FAULT CODE 3559 - Aftertreatment 1 Diesel Exhaust Fluid Dosing Unit - Voltage Below Normal or Shorted To Low Source

File: 159-t05-3559 Page 1 of 7
FAULT CODE 3559 - Aftertreatment 1 Diesel Exhaust Fluid Dosing Unit -

Voltage Below Normal or Shorted to Low Source
Associated Procedures
Procedure Title Procedure Number Service Model Name Bulletin Number
Aftertreatment Diesel Refer to Procedure 011-058 ISB6.7 CM2350 B101 2883567
Exhaust Fluid Dosing Unit
Aftertreatment Diesel Refer to Procedure 011-058 ISL9 CM2350 L101 4310787
Aftertreatment Diesel Refer to Procedure 011-058 ISX12 CM2350 X102 4310646
Aftertreatment Diesel Refer to Procedure 011-058 ISX15 CM2350 X101 4310641
Aftertreatment Diesel Refer to Procedure 011-058 L9 CM2350 L123B 5411465
TROUBLESHOOTING SUMMARY
STEPS SPECIFICATIONS SRT CODE

STEP 1: Check the fault codes.
STEP 1A: Check for an inactive fault code. Fault Code 3559 inactive?
STEP 2: Check the aftertreatment diesel exhaust fluid (DEF) dosing unit and circuit.
STEP 2A: Inspect the aftertreatment DEF Dirty or damaged pins?
dosing unit and electrical
connections.
STEP 2B: Check for an open circuit on the Less than 10 ohms?
aftertreatment DEF dosing unit
signal.
STEP 2C: Check for an open circuit on the Less than 10 ohms?
aftertreatment DEF dosing unit
supply.
STEP 2D: Check for a pin-to-ground short Greater than 100k ohms?
circuit on the aftertreatment DEF
dosing unit signal.
STEP 2E: Check for a pin-to-ground short Greater than 100k ohms?
circuit on the aftertreatment DEF
dosing unit supply.
STEP 2F: Check for a pin-to-pin short Greater than 100k ohms?
circuit in the original equipment
manufacturer (OEM) harness.
STEP 2G: Check for DEF dosing unit Fault code inactive?
functionality.
STEP 3: Check engine control module (ECM) calibration and clear fault codes.
STEP 3A: Check if an ECM calibration If a calibration update for this
update is available. fault code is available, does the
ECM contain that revision or
higher?
STEP 3B: Disable the fault code. Fault code inactive?
© 2008 Cummins Inc., Box 3005, Columbus, IN 47202-3005 U.S.A. Printed from QuickServe® Online.
All Rights Reserved. Last Modified: 05-Jan-2017
File: 159-t05-3559 Page 2 of 7
TROUBLESHOOTING STEP
STEP 1: Check the fault codes.

STEP 1A: Check for an active fault code.
Condition:
• Turn keyswitch ON.
• Connect INSITE™ electronic service tool.
Action Specification/Repair Next Step
Check for an inactive fault code. Fault Code 3559 active? 2A

• Use INSITE™ electronic service tool to read YES
the fault codes.
Fault Code 3559 active? Use the
NO following
procedure for
an inactive or
intermittent
fault code.
Refer to
Procedure
019-362 in
Section 19.
STEP 2: Check the aftertreatment DEF dosing unit and circuit.

STEP 2A: Inspect the aftertreatment DEF dosing unit and electrical connections.
Condition:
• Turn keyswitch OFF.
• Disconnect the aftertreatment DEF dosing unit from the OEM harness.
Inspect the harness and aftertreatment DEF Dirty or damaged pins? 3A

dosing unit connections for the following: YES
• Loose connector
• Corroded pins Repair:
• Bent or broken pins A damaged connection has been detected in
• Pushed back or expanded pins the dosing unit or harness connector.
• Moisture in or on the connector
• Missing or damaged connector seals Clean the connector and pins.
• Dirt or debris in or on the connector pins Repair the damaged harness, connector, or
• Connector shell broken pins, if possible. Refer to Procedure 019-071
• Wire insulation damage in Section 19.
• Damaged connector locking tab.
Use the following procedure for general Dirty or damaged pins? 2B
inspection techniques. Refer to Procedure NO
019-361 in Section 19.
File: 159-t05-3559 Page 3 of 7
STEP 2B: Check for an open circuit on the aftertreatment DEF dosing unit signal.
Condition:
• Disconnect the OEM harness from the ECM.
Check for an open circuit. Less than 10 ohms? 2C

• Measure the resistance between the YES
aftertreatment DEF dosing unit SIGNAL /
dosing unit temperature pin at the dosing unit
wiring harness connector and aftertreatment Less than 10 ohms? 3A
DEF dosing unit SIGNAL / dosing unit NO
temperature pin in the OEM harness ECM
Repair:
connector.
An open signal circuit has been detected.
Refer to the circuit diagram or wiring diagram for
connector pin identification. Repair or replace the OEM harness. Refer to
Procedure 019-071 in Section 19.
Use the following procedure for general
resistance measurement techniques. Refer to
STEP 2C: Check for an open circuit on the aftertreatment DEF dosing unit supply.
Condition:
Check for an open circuit. Less than 10 ohms? 2D

aftertreatment DEF dosing unit SUPPLY pin at
the dosing unit wiring harness connector and
aftertreatment DEF dosing unit SUPPLY pin in Less than 10 ohms? 3A
the OEM harness ECM connector. NO
Refer to the circuit diagram or wiring diagram for Repair:
connector pin identification.
An open supply circuit has been detected.
Repair or replace the OEM harness. Refer to
File: 159-t05-3559 Page 4 of 7
STEP 2D: Check for a pin-to-ground short circuit on the aftertreatment DEF dosing unit signal.
Condition:
Check for a pin-to-ground short circuit. Greater than 100k ohms? 2E

aftertreatment DEF dosing unit SIGNAL pin of
the OEM harness connector and engine block
ground. Greater than 100k ohms? 3A
Refer to the circuit diagram or wiring diagram for NO
connector pin identification. Repair:
Use the following procedure for general A pin-to-pin short circuit has been detected.
STEP 2E: Check for a pin-to-ground short circuit on the aftertreatment DEF dosing unit supply.
Condition:
Check for a pin-to-ground short circuit. Greater than 100k ohms? 2F

aftertreatment DEF dosing unit SUPPLY pin of
the OEM harness connector and engine block
ground. Greater than 100k ohms? 3A
Refer to the circuit diagram or wiring diagram for NO
connector pin identification. Repair:
Use the following procedure for general A pin-to-ground short circuit has been
resistance measurement techniques. Refer to detected.
File: 159-t05-3559 Page 5 of 7
STEP 2F: Check for a pin-to-pin short circuit in the OEM harness.
Condition:
Check for a pin-to-pin short circuit. Greater than 100k ohms? 2G

aftertreatment DEF dosing unit SIGNAL pin of
the OEM harness ECM connector and all
other pins in the OEM harness ECM Greater than 100k ohms? 3A
connector. NO
• Measure the resistance between the
Repair:
aftertreatment DEF dosing unit SUPPLY pin of
the OEM harness ECM connector and all A pin-to-pin short circuit has been detected.
other pins in the OEM harness ECM Repair or replace the OEM harness. Refer to
connector. Procedure 019-071 in Section 19.
Refer to the circuit diagram or wiring diagram for
connector pin identification.
STEP 2G: Check for DEF dosing unit functionality.

Condition:
• Turn keyswitch ON.
• Connect the aftertreatment DEF dosing unit to the OEM harness.
Perform the "Aftertreatment Diesel Exhaust Fluid Fault code inactive? 3A

System Leak Test" found under "ECM Diagnostic YES
Tests" in the INSITE™ electronic service tool
• The fault code status displayed by INSITE™
electronic service tool will change to Fault code inactive? 3A
INACTIVE immediately after the diagnostic NO
runs and passes.
Repair:
Replace the aftertreatment DEF dosing unit.
Refer to Procedure 011-058 in the
Associated Procedure Table.
File: 159-t05-3559 Page 6 of 7
STEP 3: Check ECM calibration and clear fault codes.

STEP 3A: Check if an ECM calibration update is available.
Condition:
• Connect all components.
Compare the ECM code and revision number in If a calibration update for this fault code is 3B
the ECM to the calibration revisions listed in the available, does the ECM contain that revision
ECM Calibration Revision History for applicable or higher?
changes related to this fault code. YES
• Use INSITE™ electronic service tool to find
the present ECM code and revision number in
the ECM. The ECM code and revision number If a calibration update for this fault code is 3B
are found in the Calibration Information available, does the ECM contain that revision
section of System ID and Dataplate in or higher?
Features and Parameters. NO
Repair:
If necessary, calibrate the ECM. Refer to
STEP 3B: Disable the fault code.

Condition:
• Connect all components.
Disable and clear the fault code. Fault code inactive? Repair
• Operate the engine within the "Conditions for YES complete
Clearing the Fault Code" found in the
Overview section of this troubleshooting
procedure. Fault code inactive? 1A
NO
Repair:
Return to the troubleshooting steps or
contact a Cummins® Authorized Repair
Location if all steps have been completed
and checked again.
File: 159-t05-3559 Page 7 of 7

FAULT CODE 3559 - Aftertreatment 1 Diesel Exhaust Fluid Dosing Unit - Voltage Below Normal or Shorted To Low Source

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

FAULT CODE 3559 - Aftertreatment 1 Diesel Exhaust Fluid Dosing Unit - Voltage Below Normal or Shorted To Low Source

Uploaded by

Copyright:

Available Formats

File: 159-t05-3559 Page 1 of 7

FAULT CODE 3559 - Aftertreatment 1 Diesel Exhaust Fluid Dosing Unit -

STEPS SPECIFICATIONS SRT CODE

STEP 1: Check the fault codes.

Action Specification/Repair Next Step

Check for an inactive fault code. Fault Code 3559 active? 2A

STEP 2: Check the aftertreatment DEF dosing unit and circuit.

Action Specification/Repair Next Step

Inspect the harness and aftertreatment DEF Dirty or damaged pins? 3A

Action Specification/Repair Next Step

Check for an open circuit. Less than 10 ohms? 2C

Action Specification/Repair Next Step

Check for an open circuit. Less than 10 ohms? 2D

Action Specification/Repair Next Step

Check for a pin-to-ground short circuit. Greater than 100k ohms? 2E

Action Specification/Repair Next Step

Check for a pin-to-ground short circuit. Greater than 100k ohms? 2F

Action Specification/Repair Next Step

Check for a pin-to-pin short circuit. Greater than 100k ohms? 2G

STEP 2G: Check for DEF dosing unit functionality.

Action Specification/Repair Next Step

Perform the "Aftertreatment Diesel Exhaust Fluid Fault code inactive? 3A

STEP 3: Check ECM calibration and clear fault codes.

Action Specification/Repair Next Step

STEP 3B: Disable the fault code.

Action Specification/Repair Next Step

You might also like