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COMPETENCY-BASED

CURRICULUM

Sector:

ELECTRONICS
Qualification:

Electronic Products and Assembly Servicing NC II


ST. LAURENCE INSTITUTE OF
TECHNOLOGY Developed by:
07-B Mariano Badelles Sr. St., Iligan City Philippines Victor S. Rosales

Telefax #: (063) 223-1874 Cell #:0927-409-1354


Email: slit_iligan2000@yahoo.com
TABLE OF CONTENTS

Page

A...COURSE DESIGN.........................................................................................

B. MODULES OF INSTRUCTION ............................................................... 10-91

• BASIC COMPETENCIES............................................................................
o Participating in workplace communication ..................................... 11-13
o Working in a team environment .................................................... 14-17
o Practicing career professionalism ................................................. 18-21
o Practicing occupational health and safety procedures .................. 22-26

• COMMON COMPETENCIES....................................................................
o Applying quality standards ............................................................ 28-31
o Performing computer operations .................................................. 32-37
o Performing mensuration and calculation ....................................... 38-41
o Preparing and interpreting technical drawing ................................ 42-46
o Using hand tools........................................................................... 47-51
o Terminating and connecting electrical wiring and electronics
circuits .......................................................................................... 52-55
o Testing electronic components ..................................................... 56-61

• CORE COMPETENCIES...........................................................................
o Assembling electronic products .................................................... 63-72
o Servicing consumer electronic products and systems................... 73-82
o Servicing industrial electronic modules, products and systems .........
91
COURSE DESIGN

COURSE TITLE : ELECTRONIC PRODUCTS ASSEMBLY ANDSERVICING


NC II

NOMINAL DURATION : 260 hours

COURSE DESCRIPTION :

This course is designed to develop & enhance the knowledge, skills, & attitudes of
an Electronic Products Technician, in accordance with industry standards. It covers the
basic and common competencies in addition to the core competencies such as assembling
electronic products, fabricating PCB modules and installing and servicing consumer and
industrial electronic products and systems.

SUMMARY OF COURSE OUTCOMES:

BASIC COMPETENCIES
• Participating in workplace communication
• Working in a team environment
• Practicing career professionalism
• Practicing occupational health and safety procedures

COMMON COMPETENCIES
• Applying quality standards
• Performing computer operations
• Performing mensuration and calculation
• Preparing and interpreting technical drawing
• Using hand tools
• Terminating and connecting electrical wiring and electronics circuits
• Test electronic components

CORE COMPETENCIES
• Assembling electronic products
• Servicing consumer electronic product and systems
• Service industrial electronic modules, products and systems

ENTRY REQUIREMENTS:

The trainees who wish to enter the course should possess the following
requirements:

• Must have completed at least 10 yrs. basic education or an ALS


grade 10 certificate of rating holder
• Can communicate in oral and written language
• Can perform basic mathematical computations

CBC Electronic Products Assembly and Servicing NC II -3-


This list does not include specific institutional requirements such as educational
attainment, appropriate work experience and others that may be required from the trainees
by the school or training center delivering the TVET program.
COURSE STRUCTURE:

BASIC COMPETENCIES
(40 hours)

Nominal Duration
Units of
Module Title Learning Outcomes Training Industry
Competency
Center
1. Participate in 1.1 1.1.1 Obtain and convey 8 hours
workplace Participating workplace information
communicati in 1.1.2 Complete relevant work-
on workplace related documents
1.1.3 Participate in workplace
communicati meeting and discussion
on
2. Work in a 2.1 Working in a 2.1.1 Describe team role and 8 hours
team team scope
environment environment 2.1.2 Identify own role and
responsibility within a
team
2.1.3 Work as a team member
3. Practice 3.1 Practicing 3.1.1 Integrate personal 8 hours
career career objectives with
professionali professionalis organizational goals.
sm m 3.1.2 Set and meet work
priorities.
3.1.3 Maintain professional
growth and development.
4. Practice 4.1 Practicing 4.1.1 Identify hazards and 16
occupational occupational risks. hours
health and health and 4.1.2 Evaluate hazards and
safety safety risks.
procedures procedure 4.1.3 Control hazards and
risks.
4.1.4 Maintain OHS
awareness.

CBC Electronic Products Assembly and Servicing NC II -5-


COMMON COMPETENCIES
(80 hours)
Nominal Duration
Units of
Module Title Learning Outcomes Training Industry
Competency
Center
1. Apply quality 1.1 Applying 1.1.1 Assess quality of 4 hours
standards quality received materials or
standards components
1.1.2 Assess own work
1.1.3 Engage in quality
improvement
2. Perform 2.1 Performing 2.1.1 Plan and prepare for 8 hours
computer computer tasks to be
operations operations taken/undertaken
2.1.2 Input data into
computer
2.1.3 Access information
using computer
2.1.4 Produce output/data
using computer system
2.1.5Maintain computer
equipment and
systems
3. Perform 3.1 Performing 3.1.1 Select measuring 8 hours
mensuration mensuration instruments
and calculation and 3.1.2 Carry out
calculation measurements and
calculation
3.1.3 Maintain measuring
instruments
4. Prepare and 5.1 Preparing 4.1.1 Identify different kinds 8 hours
interpret and of technical
technical interpreting drawings
drawings technical 4.1.2 Interpret technical
drawings drawing
4.1.3 Prepare/make changes
on
electrical/electronic
schematics and
drawings
4.1.4 Store technical
drawings and
equipment/instrume
nt
5. Use hand 5.1 Using hand 5.1.1 Plan and prepare for 8 hours
tools tools task to be undertaken
5.1.2 Prepare hand tools
5.1.3 Use appropriate hand
tools and test
equipment
5.1.4 Maintain hand tools

CBC Electronic Products Assembly and Servicing NC II -7-


6. Terminate 6.1 Terminating 6.1.1 Plan and prepare for 8 hours
and connect and termination/ connection
electrical wiring connecting of electrical wiring/
and electronics electrical electronics circuits
circuit wiring and 6.1.2 Terminate/connect
electronics electrical wiring/
Nominal Duration
Units of
Module Title Learning Outcomes Training Industry
Competency
Center
circuit electronic circuits
6.1.3 Test termination/
connections of
electrical wiring and
electronics circuits
7. Test 7. Testing 7.1.1 Determine criteria for 36
electronic electronic testing electronics hours
components components components
7.1.2 Plan an approach for
component testing
7.1.3 Test components
7.1.4 Evaluate the testing
process

CORE COMPETENCIES
(140 hours)

Nominal Duration
Units of Learning Outcomes
Module Title Training Industry
Competency
Center
1. Assemble 1.1 Assembling 1.1.1 Prepare to assemble 40
electronic electronic electronics products hours
products products 1.1.2 Prepare/ Make PCB
modules
1.1.3 Mount and solder
electronic components
1.1.4 Perform electronic
products assembly
1.1.5 Test and inspect
assembled electronic
products
2. Service 2. Servicing 2.1.1 Prepare unit, tools and 50
consumer consumer workplace for installation hours
electronic electronic and service
products and products and 2.1.2 Install consumer
systems systems electronic products and
systems
2.1.3 Diagnose faults and
defects of consumer
electronic products and
systems
2.1.4 Maintain/Repair
consumer electronic
products
2.1.5 Re-assemble and test
repaired consumer
electronic products

CBC Electronic Products Assembly and Servicing NC II -9-


Nominal Duration
Units of Learning Outcomes
Module Title Training Industry
Competency
Center
3. Service 3. Servicing 3.1.1 Prepare unit, tools and 50
industrial industrial workplace for installation hours
electronic electronic and service
modules, modules, 3.1.2 Install industrial
products and products and electronic modules/
systems systems products/systems
3.1.3 Diagnose faults and
defects of industrial
electronic modules/
systems/products
3.1.4 Maintain/Repair industrial
electronic products
3.1.5 Re-assemble and test
repaired industrial
electronics products

ASSESSMENT METHOD

• Written Test
• Practical Test
• Observation in the workplace
• Demonstration and Oral Questioning
• Interview
• Portfolio

COURSE DELIVERY:
The delivery of training should adhere to the design of the curriculum.
Delivery should be guided by the 10 basic principles of the competency-based TVET.
• The training is based on curriculum developed from the competency
standards;
• Learning is modular in its structure;
• Training delivery is individualized and self-paced;
• Training is based on work that must be performed;
• Training materials are directly related to the competency standards and
the curriculum modules;
• Assessment is based in the collection of evidence of the performance of
work to the industry required standard;
• Training is based both on and off-the-job components;
• Allows for recognition of prior learning (RPL) or current competencies;
• Training allows for multiple entry and exit; and
• Approved training programs are nationally accredited.

CBC Electronic Products Assembly and Servicing NC II -9-


The competency-based TVET system recognizes various types of delivery
modes, both on and off-the-job as long as the learning is driven by the competency
standards specified by the industry. The following training modalities may be
adopted when designing training programs:
• The dualized mode of training delivery is preferred and recommended.
Thus programs would contain both in-school and in-industry training or
fieldwork components. Details can be referred to the Dual Training
System (DTS) Implementing Rules and Regulations.
• Modular/self-paced learning is a competency-based training modality
wherein the trainee is allowed to progress at his own pace. The trainer
only facilitates the training delivery.
• Peer teaching/mentoring is a training modality wherein fast learners are
given the opportunity to assist the slow learners.
• Supervised industry training or on-the-job training is an approach in
training designed to enhance the knowledge and skills of the trainee
through actual experience in the workplace to acquire a specific
competencies prescribed in the training regulations.
• Distance learning is a formal education process in which majority of the
instruction occurs when the students and instructors are not in the same
place. Distance learning may employ correspondence study, or audio,
video or computer technologies.

RESOURCES:

TOOLS EQUIPMENT MATERIAL


Qty. Description Qty. Description Qty. Description
Pliers assorted,
Multimeter(analog/ 1
1set Long nose, Side 1unit Soldering wire
digital) spool
cutter
ESD free work
Screw driver
1 bench with mirror
assorted, Phillips, 1 set 50 ml SMD soldering paste
set Back-to-back/one-
slotted
sided
1 High grade
500
Desoldering tools 1 set magnifying glass SMD soldering flux
set with lamp ml
1 1 Variable power
Wrenches assorted 1 pc. Cleaning brush
set unit supply
1 1 Variable 1
Allen wrench/key Thinner/alcohol
set unit transformer bottle
1 Hot air soldering
1 pc Utility knife/stripper 5ml Thermal paste
unit station
1 1 Oscilloscope, 1
Test jigs Ferric chloride
set unit digital bottle
1 Signal generator Stranded/solid/ hook-up
1 pc Wire stripper 5m
unit wires
1 Function generator
10m wire stranded, #22, red
unit
Electronically-
1
1 pc Digital micrometer controlled soldering 10m wire stranded, #22, black
unit
station
1 pc Anti-static strap 10m wire stranded, #22, white
1 pc Anti-static brush 10m wire stranded, #22, blue
Recommended wire stranded, #22,
1pc Anti-static mat 10m
equipment: yellow
1 1 Table top reflow
Bread boards 10m wire stranded, #22, green
set unit oven
1 Lead-free Solid wires, assorted
10m
unit soldering system color
Assorted electronic
1 set
components
50 resistors (different
pcs values)
50 capacitors (different
pcs values)

TRAINERS QUALIFICATIONS:
• Must be a holder of National TVET Trainer’s Certificate (NTTC) Level 1
• * Must have at least 2-years relevant industry experience.
• Must be physically and mentally fit.

* Optional: Only when required by the hiring institution.

MODULES OF INSTRUCTION

BASIC COMPETENCIES

ELECTRONIC PRODUCTS ASSEMBLY AND SERVICING NC II

CBC Electronic Products Assembly and Servicing NC II - 11 -


UNIT OF COMPETENCY : PARTICIPATE IN WORKPLACE COMMUNICATION

MODULE TITLE : PARTICIPATING IN WORKPLACE COMMUNICATION

MODULE DESCRIPTOR : This module covers the knowledge, skills and attitudes
required to obtain, interpret and convey information in
response to workplace requirements.

NOMINAL DURATION : 8 hours

SUMMARY OF LEARNING OUTCOMES:

Upon completion of this module the students/ trainees will be able to:

LO1. Obtain and convey workplace information.

LO2. Participate in workplace meeting and discussion.

LO3. Complete relevant work related documents.

LO1. OBTAIN AND CONVEY WORKPLACE INFORMATION

ASSESSMENT CRITERIA:

1. Specific relevant information is accessed from appropriate sources.


2. Effective questioning, active listening and speaking skills are used to gather and
convey information.
3. Appropriate medium is used to transfer information and ideas.
4. Appropriate non-verbal communication is used.
5. Appropriate lines of communication with superiors and colleagues are identified
and followed.
6. Defined workplace procedures for the location and storage of information are
used.
7. Personal interaction is carried out clearly and concisely.

CONTENTS:

Parts of Speech
Sentence Construction
Effective Communication

CONDITIONS:

The students/ trainees must be provided with the following:

Writing materials (pen & paper)


References (books)
Manuals

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METHODOLOGIES:

Group discussion
Interaction
Lecture
Reportorial

ASSESSMENT METHODS:

Written Test
Direct Observation
Oral Interview

LO2. PARTICIPATE IN WORKPLACE MEETINGS AND DISCUSSIONS

ASSESSMENT CRITERIA:

1. Team meetings are attended on time.


2. Own opinions are clearly expressed and those of others are listened to without
interruption.
3. Meeting inputs are consistent with the meeting purpose and established
protocols.
4. Workplace interactions are conducted in a courteous manner appropriate to
cultural background and authority in the enterprise procedures.
5. Questions about simple routine workplace procedures and matters concerning
conditions of employment are asked and responded.
6. Meeting outcomes are interpreted and implemented.

CONTENTS:

Sentence Construction
Technical Writing
Recording Information

CONDITIONS:
The students/trainees must be provided with the following:

Paper
Pencils/ball pen
References (books)
Manuals

METHODOLOGIES:

Group discussions
Interaction
Lecture

ASSESSMENT METHODS:

Written test
Practical/performance test

CBC Electronic Products Assembly and Servicing NC II - 13 -


Interview

LO3. COMPLETE RELEVANT WORK RELATED DOCUMENTS

ASSESSMENT CRTERIA:

1. Ranges of forms relating to conditions of employment are completed accurately


and legibly.
2. Workplace data is recorded on standard workplace forms and documents.
3. Basic mathematical processes are used for routine calculations.
4. Errors in recording information on forms/documents are identified and rectified.
5. Reporting requirements to superior are completed according to enterprise
guidelines.

CONTENTS:

Basic mathematics
Technical writing
Types of forms

CONDITIONS:

The students/trainees must be provided with the following:

Paper
Pencils/ball pen
Reference books
Manuals

METHODOLOGIES:

Group discussion
Interaction
Lecture

ASSESSMENT METHODS:

Written test
Practical/performance test
Interview

- 14 - CBC Electronic Product Assembly and Servicing NC II


UNIT OF COMPETENCY : WORK IN TEAM ENVIRONMENT

MODULE TITLE : WORKING IN TEAM ENVIRONMENT

MODULE DESCRIPTOR : This module covers the knowledge, skills, and attitudes
required to relate in a work based environment.

NOMINAL DURATION : 8 hours

SUMMARY OF LEARNING OUTCOMES:

Upon completion of this module, the students/ trainees will be able to:

LO1. Describe team role and scope.

LO2. Identify own role and responsibility within a team.

LO3. Work as a team member.

CBC Electronic Products Assembly and Servicing NC II - 15 -


LO1. Describe team role and scope.

ASSESSMENT CRITERIA:

1. The role and objective of the team is identified from available sources of information
2. Team parameters, reporting relationships and responsibilities are identified from
team discussions and appropriate external sources

CONTENTS:

Team Role .
Team Objective
Sources of Information
Team Parameters

CONDITIONS:

The students/ trainees must be provided with the following:

Standard operating procedure (SOP) of workplace


Job procedures
Client/supplier instructions
Quality standards
Organizational or external personnel
OHS and environmental standards

METHODOLOGIES:

Group discussion/interaction
Case studies
Simulation

ASSESSMENT METHODS:

Written test
Observation
Simulation
Case Studies
Scenarios

- 16 - CBC Electronic Product Assembly and Servicing NC II


LO2. IDENTIFY OWN ROLE AND RESPONSIBILITY WITHIN A TEAM

ASSESSMENT CRITERIA:

1. Individual role and responsibilities within the team environment are identified
2. Roles and responsibility of other team members are identified and recognized
3. Reporting relationships within team and external to team are identified

CONTENTS:

Team Environment
Team Structure
Roles and Responsibilities

CONDITIONS:

The students/trainees must be provided with the following:

SOP of workplace
Job procedures
Organization or external personnel

METHODOLOGIES:

Group discussion/interaction
Case studies
Simulation

ASSESSMENT METHODS:

Observation of work activities


Observation through simulation or role play
Case studies and scenarios.

LO3. WORK AS A TEAM MEMBER

ASSESSMENT CRITERIA:

1. Effective and appropriate forms of communications used and interactions


undertaken with team members who contribute to known team activities and
objectives
2. Effective and appropriate contributions made to complement team activities and
objectives, based on individual skills and competencies and workplace context
3. Observed protocols in reporting using standard operating procedures
4. Contribute to the development of team work plans based on an understanding of
team’s role and objectives and individual competencies of the members.

CONTENTS:

Communication Process
Workplace Context
Team Protocols

CBC Electronic Products Assembly and Servicing NC II - 17 -


Group Planning and Decision Making

CONDITIONS:

The students/trainees must be provided with the following:

1. Standard operating and/or other workplace procedures


2. Job procedures
3. Machine/equipment manufacturer’s specifications and instructions
4. Organizational or external personnel
5. Client/supplier instructions
6. Quality standards
7. OHS and environmental standards

METHODOLOGIES:

Group discussion/interaction
Case studies
Simulation

ASSESSMENT METHODS:

Observation of work activities


Observation through simulation or role play
Case studies and scenarios.

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UNIT OF COMPETENCY : PRACTICE CAREER PROFESSIONALISM

MODULE TITLE : PRACTICING CAREER PROFESSIONALISM

MODULE DESCRIPTOR : This module covers the knowledge, skills and attitudes in
promoting career growth and advancement.

NOMINAL DURATION : 8 hours

SUMMARY OF LEARNING OUTCOMES:

Upon completion of this module, the trainee/student must be able to:

LO1. Integrate personal objectives with organizational goals

LO2. Set and meet work priorities

LO3. Maintain professional growth and development

CBC Electronic Products Assembly and Servicing NC II - 19 -


LO1. INTEGRATE PERSONAL OBJECTIVES WITH ORGANIZATIONAL GOALS

ASSESSMENT CRITERIA:

1. Personal growth and work plans are pursued towards improving the qualifications
set for the profession
2. Intra- and interpersonal relationships are maintained in the course of managing
oneself based on performance evaluation
3. Commitment to the organization and its goal is demonstrated in the performance of
duties

CONTENTS:

Personal Development
Organizational Goals
Performance Evaluation

CONDITIONS:

The students/ trainees must be provided with the following:

Workplace
Code of ethics
Organizational goals
Hand outs and Personal development-social aspects
CD’s, VHS tapes, transparencies
Performance Apraisal/test
Psychological Profile
Aptitued Test

METHODOLOGIES:

Interactive -lecture
Simulation
Demonstration
Self-paced instruction

ASSESSMENT METHODS:

Portfolio Assessment
Interview
Simulation/Role-plays
Observation
Third Party Reports
Exams and Tests

- 20 - CBC Electronic Product Assembly and Servicing NC II


LO2. SET AND MEET WORK PRIORITIES

ASSESSMENT CRITERIA:

1. Competing demands are prioritized to achieve personal, team and organizational


goals and objectives.
2. Resources are utilized efficiently and effectively to manage work priorities and
commitments
3. Practices along economic use and maintenance of equipment and facilities are
followed as per established procedures

CONTENTS:

Work values and ethical standards


Company policies on the use and maintenance of equipment
Company SOP

CONDITIONS:

The students/ trainees must be provided with the following

Hand outs on
- Work values and ethics
- Company policies and standards
- Sample job targets
Learning guides
CD’s, VHS tapes, transparencies

METHODOLOGIES:

Interactive lecture
Group discussion
Structured activity
Demonstration

ASSESSMENT METHODS:

Role play
Interview
Written examination

CBC Electronic Products Assembly and Servicing NC II - 21 -


LO3. MAINTAIN PROFESSIONAL GROWTH AND DEVELOPMENT

ASSESSMENT CRITERIA:

1. Training and career opportunities relevant to the job requirements are identified
and availed.
2. Licenses and/or certifications according to the requirements of the qualifications
are acquired and maintained
3. Fundamental rights at work including gender sensitivity are manifested/ observed
4. Training and career opportunities based on the requirements of industry are
completed and updated.

CONTENTS:

Qualification standards
Gender and development (GAD) sensitivity
Professionalism in the workplace
List of professional licenses

CONDITIONS:

The students/trainees must be provided with the following

Quality standards
GAD handouts
CD’s, VHS tapes on professionalism in the workplace
Professional licenses samples

METHODOLOGIES:

Interactive lecture
Film viewing
Role play/simulation
Group discussion

ASSESSMENT METHODS:

Demonstration
Interview
Written examination
Portfolio assessment

- 22 - CBC Electronic Product Assembly and Servicing NC II


UNIT OF COMPETENCY : PRACTICE OCCUPATIONAL HEALTH AND SAFETY
PROCEDURES

MODULE TITLE : PRACTICING OCCUPATIONAL HEALTH AND SAFETY


PROCEDURES

MODULE DESCRIPTOR : This module covers the knowledge, skills and attitudes
required to comply with the regulatory and organizational
requirements for occupational health and safety such as
identifying, evaluating and maintaining occupational health
and safety (OHS) awareness.

NOMINAL DURATION : 16 hours

SUMMARY OF LEARNING OUTCOMES:

Upon completion of this module, the trainee/student must be able to:

LO1. Identity hazards and risks

LO2. Evaluate hazards and risks

LO3. Control hazards and risks

LO4. Maintain OHS awareness

CBC Electronic Products Assembly and Servicing NC II - 23 -


LO1. IDENTIFY HAZARDS AND RISKS

ASSESSMENT CRITERIA:

1. Workplace hazards and risks are identified and clearly explained.


2. Hazards/risks and its corresponding indicators are identified in line with the
company procedures.
3. Contingency measures are recognized and established in accordance with
organizational procedures.

CONTENTS:

Hazards and risks identification and control


Organizational safety and health protocol
Threshold limit value (TLV)
OHS indicators

CONDITIONS:

The students/ trainees must be provided with the following:

Workplace
Personal protective equipment (PPE)
Learning guides
Hand-outs
- Organizational safety and health protocol
- OHS indicators
- Threshold limit value
- Hazards/risk identification and control
CD’s, VHS tapes, transparencies

METHODOLOGIES:

Interactive -lecture
Simulation
Symposium
Group dynamics

ASSESSMENT METHODS:

Situation analysis
Interview
Practical examination
Written examination

- 24 - CBC Electronic Product Assembly and Servicing NC II


LO2. EVALUATE HAZARDS AND RISKS

ASSESSMENT CRITERIA:

1. Terms of maximum tolerable limits are identified based on threshold limit values
(TLV).
2. Effects of hazards are determined.
3. OHS issues and concerns are identified in accordance with workplace.
requirements and relevant workplace OHS legislation.

CONTENTS:

TLV table
Philippine OHS standards
Effects of hazards in the workplace
Ergonomics
ECC regulations

CONDITIONS:

The students/trainees must be provided with the following

Hand outs on
- Philippine OHS standards
- Effects of hazards in the workplace
- Ergonomics
- ECC regulations
TLV table
CD’s, VHS tapes, transparencies

METHODOLOGIES:

Interactive lecture
Situation analysis
Symposium
Film viewing
Group dynamics

ASSESSMENT METHODS:

Interview
Written examination
Simulation

CBC Electronic Products Assembly and Servicing NC II - 25 -


LO3. CONTROL HAZARDS AND RISKS

ASSESSMENT CRITERIA:

1. OHS procedures for controlling hazards and risk are strictly followed.
2. Procedures in dealing with workplace accidents, fire and emergencies are
followed in accordance with the organization’s OHS policies.
3. Personal protective equipment (PPE) is correctly used in accordance with
organization’s OHS procedures and practices.
4. Procedures in providing appropriate assistance in the event of workplace
emergencies are identified in line with the established organizational protocol.

CONTENTS:

Safety regulations
- Clean air act
- Electrical and fire safety code
- Waste management
- Disaster preparedness and management
Contingency measures and procedures

CONDITIONS:

The students/trainees must be provided with the following:

Hand outs on
- Safety regulations
- Clean air act
- Electrical and fire safety code
- Waste management
- Disaster preparedness and management
- Contingency measures and procedures
OHS personal records
PPE
CD’s, VHS tapes, transparencies

METHODOLOGIES:

Interactive lecture
Symposium
Film viewing
Group dynamics
Self-paced instruction

ASSESSMENT METHODS:

Written examination
Interview
Case/situation analysis
Simulation

- 26 - CBC Electronic Product Assembly and Servicing NC II


LO4. MAINTAIN OCCUPATIONAL HEALTH AND SAFETY AWARENESS

ASSESSMENT CRITERIA:

1. Procedures in emergency related drill are strictly followed in line with the
established organization guidelines and procedures.
2. OHS personal records are filled up in accordance with workplace requirements.
3. PPE is maintained in line with organization guidelines and procedures.

CONTENTS:

Operational health and safety procedure, practices and regulations


Emergency-related drills and training

CONDITIONS:

The students/trainees must be provided with the following

Workplace
PPE
OHS personal records
CD’s, VHS tapes, transparencies
Health record

METHODOLOGIES:

Interactive lecture
Simulation
Symposium
Film viewing
Group dynamics

ASSESSMENT METHODS:

Demonstration
Interview
Written examination
Portfolio assessment

CBC Electronic Products Assembly and Servicing NC II - 27 -


MODULES OF INSTRUCTION

COMMON COMPETENCIES

ELECTRONIC PRODUCTS ASSEMBLY AND SERVICING NC II

CBC Electronic Products Assembly and Servicing NC II - 28 -


UNIT OF COMPETENCY : APPLY QUALITY STANDARDS

MODULE TITLE : APPLYING QUALITY STANDARDS

MODULE DESCRIPTOR : This module covers the knowledge, skills, attitudes and
values needed to apply quality standards in the workplace.
The unit also includes the application of relevant safety
procedures and regulations, organization procedures and
customer requirements.
.
NOMINAL DURATION : 4 hours

SUMMARY OF LEARNING OUTCOMES:

Upon completion of this module, the trainee/student must be able to:

LO1. Assess quality of received materials or components

LO2. Assess own work

LO3. Engage in quality improvement

CBC Electronic Products Assembly and Servicing NC II - 29 -


LO1. ASSESS QUALITY OF RECEIVED MATERIALS

ASSESSMENT CRITERIA:

1. Work instruction obtained and work carried out in accordance with standard
operating procedures.
2. Received materials or component parts are checked against workplace
standards and specifications.
3. Faulty materials related to work are identified and isolated
4. Faults and any identified causes recorded and or reported to the supervisor
concerned in accordance with workplace procedures
5. Faulty materials are replaced in accordance with workplace procedures

CONTENTS:

• Reading skills required to interpret work instruction


• Workplace standards and specifications
• Procedures in obtaining and carrying out work instructions
• Quality checking procedures
• Fault identification and reporting
• Carry out work in accordance with policies and procedures

CONDITIONS:

Students/trainees must be provided with the following:

• Work instructions
• Manuals (operation manual of the company/ manufacturer’s Instruction/ service
manual)
• Company/ workplace standards and specifications

METHODOLOGIES:

• Lecture-demonstration
• Self-paced instruction
• Group discussion

ASSESSMENT METHODS:

• Observation
• Questioning
• Practical demonstration

CBC Electronic Products Assembly and Servicing NC II - 30 -


LO2. ASSESS OWN WORK

ASSESSMENT CRITERIA:

1. Documentation relative to quality within the company identified and used


2. Completed work is checked against workplace standards relevant to the task
undertaken
3. Faulty pieces are identified and isolated
4. Information on the quality and other indicators of production performance is
recorded in accordance with workplace procedures
5. Deviation from specific quality standards, causes are documented and reported
in accordance with the workplace’s standard operating procedures.

CONTENTS:

• Communication skills needed to interpret and apply defined work procedures


• Fault Identification and Reporting
• Quality Standards
• Workplace SOP

CONDITIONS:

Students/trainees must be provided with the following:

• Materials and component parts and equipment to be used in a real or simulated electronic
production situation

METHODOLOGIES:

• Lecture-demonstration
• Self-paced instruction
• Group discussion

ASSESSMENT METHODS:

• Observation
• Questioning
• Practical demonstration

CBC Electronic Products Assembly and Servicing NC II - 31 -


LO3. ENGAGE IN QUALITY IMPROVEMENT

ASSESSMENT CRITERIA:

1. Process improvement procedures participated in relative to workplace


assignment
2. Work carried out in accordance with process improvement procedures
3. Performance of operation or quality of product of service to ensure customer
satisfaction monitored

CONTENTS:

• Quality Checking Procedures


• Safety and Environmental Aspects of Production Process
• Critical Thinking
• Quality Improvement Processes

CONDITIONS:

Students/trainees must be provided with the following:

• Organization work procedures


• Manufacturer’s instruction manual
• Customer requirements
• Other forms

METHODOLOGIES:

• Lecture-demonstration
• Self-paced instruction
• Group discussion

ASSESSMENT METHODS:

• Hands-on
• Direct observation
• Practical demonstration

CBC Electronic Products Assembly and Servicing NC II - 32 -


UNIT OF COMPETENCY : PERFORM COMPUTER OPERATIONS

MODULE TITLE : PERFORMING COMPUTER OPERATIONS

MODULE DESCRIPTOR : This module covers the knowledge, skills, attitudes and
values needed to perform computer operations which include
inputting, accessing, producing, and transferring data using
the appropriate hardware and software.

NOMINAL DURATION : 8 hours

SUMMARY OF LEARNING OUTCOMES:

Upon completion of this module, the trainee/student must be able to:

LO1. Plan and prepare for tasks to be taken/ undertaken

LO2. Input data into computer

LO3. Access information using computer

LO4. Produce output/data using computer system

LO5. Use basic functions of a web browser to locate information

LO6. Maintain computer equipment and systems

CBC Electronic Products Assembly and Servicing NC II - 33 -


LO1. PLAN AND PREPARE FOR TASKS TO BE UNDERTAKEN

ASSESSMENT CRITERIA:

1. Requirements of tasks determined in accordance with the required output


2. Appropriate hardware and software selected according to task assigned and
required outcome
3. Task is is planned to ensure that OH and S guidelines and procedures followed

CONTENTS:

• OH and S principles and responsibilities


• Basic ergonomics of keyboard and computer use
• Main types of computers and basic features of different operating systems
• Main parts of a computer
• Storage devices and basic categories of memory
• Relevant types of software
• General security, privacy legislation and copyright
• Viruses

CONDITIONS:

Students/trainees must be provided with the following:

• Equipment:
1 unit of computer
Voltage regulator / UPS
• Learning materials:
Learning manuals
Work Instruction
Hand-outs
• Supplies/ materials:
Operating system
Application program

METHODOLOGIES:

• Lecture-demonstration
• Self-paced instruction
• Group discussion

ASSESSMENT METHODS:

• Observation
• Questioning
• Practical demonstration

CBC Electronic Products Assembly and Servicing NC II - 34 -


LO2. INPUT DATA INTO COMPUTER

ASSESSMENT CRITERIA:

1. Data entered into the computer using appropriate program/application in


accordance with company procedure
2. Accuracy of information checked and information saved in accordance with
standard operating procedures
3. Inputted data stored in storage media according to requirements
4. Work performed within ergonomic guidelines

CONTENTS:

• Relevant Types Of Software


• Communication Skills To Identify Lines Of Communication, Request Advice,
Follow Instructions And Receive Feedback
• Storage Devices And Basic Categories Of Memory
• Basic Ergonomics Of Keyboard And Computer User

CONDITIONS:

Students/trainees must be provided with the following:

• Equipment:
1 unit of computer
Voltage regulator/ UPS
• Learning materials:
Learning manuals
Work Instruction
Hand-outs
• Supplies/ materials:
Operating system
Application program

METHODOLOGIES:

• Lecture-demonstration
• Self-paced instruction
• Group discussion

ASSESSMENT METHODS:

• Observation
• Questioning
• Practical demonstration

CBC Electronic Products Assembly and Servicing NC II - 35 -


LO3. ACCESS INFORMATION USING COMPUTER

ASSESSMENT CRITERIA:

1. Correct program/application selected based on job requirements


2. Program/Application containing the information required accessed according to
company procedures
3. Desktop icons correctly selected, opened and closed for navigation purposes
4. Keyboard techniques carried out in line with OHS requirements for safe use of
keyboards

CONTENTS:

• Relevant Types Of Software


• Business Program/Application
• System Software
• Basic Ergonomics Of Keyboard And Computer User

CONDITIONS:

Students/trainees must be provided with the following:

• Equipment:
1 unit of computer
Voltage regulator / UPS
• Learning materials:
Learning manuals
Work instruction
Hand-outs
• Supplies/ materials:
Operating system
Application program
Disks

METHODOLOGIES:

• Lecture-demonstration
• Self-paced instruction
• Group discussion

ASSESSMENT METHODS:

• Observation
• Questioning
• Practical demonstration

CBC Electronic Products Assembly and Servicing NC II - 36 -


LO4. PRODUCE OUTPUT/DATA USING COMPUTER SYSTEM

ASSESSMENT CRITERIA:

1. Entered data processed using appropriate software commands


2. Data printed out as required using computer hardware/peripheral devices in
accordance with standard operating procedures
3. Files, data are transferred between compatible systems using computer software,
hardware/peripheral devices in accordance with standard operating procedures

CONTENTS:

• Relevant types of software


• Computer peripherals
• Storage devices and basic categories of memory
• Compatibility of Files and Data Transfer

CONDITIONS:

• Equipment:
1 unit of computer
Printer
Voltage regulator/ UPS
• Learning materials:
Learning manuals
Work Instruction
Hand-outs
• Supplies/ materials:
Operating system
Application program
Disks

METHODOLOGIES:

• Lecture-demonstration
• Self-paced instruction
• Group discussion

ASSESSMENT METHODS:

• Observation
• Questioning
• Practical demonstration

CBC Electronic Products Assembly and Servicing NC II - 37 -


LO5. MAINTAIN COMPUTER EQUIPMENT AND SYSTEMS

ASSESSMENT CRITERIA:

1. Systems for cleaning, minor maintenance and replacement of


consumables are implemented
2. Procedures for ensuring security of data, including regular back-ups and
virus checks are implemented in accordance with standard operating
procedures
3. Basic file maintenance procedures are implemented in line with the
standard operating procedures

CONTENTS:

• Systems Maintenance
• Security Measures
• Anti-Virus Software/programs
• File Management

CONDITIONS:

• Equipment:
1 unit of computer
Voltage regulator/ UPS
• Learning materials:
Learning manuals
Work Instruction
Hand-outs
• Supplies/ materials:
Operating system
Application program

METHODOLOGIES:

• Lecture-demonstration
• Self-paced instruction
• Group discussion

ASSESSMENT METHODS:

• Observation
• Questioning
• Practical demonstration

CBC Electronic Products Assembly and Servicing NC II - 38 -


UNIT OF COMPETENCY : PERFORM MENSURATION AND CALCULATION

MODULE TITLE : PERFORMING MENSURATION AND CALCULATION

MODULE DESCRIPTOR : This module covers the knowledge, skills and attitudes and
values needed identifying, caring, and using measuring
instruments.

NOMINAL DURATION : 8 hours

SUMMARY OF LEARNING OUTCOMES:

Upon completion of the module, the trainees/students should be able to:

LO1. Select measuring instrument.

LO2. Carry out measurement and calculation.

LO3. Maintain measuring instruments.

CBC Electronic Products Assembly and Servicing NC II - 39 -


LO1. SELECT MEASURING INSTRUMENT

ASSESSMENT CRITERIA:

1. Object or component to be measured is identified.


2. Correct specifications are obtained from relevant source.
3. Measuring tools are selected in line with job requirements

CONTENTS:

• Types of components and object to be identified


• Systems of Measurement
• Types of measuring instruments and their uses
• Measuring Tools Selection
• Correct specifications of the relevant sources
• Reading skills required to interpret work instruction
• Communication skills

CONDITIONS:
The students/trainees must be provided with the following:

Measuring instruments
Vernier caliper
English/Metric rule
Torque gauge
Tri-square
Protractor
Level spirit
Combination gauge

METHODOLOGIES:

• Lecture-demonstration
• Self-paced instruction
• Group discussion

ASSESSMENT METHODS:

• Observation
• Oral questioning

CBC Electronic Products Assembly and Servicing NC II - 40 -


LO2. CARRY OUT MEASUREMENT AND CALCULATION

ASSESSMENT CRITERIA:

1. Appropriate measuring instrument selected to achieve required outcome.


2. Accurate measurements obtained for job.
3. Calculation needed to complete work tasks are performed using the four basic
process of addition (+), subtraction (-), multiplication (x), and division (/)
4. Calculation involving fractions, percentages, and mixed numbers used to
complete workplace tasks.
5. Instruments read to the limit of accuracy of the tool.

CONTENTS:

• Measuring Instruments Selection


• Measurements and Instruments Reading and Accuracy
• Four Fundamentals of Mathematical Operations
• Kinds of Part Mensuration
• Formula for volume, area, perimeter and other geometric figures

CONDITIONS:

The students/trainees must be provided with the following:


• Vernier caliper
• English/Metric rule
• Torque gauge
• Tri-square
• Protractor
• Level spirit
• Combination gauge
• Torque gauge
• Combination gauge
• Volume
• Area
• Circumstance
• Thickness

METHODOLOGIES:

• Lecture-demonstration
• Self-paced instruction
• Group discussion

ASSESSMENT METHODS:

• Observation
• Oral questioning

CBC Electronic Products Assembly and Servicing NC II - 41 -


CBC Electronic Products Assembly and Servicing NC II - 42 -
LO3. MAINTAIN MEASURING INSTRUMENT

ASSESSMENT CRITERIA:

1. Measuring instruments are handled without damage according to procedures


2. Measuring instruments are cleaned before and after using.
3. Proper storage of instruments are undertaken according to manufacturer’s
specifications and standard operating procedures.

CONTENTS:

• Handling Measuring Instruments


• Cleaning Measuring instruments
• Storing Measuring Instruments

CONDITIONS:

Students/trainees must be provided with the following:

• Vernier caliper
• English/Metric rule
• Torque gauge
• Tri-square
• Protractor
• Level spirit
• Combination gauge

METHODOLOGIES:

• Lecture-demonstration
• Self-paced instruction
• Group discussion

ASSESSMENT METHODS:

• Observation
• Oral questioning

CBC Electronic Products Assembly and Servicing NC II - 43 -


UNIT OF COMPETENCY : PREPARE AND INTERPRET TECHNICAL DRAWING

MODULE TITLE : PREPARING AND INTERPRETING TECHNICAL


DRAWING

MODULE DESCRIPTOR : This module covers the knowledge, skills and attitude and
values needed to prepare/interpret diagrams, engineering
abbreviation and drawings, symbols and dimension.
.
NOMINAL DURATION : 8 hours

SUMMARY OF LEARNING OUTCOMES:

Upon completion of the module, the trainees/ students should be able to:

LO1. Identify different kinds of technical drawings

LO2. Interpret technical drawings

LO3. Prepare/ make changes on electrical/ electronic schematics and drawings

LO4. Store technical drawings and equipment /instruments

CBC Electronic Products Assembly and Servicing NC II - 44 -


LO1. IDENTIFY DIFFERENT KINDS OF TECHNICAL DRAWINGS

ASSESSMENT CRITERIA:

1. Correct technical drawing selected according to job requirements


2. Technical drawings segregated in accordance with the types and kinds of
drawings.

CONTENTS:

• Drawing Conventions
• Symbols
• Dimensioning Conventions
• Mark-up/ Notation of Drawings
• Types and Kinds of Technical Drawing

CONDITIONS:

Students/trainees must be provided with the following:

• Schematic diagrams
• Charts
• Block diagrams
• Layout plans
• Location plans
• Process and instrumentation diagrams
• Loop diagrams
• System control diagrams

METHODOLOGIES:

• Lecture-demonstration
• Self-paced instruction
• Group discussion

ASSESSMENT METHODS:

• Practical tasks involving interpretation of a range of technical drawings


• Oral questioning

CBC Electronic Products Assembly and Servicing NC II - 45 -


LO2. INTERPRET TECHNICAL DRAWING

ASSESSMENT CRITERIA:

1. Components, assemblies or objects recognized as required


2. Dimensions of the key features of the objects depicted in the drawing correctly
identified
3. Symbols used in the drawing identified and interpreted correctly
4. Drawing is checked and validated against job requirements or equipment in
accordance with standard operating procedures

CONTENTS:

• Dimensions Parameters
• Standard Symbols
• Skills in interpreting electrical/ electronic signs and symbols

CONDITIONS:

The students/trainees must be provided with the following:

• Schematic diagrams
• Charts
• Block diagrams
• Layout plans
• Location plans
• Process and Instrumentation diagrams
• Loop diagrams
• System control diagrams

METHODOLOGIES:

• Lecture-demonstration
• Self-paced instruction
• Group discussion

ASSESSMENT METHODS:

• Practical tasks involving interpretation of a range of technical drawings


• Oral questioning

CBC Electronic Products Assembly and Servicing NC II - 46 -


LO3. PREPARE/ MAKE CHANGES ON ELECTRICAL/ELECTRONIC SCHEMATICS
AND DRAWINGS

ASSESSMENT CRITERIA:

1. Electrical/ electronic schematic drawn and correctly identified


2. Correct drawing is identified, equipment are selected and used in accordance
with job requirements

CONTENTS:

• Electrical/ Electronic Schematic


• Drawing Identification
• Equipment Selection

CONDITIONS:

Students/trainees must be provided with the following:

• Components/ dividers
• Drawing boards
• Rulers
• T-square
• Calculator

METHODOLOGIES:

• Lecture-demonstration
• Self-paced instruction
• Group discussion

ASSESSMENT METHODS:
• Practical tasks involving interpretation of a range of technical drawings
• Oral questioning

CBC Electronic Products Assembly and Servicing NC II - 47 -


LO4. STORE TECHNICAL DRAWINGS AND EQUIPMENT /INSTRUMENTS

ASSESSMENT CRITERIA:

1. Care and maintenance of drawings are undertaken according to company


procedures.
2. Technical drawings are recorded and inventory is prepared in accordance with
company procedures.
• 3. Proper storage of instruments is undertaken according to company procedures.

CONTENTS:

• Care and Maintenance of Drawings


• Storing of Instruments/Equipment

CONDITIONS:

Students/trainees must be provided with the following:

• Components/ dividers
• Drawing boards
• Rulers
• T-square
• Calculator

METHODOLOGIES:

• Lecture-demonstration
• Self-paced instruction
• Group discussion

ASSESSMENT METHODS:
• Practical tasks involving interpretation of a range of technical drawings
• Oral questioning

CBC Electronic Products Assembly and Servicing NC II - 48 -


UNIT OF COMPETENCY : USE HAND TOOLS

MODULE TITLE : USING HAND TOOLS

MODULE DESCRIPTOR : This module covers the knowledge, skills and attitudes on
the safe use, handling and maintenance of tools.
.
NOMINAL DURATION : 8 hours

SUMMARY OF LEARNING OUTCOMES:

Upon completion of this module, the trainee/student must be able to:

LO1. Plan and prepare for tasks to be undertaken

LO2. Prepare hand tools

LO3. Use appropriate hand tools and test equipment

LO4. Maintain hand tools

CBC Electronic Products Assembly and Servicing NC II - 49 -


LO1. PLAN AND PREPARE TASKS TO BE UNDERTAKEN

ASSESSMENT CRITERIA:

1. Tasks to be undertaken properly identified.


2. Appropriate hand tools are identified and selected according to the task
requirements
.

CONTENTS:

• Task Identification
• Classification of Handtools
• Selecting Appropriate Handtools

CONDITION:

Students/trainees must be provided with the following:

set of screw drivers


set of pliers
set of wrenches
set of files
hand drills
hack saw
tin snip

METHODOLOGIES:

• Lecture-demonstration
• Self-paced instruction
• Group discussion

ASSESSMENT METHODS:

• Observation

- 50 - CBC Consumer Electronics Servicing NC II


• Oral questioningLO2. PREPARE HAND TOOLS

ASSESSMENT CRITERIA:

1. Appropriate hand tools checked for proper operation and safety


2. Unsafe or faulty tools identified
3. Marked all tools for repair according to standard company procedures

CONTENTS:

• Operation Of Hand Tools


• Function Of Hand Tools
• Common Faults Of Hand Tools
• Safety Requirements Of Hand Tools
• Tool Preparation

CONDITION:

Students/trainees must be provided with the following:

• set of screw drivers


• set of pliers
• set of wrenches
• set of files
• hand drills
• hack saw
• tin snip

METHODOLOGIES:

• Lecture-demonstration
• Self-paced instruction
• Group discussion

ASSESSMENT METHODS:

• Observation
• Oral questioning
• Demonstration

CBC Electronic Products Assembly and Servicing NC II - 51 -


• LO3. USE APPROPRIATE HAND TOOLS AND TEST EQUIPMENT

ASSESSMENT CRITERIA:

• Tools are used according to tasks undertaken


• All safety procedures in using tools are observed at all times and appropriate
personal protective equipment (PPE) are used
• Malfunctions, unplanned or unusual events are reported to the supervisor

CONTENTS:

• Function of tools
• Safety requirements of tools
• Proper used of tools
• PPE
• Creating report for malfunctions, unplanned or unusual events

CONDITION:

Students/trainees must be provided with the following:

• set of screw drivers


• set of pliers
• set of wrenches
• set of files
• hand drills
• hack saw
• tin snip

METHODOLOGIES:

• Lecture-demonstration
• Self-paced instruction
• Group discussion

ASSESSMENT METHODS:

• Observation

- 52 - CBC Consumer Electronics Servicing NC II


• Oral questioningLO4. MAINTAIN HAND TOOLS

ASSESSMENT CRITERIA:

1. Tools used according to tasks undertaken


2. Routine maintenance of tools undertaken according to standard operational
procedures, principles and techniques
3. Tools stored safely in appropriate locations in accordance with manufacturers
specifications or standard operating procedures

CONTENTS:

• Maintenance of Tools
• Storage of Tools
• Standard operational procedures, principles and techniques in maintaining a tools

CONDITION:

Students/trainees must be provided with the following:


• Cleaning
• Lubricating
• Tightening

METHODOLOGIES:

• Lecture-demonstration
• Self-paced instruction
• Group discussion

ASSESSMENT METHODS:

• Observation
• Oral questioning

CBC Electronic Products Assembly and Servicing NC II - 53 -


UNIT OF COMPETENCY : TERMINATE AND CONNECT ELECTRICAL WIRING AND
ELECTRONICS CIRCUIT

MODULE TITLE : TERMINATING AND CONNECTING ELECTRICAL WIRING


AND ELECTRONICS CIRCUIT

MODULE DESCRIPTOR : This module covers the knowledge, skills and attitudes and
values needed to terminate and connect electrical wiring and
electronic circuits.
.
NOMINAL DURATION : 8 hours

SUMMARY OF LEARNING OUTCOMES:

Upon completion of this module, the trainee/student must be able to:

LO1. Plan and prepare for termination/connection of electrical wiring/electronics circuits

LO2. Terminate/connect wiring/electronic circuits

LO3. Test termination/connections of electrical wiring/electronics circuits

- 54 - CBC Consumer Electronics Servicing NC II


LO1. PLAN AND PREPARE FOR TERMINATION/CONNECTION OF ELECTRICAL
WIRING/ELECTRONICS CIRCUITS

ASSESSMENT CRITERIA:

1. Materials are checked according to specification and tasks


2. Appropriate tools and equipment are selected according to tasks requirements
3. Task is planned to ensure OH & S guidelines and procedures followed.
4. Electrical wiring/electronic circuits are correctly prepared for
connecting/termination in accordance with instructions and worksite procedures.

CONTENTS:

• Use of Tools
• Use of Test Instrument/Equipment
• Electrical Theory (AC/DC)
• Electrical Wiring
• Electronic Circuits

CONDITIONS:

Students/trainees must be provided with the following:

• Screw drivers
• Pliers
• Cutters
• Crimper
• Soldering tools, materials and equipment

METHODOLOGIES:

• Lecture-demonstration
• Self-paced instruction
• Group discussion

ASSESSMENT METHODS:

• Hands-on
• Observation
• Oral Questioning
• Practical demonstration

CBC Electronic Products Assembly and Servicing NC II - 55 -


LO2. TERMINATE/CONNECT WIRING/ELECTRONIC CIRCUITS

ASSESSMENT CRITERIA:
1. Safety procedures in using tools are observed at all times and appropriate
personal protective equipment used
2. All works are undertaken safety in accordance with the workplace and standard
procedures.
3. Appropriate ranges of methods in termination/connection are used according to
specifications, manufacturer’s requirements and safety.
4. Correct sequence of operation is followed
5. Accessories are used and adjusted, if necessary
6. Confirmed that terminations/connections are undertaken successfully in
accordance with job specification.

CONTENTS:
• Soldering
• Soldering Methods and Techniques
• Terminating Methods and Types
• Terminating Accessories

CONDITIONS:
Students/trainees must be provided with the following:
• Materials
Cables
Soldering lead
Wires
• Tools and equipment
Pliers
Cutters
Screw drivers
Soldering gun
Multi-tester
• Personal protective equipment

METHODOLOGIES:
• Lecture-demonstration
• Self-paced instruction
• Group discussion

ASSESSMENT METHODS:
• Observation
• Oral Questioning
• Practical demonstration

- 56 - CBC Consumer Electronics Servicing NC II


LO3. TEST TERMINATION/CONNECTIONS OF ELECTRICAL WIRING/ELECTRONICS
CIRCUITS

ASSESSMENT CRITERIA:

1. Testing of all completed termination/connections of electric wiring/electronic


circuits is conducted for compliance with specification and regulations using
appropriate procedures and equipment
2. Wiring and circuits are checked using specified testing procedures
3. Unplanned events or conditions are responded to in accordance with established
procedures.

CONTENTS:

• Testing of Termination/Connections
• Testing Procedures
• Responding to Unplanned Events/Conditions

CONDITIONS:

Students/trainees must be provided with the following:

• Materials
Cables
Soldering lead
Wires
• Tools and equipment
- Pliers
- Cutters
- Screw drivers
- Soldering gun
- Multi-tester
• Personal protective equipment

METHODOLOGIES:

• Lecture-demonstration
• Self-paced instruction
• Group discussion

ASSESSMENT METHODS:

• Observation
• Oral Questioning
• Practical demonstration

CBC Electronic Products Assembly and Servicing NC II - 57 -


UNIT OF COMPETENCY : TEST ELECTRONIC COMPONENTS

MODULE TITLE : TESTING ELECTRONIC COMPONENTS

MODULE DESCRIPTOR : This module covers the knowledge, skills and attitudes
required to test electronic components. It includes competencies
in determining the criteria for testing electronics components,
planning an approach for component testing, testing the
components and evaluating the testing process.

NOMINAL DURATION : 36 hours

SUMMARY OF LEARNING OUTCOMES:

Upon completion of this module, the trainee/student must be able to:

LO1. Determine criteria for testing electronics components


LO2. Plan an approach for component testing
LO3. Test components
LO4. Evaluate the testing process

- 58 - CBC Consumer Electronics Servicing NC II


LO1. DETERMINE CRITERIA FOR TESTING ELECTRONICS COMPONENTS.

ASSESSMENT CRITERIA:

1. Work instructions are obtained and clarified based on job order or client
requirements
2. Responsible person is consulted for effective and proper work coordination
3. Data sheets/Application notes are obtained and interpreted based on manufacturer’s
specifications
4. Testing criteria are defined to ensure that components meet technical and quality
requirements
5. Document and communicate testing criteria to relevant personnel

CONTENTS:

• Effective and Proper Work Coordination


• Testing Criteria
• Technical and Quality Requirements
• Safety/ 5S Application
• Conversion of Units
• Applied Mathematics
• Principles of electrical circuits
• Proper Handling of Electronic and Digital Components
• Fundamentals of ESD Handling
• Fundamentals of Cabling and Wiring Harness
• Identifying Connectors and Terminators

CONDITIONS:

Students/trainees must be provided with the following:

• Tools and equipment


• Working area/bench
• Electronic components
• Testing instruments and equipment
• Assessment rating sheet
• Reporting forms
• PPE
• Learning Materials/CBLM

METHODOLOGIES:

• Lecture-demonstration
• Self-paced instruction

CBC Electronic Products Assembly and Servicing NC II - 59 -


• Group discussion

ASSESSMENT METHODS:

Direct observation
Demonstration with oral questioning
Third party report
Written test
Portfolio

LO2. PLAN AN APPROACH FOR COMPONENT TESTING

ASSESSMENT CRITERIA:
1. Various testing methods are identified based on types of electronic components
2. Characteristics and appropriateness of testing methods to be used during
development and on completion is determined
3. Testing methods are considered/selected in relation to appropriate testing
strategy
4. Plan for testing components is developed at specified points during
development and on completion
5. Required test & measuring instruments and tools are prepared and checked in
accordance with established procedures
6. Records system is established to document testing results, including problems
and faults

CONTENTS:

• Principles of electrical/electronic circuits


• Sources of Electricity
• Conductors and Insulators
• Types of Circuits
• Types Electronic Components
Passive Components
Active Components
Dynamic Components
Hybrid Components
• Test and Measuring Instruments for Component Testing
• Tools for Component Testing
• Testing Methods
Automated
Debugging
Inspection
Platform
Prototyping
• Testing Strategies
Passive testing
Dynamic Testing
In-circuit Testing

- 60 - CBC Consumer Electronics Servicing NC II


• Record System for Component Testing

CONDITIONS:

Students/trainees must be provided with the following:

• Learning Materials/CBLM/Charts/Posters
• Tools and equipment
• Working area/bench
• Electronic components
• Testing instruments and equipment
• Reporting forms

METHODOLOGIES:

• Lecture-demonstration
• Self-paced instruction
• Group discussion

ASSESSMENT METHODS:

Direct Observation
Demonstration with oral questioning
Third party report
Written test
Portfolio

LO3. TEST COMPONENTS

ASSESSMENT CRITERIA:
1. Testing methods are applied to ensure that products meet creative, production
and technical requirements
2. Problems and faults detected by testing are recorded and remedial steps taken
in records system is documented
3. Problems and faults detected during testing are resolved in accordance with
agreed project or industry practice
4. Evaluate final products against the previously determined criteria
5. Testing process is documented and summarized evaluation report is submitted
to relevant personnel

CONTENTS:

• Describing Resistance And Identify Resistors


• Supplying Different Voltage Using Variable Power Supply
• Measuring Resistance Using VOM

CBC Electronic Products Assembly and Servicing NC II - 61 -


• Testing Resistors
• Measuring Current And Voltage Using VOM
• Analyzing Simple Circuit Using Ohms And Power Law
• Analyzing Series/Parallel Circuits Using Ohms And Power Law
• Describing Alternating Current Circuits
• Observing Waveform Using Oscilloscope
• Generating Waveform In Various Frequency Using Function Generator
• Measuring Frequency Using Oscilloscope
• Measuring Capacitance Using VOM
• Describing Capacitance And Identifying Capacitors
• Testing Capacitors
• Analyzing Series/Parallel Capacitances
• Describing Inductance And Identifying Inductors
• Testing Inductors
• Analyzing Series Parallel Inductors
• Describing The Characteristic Of Transformers
• Describing And Identifying Semiconductor Diode
• Testing Semiconductor Diode
• Analyzing Rectifier Circuits
• Describing And Identifying Bipolar Transistor
• Testing Bipolar Transistor
• Analyzing Amplifier Circuit
• Analyzing Multi-Vibrator Circuit
• Describing And Analyzing Digital Gate
• Testing Logic Gates
• Analyzing Logic Networks
• Analyzing Sequence Circuits

CONDITIONS:

Students/trainees must be provided with the following:

• Learning Materials/CBLM/Charts/Posters
• Tools and equipment
• Working area/bench
• Electronic components
• Testing instruments and equipment
• Reporting forms

METHODOLOGIES:

• Lecture-demonstration
• Self-paced instruction
• Group discussion

ASSESSMENT METHODS:

- 62 - CBC Consumer Electronics Servicing NC II


Direct observation
Demonstration with oral questioning
Third party report
Written test
Portfolio

LO4. EVALUATE THE TESTING PROCESS

ASSESSMENT CRITERIA:
1. Testing methods that were successful and those that led to difficulties are identified
based on industry standards
2. Testing process and records system are evaluated based on standard procedures
3. Test results/findings are documented for subsequent components testing.

CONTENTS:

• Successful Testing Methods


• Difficulties of Testing Methods
• Evaluating Testing Process and Records System
• Test Results Documentation

CONDITIONS:

Students/trainees must be provided with the following:

• Learning Materials/CBLM/Charts/Posters
• Tools and equipment
• Working area/bench
• Electronic components
• Testing instruments and equipment
• Reporting forms

METHODOLOGIES:

• Lecture-demonstration
• Self-paced instruction
• Group discussion

ASSESSMENT METHODS:

Direct Observation
Demonstration with oral questioning
Third party report
Written test

CBC Electronic Products Assembly and Servicing NC II - 63 -


Portfolio

MODULES OF INSTRUCTION

CORE COMPETENCIES

ELECTRONIC PRODUCTS ASSEMBLY AND SERVICING NC II

- 64 - CBC Consumer Electronics Servicing NC II


UNIT OF COMPETENCY : ASSEMBLE ELECTRONIC PRODUCTS

MODULE TITLE : ASSEMBLING ELECTRONIC PRODUCTS

MODULE DESCRIPTOR : This module covers the knowledge, skills and attitudes
required to assemble electronic products and systems for
consumer/industrial uses/applications. It consist of competencies
in identifying electronic components and circuits,
preparing/making printed circuit board (PCB) modules, mounting
and soldering of components, assembling electronic
components and performing mechanical and electrical/electronic
tests.

NOMINAL DURATION : 40 hours

SUMMARY OF LEARNING OUTCOMES:

Upon completion of this module, the trainee/student must be able to:

LO1. Prepare to assemble electronic products


LO2. Prepare/ Make PCB modules LO3.
Mount and solder electronic components LO4.
Perform electronic products assembly
LO5. Test and inspect assembled electronic products

CBC Electronic Products Assembly and Servicing NC II - 65 -


LO1.PREPARE TO ASSEMBLE ELECTRONIC PRODUCTS

ASSESSMENT CRITERIA:

1. Assembly workplace is prepared in accordance with OH&S policies and procedures


2. Established risk control measures for work preparation are followed.
3. Work instructions are obtained and clarified based on job order or client
requirements
4. Responsible person is consulted for effective and proper work coordination
5. Required materials, tools and equipment are prepared and checked in accordance
with established procedures
6. Parts and components needed to complete the work are identified, prepared and
obtained according to requirements

CONTENTS:

• OHS Policies and Procedures


• Philippine Electronics Code
• Mensuration/Mathematics
Conversion of Units
Applied Mathematics
• Environmental Safety
Work Safety requirements and economy of materials with durability
Knowledge in 5S application and observation of required timeframe
Knowledge of proper handling and disposal of chemicals
Safety handling of hand tools
Practicing 3Rs – reduce, re-use, recycle/recover
Managing waste from electrical and electronic equipment (WEEE)
• Materials, tools and equipment uses and specifications
Identification of hand and power tools
Proper care and use of tools

CONDITION:
Students/trainees must be provided with the following:
• Learning Station
• OHS manuals
• PEC
• Tools and equipment
• CBLM/Relevant Instructional Materials
• Video Clips
• Power point presentation

METHODOLOGIES:

• Lecture/discussion
• Demonstration
• Self-paced instructions

CBC Electronic Products Assembly and Servicing NC II - 66 -


ASSESSMENT METHODS:

• Written Test
• Practical Demonstration w/ oral questioning
• Interview
• Portfolio

CBC Electronic Products Assembly and Servicing NC II - 67 -


• LO2. PREPARE/MAKE PCB MODULES

ASSESSMENT CRITERIA:

1. PCB layout is verified for conformity with the schematic diagram in accordance with
the layout rules
2. PCB layout is transferred to copper-cladded board following acceptable methods and
standards
3. Visual inspection is performed based on standards procedures.
4. Thru-hole is drilled based on standards procedures
5. PCB is cleaned based on standards procedures
6. Functionality of PCB is tested and visual inspection is performed based on standards
procedures

CONTENTS:

PCB Theory and Characteristics


PCB Problems and Solutions
PCB Manufacturing
PCB Manufacturing Information
PCB Layout and Artwork
PCB Fabrication
Blanking, Cutting, Punching, Drilling
Laminating Techniques
Plating, Etching, Surface Finishing
Coatings
Surface Mount Components and Devices
Through-Hole Mount Components and Devices
Design Compliance With EMI / EMC
Component Layout and Grounding
Thermal and Vibration Theories
Environmental Control

CONDITION:

Students/trainees must be provided with the following:


• Variable power supply • Func ti
on/ Signalgenerat
or • Cleani
ngbr ush
• Variable transformer • Mul ti
-test ers • Solderingwi re
• Soldering iron (
analog/ digi tal) • SMDsol deringpast
e
• Hot air soldering station • Ut i
li
tyk nif e/ stri
p er • Stranded/ soli
d/ ho k-
up
• Table top reflow oven • Pliers(assor ted) wi r
es
• Desoldering tools • ESD- f
re wor kbenc hwith • Assorted electr
oni
c
• Screwdriver (assorted) mi r
ror component s
• Wrenches (assorted) • Osc il
oscope,di gi
tal • Wor kingAr ea/Bench
• Allen wrench/key
• Hi gh-
grademagni f
yi
ng

CBC Electronic Products Assembly and Servicing NC II - 68 -


gl
asswithlamp Learning materials
• Fl
ashl
ight
/headl
amp • Books and References
• Technical manuals
• Documentation forms
• Report forms
• CBLM

METHODOLOGIES:

• Lecture/discussion
• Demonstration
• Self-paced Instructions

ASSESSMENT METHODS:

• Written test
• Practical test
• Direct observation

CBC Electronic Products Assembly and Servicing NC II - 69 -


LO3. MOUNT AND SOLDER ELECTRONIC COMPONENTS

ASSESSMENT CRITERIA:

1. Knowledge of lead and lead-free soldering characteristics and requirements are


applied to mounting and soldering process in accordance with OH&S standards
2. Components are mounted and soldered in accordance with soldering principles.
3. Soldering/Desoldering techniques and procedures are applied in accordance with
established standards and requirements.
4. Soldered products are checked and complied with international standards and task
specifications

CONTENTS:

• Soldering Characteristics
• Soldering Principles
• Fundamentals of Soldering and Desoldering
• Fundamentals of Soldering Equipment, Tools and Materials
• Mounting of Components
• Soldering/Desoldering Techniques/Procedures
• Connectors and Terminators

CONDITION:

Students/trainees must be provided with the following:

• Variable power supply • Func ti


on/ Signalgenerat
or • Cleani
ngbr ush
• Variable transformer • Mul ti
-test ers • Solderingwi re
• Soldering iron (analog/ digi tal) • SMDsol deringpast
e
• Hot air soldering station • Ut i
li
tyk nif e/ stri
p er • Stranded/ soli
d/ ho k-
up
• Table top reflow oven • Pliers(assor ted) wi r
es
• Desoldering tools • ESD- f
re wor kbenc hwith • Assorted electr
oni
c
• Screwdriver (assorted) mi r
ror component s
• Wrenches (assorted) • Osc il
oscope,di gi
tal • Wor kingAr ea/Bench
• Allen wrench/key • Hi gh-
grademagni f
yi
ng
glasswi thl amp Learning materials
• Flashli
ght / headl amp • Books and References
• Technical manuals
• Documentation forms
• Report forms
• CBLM

METHODOLOGIES:
• Lecture/discussion
• Demonstration
• Self-paced instructions

ASSESSMENT METHODS:

CBC Electronic Products Assembly and Servicing NC II - 70 -


• Written test
• Practical test
• Direct observation
LO4. PERFORM ELECTRONIC PRODUCT ASSEMBLY

ASSESSMENT CRITERIA:

1. Work instructions is followed based on job order or client requirements


2. Assembly procedures are performed in accordance with OH&S policies and work
instructions
3. Modules and accessories are connected/integrated into the final product based on
the client specifications.
4. Excess components and materials are disposed of based on WEEE directives and
3Rs waste management program.

CONTENTS:

• Assembly Procedures
• Soldering Technology
Reflow Soldering
Wave Soldering
Hand Soldering
RoHS and Lead-Free Soldering
• Non-Solder Connections (terminal block)
Cleaning
Repair and Rework
Safety
ESD protection
• 3Rs Waste Management Programs
• WEEE Directives

CONDITION: Students/trainees must be provided with the following:

• Variable power supply • Func ti


on/ Signalgener or •
at Cleani
ngbr ush
• Variable transformer • Mul ti
-test ers • Solderingwi re
• Soldering iron (analog/ digi tal) • SMDsol deringpast
e
• Hot air soldering • Ut i
li
tyk nif e/ stri
p er • Stranded/ soli
d/ ho k
-up
station • Pliers(assor ted) wi r
es
• Table top reflow oven • ESD- f
re wor kbenc h • Assortedel ectr
onic
• Desoldering tools wi thmi rror component s
• Screwdriver • Osc il
oscope,di gi
tal • Wor kingAr ea/Bench
(assorted) • Hi gh-
grademagni f
yi
ng
• Wrenches (assorted) glasswi thl amp Learning materials
• Allen wrench/key • Books and References
• Flashl
ight / headl amp
• Technical manuals
• Documentation forms
• Report forms

CBC Electronic Products Assembly and Servicing NC II - 71 -


• CBLM
METHODOLOGIES:

• Lecture/discussion
• Demonstration
• Direct Observation
• Self-paced Instructions

ASSESSMENT METHODS:

• Written Test
• Practical Demonstration w/ Oral Questioning
• Interview

CBC Electronic Products Assembly and Servicing NC II - 72 -


• Portfolio LO5. TEST AND INSPECT ASSEMBLED ELECTRONIC
PRODUCTS

ASSESSMENT CRITERIA:

1. Finished products are subjected to final visual/sensory inspection and testing in


accordance with quality standards, procedures and requirements
2. Mechanical and electrical/electronic testing is performed in accordance with quality
standards, procedures and requirements
3. Work completion is documented and responsible person is informed in accordance
with established procedures
4. Housekeeping procedures are observed in accordance with 5S discipline and
established procedures

CONTENTS:

• Proper Care and Use of Tools


• Principles of Electrical Circuits
• Handling of Electronic/Digital Components
• Testing of Electronic Products
• Housekeeping Procedures

CONDITION:

Students/trainees must be provided with the following:

TOOLS FACILITIES MATERIALS


• Long-nosed pliers • Wor ki
ngarea/bench • Sol derl ead
• Diagonal cutters • Suffic
ientli
ghtingand • Cleani ngbr ush
• Standard screwdrivers vent il
ati
onsystem • Leadf re sol der
• Soldering iron, 30w • Resi nc oresol der
• De-soldering iron, Lear
ningmat er
ial
s • Wi rest randed,#2 ,
30w • Bo k sandr ef
erences difer entc olor s)
• Screw driver assorted, • Tec hnicalmanuals • Silicongr ease
Phillips, slotted • Repor tf or
ms • Resi stors( difer ent
• Wrenches assorted • Sel f-
pacedlearning values)
• Allen wrench/key • el ement s • Capac i
t ors( diferent
• Utility knife/stripper values)
• Pliers assorted, long • Transf or mer
nose, Side cutter
• Test jig

CBC Electronic Products Assembly and Servicing NC II - 73 -


METHODOLOGIES:

• Lecture/discussion
• Demonstration
• Self-paced Instructions

ASSESSMENT METHODS:

• Practical Demonstration w/ oral questioning


• Interview
• Portfolio

CBC Electronic Products Assembly and Servicing NC II - 74 -


UNIT OF COMPETENCY : SERVICE CONSUMER ELECTRONIC PRODUCTS AND
SYSTEMS
MODULE TITLE : SERVICING CONSUMER ELECTRONIC PRODUCTS AND
SYSTEMS

MODULE DESCRIPTOR : This module covers the knowledge, skills and attitudes
required to install and service consumer electronic products
and systems. It includes competencies in installing,
maintenance and repairing audio-video products/ systems and
domestic electronic appliances and home security system.
.
NOMINAL DURATION : 50 hours

SUMMARY OF LEARNING OUTCOMES:

Upon completion of this module, the trainee/student must be able to:

LO1. Prepare unit, tools and workplace for installation and service

LO2. Install consumer electronic products and systems

LO3. Diagnose faults and defects of consumer electronic products and systems

LO4. Maintain/Repair consumer electronic products

LO5. Re-assemble and test repaired consumer electronic product

CBC Electronic Products Assembly and Servicing NC II - 75 -


LO1. PREPARE UNIT, TOOLS AND WORKPLACE FOR INSTALLATION AND SERVICE

ASSESSMENT CRITERIA:

1. Complete check-up of consumer electronic products and systems is conducted and defects
are identified, verified and documented against customer description.
2. Manuals and service information required for installation are acquired as per standard
procedure.
3. Repair/maintenance history is verified in line with the company procedures.
4. Workplace is set/prepared for installation job in line with the client’s requirements.
5. Necessary tools, test instruments and personal protective equipment are prepared in line
with job requirements

CONTENTS:

• Mensuration/Mathematics
• Drawing and Schematic Diagram
• Environmental Safety
• Hand and Power Tools
• Proper Care and Use of Tools
• Test and Measuring Instruments
• Care and use of Test and Measuring instrument
• Audio-Video Products and Systems
• Domestic Electronic Appliances
• Principles Of Electrical Circuits
• Fundamentals Of Direct Current Circuits
• Fundamentals Of Alternating Current Circuits
• Fundamentals Of Electronic Components And Circuits
• Fundamentals Of Digital Logics, Components & Circuits
• Fundamentals Of Microprocessor Circuits And Programming
• Analysis Of Troubles And Isolation Techniques
• Principles Of Sound And Acoustics
• Fundamentals Of Audio Amplifiers
• Fundamentals Of Audio Source & Noise Reduction System
• Fundamentals Of AM & FM Receivers
• Principles Of Vision And Color
• Fundamentals Of Color Television
• Fundamentals Of Video Sources & Noise Reduction System
• AM Transmission And Reception
• FM Transmission And Reception
• Analog TV Transmission And Reception
• Digital HDTV Transmission And Reception
• Audio Video Sources And Formats
• Pulse Code Modulation
• Home Theater System
• Digital Noise Reduction System
• CCTV System
• Infrared Remote Control System

CBC Electronic Products Assembly and Servicing NC II - 76 -


• Motor And Motor Control System
• LED And Lighting System
• Heat And Heating Control System
• Solar Cell And Battery Management System
• Microcontroller
• Microcontroller Interfacing

CONDITIONS:

Students/trainees must be provided with the following:

• Learning elements and manuals


• Working area/bench
• PPE
• Tools, equipment and test instruments
• Needed audio-video products and systems
• Needed consumer appliances
• Service manuals/schematics
• ESD free working area/bench
• Needed electronic spare parts/supplies

METHODOLOGIES:

• Lecture/discussion
• Demonstration
• Self-paced instructions

ASSESSMENT METHODS:

• Written Test
• Practical Demonstration w/ oral questioning
• Interview
• Portfolio

CBC Electronic Products Assembly and Servicing NC II - 77 -


LO2. INSTALL CONSUMER ELECTRONIC PRODUCTS AND SYSTEMS

ASSESSMENT CRITERIA:

1. Materials necessary to complete the work are obtained in accordance with job
requirements.
2. Consumer electronic products and systems are installed in accordance with
manufacturer’s instructions, requirements, and without damage to the surrounding
place or environment
3. Devices are tested in accordance with standard procedures.
4. Final inspections are undertaken to ensure that the installed devices conforms to
technical requirements.
5. Unplanned events or conditions are responded to in accordance with established
procedures
6. Work site is cleaned and cleared of all debris and left safe in accordance with the
company requirements
7. Report on installation and testing of equipment is prepared according to company’s
procedures/policies.

CONTENTS:

• Consumer Electronic Products and Systems Installation Procedures


• Work safety requirements
• Application of 5S
• Audio / Video Products and Systems
• Domestic Appliances Manual / Operating Instructions
• Hazardous and risk assessment mechanisms
• Isolation procedures
• Use of protective equipment and clothing
• Use of codes of practice
• Philippine electrical/el
ect
roni
csc
ode
• Wast eManagement

CONDITION:
Students/trainees must be provided with the following:

Variable power supply ESD-free work bench with mirror


Variable transformer Test jigs
Soldering iron Oscilloscope, digital
Hot air soldering station High-grade magnifying glass with
Table top reflow oven lamp
Desoldering tools Flashlight/headlamp
Screwdriver (assorted) Cleaning brush
Wrenches (assorted) Soldering wire
Allen wrench/key SMD soldering paste
Function generator Stranded/solid/hook-up wires
Multi-testers (analog/digital) Assorted electronic components
Utility knife/stripper

CBC Electronic Products Assembly and Servicing NC II - 78 -


Pliers (assorted)

CBC Electronic Products Assembly and Servicing NC II - 79 -


METHODOLOGIES:

• Lecture/discussion
• Demonstration
• Self-paced instructions

ASSESSMENT METHODS:

• Written Test
• Practical Demonstration w/ oral questioning
• Interview
• Portfolio

CBC Electronic Products Assembly and Servicing NC II - 80 -


LO3. DIAGNOSE FAULTS AND DEFECTS OF CONSUMER ELECTRONIC
PRODUCTS AND SYSTEMS

ASSESSMENT CRITERIA:

1. Systematic pre-testing procedure is observed in accordance with manufacturer’s


instructions.
2. System defects/Fault symptoms are identified using appropriate tools and equipment
and troubleshooting techniques and in accordance with safety procedures
3. Test instruments required for the job are used in accordance with user manuals.
4. Circuits are checked and isolated using specified testing procedures
5. Identified defects and faults are explained to the responsible person in accordance
with enterprise or company policy and procedures
6. Control settings/adjustments are checked in conformity with service-manual
specifications.
7. Results of diagnosis and testing are documented accurately and completely within
the specified time.
8. Customers are advised/informed regarding the status and serviceability of the unit
according to procedures.

CONTENTS:

• Sy
stemat i
cPre-
Test
ingProc edure
• Tr
oublesho t
ingTechni
que
• System Defects/Fault Symptoms
• Mechanical and Electrical/Electronic Testing
• Company Policy/Procedures

CONDITION:

Students/trainees must be provided with the following:

• Tools, equipment and test instruments


• Needed audio-video products and systems
• Needed consumer appliances
• Service manuals/schematics
• ESD free working area/bench
• Needed electronic spare parts/supplies
• Service manuals

METHODOLOGIES:

• Lecture/discussion
• Demonstration
• Self-paced Instructions

ASSESSMENT METHODS:
• Written Test
• Practical Demonstration w/ oral questioning

CBC Electronic Products Assembly and Servicing NC II - 81 -


• Interview
• Portfolio

CBC Electronic Products Assembly and Servicing NC II - 82 -


LO4. MAINTAIN/REPAIR CONSUMER ELECTRONIC PRODUCTS

ASSESSMENT CRITERIA:

1. Personal protective equipment is used in accordance with Occupational Health and


Safety practices.
2. Electro-static discharge (ESD) protection procedure is followed in accordance with
current industry standards.
3. Defective parts/components are replaced with identical or recommended appropriate
equivalent ratings
4. Repaired or replaced parts/components are soldered/mounted in accordance with
the current industry standards.
5. Control settings/adjustments are performed in conformity with service-manual
specifications
6. Repair activity is performed within the required timeframe
7. Care and extreme precaution in handling the unit/product is observed as per
procedures
8. Cleaning of unit is performed in accordance with standard procedures
9. Excess components and materials are disposed of based on WEEE directives and
3Rs waste management program.

CONTENTS:

• Consumer Electronic Components


• Consumer Electronic Products
• Application of work safety practices and time management
• Use and maintenance of test instruments, tools, & equipment
• Schematic diagram reading skills
• Troubleshooting , Repair and maintenance of electronic products
• Analysis of troubles and isolation techniques
• Application of troubleshooting technique
• Application of substitution technique
• Soldering/desoldering and wiring/cabling techniques
• Application of work safety practices and time management
• Application of substitution techni
queReplacing Defective Parts/Components
• 3Rs Waste Management Program

CONDITION:

Students/trainees must be provided with the following:

• Variable power • Test jig • Ball peen hammer


supply • ESD-free work bench • Soldering lead
• Step-down with mirror • Wires
transformer • Oscilloscope • Assorted consumer
• Soldering iron/gun • High-grade electronic
• Desoldering tools magnifying glass components
• Screwdriver with lamp • Working Area/Bench
(assorted) • Flashlight

CBC Electronic Products Assembly and Servicing NC II - 83 -


• Wrenches (assorted) • Cleaning brush Learning materials
• Allen wrench/key • High voltage probe • Books and References
• Signal generator - • Technical manuals
AF/RF • Documentation forms
• Multi-testers • Report forms
(analog/digital) • CBLM
• Utility knife/stripper
• Pliers (assorted)
Vi
Audio- deopr oductsandsy st
emsi
ncl
udedbutnotl i
mi tedt othef
olowi
ng:
• AM-FM radio receivers
• Audio cassette recorders
• DVD/VCD player
• Television
• PC monitors

METHODOLOGIES:

• Lecture/discussion
• Demonstration
• Self-paced Instructions

ASSESSMENT METHODS:

• Written Test
• Practical Demonstration w/ oral questioning
• Interview
• Portfolio

CBC Electronic Products Assembly and Servicing NC II - 84 -


LO5. RE-ASSEMBLE AND TEST REPAIRED CONSUMER ELECTRONIC PRODUCT

ASSESSMENT CRITERIA:

1. Repaired units are reassembled according to procedures


2. Reassembled units are subjected to final testing and cleaning in conformity with
manufacturer’s specifications
3. Service completion procedures and documentations are complied with based on
manual.
4. Waste materials are disposed of in accordance with environmental requirements.

CONTENTS:

• Re-assembling Procedures
• Service Documentations/Procedures
• Environmental Requirements
• ECE Law Commisioning Procedures

CONDITION:

Students/trainees must be provided with the following:

• Variable power supply • Test jig • Ball peen hammer


• Step-down • ESD-free work bench • Soldering lead
transformer with mirror • Wires
• Soldering iron/gun • Oscilloscope • Assorted consumer
• Desoldering tools • High-grade electronic
• Screwdriver (assorted) magnifying glass with components
• Wrenches (assorted) lamp • Working Area/Bench
• Allen wrench/key • Flashlight
• Signal generator - • Cleaning brush Learning materials
AF/RF • High voltage probe • Books and References
• Multi-testers • Technical manuals
(analog/digital) • Documentation forms
• Utility knife/stripper Report forms
• Pliers (assorted) • CBLM

Vi
Audio- deopr oduc tsandsystemsincl
udedbutnotl
imi
tedt
othef
olowi
ng:
• AM-FM radio receivers
• Audio cassette recorders
• DVD/VCD player
• Television
• PC monitors
METHODOLOGIES:

• Lecture/discussion
• Demonstration
• Self-paced instructions

CBC Electronic Products Assembly and Servicing NC II - 85 -


ASSESSMENT METHODS:

• Practical Demonstration with Oral Questioning


• Interview
• Portfolio

CBC Electronic Products Assembly and Servicing NC II - 86 -


UNIT OF COMPETENCY : SERVICE INDUSTRIAL ELECTRONIC MODULES, PRODUCTS
AND SYSTEMS

MODULE TITLE : SERVICING INDUSTRIAL ELECTRONIC MODULES,


PRODUCTS AND SYSTEMS

MODULE DESCRIPTOR : This module covers the knowledge, skills and attitudes required to
install and service industrial electronic modules, products and
systems. It consists of competencies in installing, troubleshooting,
maintenance and repairing industrial electronic modules, products
and systems.
.
NOMINAL DURATION : 50 hours

SUMMARY OF LEARNING OUTCOMES:

Upon completion of this module, the trainee/student must be able to:

LO1. Prepare unit, tools and workplace for installation / servicing

LO2. Install industrial electronic modules/products/ systems

LO3. Diagnose faults and defects of industrial electronic modules/products/systems

LO4. Maintain/Repair industrial electronic products

LO5. Reassemble and test repaired industrial electronic products

CBC Electronic Products Assembly and Servicing NC II - 87 -


LO1. PREPARE UNIT, TOOLS AND WORKPLACE FOR INSTALLATION / SERVICING

ASSESSMENT CRITERIA:

• Complete check-up of industrial electronic components, products and systems is


conducted and defects are identified, verified and documented against customer
description.
• Repair/maintenance history is verified in line with the company procedures.
• Service manuals and service information required for repair/maintenance are
acquired as per standard procedure.
• Workplace is set/prepared for repair job in line with the company requirements.
• Necessary tools, test instruments and personal protective equipment are prepared
in line with job requirements

CONTENTS:

• Industrial Electronic Components


• Industrial Electronic Product
Control boards and modules
Motor controllers and drives
Man-machine interface
Sensors and input devices
Actuators and output devices
Opto-electronics equipment and devices
Data communication systems
Microcontroller-based equipment

• Materials, Tools/Instruments & Equipment Uses and Specifications


Identification of hand and power tools
Proper care and use of tools
Identification of test and measuring instruments
Proper care and use of test and measuring instruments
• Theories and Principles
Differential Amplifiers
Analog To Digital Conversion
Digital To Analog Conversion
Solenoid Actuators
Solid State Relay
LED
Light Sensor
Lighting Control System
Temperature Control System
Temperature Sensor
Voltage And Current Control System
Voltage/Frequency And Frequency Conversion

CBC Electronic Products Assembly and Servicing NC II - 88 -


Timers
Time Control System
Liquid Level Control System
Optical Sensor
Fiber Optic Cable
Fiber Optic Diode (Tx And Rx)
Optical And Touch Control System
Hall Sensor
Encoder/ Decoder
DC/ AC And Brushless Motor
Stepping And Servo Motor
Pulse Width Modulation
Rotation Control System
Acoustic Sensor
Acoustic Control System
Teaching Pendant
Basic Robotic Principles
Ultrasonic Sensor (Tx And Rx)
Ultrasonic Control System
Infrared Sensor
Motion Sensor
Infrared Control System
Strain Gage
Pressure Sensor
Pressure Control System
Microcontroller
Microcontroller Interfacing

CONDITIONS:

Students/trainees must be provided with the following:

Tools, equipment and test instruments


Access to Industrial electronic products and systems and work environment, e.g.
Control boards and modules
Motor controllers and drives
Sensors and input devices
Actuators and output devices
Opto-electronics equipment and devices
Data communication systems
Microcontroller-based equipment
Service manuals/schematics
ESD free working area/bench
Complete electronic spare parts/supplies

METHODOLOGIES:

• Lecture/discussion
• Demonstration
• Self-paced Instructions
CBC Electronic Products Assembly and Servicing NC II - 89 -
ASSESSMENT METHODS:

• Written Test
• Practical Demonstration w/ oral questioning
• Interview
• Portfolio

CBC Electronic Products Assembly and Servicing NC II - 90 -


LO2. INSTALL CONSUMER ELECTRONIC PRODUCTS AND SYSTEMS

ASSESSMENT CRITERIA:

• Materials necessary to complete the work are obtained in accordance with job
requirements.
• Consumer electronic products and systems are installed in accordance with
manufacturer’s instructions, requirements, and without damage to the
surrounding place or environment
• Devices are tested in accordance with standard procedures.
• Final inspections are undertaken to ensure that the installed devices conforms
to technical requirements.
• Unplanned events or conditions are responded to in accordance with
established procedures
• Work site is cleaned and cleared of all debris and left safe in accordance with
the company requirements
• Report on installation and testing of equipment is prepared according to
company’s procedures/policies.

CONTENTS:
• Consumer Electronic Products and Systems Installation Procedures
• Industrial Electronic Components
• Industrial Electronic Products
• Application of work safety practices and time management
• Use and maintenance of test instruments, tools, & equipment
• Schematic diagram reading skills
• Troubleshooting , Repair and maintenance industrial components
• Analysis of troubles and isolation techniques
• Application of troubleshooting technique
• Application of substitution technique
• Soldering/desoldering and wiring/cabling techniques
• Application of work safety practices and time management
• Application of substitution techni
que
• Wa st
eManagement

CONDITION:
Students/trainees must be provided with the following:
• Variable power • Test jig • Ball peen hammer
supply • ESD-free work bench • Soldering lead
• Step-down with mirror • Wires
transformer • Oscilloscope • Assorted industrial
• Soldering iron/gun • High-grade electronic
• Desoldering tools magnifying glass components
• Screwdriver with lamp
(assorted) • Flashlight Learning materials
• Wrenches (assorted) • Cleaning brush • Books and References
• Allen wrench/key • High voltage probe • Technical manuals

CBC Electronic Products Assembly and Servicing NC II - 91 -


• Signal generator - • Documentation forms
AF/RF Report forms
• Multi-testers • CBLM
(analog/digital)
• Utility knife/stripper
• Pliers (assorted)
I
ndustrialelectroni cproduc
tsmayi nc
ludet
hefolowi
ng:
• Control boads and modules
• Motor controllers and drives
• Sensores and input devices
• Actuators and output devices
• Opto-electronics equipment and devices
• Data communication systems
• Microcontroller-based equipment

METHODOLOGIES:

• Lecture/discussion
• Demonstration
• Self-paced instructions

ASSESSMENT METHODS:

• Written Test
• Practical Demonstration w/ oral questioning
• Interview
• Portfolio

CBC Electronic Products Assembly and Servicing NC II - 92 -


LO3. DIAGNOSE FAULTS AND DEFECTS OF CONSUMER ELECTRONIC PRODUCTS AND
SYSTEMS

ASSESSMENT CRITERIA:

1. Systematic pre-testing procedure is observed in accordance with manufacturer’s


instructions.
2. System defects/Fault symptoms are identified using appropriate tools and equipment
and troubleshooting techniques and in accordance with safety procedures
3. Test instruments required for the job are used in accordance with user manuals.
4. Circuits are checked and isolated using specified testing procedures
5. Identified defects and faults are explained to the responsible person in accordance
with enterprise or company policy and procedures
6. Control settings/adjustments are checked in conformity with service-manual
specifications.
7. Results of diagnosis and testing are documented accurately and completely within the
specified time.
8. Customers are advised/informed regarding the status and serviceability of the unit
according to procedures.

CONTENTS:

• Sy
stemat i
cPre-
Test
ingProc edure
• Tr
oublesho t
ingTechni
que
• System Defects/Fault Symptoms
• Mechanical and Electrical/Electronic Testing
• Company Policy/Procedures

CONDITION: Students/trainees must be provided with the following:

• Tools, equipment and test instruments


• Needed audio-video products and systems
• Needed consumer appliances
• Service manuals/schematics
• ESD free working area/bench
• Needed electronic spare parts/supplies
• Service manuals

METHODOLOGIES:

• Lecture/discussion
• Demonstration
• Self-paced Instructions

ASSESSMENT METHODS:

• Written Test
• Practical Demonstration w/ oral questioning
• Interview

CBC Electronic Products Assembly and Servicing NC II - 93 -


• Portfolio

CBC Electronic Products Assembly and Servicing NC II - 94 -


LO4. MAINTAIN/REPAIR CONSUMER ELECTRONIC PRODUCTS

ASSESSMENT CRITERIA:

1. Personal protective equipment is used in accordance with Occupational Health and


Safety practices.
2. Electro-static discharge (ESD) protection procedure is followed in accordance with
current industry standards.
3. Defective parts/components are replaced with identical or recommended appropriate
equivalent ratings
4. Repaired or replaced parts/components are soldered/mounted in accordance with the
current industry standards.
5. Control settings/adjustments are performed in conformity with service-manual
specifications
6. Repair activity is performed within the required timeframe
7. Care and extreme precaution in handling the unit/product is observed as per
procedures
8. Cleaning of unit is performed in accordance with standard procedures
9. Excess components and materials are disposed of based on WEEE directives and
3Rs waste management program.

CONTENTS:
• Industrial Electronic Components
• Industrial Electronic Products
• Application of work safety practices and time management
• Use and maintenance of test instruments, tools, & equipment
• Schematic diagram reading skills
• Troubleshooting , Repair and maintenance of industrial components
• Analysis of troubles and isolation techniques
• Application of troubleshooting technique
• Application of substitution technique
• Soldering/desoldering and wiring/cabling techniques
• Application of work safety practices and time management
• Application of substitution techni
que
• Wa st
eManagement

CONDITION:

Students/trainees must be provided with the following:

• Variable power supply • Test jig • Ball peen hammer


• Step-down • ESD-free work bench • Soldering lead
transformer with mirror • Wires
• Soldering iron/gun • Oscilloscope • Assorted industrial
• Desoldering tools • High-grade electronic
• Screwdriver (assorted) magnifying glass with components
• Wrenches (assorted) lamp
• Allen wrench/key • Flashlight Learning materials

CBC Electronic Products Assembly and Servicing NC II - 95 -


• Signal generator - • Cleaning brush • Books and References
AF/RF • High voltage probe • Technical manuals
• Multi-testers • Documentation forms
(analog/digital) Report forms
• Utility knife/stripper • CBLM
• Pliers (assorted)

I
ndust
rialel
ectronicproduc tsmayi ncl
udet
hefol owing:
• Control boads and modules
• Motor controllers and drives
• Sensores and input devices
• Actuators and output devices
• Opto-electronics equipment and devices
• Data communication systems
• Microcontroller-based equipment

METHODOLOGIES:

• Lecture/discussion
• Demonstration
• Self-paced Instructions

ASSESSMENT METHODS:

• Written test
• Practical test
• Direct observation

CBC Electronic Products Assembly and Servicing NC II - 96 -


LO5. RE-ASSEMBLE AND TEST REPAIRED CONSUMER ELECTRONIC PRODUCT

ASSESSMENT CRITERIA:

1. Repaired units are reassembled according to procedures


2. Reassembled units are subjected to final testing and cleaning in
conformity with manufacturer’s specifications
3. Service completion procedures and documentations are complied with
based on manual.
4. Waste materials are disposed of in accordance with environmental
requirements.

CONTENTS:

• Re-assembling Procedures
• Service Documentations/Procedures
• Environmental Requirements
• ECE Law Commisioning Procedures

CONDITION:

Students/trainees must be provided with the following:

o Tools, equipment and test instruments


o Needed audio-video products and systems
o Needed consumer appliances
o Service manuals/schematics
o ESD free working area/bench
o Needed electronic spare parts/supplies

METHODOLOGIES:

• Lecture/discussion
• Demonstration
• Self-paced Instructions

ASSESSMENT METHODS:

• Written test
• Practical test
• Direct observation

CBC Electronic Products Assembly and Servicing NC II - 97 -


What is Competency-Based Curriculum (CBC)

A competency-based curriculum is a framework or guide for the subsequent


detailed development of competencies, associated methodologies, training
and assessment resources.

The CBC specifies the outcomes which are consistent with the requirementsof
the workplace as agreed through the industry or community consultations.

CBC can be developed immediately when competency standards exist.

When competency standards do not exist, curriculum developers need to


clearly define the learning outcomes to be attained. The standard of
performance required must be appropriate to industry and occupational
needs through the industry/enterprise or specified client group consultations.

These materials are available in both printed and electronic copies.

ST. LAURENCE INSTITUTE OF TECHNOLOGY


07-B Mariano Badelles Sr. St., Iligan City Philippines
Telefax #: (063) 223-1874 Cell #:0927-409-1354
Email: slit_iligan2000@yahoo.com

CBC Electronic Products Assembly and Servicing NC II - 98 -

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