Evidence Plan

Competency EPAS NCII

standard:

Unit of ASSEMBLE ELECTRONIC PRODUCTS

competency:

Ways in which evidence will be collected:

Demonstration &
Observation &
Questioning

Questioning

Third party

Portfolio

Written
Report
The evidence must show that the trainee…

 Assembly workplace is prepared in accordance / /

with OH&S policies and procedures
 Established risk control measures for work / /
preparation are followed.
 Work instructions are obtained and clarified based / /
on job order or client requirement
 Responsible person is consulted for effective and / /
proper work coordination
 Required materials, tools and equipment are
/ /
prepared and checked in accordance with
established procedures
 Parts and components needed to complete the
work are identified, prepared and obtained /
according to requirements
 PCB layout is verified for conformity with the
/
schematic diagram in accordance with the layout
rules
 PCB layout is transferred to copper-cladded board /
following acceptable methods and standards
 Visual inspection is performed based on standards / /
procedures
 Thru-hole is drilled based on standards procedures /

 PCB is cleaned based on standards procedures /

 Functionality of PCB is tested and visual inspection /

is performed based on standards procedures
 Knowledge of lead and lead-free soldering
characteristics and requirements are applied to /
mounting and soldering process in accordance with
OH&S standards.
 Components are mounted and soldered in /
accordance with soldering principles.
 Soldering/Desoldering techniques and procedures
are applied in accordance with established / /
standards and requirements
 Soldered products are checked and complied with /
international standards and task specifications
 Work instructions is followed based on job order or / /
client requirements
 Assembly procedures are performed in
/
accordance with OH&S policies and work
instructions
 Modules and accessories are
connected/integrated into the final product based
on the client specifications
 Excess components and materials are disposed of
/ /
based on WEEE directives and 3Rs waste
management program.
 Finished products are subjected to final
visual/sensory inspection and testing in / /
accordance with quality standards, procedures
and requirements
 Mechanical and electrical/electronic testing is
/ /
performed in accordance with quality standards,
procedures and requirements
 Work completion is documented and responsible
/ /
person is informed in accordance with established
procedures
 Housekeeping procedures are observed in
accordance with 5S discipline and established /
procedures
TABLE OF SPECIFICATION

Objectives/Content # of items/
area/Topics Comprehe Applicatio % of test
Knowledge TOTAL
nsion n

LO1. Prepare to
assemble electronics 25% 25% 25% 25% 100%
products

LO2. Prepare/ Make

PCB modules
25% 25% 25% 25% 100%

LO3. Mount and

solder electronic 25% 25% 25% 100%
25%
components

LO4. Assemble
electronic products 25% 25% 25% 100%
25%

LO5. Test and

inspect assembled 25% 25% 25% 100%
25%
electronic products
INSTRUCTIONS FOR THE TRAINEE

Qualification:
Electronic Product Assembly and Servicing NCII
Unit of Competency:
Assemble Electronic Products
Time Alloted:
4 Hours
Instructions:

1. Given the necessary tools, materials, instrument and equipment

provided by the trainer, you are required to perform the following
tasks in accordance with the set performance criteria in the evidence
plan.

ASSEMBLE MULTI VOLTAGE REGULATED POWER SUPPLY

 Prepare schematic diagram
 Prepare materials for assembling the circuit
 Mount and Solder the electronic component properly
 Test and Inspect the assembled circuits
 Voltage measurement checking

2. Check the materials equipment provided to you before starting the

demonstration.

3. The assessment shall be based on the units of competency in the

Training Regulations and the Evidence Plan that focus on the
following evidence gathering methods below:

DEMONSTRATION WITH ORAL QUESTIONING

4. The final assessment shall be the responsibility of your trainer.

5. At the end of the assessment, your trainer shall give you feedback on
the result of the institutional assessment. This shall indicate whether
you are:

 COMPONENT
 NOT YET COMPONENT
DEMONSTRATION

Candidate’s name:

Trainer’s name:

Qualification:
Electronic Product Assembly and Servicing NCII
Date of assessment:
Instructions for demonstration:

Given the necessary materials, tools and equipment, the candidate must be able
to Assemble Electronic Products / Multi Voltage Regulated Power Supply Circuits
in 4 Hours.
Materials and Equipments
Multi-Tester, Electronics Component, Soldering Iron, De-soldering Pump, Long
Nose Pliers, Side Cutter, Soldering Lead, 2x3 universal PCB, Pen knife

OBSERVATION
The candidate…. If yes, tick the box

Yes No N/A
 Prepare schematic diagram
  
 Prepare materials for assembling the circuit
  
 Mount and Solder the electronic component
properly   
 Test and Inspect the assembled circuits
  
 Voltage measurement checking
  
Feedback the Candidate:

Did the candidate’s overall performance meet the  Yes  No

standard?
QUESTIONING TOOL

Satisfactory
Questions to prove the candidate’s underpinning knowledge
response
Extension/Reflection Questions Yes No

1. What is the first step in assembling circuits?  

2. What will you do to determine if the power supply has no
voltage?  
3. How will you know if the power supply is working?  
Safety Questions

4. What is the importance of Ground Straps?  

5. Why is OHS important?  
Contingency Questions

6. What will you do if short circuits occur?  

7. What will you do if open circuits occur?  
Job Role/Environment Questions  
8. What will you do if one of the circuits exploded?
 
9. What will you do if the circuit board is damaged in water?  
Rules and Regulations  
10.Is it necessary for a person to wear PPE before operation? Why?  
The candidate’s underpinning knowledge  Satisfactory  Not
was: Satisfactory
Feedback to candidate

General comments ( Strengths / Improvements needed)

Candidate
Date:
signature:
Assessor
Date:
signature:
Answer key:

1. The first step in assembling circuit is to prepare the materials, equipments and
supplies.
2. To determine if the power supply has no voltage, you have to use a multi-tester
to measure the voltage of the circuit.
3. Check/ troubleshoot the power supply circuit if it is in good condition.
4. The importance of ground strap is to prevent components from damages.
5. OHS (Occupational Health and Safety) is important in preventing accidents.
6. If short circuit occurs, unplug the unit from power source.
7. If open circuit occurs, you have to check the power source and check circuit
from open connections.
8. If any explosions occur, unplug the unit from the power source.
9. Do not use the unit, open the unit to clean and dry it thoroughly.
10.Wearing PPE is important in reducing the chances of accidents that may occur
to happen.