Rice Through These Four Stages. The Appliance Consists Primarily Of
Amain Body, An Inner Cooking Pan, An Electric Heating Plate, Athermal-Sensing Device And Some Buttons.
Water And Rice Sit Inside The Cooking Pan While It's Inserted Int
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How to Repair Electric Rice Cooker
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An Electric Rice Cooker Is Great Appliance That Is Often Used To Save A Lot Of Time And Effort In Preparing
Quick Meals After A Long Day. By Using An Electric Rice Cooker The User Can Quickly Make Some Rice
Without Worrying Of Overcooking Or Burning. Many Times People Will Set Up The Rice Cooker In Place Of
Pasta Or Potatoes As A Side Dish. Like Many Electrical Appliances The Electric Rice Cooker Can Have Some
Problems As It Ages. There Are Electrical Problems That Surface As The Appliances Gets Some Age On It.
Many Owners Will Simply Throw It In The Trash And Buy A New One. However,With The Right Types Of
Components A Do It Yourself-er Can Easily Fix Their Rice Cooker For Prolonged Use.
Step1-Unplug Power Cord From Wall
Before You Start To Work On The Electric Rice Cooker You Will Want To Make Sure It Is Not Plugged Into
Any Power Source.
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Step2-Remove Cover
Take The Covering Dish Of The Electric Rice Cooker And Place It Aside. You Will Also Need To Remove The
Burner Plate And Inner Bowl.This Will Allow You To Get To The Inner Parts Of The Cooker.
Step3-Remove Base of Cooker
On The Bottom Of Most Electric Rice Cookers There Are Some Tabs,OrScrews,That Hold The Base Together.
Remove The Screws, Or Fold Back The Tabs, So That You Can Remove The Base.
Step4-Test Heating Element
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The Cooker’s Heating Element May Not Be Working Properly.Disconnect The Heating Wire From The
Terminal And Test It With The Multimeter.Set The Meter To Read Ohms And Touch The Wire To The
Terminals. If It Reads ‘’0’’ Ohms The Wire Is Tine.
Step5- Test Resistor
If The Heating Element Is Fine, Then The Next Space To Test Is The Resistor . Use The Multimeter Again On
The Same Setting And Touch The Probes To The Resistors.If The Reading Comes Out To 20 Ohms Then The
Resistors Is Fine. If Not, Then You Will Need To Replace It.
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Step6-Check And Clean Contacts
Another Problem That Is Associated With Older Electric Rice Cooker Appliances Is That The Switch Contacts
Can Become Dirty Or Corrode. When This Happens They Will Not Allow A Solid Current To Flow When The
Switch Is Pressed To Star The Cooker. With The Base Removed, Check The Contact Areas. Check To See If
They Are Burned. If So, You Will Need To Replace These Contacts. If Not, Then Use Some Electrical Contact
Cleaner And A Clean Rag.
Step7-Move Contacts
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If You Notice That The Contacts Are Not Touching When You Press The Switch, You Can Fix By Using A
Small Screwdriver And Moving The Contact Closer To The Switch.
Step8-Replace Component
With The Inside Pieces Either Replaced, Or Cleaned, You Can Put The Electric Rice Cooker Back Together.
Make Sure That The Power Cord Is Not Pinched
Self- Check 4.1
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TRUE OR FALSE.
Read the statements carefully. Write True if the sentence is correct and False if it is misleading.
1. Rice Cooker In Place Of Pasta or Potatoes asa Side Dish?
2. If Cooker’s Heating Element May Not Be Working Properly can burn the food?
3. The Electric Rice Cooker and Place It Aside on dish?
4. Another Problem That Is Associated With Older Electric Rice Cooker is stock patch?
5. Rice Cookers Automatically off when its cook?
Enumeration
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6-9 give the Basics part of a Rice Cooker
1o-15 Given Step on Repair Of Rice Cooker.
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ANSWER KEY 4.1
True or False
True
True
False
False
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False
Enumeration
6-9 Sitting In Water
Boiling
Absorbing Water (Steaming)
Resting
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10-15 Unplug Power Cord from Wall
Remove Cover
Remove Base of Cooker
Test Heating Element
Test Resistor
Check and Clean Contact
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ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 158 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 158 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 158 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 158 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
JOB SHEET 4.1
Title: Maintain/Repair appliances, Reassemble and test repaired appliance
Performance Objective: Given standard form of maintain/ repair appliances with
reassemble and test repaired appliance.
Supplies/Materials : multi tester, wire, component.
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
Equipment : rice cooker
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 159 of
92
Steps/Procedure:
Give information about the Rice cooker. Document No.
Demonstrate to turn it on with Date
how PRODUCTS
ELECTRONIC use Developed:
of electrical cord and power on switch.
September 20, 2016
Demonstrate how
ASSEMBLY it is
AND used repair rice cooker.
SERVICING
Demonstrate how it is being turned off.
NC II Issued By:
Page 159 of
Developed By:
92
Assessment Method: Date Developed: Document No.
Discussion
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
Observation
NC II Issued By:
Demonstration Developed By: Page 159 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 159 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 159 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 159 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 159 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 160 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 160 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 160 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 160 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 160 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 160 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 160 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 161 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 161 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 161 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 161 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 161 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 161 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 161 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 162 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 162 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 162 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 162 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 162 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 162 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 162 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
Performance Criteria Checklist 4.1
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 163 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 163 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 163 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 163 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 163 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 163 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 163 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
CRITERIA
YES NO
Did you….
Give information about the machine/equipment.
Give information about the Rice cooker.
Demonstrate how to turn it on with use of electrical cord and power
on switch.
Demonstrate how it is used repair rice cooker.
Demonstrate how it is being turned off.
Demonstrate how it is being turned off.
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 164 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 164 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 164 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 164 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 164 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 164 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 164 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 165 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 165 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 165 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 165 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 165 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 165 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 165 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 166 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 166 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 166 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 166 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 166 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 166 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 166 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 167 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 167 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 167 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 167 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 167 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 167 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 167 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
LEARNING OUTCOME SUMMARY
RE-ASSEMBLE AND TEST REPAIRED CONSUMER
LEARNING OUTCOME 5 ELECTRONIC PRODUCT
CONTENTS:
Reassemble and test repaired appliance
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSESSMENT CRITERIA:
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 168 of
Assembly workplace is prepared in accordance with OH&S policies and procedures 92
Established risk control measures for work preparation are followed.
Work instructions are obtained and clarified based on job order or client requirements
Document No.
Date Developed:
ResponsibleELECTRONIC
person is consulted
PRODUCTS for effective and proper
September 20, 2016work coordination
Required materials,
ASSEMBLYtools
ANDand equipment are prepared and checked in accordance with
SERVICING
NC II Issued By:
established procedures Developed By: Page 168 of
Parts and components needed to complete the work are identified, prepared and obtained 92
according to requirements
Date Developed: Document No.
CONDITION: ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
The students/trainees
NC II
must be provided with the following: Issued By:
Developed By: Page 168 of
May include: 92
ESD-free work bench with mirror
Variable power supply Oscilloscope, digital
Date Developed: Document No.
Variable transformer
ELECTRONIC PRODUCTS High-grade
September 20, 2016magnifying glass with lamp
Soldering iron AND SERVICING
ASSEMBLY Flashlight/headlamp
NC II Issued By:
Hot air soldering station Cleaning
Developed By: brush Page 168 of
Table top reflow oven Soldering wire 92
Desoldering tools SMD soldering paste
Screwdriver (assorted) DateStranded/solid/hook-up
Developed: wires Document No.
Wrenches (assorted)
ELECTRONIC PRODUCTS Assorted
September electronic components
20, 2016
ASSEMBLY AND SERVICING
AllenNCwrench/key
II
Assorted electronic sensors Issued By:
Function/Signal generator Developed By: Page 168 of
92
Mufti-testers (analog/digital)
Utility knife/stripper
Document No.
Pliers (assorted) Date Developed:
ELECTRONIC PRODUCTS September 20, 2016
ASSESSMENT METHOD:
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 168 of
Oral Questioning or Interview 92
Practical Demonstration
Third-party workplace reports of on-the-job performance by the candidate Document No.
Date Developed:
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 168 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 169 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 169 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 169 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 169 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 169 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 169 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 169 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 170 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 170 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 170 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 170 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 170 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 170 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 170 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 171 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 171 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 171 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 171 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 171 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 171 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 171 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 172 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 172 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 172 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 172 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 172 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 172 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 172 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
INFORMATION SHEET 5.1
RE-ASSEMBLE AND TEST REPAIRED CONSUMER
ELECTRONIC PRODUCT
Reassemble and test
repaired appliance
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 173 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 173 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 173 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 173 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 173 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 173 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 173 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
Reassemble and test repaired appliance
Learning Objectives: able to perform Reassemble and test repaired appliance.
Testing Voltage
Touch the two test leads to
the two metal contacts of a
live power source, like a wall
outlet or the terminals of the
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 174 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 174 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 174 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 174 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 174 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 174 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 174 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
motor that you're testing for voltage. (Do not jam the test leads into a wall outlet!) If you are getting power
through the VOM, the meter will jump up and steady on a reading. You may have to convert the scale in your
head. For example, if you're using the 250 volt dial setting and the meter has a "25" scale, simply divide by 10;
120 volts would be "12" on the meter.
TESTING FOR CONTINUITY
Don't let the word "continuity" scare you. It's derived from the word "continuous." In an electrical circuit,
electricity has to flow froma power source back to that power source. If there is any break in the circuit, it is not
continuous, and it has no continuity. "Good" continuity means that there is no break in the circuit.
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 175 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 175 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 175 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 175 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 175 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 175 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
NC II Issued By:
Developed By: Page 175 of
92
Date Developed: Document No.
ELECTRONIC PRODUCTS September 20, 2016
ASSEMBLY AND SERVICING
For example, if you were testing a solenoid to see if it was burned out, you would try putting a small amount of
power through the solenoid. If it was burned out, there would be a break in the circuit, the electricity wouldn't
flow, and your meter would show no continuity.
That is what the resistance part of your VOM does; it provides a small electrical current (using batteries within
the VOM) and measures how fast the current is flowing. For our purposes, it doesn't matter how fast the
current is flowing
To use your VOM to test continuity, set the dial on (resistance) R x 1, or whatever the lowest setting is. Touch
the metal parts of the test leads together and read the meter. It should peg the meter all the way on the right side
of the scale, towards "0" on the meter's "resistance" scale. If the meter does not read zero resistance, adjust the
thumbwheel on the front of the VOM until it does read zero. If you cannot get the meter to read zero, the battery
Date Developed: Document No.
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in the VOM is low; replace it.
If you are testing, say, a solenoid, first make sure that the solenoid leads are not connected to anything,
especially a power source. If the solenoid's leads are still connected to something, you may get a reading
through that something. If there is still live power on the item you're testing for continuity, you will burn out
your VOM instantly and possibly shock yourself.
Touch the two test leads to the two bare wire ends or terminals of the solenoid. You can touch the ends of the
wires and test leads with your hands if necessary to get better contact. The voltage that the VOM batteries put
out is very low, and you will not be shocked. If there is NO continuity, the meter won't move. If there is GOOD
continuity, the meter will move toward the right side of the scale and steady on a reading. This is the resistance
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reading and it doesn't concern us; we only care that we show good continuity. If the meter moves only very little
and stays towards the left side of the scale, that's BAD continuity; the solenoid is no good.
If you are testing a switch, you will show little or no resistance (good
ontinuity) when the switch is closed, and NO continuity when the switch is open. If you do not, the switch is
bad.
Testing Continuity
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AMMETERS
Ammeters are a little bit more complex to explain without going into a lot of electrical theory. If you own an
ammeter, you probably already know how to use it.
If you don't, don't get one. Ammeters are expensive. And for our purposes, there are other ways to determine
what an ammeter tests for. If you don't own one, skip this section.
For our purposes, ammeters are simply a way of testing for continuity without having to cut into the system or
to disconnect power from whatever it is we're testing.
Ammeters measure the current in amps flowing through a wire.
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The greater the current that's flowing through a wire, the greater the density of the magnetic field it
produces around the wire. The ammeter simply measures the strength of this magnetic field, and thus the
amount of current, flowing through the wire. To determine continuity, for our purposes, we can simply isolate
the component that we're testing (so we do not accidentally measure the current going through any other
components) and see if there's any current flow.
To use your ammeter, first make sure that it's on an appropriate scale (0 to 10 or 20 amps will do). Isolate a wire
leading directly to the component you're testing. Put the ammeter loop around that wire and read the meter.
Testing Amperage
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Washing Machine Repair
PROBLEMS COMMON
TO ALL WASHER BRANDS
Washing machine designs vary widely, but there are some things that all washers have in common. For
example, all washers have an electric motor. All washers have both spin and agitate cycles. And since both
cycles are driven by the same electric motor, all washers have some sort of mechanism to change between the
two.
All washers must also have a way of filling the tub with wash water and a way of draining out used wash water.
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And incidental to this, all washers must have a way of controlling water level in the tub, to prevent spillage by
overfill or by centrifugal force during the spin cycle.
All washers must (by law) have a mechanism that brakes the spinning basket at the end of the spin cycle, or else
a lid lock to prevent the lid from being opened during or shortly after the spin cycle.
And last but not least, all washers must have a timer that controls and coordinates the start, stop and duration of
the various cycles.
CYCLES
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FILL CYCLE
During the FILL cycle, a solenoid-operated water mixing valve opens and allows hot or cold water (or both) to
enter the tub. There is no pump operating at this time; the tub fills strictly from house pressure.
Similarly, there is no heater in your washer; the heat comes from the water heater in your home.
When the water in the tub reaches a certain level, a pressure switch closes the water solenoid valve(s).
Typical Drive Train
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WASH/RINSE
(AGITATION) CYCLE
After the water valve closes, an electric motor starts which drives the transmission, sometimes through a belt,
and in some cases through a clutch arrangement, too. The transmission converts the rotary motion of the motor
to the back-and-forth motion of the agitator. A driveshaft extends from the top of the transmission to the
agitator, where it is connected to the agitator, usually by a spline.
Agitation will continue for a certain amount of time, which is controlled by the timer. During agitation, some
washers use their pump to circulate water, sucking it from the bottom of the tub and pumping it to the top of the
tub. The pump is driven by the same electric motor.
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Also during the agitation cycle, bleach or softener may be automatically added. This is usually done by a
solenoid valve that allows some of the re-circulated water to flush out the bleach or softener dispenser. In some
models there is no water circulation involved; the solenoid simply opens a valve or door that lets the dispenser
contents drop into the wash water. The timer tells this solenoid valve when to open.
SPIN AND DRAIN CYCLES
after agitation comes a drain cycle, sometimes combined with a spin cycle. During the drain cycle, the pump
sucks water from the tub and sends it down the drain. During the spin cycle, the same motor that drove the
agitator now drives a spin tube
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which is concentric with the agitator shaft. The spin tube spins the basket, slinging excess water out of the
clothes by centrifugal force. There is a clutch arrangement which allows the basket to come up to speed slowly.
This prevents a heavy load from being thrown onto the motor suddenly. It also allows a "pre-pump" action; the
water has a chance to drain out of the tub before the basket gets up to speed, preventing the water from
overflowing the edge of the tub by centrifugal force.
Some brands have a partial drain cycle only, then refill and agitate again. Some start spinning and draining at
the same time. Some only drain until the water reaches a certain level, and then start spinning. Most brands have
lid switches that prevent the basket from spinning when the lid is open. Some brands have a lid lock that
prevents you from opening the lid when the basket is spinning.
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At the end of the spin cycle, or whenever the lid is lifted, most models have a braking arrangement that stops
the tub from spinning. This helps to prevent people from accidently sticking their hands into a spinning basket.
CAUTION: NEVER BYPASS THE LID SWITCH, EXCEPT FOR TEST PURPOSES. IF IT IS DEFECTIVE,
INSTALL A NEW ONE. THEY ARE THERE FOR A REASON. NO JOKE: I PERSONALLY HAVE A
NEPHEW WHOSE ARM WAS TORN OFF (AT 2 YEARS OLD) BECAUSE OF A BYPASSED LID
SWITCH!
FILL SYSTEM
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The basic components of the fill system are the hoses, the fill valve, and the pressure or float switch.
The fill valve is simply a solenoid valve that opens when activated and allows hot and/or cold water to flow into
the tub. Most modern washers use dual solenoid valves, which have both hot and cold solenoids in one valve
body. When warm water is desired, both valves open to mix hot and cold.
Typical Fill Solenoid Valve
In the newest digital washers,
water temperature may be
controlled by a "thermistor."
A thermistor is a variable
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resistor; a resistor whose resistance varies according to what temperature it senses. The thermistor's signal goes
to the washer's control board (computer,) which opens or closes hot and cold water valves to control the
incoming water temperature.
When the water in the tub reaches the desired level, the pressure or float switch closes the circuit to the fill
valve. Float switches are pretty rare; you'll find them only in older washers. A diaphragm-type pressure switch
is more common. Typical float and pressure switches are shown in Figure. A few old washers used a pressure
switch mounted on the BOTTOM of the tub; these are known as water weight switches. They are rare.
Typical Water Level Switches
DIAGNOSIS
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If your washer is not filling properly, or is overflowing, there could be several reasons.
SLOW OR NO FILL, OR WATER TOO HOT
OR TOO COLD
If your washer is filling very slowly or not at all, or the water temperature is always too hot or too cold, check
the fill hose and valve strainers. These are little screens placed in the fill hose and/or water valve to prevent rust
and scale from your house's piping system from getting into the water valve. The strainers can get clogged up
over time and prevent water flow.
Shut off the water valves and remove the hoses. Look into the both ends of each hose and into the water valve
mounted on the washer. In at least one of the three places you should see a strainer screen. If it is clogged, you
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can try cleaning it out with a toothbrush and/or a turkey baster. If you cannot clean the screen sufficiently, you
may need to replace it.
In some instances, the screen is non-removable, and you will need to replace the hose or valve. Neither is very
expensive.
Fill Strainer Screens
When re-installing the hoses,
always use new hose
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washers. Also, take care not to overtighten the hose on the plastic threads of the solenoid valve; tighten just
enough to stop it from leaking.
If there is any question about the watertight integrity of the hose, replace it. A hose costs a lot less than a new
floor or carpeting, which is what you'll be buying if it breaks while you're not home.
If the strainers look O.K., set your temperature control to "warm" and set your timer in the fill cycle. Raise the
lid of the washer and depress any lid switch with a pen or screwdriver. Feel the water entering the washer. If it is
too hot or too cold, or if no water is coming out at all, test for voltage across each solenoid coil of the water
valve. It should read 110 to 125 volts.
Checking Voltage across Water Solenoid Valve Coils
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If so, you're getting power to your valve, but it's not opening. Replace the valve.
If you're not getting power to the valve, refer to the wiring diagram for your machine and trace the source of the
interruption. Sometimes it's a broken wire, but more commonly, there will be a problem with the water level
switch, timer, lid switch, or temperature switch. Replace the defective switch.
If your washer is a late-model digital machine with a fill thermistor, a defective thermistor might be sending the
wrong signal to the control board. Replacing the thermistor (they're not too expensive) will usually solve the
problem. The control board may also be defective.
CAUTION: On some brands, you must raise the top of the cabinet to get to the solenoid valve. If your washer
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has a mercury-tube type lid switch, raising the top of the cabinet may have the same effect on the lid switch as
raising the lid. Your washer may not fill or cycle. You will need to jumper the mercury switch to perform any
tests when the cabinet top is raised.
OVERFILL
As the tub fills, water pressure increases at the bottom of the tub. This pressure is transmitted to the diaphragm
in the water level switch by a rubber or plastic tube.
When the tub reaches the right level, the diaphragm trips the switch, closing the solenoid fill valve and starting
the agitate cycle.
Water Level Pressure Tube
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If the tube or diaphragm is
leaking badly, the water level
switch will not sense any
pressure, and thus will not shut
off the water flow, so the tub will
overflow. If this tube is leaking
slowly, the washer may exhibit
odd fill symptoms. For example,
depending on how fast the air
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leak is, the washer may fill and start agitating, then stop agitating and fill some more, then agitate some more,
and so forth, until the washer overfills.
CAUTION: Whenever you remove the tube from the switch, or insert the tube onto the switch, there cannot be
any water in the tub or tube. Before you insert the tube onto the switch, blow into the tube first, to clear it of any
water that might have gotten in it. ANY WATER REMAINING IN THE TUBE WILL CAUSE YOUR
WASHER TO OVERFILL, OR PROBABLY EVEN TO OVERFLOW!
Also test the water level switch electrically, as described in section 2-6(b).
DOES NOT STOP FILLING, AND/OR WATER LEVEL KEEPS GOING DOWN
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If the house washer drain starts backing up, you get a rooter and clear the drain, right? But some people would
just seal it up so it couldn't overflow, instead of clearing the drain, as they should. (Now, WE wouldn't do that,
would we, folks?)
But that air break between the washer's drain hose and the house's drain pipe is important.
If there is no air break, and the drain system fills with water, it can actually start siphoning water right through
the pump and down the drain. Depending on how bad the drain is backing up, the washer might never fill
completely; the solenoid valve will just stay open and water will just keep siphoning straight out the drain. Or, if
the drain is a little more clogged and the water is flowing more slowly, the washer might fill and start agitating,
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but stop agitating after a few minutes and fill some more. This fill-agitate-fill-agitate cycle will continue for as
long as the agitate cycle lasts. And since the power to the timer motor is being interrupted, the wash and rinse
cycles may seem unusually long.
There is a solution, even if you don't want to root out the drain blockage as you should. Your appliance parts
dealer has a drain line vacuum break valve, available for just a few bucks. (Figure G-7) You can cut into your
drain line and install one of these vacuum breaks pretty easily.
When the drain line is under pressure, (like when the pump is pumping out) the flapper valve closes and no
leakage occurs. When the drain line is under a vacuum (like when the drain is trying to siphon it) the flapper
valve opens and air is allowed into the drain line, breaking the siphoning action.
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Self- Check 5.1
TRUE OR FALSE.
Read the statements carefully. Write True if the sentence is correct and False if it is misleading.
1. Water pressure increases at the bottom of the tub?
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2. The solenoid is a valve?
3. The fill cycle raise the lid of the washer?
4. Washer is a late-model digital machine with a fill thermistor?
5. The rotary motion of the motor to the back-and-forth motion of the agitator?
Enumeration
6-15 Give the PROBLEMS COMMON
TO ALL WASHER BRANDS
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ANSWER KEY 5.1
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1. True or False
2. True
3. True
4. False
5. True
6. True
Enumeration
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6-10. PROBLEMS COMMON
TO ALL WASHER BRANDS
Washing machine designs vary widely, but there are some things that all washers have in common. For
example,
6. All washers have an electric motor.
7. All washers have both spin and agitate cycles. And since both cycles are driven by the same electric motor,
8.All washers have some sort of mechanism to change between the two.
9. All washers must also have a way of filling
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10.The tub with wash water and a way of draining out used wash water.And incidental to this, all washers must
have a way of controlling water level in the tub, to prevent spillage by overfill or by centrifugal force during the
spin cycle.
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JOB SHEET 5.1
Title: Reassemble and test repairedDate
appliance
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Objective: Given standard form of maintain/ repair appliances with
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Supplies/Materials : multi tester, wire, component. Document No.
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Equipment : Washing Machine
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Steps/Procedure:
Give information about the WashingDate
Machine.
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Demonstrate how PRODUCTS
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September 20, 2016
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Demonstrate howAND SERVICING
diagnose a problem of a washing machine.
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Discussion September 20, 2016
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Observation
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Performance Criteria Checklist 5.1
CRITERIA
YES NO
Did you…. Document No.
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Give information
ELECTRONICabout the machine/equipment.
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Give information about
ASSEMBLY AND the washing machine.
SERVICING
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Demonstrate how reassemble and test repaired appliance.
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