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IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 35, NO.

2, MARCH/APRIL 1999 469

Reduction of Common-Mode Currents


in PWM Inverter Motor Drives
Mario Cacciato, Alfio Consoli, Senior Member, IEEE, Giuseppe Scarcella, Member, IEEE,
and Antonio Testa, Member, IEEE,

Abstract— Modern pulsewidth modulation (PWM) inverter voltage that, in turn, is strictly related to the sequence of
motor drives are affected by dangerous common-mode currents inverter states, and such sequence is finally dictated by the
due to the high rate of variation of the modulated voltage. An modulation strategy. Consequently, by using suitable modu-
inexpensive alternative to low-pass filters, which are normally
used to limit common-mode currents, consists in reducing such lation strategies, it is possible to control the fluctuation of
currents by using suitable modulation strategies. In this paper, a the common-mode voltage in order to reduce the common-
new approach for designing PWM strategies is presented, which is mode currents. According to this approach, a new modulation
able to reduce common-mode currents by limiting the amount of strategy is proposed in this paper that allows us to reduce
variations of the common-mode voltage. The main characteristics common-mode currents without additional costs. The paper
of the proposed approach are experimentally evaluated on a
standard PWM induction motor drive. first deals with common-mode current paths and generation
mechanisms by pointing out the influence of the inverter state
Index Terms—Common-mode currents, electric drives, electro- sequence on the common-mode voltage and currents. Based
magnetic compatibility, space-vector modulation.
on such considerations, a new digital pulsewidth modulation
(PWM) modulation strategy is introduced using only three in-
I. INTRODUCTION verter states (on the eight allowed) in order to keep constant the
common-mode voltage. Such a strategy, although effectively
M ODERN ELECTRIC drives use insulated gate bipo-
lar transistor (IGBT) devices in order to reach high
switching frequencies (8–20 kHz) that allow for the reduction
reducing the common-mode currents, is affected by a heavy
limitation on the maximum motor stator voltage. A second
of acoustic noises and to improve the dynamic performance. modulation strategy is then presented, increasing the maximum
However, the advent of fast power devices has generated allowable stator voltage at the cost of a slight increase of
several unexpected problems, such as premature deterioration the common-mode currents. An experimental evaluation of
of ball bearings and high levels of electromagnetic emissions, the two proposed switching strategies is finally provided, in
caused by the flowing of parasitic capacitive currents known order to demonstrate the advantages on standard modulation
as common-mode currents. These currents, although present strategies.
in any electric drive, become relevant in high switching
frequency drives as a consequence of the high rate of variation II. COMMON-MODE CURRENTS
of the modulated voltage [1]–[3]. In a star-connected three-phase electric machine, the
Common-mode currents must be limited in order to increase common-mode voltage is defined as the voltage between
reliability and electromagnetic compatibility of electric drives. the star center and the ground and is given by the following
Normally, this goal is achieved by adding common-mode low- expression:
pass filters at the inverter output, although some specifically
developed inverter topologies have been recently proposed
(1)
[4]. Both approaches allow us to effectively reduce common-
mode currents, but they also involve noticeable increases of
where , and are the phase voltages. According
inverter costs and sizes. An alternative approach consists in
to (1), by supplying the machine with a sinusoidal three-phase
acting on the inverter modulation strategy. In fact, common-
voltage, is zero. On the contrary, by supplying the machine
mode currents are caused by fluctuation of the common-mode
trough a voltage-source inverter, the common-mode voltage
Paper IPCSD 98–57, presented at the 1997 Industry Applications Society is always different from zero, and its instantaneous values
Annual Meeting, New Orleans, LA, October 5–9, and approved for publication can be determined from (1) according to the switching state
in the IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS by the Industrial Drives
Committee of the IEEE Industry Applications Society. Manuscript released configuration summarized in Table I.
for publication July 27, 1998. Fluctuation of the common-mode voltage generates
M. Cacciato, A. Consoli, and G. Scarcella are with the Department common-mode currents that flow to the ground, through
of Electric, Electronic, and Systems Engineering, University of Catania,
95125 Catania, Italy (e-mail: mcaccia@dees.unict.it; aconsoli@dees.unict.it; parasitic capacitances always existing between the stator
gscarce@dees.unict.it). windings and the motor case, normally grounded for safety
A. Testa was with the Department of Electric, Electronic, and Systems reasons. The amplitude of such currents depends on the rate
Engineering, University of Catania, 95125 Catania, Italy. He is now with the
University of Messina, 98166 Messina, Italy (e-mail: a.testa@ieee.org). of variation of the common-mode voltage and increases with
Publisher Item Identifier S 0093-9994(99)01138-X. the switching frequency of the power devices.
0093–9994/99$10.00  1999 IEEE
470 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 35, NO. 2, MARCH/APRIL 1999

Fig. 1. Parasitic capacitive links in an electric motor.

TABLE I
COMMON-MODE VOLTAGE

Fig. 2. Equivalent common-mode circuit.

the following expression in the Laplace domain, as reported


in [3]:

Stator windings, as shown in Fig. 1, can be seen as the


cascade connection of several coils, each one characterized
by inner electric parameters, such as resistance, inductance (2)
capacitance, and by the capacitance between the coil and the The common-mode admittance, that is defined as
metallic case of the motor that constitutes a first path for
(3)
the common-mode currents. Additional paths are provided by
the parasitic capacitances between stator windings and the can be experimentally evaluated by shorting the motor phases
stator/rotor iron, by the capacitance between rotor iron and and feeding the machine with a variable-frequency sinusoidal
stator iron, and by the nonlinear electric impedance of ball voltage generator. The frequency diagram shown in Fig. 3 has
bearings. Regarding such impedance, it must be observed that, been obtained on a standard 2-kW induction machine. The
since the lubricant placed between the balls and the rings has diagram shows that the common-mode admittance increases
insulating characteristics, a ball bearing can be ideally seen as with the switching frequency and explains why common-mode
a capacitor. However, as the dielectric rigidity of the lubricant currents have become a serious problem on modern high
is low, as soon as the electrical charge accumulated on the switching frequency drives.
two rings is sufficiently large, a discharge process is started,
suddenly changing the electrical impedance of the bearing.
A simplified equivalent circuit of the common-mode current III. COMMON-MODE CURRENT REDUCTION
paths is shown in Fig. 2. According to such an equivalent Flowing of the common-mode currents has a negative
circuit, the common-mode current and voltage are linked by influence on the behavior of high switching frequency motor
CACCIATO et al.: REDUCTION OF COMMON-MODE CURRENTS IN PWM INVERTER MOTOR DRIVES 471

Fig. 4. Modified single-sequence SVM strategy.


Fig. 3. Measured common-mode admittance.
take place by switching from any even to another even state
drives leading to such problems as the following: or from any odd state to another odd state.
• damage to motor bearings;
• increased electromagnetic pollution; IV. THE PROPOSED APPROACH
• unwanted ground-fault shutdowns. The basic principle in designing a switching strategy able to
Limiting common-mode currents in modern electric drives reduce common-mode currents consists of limiting the fluctu-
is, thus, of main concern [5], [6]. In fact, as long as the ation of common-mode voltage. The observation, according to
switching frequency of inverters continues to increase in order Table I, that the common-mode voltage can be held constant
to improve the performance of the motor drives, the problem by switching between only even or only odd states, allows us
of capacitively coupled common-mode currents will get worse. to develop the modulation strategy explained in Fig. 4, where
Consequently, any improvement on motor dynamic or acoustic the average reference voltage is obtained by switching
noise obtained by increasing the switching frequency must between the odd inverter states . Using a digital
be evaluated also under the point of view of the increment modulation approach, the time intervals in which each inverter
of common-mode currents. Moreover, a strong limitation on state is applied ( ) can be calculated by the following
common-mode currents is also dictated by the standards on expressions:
electromagnetic interference that impose explicit constraints (4)
on common-mode conducted emissions [7].
The most used approach in attenuating common-mode cur- (5)
rents consists of placing common-mode reactors in series with
the motor phases. Since the size of the reactors grows in where is the inverse of the switching frequency. Using such
proportion with the power of the drive, such an approach modulation strategy, the common-mode voltage is constant
becomes problematic in high current applications. In any case, and equal to /6. The proposed technique is clearly
the addition of reactive low-pass filters on the output of the a modification of the standard adjacent states space-vector
inverter increases the cost and the size of the drive. modulation (SVM) strategy, where both the sectors and the
A very stimulating perspective consists in reducing the states and have been eliminated [8].
common-mode current only by acting on the modulation The main drawback of such a switching strategy is that,
strategy with no need of filters or additional circuits. This when the reference peak value exceeds 0.5 , the line-to-
approach is made feasible by the fact that it is possible line voltage and, consequently, the phase current are distorted.
to control the number and amplitude of the variations of As an example, Fig. 5 reports the experimental results in which
the common-mode voltage by selecting the sequence of the the proposed strategy is used with a reference peak value of
inverter states. 0.6 . It is possible to note that the phase currents are
As it has been already noted, the PWM technique plays not symmetric and distorted. This limits the application of the
a major role in the generation of common-mode currents proposed strategy to motors with a rated voltage lower than 0.5
as, according to (2), they are generated by variations of the , or to systems in which distorted phase currents can be
common-mode voltage. According to Table I, it is possible to accepted, such as in a large number of low-cost applications.
observe that, by switching from an even state of the inverter In order to increase the maximum reference voltage peak
to an odd state, or vice versa, a variation of the common-mode value and to reduce the distortion on the phase current, a
voltage equal to is produced. A variation of the same second switching strategy has been developed. As in a standard
amplitude also takes place by switching from an even state to SVM technique, the voltage vector plane has been divided
or from an odd state to , while a variation of is into six sectors, as shown in Fig. 6. However, the six sectors
produced by switching from an even state to or from an have been rotated 30 in order to reconstruct the reference
odd state to . No variations of the common-mode voltage voltage vector in each sector by using only three odd or three
472 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 35, NO. 2, MARCH/APRIL 1999

Fig. 5. Modified single-sequence SVM. Time: 2 ms/div; phase currents: 0.5


A/div. Fig. 7. Proposed SVM strategy.

Fig. 8. Proposed SVM. Time: 2 ms/div; phase currents: 0.5 A/div.

have been performed with standard PWM techniques, in


Fig. 6. Space vectors of the proposed strategy.
order to check the common-mode current reduction effect. In
particular, a conventional sine/triangle modulation strategy and
even states. The three states used in each sector are defined
by the vector that identifies the sector. In such a way, six an adjacent state SVM technique have been implemented on
common-mode voltage variations and, consequently, only six the same laboratory drive. All tests refer to loaded motor drive
common-mode current pulses are generated along a period operations. Figs. 9–14 show the results obtained with the sine
of the reference voltage. Turn-on times for a sequence of triangle and the adjacent states SVM techniques. In Figs. 9
three only odd or only even states, and , are calculated and 12, both the common-mode voltage and common-mode
according to the following expressions: current show high-frequency pulsed waveforms that result in
the harmonic spectra of Figs. 10 and 13. The phase currents
in both cases are also shown, respectively, in Figs. 11 and
14. Figs. 15–17 show the results obtained with the modified
As shown in Fig. 7 the maximum peak reference voltage single sequence SVM technique.
has been improved to approximately 0.58 . In the In particular, note from Fig. 17 that the common-mode
same experimental conditions of Fig. 5, the second modulation voltage is always constant and that a not-uniform ripple affects
strategy gives the results reported in Fig. 8. In such a case, the the phase currents.
phase current distortion is noticeably reduced. Fig. 18 shows the common-mode voltage and current ob-
tained with the proposed SVM technique, while the spectrum
V. EXPERIMENTAL RESULTS of the common-mode current is presented in Fig. 19. The
The new SVM strategies have been experimentally eval- common-mode current waveform shows only six pulses along
uated in a practical 2-kW constant V/Hz induction motor a period of the phase currents. This dramatically reduces the
drive with a switching frequency of 20 kHz. Comparisons rms value of the common-mode current while improving its
CACCIATO et al.: REDUCTION OF COMMON-MODE CURRENTS IN PWM INVERTER MOTOR DRIVES 473

Fig. 12. SVM—time: 500 s/div. (a) Common-mode voltage: 100 V/div.
Fig. 9. Sine/triangle modulation—time: 500 s/div. (a) Common-mode volt-
(b) Common-mode current: 20 mA/div.
age: 100 V/div. (b) Common-mode current: 20 mA/div.

Fig. 10. Sine/triangle modulation: common-mode current spectrum.


Fig. 13. SVM: common-mode current spectrum.

Fig. 11. Sine/triangle modulation—time: 1 ms/div. Common-mode voltage:


100 V/div; phase currents: 1 A/div.
Fig. 14. SVM—time: 1 ms/div. Common-mode voltage: 100 V/div; phase
currents: 1 A/div.
harmonic content. A comparison of all the measured spectra
clearly confirms the substantial improvements obtained in the currents. In comparison with Fig. 17, the current waveform has
frequency range lower than 150 kHz, that is, the range in become symmetric and shows a reduced ripple with a uniform
which the switching energy is concentrated. Fig. 20 reports the distribution along the time period.
common-mode voltage and phase currents. The common-mode The capability of the proposed method to reduce common-
voltage is a square wave at six times the frequency of phase mode currents, clearly confirmed by experimental results, does
474 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 35, NO. 2, MARCH/APRIL 1999

Fig. 15. Modified single-sequence SVM—time: 500 s/div. (a) Com-


mon-mode voltage: 100 V/div. (b) Common-mode current: 20 mA/div.

Fig. 18. Proposed SVM. (a) Common-mode voltage: 100 V/div; time: 500
s/div. (b) Common-mode current: 20 mA/div; time: 500 s/div. (c) Com-
mon-mode voltage: 50 V/div; time: 50 s/div. (d) Common-mode current: 20
mA/div; time: 50 s/div.

Fig. 16. Modified single-sequence SVM: common-mode current spectrum.

Fig. 19. Proposed SVM: common-mode current spectrum.

distorting the reference voltage, allow us to maintain the


reference voltage vector inside the admissible modulation area,
that is, the shaded area in Fig. 7.
Fig. 17. Modified single-sequence SVM—time: 1 ms/div. Common-mode The segments of circular trajectories that are not allowed,
voltage: 100 V/div; phase currents: 1 A/div. reported as dashed lines in Fig. 7, can be simply approximated
by maintaining the last useful reference vector in the segment
not allow us to neglect the main drawback of the strategy between the boundary of the admissible modulation area and
consisting in the limited maximum peak reference voltage the sector limit and then jumping directly to the first useful
0.58 in the linear range. In order to overcome such reference vector in the new sector. In such a way, a controlled
a limitation, overmodulation techniques can be tried that, by smooth transition between PWM and square wave is obtained
CACCIATO et al.: REDUCTION OF COMMON-MODE CURRENTS IN PWM INVERTER MOTOR DRIVES 475

standards for conducted emission control, is greatly reduced.


Although experimental results have confirmed the consistency
of the proposed approach, overmodulation techniques have
been applied in order to overcome the main drawback of the
method linked to the limited maximum reference voltage.

REFERENCES
[1] S. Ogasawara and H. Akagi, “Modeling and damping of high-frequency
leakage currents in PWM inverter-fed AC motor drive systems,” in Conf.
Rec. IEEE-IAS Annu. Meeting, Oct. 8–12, 1995, pp. 29–36.
[2] A. Consoli, A. Julian, G. Oriti, and A. Testa, “Modeling and simulation
of common mode currents in three Phase inverter-fed motor drives,” in
Proc. EMC’96 Roma, 1996, pp. 153–157.
[3] , “Induction motor modeling for common mode and differential
mode emission evaluation,” in Conf. Rec. IEEE-IAS Annu. Meeting, Oct.
6–10, 1996, pp. 595–599.
[4] G. Oriti, A. Julian, and T. Lipo, “Elimination of common mode voltage
in three phase sinusoidal power converters,” in Proc. IEEE PESC’96,
June 23–27, 1996, pp. 1968–1972.
Fig. 20. Proposed SVM. Common-mode voltage: 100 V/div; phase currents: [5] S. Chen, T. A. Lipo, and D. Fitzgerald, “Modeling of motor bearing
1 A/div; time: 1 ms/div. currents in PWM inverter drives,” IEEE Trans. Ind. Applicat., vol. 32,
, pp. 1365–1370, Nov./Dec. 1996.
[6] T. A. Lipo, S. Chen, and E. Zhong, “Improvements in EMI performance
of inverter-fed motor drives,” in Proc. APEC’94, Mar. 1994, pp.
608–614.
[7] A. Consoli, S. Musumeci, G. Oriti, and A. Testa, “An innovative EMI
reduction technique in power converters,” IEEE Trans. Electromag.
Compat., vol. 38, pp. 567–575, Nov. 1996.
[8] D. G. Holmes, “The significance of zero space vector placement for
carrier based PWM schemes,” IEEE Trans. Ind. Applicat., vol. 31, pp.
1122–1129, Sept./Oct. 1996.

Mario Cacciato was born in Catania, Italy, in 1969.


He received the M.S. degree in electrical engi-
neering, with honors, in 1996 from the University
of Catania, Catania, Italy, where he is currently
working towards the Ph.D. degree in electronic
engineering.
His research interests include power electronics,
electromagnetic compatibility, and converter modu-
lation techniques.
Fig. 21. Real component of the reference voltage.

allowing us to reach the maximum exploitation of the dc-bus


voltage, although this leads to a progressive distortion of the
reference voltage waveform, as shown in Fig. 21. Alfio Consoli (M’79–SM’88) was born in Catania,
As a consequence of the distorted reference voltage, the Italy, in 1949. He graduated in electrical engineering
motor phase currents show undesired harmonics, so that an from the Politecnico di Torino, Torino, Italy.
During 1973–1974, he was with FIAT, Torino,
optimal tradeoff must be reached between dc-bus voltage Italy. In 1975, he joined the Department of Electric,
exploitation and current harmonic content affecting the drive Electronic, and Systems Engineering, University of
efficiency. On the other hand, the voltage reference amplitude Catania, Catania, Italy, where, since 1985, he has
is increased above the limit of the linear modulation region, been a Professor in electrical engineering, teach-
ing in the areas of electrical machines and power
still featuring only six common-mode voltage steps and, con- electronics. His research activities include energy
sequently, only six common-mode current pulses per period conversion systems, electrical drives, robotics, and
of the fundamental voltage. power electronics, having been performed in the frame of industry cooperation,
as well as national and international research programs. In 1980, he was the
recipient of a NATO Grant at the Purdue University, West Lafayette, IN,
VI. CONCLUSION and in 1985, he was a Visiting Professor at the University of Wisconsin,
The problem of reducing common-mode currents in electric Madison, teaching classes in electromagnetic design. Since 1987, he has been
the Coordinator of the scientific activities of Ph.D. candidates in electrical
motor drives has been considered in this paper. A new mod- engineering at the University of Catania. He is a member of the scientific
ulation technique able to reduce the amount and amplitude committees of CORIMME, the consortium for research on microelectronics
of common-mode voltage transitions has been developed. between the University of Catania and SGS-Thomson Microelectronics. He is
also a delegate of the Catania University Rector for research matters. He is the
By reducing to only six the transitions of the common- author of more than 80 technical papers. He is also the coauthor and coeditor
mode voltage, six common-mode current pulses take place of Modern Electric Drives (Amsterdam, The Netherlands: Kluwer, 1999).
in a time period of the phase current. As a consequence, Prof. Consoli is a member of the Italian Electric Association, European
Power Electronics Association, and a member of several committees of IEEE
the rms value and the harmonic content of common-mode Societies. He is also currently a Member of the Executive Board of the IEEE
currents, especially in the frequency range considered by Industry Applications Society.
476 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 35, NO. 2, MARCH/APRIL 1999

Giuseppe Scarcella (S’98–M’99) was born in Antonio Testa (M’91) was born in Catania, Italy,
Torino, Italy, in 1969. He received the M.S. degree in 1962. He received the degree in electrical en-
in electrical engineering, with honors, in 1995 from gineering in 1988 from the University of Catania,
the University of Catania, Catania, Italy, where he Catania, Italy.
is currently working towards the Ph.D. degree in During 1989–1990, he was the recipient of an
electrical engineering in the Department of Electric, SGS-Thomson Grant and, from 1990 to 1998, he
Electronic, and Systems Engineering. was a Permanent Researcher in the Department
His research interests include control of electrical of Electrical, Electronic, and Systems Engineering,
machines, EMC in electrical drives, and low- and University of Catania. He is currently an Associate
medium-performance ac drives. Professor of Power Electronics at the University of
Messina, Messina, Italy. During 1991, he was a Vis-
iting Researcher at the University of Wisconsin, Madison. His major research
interest are sensorless control of electrical drives, advanced digital control
systems, power converters, power devices, and electromagnetic compatibility.

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