ICS PUBLIC CO.

, LTD
Sustainable solution

Chemical Cleaning Column V-1301, V-1302

CHEMICAL CLEANING COLUMN

 PROJECT INFORMATION
Tank Product : Cumene (C9H12)
Hazard : Healthy = 3, Fire = 2, Reactivity = 1
• PPE : Gloves, Full Suit, face shield
• water Solubility : N/A
• MW : N/A
• Boiling point : 152 0C
• Flammable limits : LEL = 0.9% and UEL = 6.5%
• SG : 0.864 g/cm2
• Vapor pressure : 8 mm of Hg (@ 20 0C)
• Vapor Density : N/A (air = 1 )
Type of Column : Packing
Material of tank : SA240-304L
Tank Size : ID = 6.615 m, H = 32.5 m
Volume Column : 613.2 M3
Equipment No. : V-1301, V-1302 (2 EA)

CHEMICAL CLEANING COLUMN ICS PUBLIC Co., Ltd

 EXECUTIVE SUMMARY
ORGANIZATION CHART
Project Site Manager
Mr.Sarunyu Tongtaja
SAFETY OFFICER
Tel.080-5745730
Safety Onsite
2 persons
Site Engineer
Mr.Eakkaluk Surach
Tel.082-7169368
Team Waste

Waste Disposal
Team 1
EXECUTION TEAM

Day Shift Night Shift

Foreman Foreman
Support Team 1
1 person 1 person

Skill Worker
Skill Worker
4 persons
4 persons

Hole Watch
2 persons Hole Watch
Chemical Engineer
2 persons
Mr.Iqbow.N
Tel.091-5455063 Fire Watch
1 Person
Fire Watch
1 Person
Coordinate
Chemical team
1 Person

CHEMICAL CLEANING COLUMN ICS PUBLIC Co., Ltd

 EXECUTIVE SUMMARY
Actual Timeline
Day Execution : 6 days

CHEMICAL CLEANING COLUMN ICS PUBLIC Co., Ltd

 DETAIL ACTIVITIES

CHEMICAL CLEANING COLUMN ICS PUBLIC Co., Ltd

 Detail activities

Pre-working
Equipment running
test and manpower Manpower Technical Training
training

17-21 Feb.2014

ICS PUBLIC Co., Ltd

Equipment Running Simulation
 Detail activities

On Site >> Scrubber system

Setup and
Installation
-Scrubber system
-Chemical
Circulation
(CTV jet pump, CIP >> Chemical Circulation
fogging
machine)
-Waste tank T
-emporary hose and

ICS PUBLIC Co., Ltd

piping

27 Feb. to 1 Mar
2014 >> Full system
 Detail activities
CHEMICAL CLEANING
 Chemical jetting AND DECONTAMINATION
COLUMN V-1301, V-1302
inside Column
V-1301, V-1302

 Fogging chemical AS PTT PHENOL

scrubbing inside
Column 1 Feb.-5 Mar. 2014
 Activated carbon
and chemical

ICS PUBLIC Co., Ltd

scrubbing outside
Column
 Detail activities Objective:
• Install Manhole Tempo. and Nozzle 3D As V-1301, V-1302
• Start CIP for Circulation system (Detail as Diagram)
Nozzle 3" 150#
V-1301

Nozzle 3D

M/H
(AZ2) Auto Cleaning pump
Nozzle 3D

M/H
(BB)
P-160

CIP

Chemical
Machine
Nozzle CIP

Nozzle 2" 150#

>>System for V-1301

Jetting by
strainer

Suction pump

V-46

CIP Nozzle
Circulation pump Tank Mix.
Chemical

P-132

Waste tank Waste Truck

1-4 Mar 2014

V-49

Nozzle 2" 150#

V-1302

ICS PUBLIC Co., Ltd

Nozzle 3D

M/H
P-1

Auto Cleaning pump

Nozzle CIP

CIP
Machine

M/H
P-160

Nozzle CIP

System for V-1302<< Nozzle 3" 150#

strainer Suction pump

Tank Mix.
Circulation pump Chemical

Waste tank Waste Truck

 Detail activities Objective:
• Reduce the VOC inside tank until <350 ppm in two way:
o Internal scrubbing using fogging spray nozzle
o External scrubbing using chemical and activated
carbon scrubber
o Detail as Diagram
Nitrogen come
Pressure 50-100 mmH2O P-1

Column
V-1301

Point Check VOC 6

Decontami-
Point Check VOC 2
ATM

Point Check VOC 5

>>System for V-1301

Spray Chemical Batch 1, 2, 3, 4 Activate Carbon

nation
Air Station
CIP 01
Point Check VOC 1
Scrubber 2

Point Check VOC 3

Point Check VOC 4

Nozzle 3" 150#

CIP 04
Air Ejector

2-5 Mar 2014

Circulation ICS 002
Scrubber 1 Pump spay

ICS PUBLIC Co., Ltd

Nitrogen come
Pressure 50-100 mmH2O

Point Check VOC 2

V-1302

Point Check VOC 6

Point Check VOC 5

ATM

>>System for V-1302

Spray Chemical Batch 1, 2, 3, 4
Air Station Activate Carbon

Point Check VOC 1 CIP 01

Scrubber 2

Point Check VOC 3

Point Check VOC 4

Nozzle 3" 300# CIP 04

Air Ejector
Circulation ICS 002
Scrubber 1 Pump spay
 VOC Graphic Record Inside Column

CHEMICAL CLEANING COLUMN ICS PUBLIC Co., Ltd

 Detail activities

>> Packing as Top Column

Column
Inside Final
Inspection
as V-1301, >> Packing as medium Column
V-1302
6 Mar 2014

ICS PUBLIC Co., Ltd

>> Packing as Bottom Column
 Detail activities

Wall wash
test

9 Mar 2014

ICS PUBLIC Co., Ltd

 Problem Encountered*

No. Problem Description Corrective Actions Remarks

1. Crane cannot lifting because Adjust the distance again to meet
lifting ratio calculation didn’t the requirement. 27/02/2014
meet the requirement
2. Can’t Install Manhole Re-Modify manhole as Shop ICS 01/03/2014
3. Re-main Sludge inside Column Remove sludge by Diaphragm 07/03/2014
V-1301 as packing top pump

*see more detail in the daily report attachment

CHEMICAL CLEANING COLUMN ICS PUBLIC Co., Ltd
CHEMICAL CLEANING COLUMN ICS PUBLIC Co., Ltd