Professional Documents
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KIE - TP - R297
REVISION NO. 0
작성자
KIM, CHAN SIK 2006. 06. 27 QA Eng’r
(PREPARED BY)
검토자
SONG, CHANG HO 2006. 06. 27 LEVEL Ⅲ
(REVIEWED BY)
승인자
KIM, PYONG GOO 2006. 06. 30 QAD MGR
(APPROVED BY)
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TABLE OF CONTENDS
1. 0 PURPOSE
2. 0 REFERENCES
3. 0 PROCEDURE QUALIFICATION
4. 0 PERSONNEL QUALIFICATION
5. 0 GENERAL REQUIREMENTS
7. 0 EXAMINATION
8. 0 PROCEDURE
9. 0 ACCEPTANCE STANDARD
13. 0 EXHIBITS
ATTACHMENT 1
ATTACHMENT 2
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1.0 PURPOSE
This procedure is to describe the minimum requirements for methods, techniques and acceptance
standards to be used when performing the radiographic examination of materials and weldments
for use in Code construction and welder and welding operator performance qualification.
2.0 REFERENCES
2.1 ASME Sec. V 1998 Ed. with 1998 through 2000 Add.
2.2 ASME Sec. VIII Div. 1 1998 Ed. with 1998 through 2000 Add.
2.3 ASME B 31.1 1998 Ed. with 1998 through 2000 Add.
2.4 ASME Sec. I 1995 Ed. with 1995 through 2000 Add.
2.5 ASME Sec. IX 1998 Ed. with 1998 through 2000 Add.
2.6 ASNT SNT-TC-1A 1996 Ed.
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grease in the area of interest and extending approximately 4~6 inch on both sides of the
weld edge or area of interest, both I.D and O.D.
Table 1. Limitation on Reinforcement
Maximum Reinforcement, in.
Material Nominal
Circumferential Joints in Other Welds
Thickness, in.
Pipe and Tubing
Less than 3/32 3/32 1/32
3/32 to 3/16, in. 1/8 1/16
Over 3/16 to 1/2, in. 5/32 3/32
Over 1/2 to 1, in 3/16 3/32
Over 1 to 2, in. 1/4 1/8
Over 2 to 3, in. 1/4 5/32
Over 3 to 4, in. 1/4 7/32
Over 4 to 5, in. 1/4 1/4
Over 5 5/16 5/16
a) For pressure vessel
Reinforcement of Girth and Longitudinal butt welds
Maximum Thickness of Reinforcement for Design Temperature
Thickness of Base Metal , in. (mm) > 750℉(400)℃ > 350℉-750℉(175℃-400℃) < 350℉(175℃)
in. mm. in. mm. in. mm.
Up to 1/8(3.0) incl. 1/16 2.0 3/32 2.5 3/16 5.0
Over 1/8 to 3/16(3.0 to 5.0),incl. 1/16 2.0 1/8 3.0 3/16 5.0
Over 3/16 to 1/2(5.0 to 13.0),incl. 1/16 2.0 5/32 4.0 3/16 5.0
Over 1/2 to 1(13.0 to 25.0),incl. 3/32 2.5 3/16 5.0 3/16 4.0
Over 1 to 2 (25.0 to 50.0),incl. 1/8 3.0 1/4 6.0 1/4 6.0
The greater of 1/4 in.(6mm) or 1/8 times the
Over 2 (50.0) 5/32 4.0
width of the weld in inches(millimeters).
NOTE : 1) For double welded butt joints, this limitation on reinforcement given above shall apply
separately to both inside and outside surfaces of the joint.
2) For single welded butt joints, the reinforcement limits given above shall apply to the
outside surface of the joint only.
3) The thickness of weld reinforcement shall be based on the thickness of the thinner of the
materials being joined.
4) The weld reinforcement thicknesses shall be determined from the higher of the abutting
surfaces involved.
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The thickness on which the IQI is based is the nominal single wall thickness plus the
estimated weld reinforcement not to exceed the maximum permitted by the referencing
Code Section. Backing ring or strip is not to be considered as part of the thickness
in IQI selection. The actual measurement of the weld reinforcement is not required.
b) Welds without Reinforcements
The thickness on which the IQI is based is the nominal single wall thickness. Backing
rings or strips are not to be considered as part of the weld thickness in IQI selection.
5.8 I.Q.I Sensitivity
1) Required sensitivity
Radiographic shall be performed with a technique of sufficent sensitivity to display the
designated hole IQI image and the 2T hole, or the essential wire of a wire IQI. The radiographs
shall also display the IQI identifying numbers and letters. If the designated hole IQI image
and 2T hole, or essential wire, do not show on any film in a multiple film technique, but
do show in composite film viewing.
2) Equivalent Hole-Type Sensitivity
If a thinner or thicker hole-type IQI than listed in table 4 was substituted, an equivalent
IQI sensitivity, as sepecified in table 5, shall have been mailtained as well as all other
requirements for radiographiy having been met.
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be in the approximate center of the section exposed and one at each end. When the
section of the circumference exposed exceeds 240deg., the rules of 5.9.2 (b) (1)
apply. Additional film locations may be required to obtain necessary penetrameter
spacing ; otherwise at least one penetrameter image shall appear on each radiograph.
3) For spherical vessels, where the source is located at the center of the vessel and
one or more film holders are used for a single exposure of a complete circumference,
at least three penetrameters shall be spaced approximately 120 deg. apart. For other
welds radiographed simultaneously, one additional penetrameter shall be placed on
each other weld.
4) For segments of spherical vessels where the source is located at the center of the
vessel and four or more film holders are used for an exposure of a circumferential
weld, at least three penetrameters shall be used. One penetrameter shall be in the
approximate center of the portion exposed and one at each end. When the portion
exposed exceeds 240 deg., the rules of 5.9.2(b)(3) above apply. Additional film
locations may be required to obtain necessary penetrameter image shall appear on
each radiograph.
5) When an array of objects in a circle is radiographed, at least one penetrameter
shall show on each object image.
6) In order to maintain the continuity of records involving subsequent exposures, all
radiographs exhibiting penetrameters which quality the techniques permitted in
accordance with 5.9.2 (b)(1), (2), (3) or (4) above must be retained.
5.9.3 Shims Under Hole Penetrameters
A shim of material radiographically similar to the weld metal shall be placed between
the part and the penetramerter, if needed, so that the radiographic density throughout
the area of interest is no more than minus 15% from (lighter than) the radiographic density
through the penetrameter. The shim dimensions shall exceed the penetrameter dimensions
such that the outline of at least three sides of the penetrameter image shall be visible
in the radiograph and shimed penetrameter shall be placed so as not to overlap the backing
strip or ring.
5.10 Location Markers
Location markers (see Fig 1), which are to appear as radiographic images on the film, shall
be placed on the part, not on the exposure holder/cassette. Their locations shall be
permanently marked on the surface of the part being radiographed when permitted, or on a map,
in a manner permitting the area of interest on a radiograph to be accurately traceable to
its location on the part, for the required retention priod of the radiograph. Evidence shall
also be provided on the radiograph that the required coverage of the region being examined
has been obtained. Location markers shall be placed as follows.
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Flat component or longitudinal Curved components with radiation source to Curved component with convex
seam[See para. 5.10.1 a) 1)] filmdistance less than radius of component surface towards radiation source
[See sketch (e) for alternate] [See para. 5.10.1 a) 2)] [See para. 5.10.1 a) 1)]
(a) (b) (c)
Either side
location marker
is acceptable
D
t
Curved components with radiation Source side marker alternate Flat Curved component with radiation
source to filmdistance greater than component or longitudinal seam source at center curvature
radius of curvature x = (t / D) (Mf / 2) [See para.5.10.1 c)]
[See para.5.10.1 b) 1)] x = additional required coverage,in. (f)
(d) beyond filmside location marker
LEGEND t = component thickness, in.
Radiation source - Mf = filmside location marker interval, in.
Location marker - D = source to component distance,in.
Component center - [See para.5.10.1 b) 2)]
(e)
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7.0 EXAMINATION
7.1 Radiographic Technique
A single-wall exposure technique shall be used for radiography whenever practical. When it
is not practical to use a single-wall technique, a double-wall technique shall be used. An
adequate number of exposures shall be made to demonstrate that the required coverage has been
obtained.
7.1.1 Single-Wall Technique
In the single-wall technique, the radiation passes through only one wall of the weld
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8.0 PROCEDURE
8.1 Preparation Prior to Examination
1) Obtain procedure, drawing and other information.
2) Confirm the area to be examined with the drawings or any other informations.
8.2 Material and Equipment
1) Use following materials and equipment listed below, and record type or KIECO registered
No. on the Examination Report.
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old.
5) Manufacturer's recommendations for development time shall be followed. (This is usually
5 minutes. It is better to expose the film for the shorter development time.)
6) After the development is complete, rinse the film in water for a few seconds and plunge
into the stop bath to halt the action of the developer. Agitate the film in the stop
bath for the period of time recommended by the manufacturer.
7) Rinse the film in water for a few seconds and plunge it into the fixer. Agitate it
for about 10 seconds. After about one minute agitate again. Normally 10-15 minutes
is the fixing time.
8) The washing efficiency decreases rapidly with decreasing temperatures below 68℉.
Washing time at 68℉ shall be 30 minutes increasing to 40 minutes at 68℉. For
temperatures above 68℉ the washing time shall be decreased to about 20 minutes at
78℉. When the water temperature is above 68℉ the film shall be removed from the wash
immediately following the wash cycle since the film gelatin softens in warm water.
The water flow shall be sufficient to change the volume four times in one hour.
9) When the washing cycle is completed the film shall be agitated in a wetting agent.
10) Film shall be left on their hangers for drying.
8.9.2 Auto processing
The essence of the automatic processing system is control. The processor maintains the
chemical solutions at the proper temperature, agitates and replenishes the solutions
automatically and transports the films mechanically at a carefully controlled speed
throughout the processing cycle. Film characteristics must be compatible with processing
conditions. It is, therefore, essential that the recommendations of the film processor,
and chemical manufactures be followed.
8.10 Checking of Finished Film
1) Check on that the finished film are free of excessive chemical and processing defects.
2) Check on that the film density of the examined area are within 2.0 to 3.5, using densitometer.
3) Check on that the film density through the weld examined do not varies more than –15% or
+30% from the density through the each penetrameter.
4) Check on that the image of "B" mark is not appeared on the each film.
5) Check on that the image of the identification markers were clealy appeared on the each
film.
Note : If the results of each description mentionded above could not be accepted, results
shall be taken appropriately.
8.11 Film Checking Prior to Judgement
1) Check the film quality, image of identification with film cover sheet, image of "B" mark,
film density limitation and variation through the each penetrameter.
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2) If the results of each description mentioned above could not be accepted, reshoot shall
be taken.
8.12 Acceptance Standard
1) Evaluation shall be performed by Level II or III.
2) Acceptance standard shall be in accordance with Para 9.0 of this Procedure.
3) When any images that could interfere with proper interpretation of radiography appeared
on, reshoots for performing proper interpretation shall be taken.
8.13 Report and Record
1) Report results and sign and date on the format with black ball-pen (when accepted)
2) Describe detail of Nonconformance and submit it to Q.C personnel. (when not accepted)
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(1) Welds in which indications are characterized as cracks or zones of incomplete fusion
or penetration shall be unacceptable.
(2) Welds in which indications are characterized as slag inclusions or cavities shall be
unacceptable if the length of any such indication is greater than ⅔t where t is the
thickness of the weld excluding any allowable reinforcement. For a butt weld joining
two members having different thicknesses at the weld, t is the thinner of these
two thicknesses. If a full penetration weld includes a fillet weld, the thickness
of the throat of the fillet shall be included in t. If several indications within the
above limitations exist in line, the welds shall be judged acceptable if the sum of
the longest dimensions of all such indications is not more than t in a length of 6t
(or proportionately for radiographs shorter than 6t) and if the longest indications
considered are separated by at least 3L of acceptable weld metal where L is the length
of the longest indication. The maximum length of acceptable indications shall be 3/4in.
Any such indications shorter than 1/4in. shall be acceptable for any plate thickness.
(3) Rounded indications are not a factor in the acceptability of welds not required to
be fully radiographed.
(d) Evaluation and Retests
(1) When a spot, radiographed as required in (b)(1) or (b)(2) above, is acceptable in
accordance with (c)(1) and (c)(2) above, the entire weld increment represented by this
radiograph is acceptable.
(2) When a spot, radiographed as required in (b)(1) or (b)(2) above, has been examined
and the radiograph discloses welding which does not comply with the minimum quality
requirements of (c)(1) or (c)(2) above, two additional spots shall be radiographically
examined in the same weld increment at locations away from the original spot. The
locations of these additional spots shall be determined by the Inspector or fabricator
as provided for the original spot examination in (b)(3) above.
(a) If the two additional spots examined show welding which meets the minimum quality
requirements of (c)(1) and (c)(2) above, the entire weld increment represented
by the three radiographs is acceptable provided the defects disclosed by the first
of the three radiographs are removed and the area repaired by welding. The weld
repaired area shall be radiographically examined in accordance with the foregoing
requirements of para. 9.2.
(b) If either of the two additional spots examined shows welding which does not comply
with the minimum quality requirements of (c)(1) or (c)(2) bove, the entire
increments of (c)(1) or (c)(2) above, the entire increment of weld represented
shall be rejected. The entire rejected weld shall be removed and the joint shall
be rewelded weld shall be removed and the joint shall be rewelded or, at the
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13.0 EXHIBITS
1) Radigraphic Examination Report ----- KIE - TR - R - 31 (03. 10. Rev.1)
2) Radigraphic Examination Report ----- KIE - TR - R - 32 (03. 01. Rev.0)
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ATTACHMEMT 1
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indication separated from an adjacent indication by 1 in. or more may be 1/3t, or 1/4in.,
whichever is less. For t greater than 2 in. the maximum permissible size of an isolated
indication shall be increased to 3/8 in.
(d) Aligned Rounded Indications.
Indications Aligned rounded indications are acceptable when the summation
of the diameters of the indications is less than t in a length of 12t. See Fig.1-1. The length
of groups of aligned rounded indications and the spacing between the groups shall meet the
requirements of Fig.1-2.
(e) Spacing. The distance between adjacent rounded indications is not a factor in determining
acceptance or rejection, except as required for isolated indications or groups of aligned
indications.
(f) Rounded Indication Charts.
Charts The rounded indications characterized as imperfections shall
not exceed that shown in the charts. The chart in Figs.1-3 through 1-8 illustrate various
types of assorted, randomly dispersed and clustered rounded indications for different weld
thicknesses greater than 1/8 in. These charts represent the maximum acceptable concentration
limits for rounded indications. The charts for each thickness range represent full scale
6 in. radiographs, and shall not be enlarged or reduced. The distributions shown are not
necessarily the patterns that may appear on the radiograph, but are typical of the
concentration and size of indications permitted.
(g) Weld Thickness t less than 1/8 in. For t less than 1/8 in. the maximum number of rounded
indications shall not exceed 12 in. a 6 in. length of weld. A proportionally fewer number
of indications shall be permitted in welds less than 6 in. in length.
(h) Clustered Indications. The illustrations for clustered indications show up to four times
as many indicaitons in a local area, as that shown in the illustrations for random indications.
The length of an acceptable cluster shall not exceed the lesser of 1 in. or 2t. Where more
than one cluster is present, the sum of the lengths of the clusters shall not exceed 1in.
in a 6in. length weld.
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PROCEDURE
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KIE - TP - R297
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DOCUMENT NO. KIE - TP - R297
REVISION NO. 0
RANDOM ROUNDED
Typical concentration and size permitted in any 6 in. length of weld
ISOLATED CLUSTER
Maximum size per Table 5
FIG. 4-3 CHARTS FOR t EQUAL TO 1/8 in. to 1/4 in., INCLUSIVE
RANDOM ROUNDED
Typical concentration and size permitted in any 6 in. length of weld
ISOLATED CLUSTER
Maximum size per Table 5
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RANDOM ROUNDED
Typical concentration and size permitted in any 6 in. length of weld
ISOLATED CLUSTER
Maximum size per Table 5
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RANDOM ROUNDED
Typical concentration and size permitted in any 6 in. length of weld
ISOLATED CLUSTER
Maximum size per Table 5
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RANDOM ROUNDED
Typical concentration and size permitted in any 6 in. length of weld
ISOLATED CLUSTER
Maximum size per Table 5
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RANDOM ROUNDED
Typical concentration and size permitted in any 6 in. length of weld
ISOLATED CLUSTER
Maximum size per Table 5
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ATTACHMEMT 2
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