Panasonic NR-AF19AH Refrigerator

PANASONIC NR-AF19AH REFRIGERATOR
Document Title : Maintenance Procedure for PM-Panasonic

NR-AF19AH Refrigerator
Document No : JTB-10511810000031
Vendor Name : Wahyu Nur Handayani

Package Description : Refrigerator
Tag No : Ref 01
Purchase Order Number : JTB-RJJ000
Vendor Code : -
Vendor Rev. No. : 0
Revaluation Date : May 02, 2021
VENDOR/SUBCONTRACTOR CONTRACTOR COMPANY

REV. DESCRIPTION DATE
PREPARED CHECKED APPROVED CHECKED APPROVED CHECKED APPROVED
0 Issued For Use

C Issued For Approval
B Issued For Review
A Issued For Internal Review
Contract No : CONTRACTOR Document No: PAGE 1 OF ……
PERTAMINA EP CEPU
REVISION HISTORICAL SHEET
Rev. Date Section Description
A All Issued for Internal Review

B All Issued for Review
C All Issued for Approval
0 All Issued for Use
Revision : May 02, 2021
Contractor Doc. No : Error! No text of specified style in Page 2 of 14
document.
HSE NOTIFICATION SYMBOL
This symbol indicates the possibility of a

person being injured / damaged by the
equipment
This symbol indicates that it is prohibited to
carry out the act described
This symbol means the action that is
obligatory
document.
TABLE OF CONTENTS
1 OVERVIEW ............................................................................................................. 5
1.1 Purpose .............................................................................................................. 5
1.2 General Overview ............................................................................................... 5
1.3 Integrity-Critical Steps ......................................................................................... 7
1.4 References ......................................................................................................... 7
2 HEALTH, SAFETY AND ENVIRONMENTAL CONSIDERATIONS .......................... 7
2.1 Permit and Job Safety Analysis (JSA) ................................................................. 7
2.2 Personal Protective Equipment (PPE) ................................................................ 7
3 HAZOP, HAZID, and SIL ......................................................................................... 9
4 TOOLS, DOCUMENT AND MATERIAL .................................................................. 9
5 GENERAL WORK PREPARATION ......................................................................... 9
6 MAINTENANCE TASK 1 ....................................................................................... 10
6.1 Specific Work Preparation................................................................................. 10
7 MAINTENANCE TASK 2 ....................................................................................... 11
7.1 Specific Work Preparation................................................................................. 11
7.2 Cleaning The Refrigerator ................................................................................. 11
7.3 Refrigerator Performance Test .......................................................................... 11
8 FEED BACK FORM .............................................................................................. 12
APPENDIX 1: Form Maintenance Checklist for Refrigerator ............................................... 13
document.
1 OVERVIEW
1.1 Purpose
This procedure describes a guideline for maintenance task and activities of Preventive
Maintenance Refrigerator. This procedure is developed based on maintenance
strategy detail analysis, isolation and safety precautions that must be taken into
account for safe maintenance activities.
1.2 General Overview

The refrigerator is an electrical facility (cooler) to keep the freshness of the food inside.
The refrigerator consists of two parts, namely the freezer and refrigerator. The
components used are compressor, evaporator, condenser, timer, heater and other
supporting components. The refrigerator is used to store meat, fish, vegetables, and
food and others. Below are the specifications of the Panasonic NR-AF19AH
refrigerator.
Model NR-AF19AH
Volume (liter) 160 liter
Size 525x509x1201.5 mm
Empty Weight 27 kg
Insulation Developer Cyclopentane
Voltage, Frequency 220 V~ 50 Hz
Power 80 W / 0.68 A
Temperature Control Dial Adjustment
However, time goes by and the continuous use of fans, maintenance is needed so that
the refrigerator is not damaged. Some of the damages that occurred were such as
completely dead refrigerator, refrigerator leak, dirty evaporator, and others.
During operation, the refrigerator period can be ensured by the following processes:
• Corrosion
• Short circuit
• The room temperature is wrong
• Chipped cables
• Refrain leakage
• Operations that are overused
• Normal aging
document.
This only to name a few influencing factors.
Detailed corresponding data for the maintenance of the refrigerator → see the
information given by the standing fan manufacturer in «Manual Document Panasonic
NR-AF19AH Refrigerator». The Maintenance regime for the equipment Panasonic NR-
AF19AH Refrigerator are as per below table :
Mainten Maintena Type of Schedule Respon Dependenc

ance nce Task Mainten sible y
Program ance
(main (sub task) PM (Monthly/Quarterly/ Facility & (need unit
task) annually?) Mainten shutdown/o
ance nline?)
Refrigera • Check PM Monthly Mainten Shutdown
tor of ance of
Cleaning equip facilities
ment
instru
ment
conditi
on
• Clean
the
conten
ts of
the
refriger
ator
• Cean
the
compo
nents
of the
refriger
ator
Refrigera • Check PM Annual Mainten Shutdown
tor the ance of
System entire facilities
electro
nic
circuit
• Check
all
instru
ment
document.
equip
ment
Refrigera Test PM Annual Mainten Shutdown
tor operation ance of
performa and facilities
nce componen
t
adjustmen
t
1.3 Integrity-Critical Steps

! IMPORTANT: This procedure may contain one or more Integrity-Critical steps. These
Integrity-Critical activities are highlighted with distinctive red text and a special symbol:
It is necessary to read the instructions and use the refrigerator carefully.

This symbol indicates the possibility of a person being injured / damaged
by the equipment.
This symbol indicates that it is prohibited to carry out the act described. If
it continues to be done, it will pose a danger to both the tool and the user.
1.4 References
1.4.1 Engineering Information & Drawings

The following engineering information & drawings provide details function diagrams of
specific system:
• Manual book Panasonic Refrigerator
2 HEALTH, SAFETY AND ENVIRONMENTAL CONSIDERATIONS
2.1 Permit and Job Safety Analysis (JSA)

Approved permits. and a Job Safety Analysis (JSA) are required when working in
operations areas. All engineering and management safeguards must be applied before
any work activities begin.
See the "Work Management System" for guidance on the permits required when
implementing this procedure.
2.2 Personal Protective Equipment (PPE)
2.2.1 Operators are required to wear the appropriate Personal Protective Equipment
(PPE) at all times. PPE includes:
a) Hand gloves
b) Insulation Mats
document.
2.2.2 Special PPE must be worn where required for the specific job or the location:
a) The compressor has a high temperature, wear gloves to avoid a burning
sensation
b) Use an insulation mat to prevent electric shock
c) Stop using and unplug the supply cord when failure occurs
2.2.3 Environmental Precautions

Maintenance is carried out according to the manual for environmental protection. The
dangers that can be caused by damage to the refrigerator are dirty refrigerators and
electrical hazards. The dirt that builds up in the refrigerator causes damage.
Precautions that can be taken if the fan is dusty as follows:
a) Clean the entire contents of the refrigerator
b) Check the equipment for the potential for accumulation of dirt
In addition, refrigerators can cause electrical hazards and can be prevented by the
following steps:
a) Use a refrigerator with a voltage of 220V
b) Don’t store flammable or flammable materials
c) Stop using and unplug the supply cord when failure occurs
d) Don’t touch parts of the compressor which are exposed to high temperatures
e) Make sure there are no exposed cables
2.2.4 Special Safety Considerations

Every electronic device has a future. There is a possibility that the tool is damaged. A
refrigerator malfunction can be a compressor with a high temperature and an electric
shock. Therefore, it is necessary to be careful when using these tools. If necessary,
wear gloves to protect your hands. The following activities are important for doing work
safely:
a) Complete the PPE needed as safety
b) Prepare the required tools completely
c) Read the manual carefully
2.2.5 Maintenance Personnel Requirement

Only qualified maintenance personnel can perform maintenance activities. To be
eligible for maintenance tasks, personnel must successfully complete the following:
a) Electronics training
b) Maintenance orientation
c) Maintenance tools training
d) Sensor and transducer training
e) Safety training
f) Programmer
document.
3 HAZOP, HAZID, and SIL
HAZOP, HAZID, and SIL documents have been reviewed and no required action
HAZOP, HAZID, and SIL close out for this Maintenance Procedure
4 TOOLS, DOCUMENT AND MATERIAL
The tools, material, listed in table below are used in the maintenance of the rice
cooker
No Tools/Document/Material Details
1. Basic Tools Multimeter
2. Special Tools Cutting pliers, screwdriver / test pen, and plug
3. Safety Equipments Hand gloves and insulatiom mats
4. Manual book Manual book Panasonic NR-AF19AH

Refrigerator
5. Checklist Form Perventive maintance book
6. Materials/Parts Pre Coated Material
7. Consumables Cable, soldering tin, cable ties
5 GENERAL WORK PREPARATION
Below general preparation should be done before commencing all the maintenance
task in this procedure:
a) Prepare related documentation: Procedures, manuals, drawings, inspection data
and maintenance forms.
b) Prepare tools and materials, including related LOTO.
c) Prepare complete PPE needed related to work.
d) Perform pre-employment checks:
• Review the safety analysis and update it if necessary
• Make sure the special tools or equipment needed to perform the task are
available
e) Perform Insulation Requirements.
f) Receive work permit.
document.
g) Perform surgery and maintenance tests
6 MAINTENANCE TASK 1
6.1 Specific Work Preparation

Cleaning and testing the performance of the refrigerator can prevent damage. With
monthly cleaning and component adjustment, the refrigerator can work properly. The
following procedure details the step to be undertaken before working on Maintenance
Task 1:
a) Checking
b) Process of cleaning work
6.1.1 Monthly Checks

The following checks should be carried out at the same time as the monthly check of
the refrigerator system
Done
Step Actions / Comments Reference
by
1. Check of equipment instrument condition
2. Clean the inside of the refrigerator
3. Clean the outside of the refrigerator
4. Clean the freezer
5. Clean the condenser

6. Clean the evaporator
6.1.2 Annual Checks

The following checks should be carried out at the same time as the annual inspection
of the refrigerator system
Done
by
1. Check the power cable using a multimeter.
2. Check the fuse
3. Check the timer and heater
4. Check compressor performance
document.
5. Check the evaporator
6. Clean all the equipment instrument
7 MAINTENANCE TASK 2
7.1 Specific Work Preparation

Cleaning and testing the performance of the refrigerator can prevent damage. With
monthly cleaning and component adjustment, the refrigerator can work properly.
Checks all physical and electronic components must be carried out. If
there are any loose wires, they can be isolated immediately. If a
component is unable to perform its function properly, it must be
necessary to replace the component
The following procedure details the step to be undertaken before working on

Maintenance Task 2:
a) Test work process
b) Electrical insulation
c) Process of cleaning work
7.2 Cleaning The Refrigerator

Cleaning needs to be done to remove dirt and prevent rust.
Done
by
Prepare the tools and materials as well as the
1.
PPE needed
2. Turn off the refrigerator and let the icicles melt
3. Check of equipment instrument condition
Remove the contents of the refrigerator then

4.
wipe the inside with a damp cloth
5. Clean the outside using a dry cloth
6. Clean the evaporator with brush
7. Clean the condenser with brush
make sure everything is clean and there are no
8.
dirt clogging
7.3 Refrigerator Performance Test
document.
A refrigerator performance test needs to be done to check the function of each
component is running well or needs improvement.
Done
by
Prepare the tools and materials as well as the
1.
PPE needed
2. Make sure there is no power supply
Observe the physics of the refrigerator, make
3. sure all components run according to their
function
Check the power cable using a mutimeter. If one
4. of the wires breaks, re-solder the cable or
replace it
5. Fuse feasibility test with Ohm meter
6. Test switches, timers and thermostats using a

multimeter
7. Measure the condenser temperature, make sure

it is not too high
8. Observe the refrigen line, if a leak occurs it must

be replaced
9. Clean all the equipment instrument
10. All components have been tested and can be

reused
8 FEED BACK FORM
The following table lists describes feedback forms that requires to be filled with
suggestion, improvement of any deviation step unclear and/or error text, tag number,
drawing and etc.
Section Suggestion/ Deviation/Action

No. Action By Sign
No. Improvement Unclear
1.
2.
3.
4.
5.
6.
document.
APPENDIX 1: Form Maintenance Checklist for Refrigerator
Monthly Checks
Step Action/Remarks Who ✓
1. Instrumentation/
Check of equipment instrument condition □
Electrical Technician
2. Instrumentation/
Clean the inside of the refrigerator □
3. Instrumentation/
Clean the outside of the refrigerator □
4. Instrumentation/
Clean the freezer □
5. Instrumentation/
Clean the condenser □
6. Instrumentation/
Clean the evaporator □
Annual Checks
Instrumentation/ □
1. Check the power cable using a multimeter.
2. Check the fuse
3. Check the timer and heater
4. Check compressor performance
Instrumentation/
5. Check the evaporator □
Instrumentation/
6. Clean all the equipment instrument □
Cleaning The Refrigerator

Prepare the tools and materials as well as
1. Who ✓
the PPE needed
Turn off the refrigerator and let the icicles Instrumentation/ □
2.
melt Electrical Technician
document.
Check of equipment instrument condition Instrumentation/ □
3.
Remove the contents of the refrigerator then Instrumentation/ □
4.
wipe the inside with a damp cloth Electrical Technician
Clean the outside using a dry cloth Instrumentation/ □
5.
Clean the evaporator with brush Instrumentation/ □
6.
Clean the condenser with brush Instrumentation/ □
7.
make sure everything is clean and there are Instrumentation/ □
8.
no dirt clogging Electrical Technician
Refrigerator Performance Test

Prepare the tools and materials as well as Instrumentation/ □
1.
the PPE needed Electrical Technician
Make sure there is no power supply Instrumentation/ □
2.
Observe the physics of the refrigerator, Instrumentation/ □
3. make sure all components run according to Electrical Technician
their function
Check the power cable using a mutimeter. If Instrumentation/ □
4. one of the wires breaks, re-solder the cable Electrical Technician
or replace it
Fuse feasibility test with Ohm meter Instrumentation/
5. □
Test switches, timers and thermostats using Instrumentation/ □
6.
a multimeter Electrical Technician
Measure the condenser temperature, make Instrumentation/ □
7.
sure it is not too high Electrical Technician
Observe the refrigen line, if a leak occurs it Instrumentation/ □
8.
must be replaced Electrical Technician
Clean all the equipment instrument Instrumentation/ □
9.
All components have been tested and can Instrumentation/ □
9.
be reused Electrical Technician
document.

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PANASONIC NR-AF19AH REFRIGERATOR

Document Title : Maintenance Procedure for PM-Panasonic

Vendor Name : Wahyu Nur Handayani

VENDOR/SUBCONTRACTOR CONTRACTOR COMPANY

0 Issued For Use

Contract No : CONTRACTOR Document No: PAGE 1 OF ……

Rev. Date Section Description

A All Issued for Internal Review

This symbol indicates the possibility of a

1.2 General Overview

Volume (liter) 160 liter

Insulation Developer Cyclopentane

Voltage, Frequency 220 V~ 50 Hz

Temperature Control Dial Adjustment

Mainten Maintena Type of Schedule Respon Dependenc

1.3 Integrity-Critical Steps

It is necessary to read the instructions and use the refrigerator carefully.

1.4.1 Engineering Information & Drawings

2 HEALTH, SAFETY AND ENVIRONMENTAL CONSIDERATIONS

2.1 Permit and Job Safety Analysis (JSA)

2.2 Personal Protective Equipment (PPE)

2.2.3 Environmental Precautions

2.2.4 Special Safety Considerations

2.2.5 Maintenance Personnel Requirement

4 TOOLS, DOCUMENT AND MATERIAL

1. Basic Tools Multimeter

2. Special Tools Cutting pliers, screwdriver / test pen, and plug

3. Safety Equipments Hand gloves and insulatiom mats

4. Manual book Manual book Panasonic NR-AF19AH

5. Checklist Form Perventive maintance book

6. Materials/Parts Pre Coated Material

7. Consumables Cable, soldering tin, cable ties

5 GENERAL WORK PREPARATION

6.1 Specific Work Preparation

6.1.1 Monthly Checks

4. Clean the freezer

5. Clean the condenser

6.1.2 Annual Checks

6. Clean all the equipment instrument

7.1 Specific Work Preparation

The following procedure details the step to be undertaken before working on

7.2 Cleaning The Refrigerator

2. Turn off the refrigerator and let the icicles melt

3. Check of equipment instrument condition

Remove the contents of the refrigerator then

7.3 Refrigerator Performance Test

6. Test switches, timers and thermostats using a

7. Measure the condenser temperature, make sure

8. Observe the refrigen line, if a leak occurs it must

10. All components have been tested and can be

8 FEED BACK FORM

Section Suggestion/ Deviation/Action

Cleaning The Refrigerator

Refrigerator Performance Test

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