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MODULES OF INSTRUCTION

CORE COMPETENCIES

ELECTRONIC ASSEMBLY AND SERVICING NC II

CBC Electronic Product Servicing NC II


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UNIT OF COMPETENCY : ASSEMBLE CONSUMER ELECTRONIC PRODUCTS

MODULE TITLE : ASSEMBLING CONSUMER ELECTRONIC PRODUCTS

MODULE DESCRIPTION : This unit covers the knowledge, skills and attitudes required
to assemble electronic products and systems for
consumer/industrial uses/applications. It consist of
competencies in identifying electronic components and
circuits, preparing/making printed circuit board (PCB)
modules, mounting and soldering of components,
assembling electronic components and performing
mechanical and electrical/electronic tests

NOMINAL DURATION : 40 hours

CERTIFICATE LEVEL : COC

LEARNING OUTCOMES:

Upon completion of this module the trainees/students must be able to:

LO.1. Prepare to assemble electronics products


LO.2. Prepare/ Make PCB modules
LO.3. Mount and solder electronic components
LO.4. Assemble electronic products
LO.5. Test and inspect assembled electronic products

CBC Electronic Products Assembly and Servicing NC II


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LO1. PREPARE TO ASSEMBLE ELECTRONIC PRODUCTS

ASSESSMENT CRITERIA:

1. Assembly workplace is prepared in accordance with OH&S policies and


procedures
2. Established risk control measures for work preparation are followed.
3. Work instructions are obtained and clarified based on job order or client
requirements
4. Responsible person is consulted for effective and proper work coordination
5. Required materials, tools and equipment are prepared and checked in accordance
with established procedures
6. Parts and components needed to complete the work are identified, prepared and
obtained according to requirements.

CONTENTS:

 Work Safety requirements


 Application of 5S
 Handling and disposal of chemicals
 Hazardous and risk assessment mechanisms
 Tools and equipment
 Various Electronic parts
 Isolation procedures
 Use of protective equipment and clothing
 Use of codes of practice
 Philippine Electrical/Electronics Code

CONDITION:

The trainees/students must be provided with the following:

 Learning elements and Manuals


 Working area/bench
 Tools and equipment
 Electronic parts
 PPE

METHODOLOGIES:

 Lecture/Discussion
 Demonstration
 Viewing multimedia
CBC Electronic Products Assembly and Servicing NC II
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 Hands on practice
 Project making/ laboratory exercises

ASSESSMENT METHODS:

 Written exam
 Practical exam
 Observation in workplace
 Demonstration
 Portfolio

LO2. PREPARE/ MAKE PCB MODULE

ASSESSMENT CRITERIA:

1. PCB layout is verified for conformity with the schematic diagram in accordance with
the layout rules
2. PCB layout is transferred to copper-cladded board following acceptable methods
and standards
3. Visual inspection is performed based on standards procedures.
4. Thru-hole is drilled based on standards procedures
5. PCB is cleaned based on standards procedures
6. Functionality of PCB is tested and visual inspection is performed based on
standards procedures

CONTENTS:

 Use and function of tools, equipment and testing instruments


 Operation of equipment and testing instruments
 Proper care and use of tools
 Use of protective equipment and clothing
 PCB problems and solutions
 Surface mount components and devices
 Through-hole mount components and devices
 PCB characteristics
 Methods of soldering
 Component layout and grounding

CONDITION:
The trainees/students must be provided with the following:

TOOLS EQUIPMENT MATERIAL


Qty. Description Qty. Description Qty. Description
1set Pliers assorted, 1unit Multimeter(analog/ 1 Soldering wire
Long nose, Side digital) spool
CBC Electronic Products Assembly and Servicing NC II
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cutter
ESD free work
Screw driver
1 bench with mirror
assorted, Phillips, 1 set 50 ml SMD soldering paste
set Back-to-back/one-
slotted
sided
High grade
1 500
Desoldering tools 1 set magnifying glass SMD soldering flux
set ml
with lamp
1 1 Variable power
Wrenches assorted 1 pc. Cleaning brush
set unit supply
1 1 Variable 1
Allen wrench/key Thinner/alcohol
set unit transformer bottle
1 Hot air soldering
1 pc Utility knife/stripper 5ml Thermal paste
unit station
1 1 Oscilloscope, 1
Test jigs Ferric chloride
set unit digital bottle
1 Signal generator Stranded/solid/ hook-up
1 pc Wire stripper 5m
unit wires
1 Function generator
10m wire stranded, #22, red
unit
Electronically-
1
1 pc Digital micrometer controlled soldering 10m wire stranded, #22, black
unit
station
Printed Circuit
1 pc Anti-static strap 10m wire stranded, #22, white
Boards
1 pc Anti-static brush 10m wire stranded, #22, blue
wire stranded, #22,
1pc Anti-static mat 10m
yellow
1
Bread boards 10m wire stranded, #22, green
set
Solid wires, assorted
10m
color
Assorted electronic
1 set
components
50 resistors (different
pcs values)
50 capacitors (different
pcs values)

METHODOLOGIES:

 Lecture/discussion
 Demonstration
 Self-paced Instructions

ASSESSMENT METHODS:

 Written test
 Practical test
CBC Electronic Products Assembly and Servicing NC II
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 Direct observation

LO3. MOUNT AND SOLDER ELECTRONIC COMPONENTS

ASSESSMENT CRITERIA:

1. Knowledge of lead and lead-free soldering characteristics and requirements are


applied to mounting and soldering process in accordance with OH&S standards
2. Components are mounted and soldered in accordance with soldering principles.
3. Soldering/Desoldering techniques and procedures are applied in accordance with
established standards and requirements.
4. Soldered products are checked and complied with international standards and task
specifications

CONTENTS:

 Electronic Devices and Symbols


 Resistor and Capacitor Colour Codes
 Classes and Types of Electronic Parts/Devices
 Drawing and Interpreting Schematic Diagrams
 assembling electronic products
 Using and maintaining test instruments, tools, & equipment
 Splicing/joining wires
 PCB preparation skills
 Proper soldering/desoldering skills
 Component testing
 Mounting various types of electronic components
 Work safety practices and time management
 Interpreting schematic/block diagrams

CONDITION:

The trainees/students must be provided with the following:

 Drawing instruments and materials


 Working area/bench
 Sufficient lighting and ventilation system
 Complete electronic supplies

METHODOLOGIES:

 Lecture/discussion
 Demonstration
 Self-paced Instructions

ASSESSMENT METHODS:
CBC Electronic Products Assembly and Servicing NC II
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 Written test
 Practical test
 Direct observation

LO4. ASSEMBLE ELECTRONIC PRODUCT

ASSESSMENT CRITERIA:

1. Work instructions is followed based on job order or client requirements


2. Assembly procedures are performed in accordance with OH&S policies and work
instructions
3. Modules and accessories are connected/ integrated into the final product based on
the client specifications.
4. Excess components and materials are disposed of based on WEEE directives and
3Rs waste management program.

CONTENTS:

 Work Safety requirements and economy of materials with durability


 Knowledge in 5S application and observation of required timeframe
 Knowledge of proper handling and disposal of chemicals
 Proper care and use of tools
 Identifying and proper handling of electronic components
 Identifying and proper handling of digital components
 Fundamentals of ESD handling
 Fundamentals of thru-hole assembly
 Fundamentals of surface-mount assembly

CONDITION:

The trainees/students must be provided with the following:

TOOLS EQUIPMENT MATERIAL


Qty. Description Qty. Description Qty. Description
Pliers assorted,
Multimeter(analog/ 1
1set Long nose, Side 1unit Soldering wire
digital) spool
cutter
ESD free work
Screw driver
1 bench with mirror
assorted, Phillips, 1 set 50 ml SMD soldering paste
set Back-to-back/one-
slotted
sided
High grade
1 500
Desoldering tools 1 set magnifying glass SMD soldering flux
set ml
with lamp
CBC Electronic Products Assembly and Servicing NC II
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1 1 Variable power
Wrenches assorted 1 pc. Cleaning brush
set unit supply
1 1 Variable 1
Allen wrench/key Thinner/alcohol
set unit transformer bottle
1 Hot air soldering
1 pc Utility knife/stripper 5ml Thermal paste
unit station
1 1 Oscilloscope, 1
Test jigs Ferric chloride
set unit digital bottle
1 Signal generator Stranded/solid/ hook-up
1 pc Wire stripper 5m
unit wires
1 Function generator
10m wire stranded, #22, red
unit
Electronically-
1
1 pc Digital micrometer controlled soldering 10m wire stranded, #22, black
unit
station
1 pc Anti-static strap 10m wire stranded, #22, white
1 pc Anti-static brush 10m wire stranded, #22, blue
wire stranded, #22,
1pc Anti-static mat 10m
yellow
1
Bread boards 10m wire stranded, #22, green
set
Solid wires, assorted
10m
color
Assorted electronic
1 set
components
50 resistors (different
pcs values)
50 capacitors (different
pcs values)

METHODOLOGIES:

 Lecture/discussion
 Demonstration
 Self-paced Instructions

ASSESSMENT METHODS:

 Written test
 Practical test
 Direct observation

LO5. TEST AND INSPECT ASSEMBLED ELECTRONIC PRODUCTS

ASSESSMENT CRITERIA:

1. Finished products are subjected to final visual/sensory inspection and testing in


accordance with quality standards, procedures and requirements

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2. Mechanical and electrical/electronic testing is performed in accordance with quality
standards, procedures and requirements
3. Work completion is documented and responsible person is informed in accordance
with established procedures
4. Housekeeping procedures are observed in accordance with 5S discipline and
established procedures

CONTENTS:

 Hazardous and risk assessment mechanisms


 Implementation of safety regulations
 Safety systems incorporating,
 Work clearance procedures
 Isolation procedures
 Monitoring/testing procedures
 Use of protective equipment and clothing
 Work Safety requirements and economy of materials with durability
 Knowledge in 5S application and observation of required timeframe
 Knowledge of proper handling and disposal of chemicals

CONDITION:

The trainees/students must be provided with the following:

TOOLS EQUIPMENT MATERIAL


Qty. Description Qty. Description Qty. Description
Pliers assorted,
Multimeter(analog/ 1
1set Long nose, Side 1unit Soldering wire
digital) spool
cutter
ESD free work
Screw driver
1 bench with mirror
assorted, Phillips, 1 set 50 ml SMD soldering paste
set Back-to-back/one-
slotted
sided
High grade
1 500
Desoldering tools 1 set magnifying glass SMD soldering flux
set ml
with lamp
1 1 Variable power
Wrenches assorted 1 pc. Cleaning brush
set unit supply
1 1 Variable 1
Allen wrench/key Thinner/alcohol
set unit transformer bottle
1 Hot air soldering
1 pc Utility knife/stripper 5ml Thermal paste
unit station
1 1 Oscilloscope, 1
Test jigs Ferric chloride
set unit digital bottle
1 Signal generator Stranded/solid/ hook-up
1 pc Wire stripper 5m
unit wires
1 Function generator
10m wire stranded, #22, red
unit
1 pc Digital micrometer 1 Electronically- 10m wire stranded, #22, black
CBC Electronic Products Assembly and Servicing NC II
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controlled soldering
unit
station
1 pc Anti-static strap 10m wire stranded, #22, white
1 pc Anti-static brush 10m wire stranded, #22, blue
wire stranded, #22,
1pc Anti-static mat 10m
yellow
1
Bread boards 10m wire stranded, #22, green
set
Solid wires, assorted
10m
color
Assorted electronic
1 set
components
50 resistors (different
pcs values)
50 capacitors (different
pcs values)

METHODOLOGIES:

 Lecture/discussion
 Demonstration
 Self-paced Instructions

ASSESSMENT METHODS:

 Written test
 Practical test
 Direct observation
 Interview (oral)

CBC Electronic Products Assembly and Servicing NC II


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UNIT OF COMPETENCY : SERVICE CONSUMER ELECTRONIC PRODUCTS AND
SYSTEMS
MODULE TITLE : SERVICING CONSUMER ELECTRONIC PRODUCTS AND
SYSTEMS

MODULE DESCRIPTION : This unit covers the knowledge, skills and attitudes required
to install and service consumer electronic products and
systems. It includes competencies in installing, maintenance
and repairing audio-video products/ systems and domestic
electronic appliances and home security system.

NOMINAL DURATION : 40 hrs

CERTIFICATE LEVEL : COC

LEARNING OUTCOMES:

Upon completion of this module the trainees/students must be able to:

LO.1. Prepare unit, tools and workplace for installation and service
LO.2. Install consumer electronic products/systems
LO.3. Diagnose faults and defects of consumer electronic /products / systems
LO.4. Maintain/Repair consumer electronic products
LO.5. Re-assemble and test repaired consumer electronics products

LO1. PREPARE UNIT, TOOLS AND WORKPLACE FOR INSTALLATION AND SERVICE

ASSESSMENT CRITERIA:

1. Complete check-up of consumer electronic components, products and systems


is conducted and defects are identified, verified and documented against
customer description.
2. Repair/maintenance history is verified in line with the company procedures.
3. Service manuals and service information required for repair/maintenance are
acquired as per standard procedure.
4. Workplace is set/prepared for repair job in line with the company requirements.
5. Necessary tools, test instruments and personal protective equipment are
prepared in line with job requirements OHS in maintaining and repairing
audio/video products and systems are defined and explained

CBC Electronic Products Assembly and Servicing NC II


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CONTENTS:

 Work Safety requirements


 Application of 5S
 Tools and equipments
 Electronic components
 Handling and disposal of chemicals
 Hazardous and risk assessment mechanisms
 Isolation procedures
 Use of protective equipment and clothing
 Industrial electronics products and systems
 Service manuals/ Service Information
 Tools, Materials and Test Instruments
 Use of codes of practice

CONDITION:

The trainees/students must be provided with the following:

 Learning Elements and Manuals


 Working area/bench
 Tools, Materials and Test Instruments
 Consumer Electronic Components
 Consumer Electronic Product
 PPE

METHODOLOGIES:

 Lecture
 Discussion
 Demonstration
 Viewing multimedia
 Hands on practice
 Simulation

ASSESSMENT METHODS:

 Written exam
 Practical exam
 Observation in workplace
 Demonstration
 Portfolio

CBC Electronic Products Assembly and Servicing NC II


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LO2. INSTALL CONSUMER ELECTRONIC PRODUCTS/SYSTEMS

ASSESSMENT CRITERIA:

1. Materials necessary to complete the work are obtained in accordance with job
requirements.
Consumer electronic products/systems are installed in accordance with manufacturer’s
instructions, requirements, and without damage to the surrounding place or
environment
2. Devices are tested in accordance with standard procedures.
3. Final inspections are undertaken to ensure that the installed devices conforms to
technical requirements.
4. Unplanned events or conditions are responded to in accordance with established
procedures
5. Work site is cleaned and cleared of all debris and left safe in accordance with the
company requirements
6. Report on installation and testing of equipment is prepared according to company’s
procedures/policies

CONTENTS:

 Use and function of tools, equipment and testing instruments


 Operation of equipment and testing instruments
 Proper care and use of tools
 Use of protective equipment and clothing
 Service manual/schematic diagram/parts list
 Operating instructions/User’s/Owner’s manual

CONDITION:

The trainees/students must be provided with the following:

TOOLS EQUIPMENT MATERIAL


Qty. Description Qty. Description Qty. Description
Pliers assorted,
Multimeter(analog/ 1
1set Long nose, Side 1unit Soldering wire
digital) spool
cutter
ESD free work
Screw driver
1 bench with mirror
assorted, Phillips, 1 set 50 ml SMD soldering paste
set Back-to-back/one-
slotted
sided
High grade
1 500
Desoldering tools 1 set magnifying glass SMD soldering flux
set ml
with lamp
1 1 Variable power
Wrenches assorted 1 pc. Cleaning brush
set unit supply
1 1 Variable 1
Allen wrench/key Thinner/alcohol
set unit transformer bottle
CBC Electronic Products Assembly and Servicing NC II
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1 Hot air soldering
1 pc Utility knife/stripper 5ml Thermal paste
unit station
1 1 Oscilloscope, 1
Test jigs Ferric chloride
set unit digital bottle
1 Signal generator Stranded/solid/ hook-up
1 pc Wire stripper 5m
unit wires
1 Function generator
10m wire stranded, #22, red
unit
Electronically-
1
1 pc Digital micrometer controlled soldering 10m wire stranded, #22, black
unit
station
1 pc Anti-static strap 10m wire stranded, #22, white
1 pc Anti-static brush 10m wire stranded, #22, blue
wire stranded, #22,
1pc Anti-static mat 10m
yellow
1
Bread boards 10m wire stranded, #22, green
set
Solid wires, assorted
10m
color
Assorted electronic
1 set
components
50 resistors (different
pcs values)
50 capacitors (different
pcs values)

METHODOLOGIES:

 Lecture
 Discussion
 Demonstration
 Viewing multimedia
 Hands on practice
 Simulation

ASSESSMENT METHODS:

 Written exam
 Practical exam
 Observation in workplace
 Demonstration
 Portfolio

LO3. DIAGNOSE FAULTS AND DEFECTS OF CONSUMER ELECTRONIC/SYSTEMS


PRODUCTS

ASSESSMENT CRITERIA:

CBC Electronic Products Assembly and Servicing NC II


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1. Systematic pre-testing procedure is observed in accordance with manufacturer’s
instructions.
2. System defects/Fault symptoms are identified using appropriate tools and
equipment and
troubleshooting techniques and in accordance with safety
procedures
3. Test instruments required for the job are used in accordance with user manuals.
4. Circuits are checked and isolated using specified testing procedures
5. Identified defects and faults are explained to the responsible person in
accordance with
enterprise or company policy and procedures
6. Control settings/adjustments are checked in conformity with service-manual
specifications.
7. Results of diagnosis and testing are documented accurately and completely within
the
specified time.
8. Customers are advised/informed regarding the status and serviceability of the unit
according to procedures.

CONTENTS:

 OHS requirements in accordance with legislation & regulations


 Personal protective equipment
 Proper used of Test instruments
 Electronic Devices and Symbols
 Electronic Electronic Components
 Electronic Electronic Product
 Classes and Types of Electronic Parts/Devices
 Drawing and Interpreting Schematic Diagrams
 Service manual/schematic diagram/parts list
 Operating instructions/User’s/Owner’s manual
 Troubleshooting techniques

CONDITION:

The trainees/students must be provided with the following:

TOOLS EQUIPMENT MATERIAL


Qty. Description Qty. Description Qty. Description
Pliers assorted,
Multimeter(analog/ 1
1set Long nose, Side 1unit Soldering wire
digital) spool
cutter
ESD free work
Screw driver
1 bench with mirror
assorted, Phillips, 1 set 50 ml SMD soldering paste
set Back-to-back/one-
slotted
sided
1 Desoldering tools 1 set High grade 500 SMD soldering flux
set magnifying glass ml
CBC Electronic Products Assembly and Servicing NC II
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with lamp
1 1 Variable power
Wrenches assorted 1 pc. Cleaning brush
set unit supply
1 1 Variable 1
Allen wrench/key Thinner/alcohol
set unit transformer bottle
1 Hot air soldering
1 pc Utility knife/stripper 5ml Thermal paste
unit station
1 1 Oscilloscope, 1
Test jigs Ferric chloride
set unit digital bottle
1 Signal generator Stranded/solid/ hook-up
1 pc Wire stripper 5m
unit wires
1 Function generator
10m wire stranded, #22, red
unit
Electronically-
1
1 pc Digital micrometer controlled soldering 10m wire stranded, #22, black
unit
station
1 pc Anti-static strap 10m wire stranded, #22, white
1 pc Anti-static brush 10m wire stranded, #22, blue
wire stranded, #22,
1pc Anti-static mat 10m
yellow
1
Bread boards 10m wire stranded, #22, green
set
Solid wires, assorted
10m
color
Assorted electronic
1 set
components
50 resistors (different
pcs values)
50 capacitors (different
pcs values)

METHODOLOGIES:

 Lecture
 Discussion
 Demonstration
 Viewing multimedia
 Hands on practice
 Simulation

ASSESSMENT METHODS:

 Written exam
 Practical exam
 Observation in workplace
 Demonstration
 Portfolio

CBC Electronic Products Assembly and Servicing NC II


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LO4. MAINTAIN/REPAIR CONSUMER ELECTRONIC PRODUCTS

ASSESSMENT CRITERIA:

1. Personal protective equipment is used in accordance with Occupational Health and


Safety practices.
2. Electro-static discharge (ESD) protection procedure is followed in accordance with
current industry standards.
3. Defective parts/components are replaced with identical or recommended appropriate
equivalent ratings
4. Repaired or replaced parts/components are soldered/mounted in accordance with the
current industry standards.
5. Control settings/adjustments are checked in conformity with service-manual
specifications.
6. Repair activity is performed within the required timeframe
7. Care and extreme precaution in handling the unit/product is observed as per OHS
procedures
8. Cleaning of unit is performed in accordance with standard procedures
9. Excess components and materials are disposed of based on WEEE directives and
3Rs waste management program.

CONTENTS:

Principles of electrical circuits


Fundamentals of direct current circuits
Fundamentals of alternating current circuits
Fundamentals of electronic components and circuits
Fundamentals of digital logics, components & circuits
Fundamentals of microprocessor circuits and programming
Analysis of troubles and isolation techniques
Service manual/schematic diagram/parts list
Operating instructions/User’s/Owner’s manual
 Tools, Materials and Test Instruments
Consumer electronics products and systems
Personal protective equipment
 Application of work safety practices and time management
 Troubleshooting techniques
 Application of substitution technique

CONDITION:

The trainees/students must be provided with the following:

TOOLS EQUIPMENT MATERIAL


Qty. Description Qty. Description Qty. Description
1set Pliers assorted, 1unit Multimeter(analog/ 1 Soldering wire
Long nose, Side digital) spool

CBC Electronic Products Assembly and Servicing NC II


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cutter
ESD free work
Screw driver
1 bench with mirror
assorted, Phillips, 1 set 50 ml SMD soldering paste
set Back-to-back/one-
slotted
sided
High grade
1 500
Desoldering tools 1 set magnifying glass SMD soldering flux
set ml
with lamp
1 1 Variable power
Wrenches assorted 1 pc. Cleaning brush
set unit supply
1 1 Variable 1
Allen wrench/key Thinner/alcohol
set unit transformer bottle
1 Hot air soldering
1 pc Utility knife/stripper 5ml Thermal paste
unit station
1 1 Oscilloscope, 1
Test jigs Ferric chloride
set unit digital bottle
1 Signal generator Stranded/solid/ hook-up
1 pc Wire stripper 5m
unit wires
1 Function generator
10m wire stranded, #22, red
unit
Electronically-
1
1 pc Digital micrometer controlled soldering 10m wire stranded, #22, black
unit
station
1 pc Anti-static strap 10m wire stranded, #22, white
1 pc Anti-static brush 10m wire stranded, #22, blue
wire stranded, #22,
1pc Anti-static mat 10m
yellow
1
Bread boards 10m wire stranded, #22, green
set
Solid wires, assorted
10m
color
Assorted electronic
1 set
components
50 resistors (different
pcs values)
50 capacitors (different
pcs values)

METHODOLOGIES:

 Lecture
 Discussion
 Demonstration
 Viewing multimedia
 Hands on practice
 Simulation

ASSESSMENT METHODS:

 Written exam
CBC Electronic Products Assembly and Servicing NC II
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 Practical exam
 Observation in workplace
 Demonstration
 Portfolio

LO5. RE-ASSEMBLE AND TEST REPAIRED CONSUMER ELECTRONICS PRODUCTS

ASSESSMENT CRITERIA:

1. Repaired units are reassembled according to procedures


2. Reassembled units are subjected to final testing and cleaning in conformity with
manufacturer’s
specifications
3. Service completion procedures and documentations are complied with based on
manual.
4. Waste materials are disposed of in accordance with environmental requirements

CONTENTS:

 Use and maintenance of test instruments, tools, & equipment


 Personal protective equipment
 Tools, Materials and Test Instruments
 Schematic diagram reading skills
 Troubleshooting and Maintenance
 Analysis of troubles and isolation techniques
 Application of troubleshooting technique
 Application of substitution technique
 Soldering/desoldering and wiring/cabling techniques
 Service manual/schematic diagram/parts list
 Operating instructions/User’s/Owner’s manual
 Consumer electronics products and systems
 Application of work safety practices and time management

CONDITION:

The trainees/students must be provided with the following:

TOOLS EQUIPMENT MATERIAL


Qty. Description Qty. Description Qty. Description
Pliers assorted,
Multimeter(analog/ 1
1set Long nose, Side 1unit Soldering wire
digital) spool
cutter
ESD free work
Screw driver
1 bench with mirror
assorted, Phillips, 1 set 50 ml SMD soldering paste
set Back-to-back/one-
slotted
sided

CBC Electronic Products Assembly and Servicing NC II


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High grade
1 500
Desoldering tools 1 set magnifying glass SMD soldering flux
set ml
with lamp
1 1 Variable power
Wrenches assorted 1 pc. Cleaning brush
set unit supply
1 1 Variable 1
Allen wrench/key Thinner/alcohol
set unit transformer bottle
1 Hot air soldering
1 pc Utility knife/stripper 5ml Thermal paste
unit station
1 1 Oscilloscope, 1
Test jigs Ferric chloride
set unit digital bottle
1 Signal generator Stranded/solid/ hook-up
1 pc Wire stripper 5m
unit wires
1 Function generator
10m wire stranded, #22, red
unit
Electronically-
1
1 pc Digital micrometer controlled soldering 10m wire stranded, #22, black
unit
station
Electronically
controlled
1 pc Anti-static strap 10m wire stranded, #22, white
unit(s)/appliance(s)
and accessories
Audio unit(s) and
1 pc Anti-static brush 10m wire stranded, #22, blue
accessories
wire stranded, #22,
1pc Anti-static mat 10m
yellow
1 Video unit(s) and
Bread boards 10m wire stranded, #22, green
set accessories
Solid wires, assorted
10m
color
Assorted electronic
1 set
components
50 resistors (different
pcs values)
50 capacitors (different
pcs values)

METHODOLOGIES:

 Lecture
 Discussion
 Demonstration
 Viewing multimedia
 Hands on practice
 Simulation

ASSESSMENT METHODS:

 Practical exam
 Observation in workplace
 Demonstration
CBC Electronic Products Assembly and Servicing NC II
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 Portfolio
UNIT OF COMPETENCY : SERVICE INDUSTRIAL ELECTRONIC MODULES,
PRODUCTS ANDSYSTEMS

MODULE TITLE : SERVICING INDUSTRIAL ELECTRONIC MODULES,


PRODUCTS AND
SYSTEMS
MODULE DESCRIPTION : This unit covers the knowledge, skills and attitudes required
to install and service consumer electronic products and
systems. It includes competencies in installing, maintenance
and repairing audio-video products/ systems and domestic
electronic appliances and home security system.

NOMINAL DURATION : 50 hrs

CERTIFICATE LEVEL : COC

LEARNING OUTCOMES:

Upon completion of this module the trainees/students must be able to:

LO.1. Prepare unit, tools and workplace for installation and service
LO.2. Install industrial electronic modules/products/systems
LO.3. Diagnose faults and defects of industrial electronic modules/systems/products
LO.4. Maintain/Repair industrial electronic products
LO.5. Re-assemble and test repaired industrial electronics products

LO1. PREPARE UNIT, TOOLS AND WORKPLACE FOR INSTALLATION AND SERVICE

ASSESSMENT CRITERIA:

1. Complete check-up of industrial electronic components, products and systems is


conducted and defects are identified, verified and documented against customer
description.
2. Repair/maintenance history is verified in line with the company procedures.
3. Service manuals and service information required for repair/maintenance are
acquired as per standard procedure.
4. Workplace is set/prepared for repair job in line with the company requirements.

CBC Electronic Products Assembly and Servicing NC II


21
5. Necessary tools, test instruments and personal protective equipment are
prepared in line with job requirements OHS in maintaining and repairing
audio/video products and systems are defined and explained

CONTENTS:

 Work Safety requirements


 Application of 5S
 Tools and equipments
 Industrial electronic components
 Handling and disposal of chemicals
 Hazardous and risk assessment mechanisms
 Isolation procedures
 Use of protective equipment and clothing
 Industrial electronics products and systems
 Service manuals/ Service Information
 Tools, Materials and Test Instruments
 Use of codes of practice

CONDITION:

The trainees/students must be provided with the following:

 Learning Elements and Manuals


 Working area/bench
 Tools, Materials and Test Instruments
 Industrial Electronic Components
 Industrial Electronic Product
 PPE

METHODOLOGIES:

 Lecture
 Discussion
 Demonstration
 Viewing multimedia
 Hands on practice
 Simulation

ASSESSMENT METHODS:

 Written exam
 Practical exam
 Observation in workplace
 Demonstration
 Portfolio

CBC Electronic Products Assembly and Servicing NC II


22
LO2. INSTALL INDUSTRIAL ELECTRONIC MODULES/PRODUCTS/SYSTEMS

ASSESSMENT CRITERIA:

1. Materials necessary to complete the work are obtained in accordance with job
requirements.
Industrial electronic modules/ products/systems are installed in accordance with
manufacturer’s instructions, requirements, and without damage to the surrounding
place or environment
2. Devices are tested in accordance with standard procedures.
3. Final inspections are undertaken to ensure that the installed devices conforms to
technical requirements.
4. Unplanned events or conditions are responded to in accordance with established
procedures
5. Work site is cleaned and cleared of all debris and left safe in accordance with the
company requirements
6. Report on installation and testing of equipment is prepared according to company’s
procedures/policies

CONTENTS:

 OHS requirements in accordance with legislation & regulations


 Personal protective equipment
 Proper used of Test instruments
 Electronic Devices and Symbols
 Industrial Electronic Components
 Industrial Electronic Product
 Classes and Types of Electronic Parts/Devices
 Drawing and Interpreting Schematic Diagrams
 Troubleshooting techniques
 Use and function of tools, equipment and testing instruments
 Operation of equipment and testing instruments
 Proper care and use of tools
 Use of protective equipment and clothing
 Service manual/schematic diagram/parts list
 Operating instructions/User’s/Owner’s manual

CONDITION:

The trainees/students must be provided with the following:

TOOLS EQUIPMENT MATERIAL


Qty. Description Qty. Description Qty. Description
CBC Electronic Products Assembly and Servicing NC II
23
Pliers assorted,
Multimeter(analog/ 1
1set Long nose, Side 1unit Soldering wire
digital) spool
cutter
ESD free work
Screw driver
1 bench with mirror
assorted, Phillips, 1 set 50 ml SMD soldering paste
set Back-to-back/one-
slotted
sided
High grade
1 500
Desoldering tools 1 set magnifying glass SMD soldering flux
set ml
with lamp
1 1 Variable power
Wrenches assorted 1 pc. Cleaning brush
set unit supply
1 1 Variable 1
Allen wrench/key Thinner/alcohol
set unit transformer bottle
1 Hot air soldering
1 pc Utility knife/stripper 5ml Thermal paste
unit station
1 1 Oscilloscope, 1
Test jigs Ferric chloride
set unit digital bottle
1 Signal generator Stranded/solid/ hook-up
1 pc Wire stripper 5m
unit wires
1 Function generator
10m wire stranded, #22, red
unit
Electronically-
1
1 pc Digital micrometer controlled soldering 10m wire stranded, #22, black
unit
station
Control boards and
1 pc Anti-static strap modules 10m wire stranded, #22, white

Sensors and input


1 pc Anti-static brush devices 10m wire stranded, #22, blue

wire stranded, #22,


1pc Anti-static mat 10m
yellow
Actuators and
1
Bread boards output devices 10m wire stranded, #22, green
set
Motor controllers Solid wires, assorted
10m
and drives color
Assorted electronic
1 set
components
50 resistors (different
pcs values)
50 capacitors (different
pcs values)

METHODOLOGIES:

 Lecture
 Discussion
 Demonstration
CBC Electronic Products Assembly and Servicing NC II
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 Viewing multimedia
 Hands on practice
 Simulation

ASSESSMENT METHODS:

 Written exam
 Practical exam
 Observation in workplace
 Demonstration
 Portfolio

LO3. DIAGNOSE FAULTS AND DEFECTS OF INDUSTRIAL


ELECTRONIC/MODULES/SYSTEMS
PRODUCTS

ASSESSMENT CRITERIA:

1. Systematic pre-testing procedure is observed in accordance with


manufacturer’s instructions.
2. System defects/Fault symptoms are identified using appropriate tools and
equipment and troubleshooting techniques and in accordance with safety
procedures
3. Test instruments required for the job are used in accordance with user manuals.
4. Circuits are checked and isolated using specified testing procedures
5. Identified defects and faults are explained to the responsible person in
accordance with enterprise or company policy and procedures
6. Control settings/adjustments are checked in conformity with service-
manual specifications.
7. Results of diagnosis and testing are documented accurately and completely
within the specified time.
8. Customers are advised/ informed regarding the status and serviceability of the
unit according to procedures.
CONTENTS:

 OHS requirements in accordance with legislation & regulations


 Personal protective equipment
 Proper used of Test instruments
 Electronic Devices and Symbols
 Industrial Electronic Components
 Industrial Electronic Product
 Classes and Types of Electronic Parts/Devices
 Drawing and Interpreting Schematic Diagrams
 Service manual/schematic diagram/parts list
 Operating instructions/User’s/Owner’s manual
 Troubleshooting techniques
 Troubleshooting techniques
CBC Electronic Products Assembly and Servicing NC II
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 Operation of equipment and testing instruments
 Proper care and use of tools
 Use of protective equipment and clothing
 Service manual/schematic diagram/parts list
 Operating instructions/User’s/Owner’s manual

CONDITION:

The trainees/students must be provided with the following:

TOOLS EQUIPMENT MATERIAL


Qty. Description Qty. Description Qty. Description
Pliers assorted,
Multimeter(analog/ 1
1set Long nose, Side 1unit Soldering wire
digital) spool
cutter
ESD free work
Screw driver
1 bench with mirror
assorted, Phillips, 1 set 50 ml SMD soldering paste
set Back-to-back/one-
slotted
sided
High grade
1 500
Desoldering tools 1 set magnifying glass SMD soldering flux
set ml
with lamp
1 1 Variable power
Wrenches assorted 1 pc. Cleaning brush
set unit supply
1 1 Variable 1
Allen wrench/key Thinner/alcohol
set unit transformer bottle
1 Hot air soldering
1 pc Utility knife/stripper 5ml Thermal paste
unit station
1 1 Oscilloscope, 1
Test jigs Ferric chloride
set unit digital bottle
1 Signal generator Stranded/solid/ hook-up
1 pc Wire stripper 5m
unit wires
1 Function generator
10m wire stranded, #22, red
unit
Electronically-
1
1 pc Digital micrometer controlled soldering 10m wire stranded, #22, black
unit
station
1 pc Anti-static strap 10m wire stranded, #22, white
1 pc Anti-static brush 10m wire stranded, #22, blue
wire stranded, #22,
1pc Anti-static mat 10m
yellow
1
Bread boards 10m wire stranded, #22, green
set
Solid wires, assorted
10m
color
Assorted electronic
1 set
components
50 resistors (different
pcs values)
CBC Electronic Products Assembly and Servicing NC II
26
50 capacitors (different
pcs values)

METHODOLOGIES:

 Lecture
 Discussion
 Demonstration
 Viewing multimedia
 Hands on practice
 Simulation

ASSESSMENT METHODS:

 Written exam
 Practical exam
 Observation in workplace
 Demonstration
 Portfolio

LO4. MAINTAIN/REPAIR INDUSTRIAL ELECTRONIC PRODUCTS

ASSESSMENT CRITERIA:

1. Personal protective equipment is used in accordance with Occupational Health and


Safety practices.
2. Electro-static discharge (ESD) protection procedure is followed in accordance with
current industry standards.
3. Defective parts/components are replaced with identical or recommended appropriate
equivalent ratings
4. Repaired or replaced parts/components are soldered/mounted in accordance with the
current industry standards.
5. Control settings/adjustments are checked in conformity with service-manual
specifications.
6. Repair activity is performed within the required timeframe
7. Care and extreme precaution in handling the unit/product is observed as per OHS
procedures
8. Cleaning of unit is performed in accordance with standard procedures
9. Excess components and materials are disposed of based on WEEE directives and
3Rs waste management program.

CONTENTS:

Principles of electrical circuits


Fundamentals of direct current circuits
Fundamentals of alternating current circuits
Fundamentals of electronic components and circuits

CBC Electronic Products Assembly and Servicing NC II


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Fundamentals of digital logics, components & circuits
Fundamentals of microprocessor circuits and programming
Analysis of troubles and isolation techniques
Service manual/schematic diagram/parts list
Operating instructions/User’s/Owner’s manual
Tools, Materials and Test Instruments
Industrial electronics products and systems
Personal protective equipment
 Application of work safety practices and time management
 Troubleshooting techniques
 Application of substitution technique

CONDITION:

The trainees/students must be provided with the following:

TOOLS EQUIPMENT MATERIAL


Qty. Description Qty. Description Qty. Description
Pliers assorted,
Multimeter(analog/ 1
1set Long nose, Side 1unit Soldering wire
digital) spool
cutter
ESD free work
Screw driver
1 bench with mirror
assorted, Phillips, 1 set 50 ml SMD soldering paste
set Back-to-back/one-
slotted
sided
High grade
1 500
Desoldering tools 1 set magnifying glass SMD soldering flux
set ml
with lamp
1 1 Variable power
Wrenches assorted 1 pc. Cleaning brush
set unit supply
1 1 Variable 1
Allen wrench/key Thinner/alcohol
set unit transformer bottle
1 Hot air soldering
1 pc Utility knife/stripper 5ml Thermal paste
unit station
1 1 Oscilloscope, 1
Test jigs Ferric chloride
set unit digital bottle
1 Signal generator Stranded/solid/ hook-up
1 pc Wire stripper 5m
unit wires
1 Function generator
10m wire stranded, #22, red
unit
Electronically-
1
1 pc Digital micrometer controlled soldering 10m wire stranded, #22, black
unit
station
1 pc Anti-static strap 10m wire stranded, #22, white
1 pc Anti-static brush 10m wire stranded, #22, blue
wire stranded, #22,
1pc Anti-static mat 10m
yellow
1
Bread boards 10m wire stranded, #22, green
set
10m Solid wires, assorted

CBC Electronic Products Assembly and Servicing NC II


28
color
Assorted electronic
1 set
components
50 resistors (different
pcs values)
50 capacitors (different
pcs values)

METHODOLOGIES:

 Lecture
 Discussion
 Demonstration
 Viewing multimedia
 Hands on practice
 Simulation

ASSESSMENT METHODS:

 Written exam
 Practical exam
 Observation in workplace
 Demonstration
 Portfolio

LO5. RE-ASSEMBLE AND TEST REPAIRED INDUSTRIAL ELECTRONICS PRODUCTS

ASSESSMENT CRITERIA:

1. Repaired units are reassembled according to procedures


2. Reassembled units are subjected to final testing and cleaning in conformity with
manufacturer’s
specifications
3. Service completion procedures and documentations are complied with based on
manual.
4. Waste materials are disposed of in accordance with environmental requirements

CONTENTS:

 Use and maintenance of test instruments, tools, & equipment


 Personal protective equipment
 Tools, Materials and Test Instruments
 Schematic diagram reading skills
 Troubleshooting and Maintenance
 Analysis of troubles and isolation techniques
 Application of troubleshooting technique

CBC Electronic Products Assembly and Servicing NC II


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 Application of substitution technique
 Soldering/ desoldering and wiring/cabling techniques
Service manual/schematic diagram/parts list
Operating instructions/User’s/Owner’s manual
Industrial electronics products and systems
 Application of work safety practices and time management

CONDITION:

The trainees/students must be provided with the following:

TOOLS EQUIPMENT MATERIAL


Qty. Description Qty. Description Qty. Description
Pliers assorted,
Multimeter(analog/ 1
1set Long nose, Side 1unit Soldering wire
digital) spool
cutter
ESD free work
Screw driver
1 bench with mirror
assorted, Phillips, 1 set 50 ml SMD soldering paste
set Back-to-back/one-
slotted
sided
High grade
1 500
Desoldering tools 1 set magnifying glass SMD soldering flux
set ml
with lamp
1 1 Variable power
Wrenches assorted 1 pc. Cleaning brush
set unit supply
1 1 Variable 1
Allen wrench/key Thinner/alcohol
set unit transformer bottle
1 Hot air soldering
1 pc Utility knife/stripper 5ml Thermal paste
unit station
1 1 Oscilloscope, 1
Test jigs Ferric chloride
set unit digital bottle
1 Signal generator Stranded/solid/ hook-up
1 pc Wire stripper 5m
unit wires
1 Function generator
10m wire stranded, #22, red
unit
Electronically-
1
1 pc Digital micrometer controlled soldering 10m wire stranded, #22, black
unit
station
1 pc Anti-static strap 10m wire stranded, #22, white
1 pc Anti-static brush 10m wire stranded, #22, blue
wire stranded, #22,
1pc Anti-static mat 10m
yellow
1
Bread boards 10m wire stranded, #22, green
set
Solid wires, assorted
10m
color
Assorted electronic
1 set
components
50 resistors (different

CBC Electronic Products Assembly and Servicing NC II


30
pcs values)
50 capacitors (different
pcs values)

METHODOLOGIES:

 Lecture
 Discussion
 Demonstration
 Viewing multimedia
 Hands on practice
 Simulation

ASSESSMENT METHODS:

 Practical exam
 Observation in workplace
 Demonstration
 Portfolio

CBC Electronic Products Assembly and Servicing NC II


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