SOP for IQC Inspection of Sticker Items

SOP Name SOP of IQC Inspection for sticker Item DATE ISSUED
1 SCOPE
1.1 This SOP specifies the general requirement of Iqc procedure for Quality Control Department
1.2 This SOP is applicable in overall IQc procedure for Home Appliance products
1.3 This SOP is not applicable for others department
1.4 This SOP is only applicable for Home Appliance Quality Control department only
2 PURPOSE & OBJECTIVE

2.1 PURPOSE
2.1.1 To ensure product good quality
2.2 OBJECTIVE
2.2.1 To ensure smooth production with good quality raw material
DRAFT CHECK APPROVE WALTON HI- TECH INDUSTRIES LTD.

Chandra,Kaliakoir,Gazipur
Joy Saha (39932) Md. Shahadat Ullah (19983) Muzahidul islam(15356) Dept Name QC (WHAP)
Sr.Deputy Assistant Director First Sr. Deputy Director Senior Additional Director
Section
PAGE NO. 01 OF 0 Ref. No. IHHqCIRA02 Rev. No. 1.00 Sub Section
SOP Name SOP of IQC Inspection & test for sticker Item DATE ISSUED
5 METHOD
Process Reson Of this Standard,Drawing, Appendix
No Major Steps Photo Description
Code No Activities OR Checklist No
Proper sampling &

Collect the sticker sample randomly
any abnormality
1 Sampling according to sampling plan( 5 Sample based)
condition in sticker
in sticker store.
condition
Collect Any abnormality of

2 Checklist/Sta Take the proper standard & check the std sticker Quality
ndard parameter as per R & D specification. Parameter
After completing the sample , Technician To identify visual Lighting condition should be
3 IQC Lab
could brouht the sample in IQC Lab problem enough;
Inspect parts functioanlity according to To identify visual

4 Visual Check
checklist in Lab problem
To identify
Measuremen Measurement check should be done
5 t check according to the specification and drawing. measurement related
problem
The composition and hardness should be To identify material

6 Material test
checked according to material specification. composition
a) Go to SST lab with sample

Salt spray To check SST No red rust will be observed
7 b) Handover the sample to concern lab
test b) After test done take the report durability after 24 hours salt spray test.
8 Make report Record the test data and make a report To make decision
Joy Saha Md. Shahadat Ullah Muzahidul islam Dept Name QC (WHAP)
Section
PAGE NO. 01 Ref. No. IHHqCIRA02 Rev. No. 1.00 Sub Section
FORMAT NAME SOP of IQC Inspection for sticker Item DATE ISSUED 28/11/20
SN Section Sampling Plan
AQL General Inspection Level II (Major-0.65, Minor-1.5);

1 Visual check
2 Assembly & Test AQL Special Inspection Level S1 (Major/Minor-1.5);
3 Measurement check AQL Special Inspection Level S2 (Major/ Minor-1.5);
4 Material test 1 pcs from the lot
For large item, 1 pcs from the lot;

5 Salt spray test
For small item, 3 pcs from the lot

Joy Saha (39932) Md. Shahadat Ullah (19983) Muzahidul islam(15356) Dept Name QC (WHAP)
Joy Saha (39932) Md. Shahadat Ullah (19983) Muzahidul islam(15356)
Section
PAGE NO. 01 OF 0 Ref. No. IHHqCIRA02 Rev. No. 1.00 Sub Section
Walton Hi-Tech Industries Limited
Chandra, Kaliakoir,Gazipur
Department of Home Appliance QC
IQC Parameter
Rice Cooker Product
Revision number : 1.20

Modified date: 25.10.2020
SN Item list SN Checklist Standard/requirement

1 Check item name according to given list name should be matched
Below information must be mentioned each

carton:
1. Products:
2. Item name:
2 Box labeling information 3. Color/ Specification:
4. Quantity:
5. Carton no. ___ of _____
6. LC no:
7. Country of Origin:
1 Packaging condition
1. Net weight:
3 Box weight labeling information 2. Gross weight
4 Check lot qty according to order qty should be matched
5 Carton condition New carton must be used. No torn carton can not
be used
6 Carton unfolding direction Upward arrow mark should be on carton
7 Reuseable item condition Must be unbroken, cleaned and good condition
8 Styrofoam condition Must be unbroken, cleaned and good condition
2 Initial lot qty of parts wise 9 Count the box and total parts wise qty before inspection start set qty - 322
3 Metal parts 10 Check for rust/deformation/color wipe out/ Not allowed

4 Plastic parts 11 Check for scratch/crack/deformation/color wipe out Not allowed
Check supplier end SST report for all screw, nut, control lever,
5 SST test report check 12 magnetic thermostat or other metal parts, midle layer and share should be pass as per their standard
with use
6 Micro switch life test report 13 Check supplier end Micro switch electrical life test report should be pass as per their standard
7
PSI team need to put the mark/seal on carton on beside of carton
8 PSI done marking
labeling sticker;
PSI team need to mention the box number in the report parts
9 Inspection done box number mention
wise which are inspected

Parts are Body, middle layer, 2 pcs AL innerpot,
1 Ensure all the parts are presence.
steamer
respective parts are

2 Check all the respective parts assembled with Body ? Body (including control panel + metal leg support +
handle), middle layer (including Iron arm + micro
switch)
3 Overall appearance No rust in any metal portion in all parts
Check visual accuracy of control panel ,leg support,handle fittings Any kind of unfitting condition / gap/broken is not
4
with body & iron arm, microswitch fittings with middle layer. allowed.
Check visual apearance of respective parts for Body (including

Scratch/ spot/ color coating/ deformation/broken
5 control panel + leg support + handle), middle layer (including Iron
is not allowed.
arm + micro switch)
6 Outer body Material, Sheet thickness 0.4mm (+/-0.02mm)
1.8L: 500g (+/-10g)
7 Outer body Weight without handle 2.2L: 560g (+/-10g)
2.8L: 650g (+/-10g)
1.8L: 252mm
8 2.2L: 265mm
2.8L: 290mm
10 Body aappearance No scratch, deformation is allowed
11 Middle layer Material, Sheet thickness 0.35mm (+/-0.02mm)
1.8L: 320g (+/-10)
12 Middle layer Weight 2.2L: 365g (+/-10)
2.8L: 440g (+/-10)
Body with
middle layer 1.8L: 253.3 (+/-0.2mm)
13 Middle layer Outer Dia 2.2L: 266.3 (+/-0.2mm)
2.8L : 291.3mm (+/-0.2mm)
15 Middle layer rust issue No rust in any portion is allowed.
16 Middle layer Color uniformity all side (inside and outside) Color coating should be uniform
Check Iron arm with microswitch:

a. check assembly and compatibility with Midle layer, Body sheet, a. Must be compatible with Midle layer, Body
17 sheet, control panel
control panel b. Should be mark and take photo
b. ask supplier for showing marking to match with these parts
Page 7 of 14
Body with
middle layer
Check Leg support: a. Must be compatible with Middle layer, Body

a. check assembly and compatibility with middle layer, Body
18 sheet, bottom ring
sheet, bottom ring
b. should be mark and take photo of the marking
b. ask supplier for showing marking to match with these parts
19 Check Micro-Switch ratings & apearance. 16A125/250VAC & Deformation or broken is

strictly prohibited
20 Control panel cutting position height from bottom level of body Should be similar in this lot
2 Body with Accessories
Check control panel:

a. check color of the outer frame a. No color removing condition is not allowed.
21 b. check plastic parts fitting and have any up-down or unfitting b. must have no unfitting issue
issue? c. Soldering must be enough and LED function must
c. Check control panel PCB soldering and function individually if be ok
supplier has arrangment to check this seperately
22 Check visual apearance for steamer. Scratch/ spot/ color coating/ deformation/broken
is not allowed.
SS410
1.8L: 0.22mm (+/-0.01mm)
23 Material, Sheet thickness
2.2L: 0.22mm (+/-0.01mm)
2.8L: 0.22mm (+/-0.01mm)
1.8L - 155g
Steamer 24 Weight without handle 2.2L - 163g
2.8L -205g
25 Check steamer fitting on innerpot proper fitting and no up-down
1. Lid can not be fall down by straight pressure

26 Check steamer fitting with glass Lid 2. Lid can not be fall down inserting angled way
into steamer.
27 Upper inside diameter on inner forming position

28 Innerpot marking Should be as per capacity
29 Coating thickness (inside bottom surface) 9-18 micron
1.8L - AL innerpot 0.82mm (+/-0.03)
30 Check innerpot sheet thickness 2.2L - AL innerpot 0.83mm (+/-0.03)
2.8L - AL innerpot 0.85mm (+/-0.03)
SGA180 - 123.2 mm & 123.7 mm; (small & Big)

31 Check innerpot base curvature SGA220 - 138.35 mm & 139.1 mm; (small & Big)
SGA280 - 150.5 mm & 151 mm; (small & Big)
Innerpot
Small innerpot should be placed normally inside big
32 Innerpot height
innerpot normally (without force)
1.8L - AL innerpot (285 gm),

2.2L - AL innerpot (350 gm),
33 Double innerpot fitting and flexibility
2.8L - AL innerpot (480 gm)
ALLOWANCE+/-10g
Parts are Heating plate, warm plate, wire

34 Inner pot average weight
connections, fuse with support, socket, screws
Above parts should be assembled with Heating

35 Check if any part is missing or not?
plate
36 Check are all respective parts assembled with heating plate? No scratch on top surface is allowed
Two terminal must be straight, towards thermostat

direction.
37 Heating plate appearance
Terminals mustn't be bent downward and
confrontal direction each other.
38 Heating plate Terminal alignment No extra material should not be under terminal
insulation ring (white color)
SGA180/C182 - 65.85-76.82 ohm;
39 Heating plate Terminal extra material SGA220 - 51.2 - 59.75 ohm
SGA280 - 46.1 - 53.78 ohm
Warm plate - 40W

and
40 Heating plate Resistance Heating plate: 2.8L-1000W(900-1050W), 2.2L-
900W（810-945W), 1.8L-700W(630-735W）;
Fuse : 10A, 184⁰C
3 Heating Plate
SGA - 1.8L - 380gm;

SGA - 2.2L - 480gm;
41 Rating
SGA - 2.8L - 550gm;
C182 - 1.8L - 380gm ALLOWANCE+-10g
42 Only Heating plate weight 1500V,3S ,machine current not exceeds 3mA;
43 Hipot Test
44 Insulation resitance test No gap must not be. Measurement can be done by
a paper.
46 Curvature gap between innerpot and heating plate Should be similar with picture
Match the parts with reference picture and notice arrow marked SGA - 1.8L - 155.5 mm;
47 SGA - 2.2L - 179 mm;
point specially SGA - 2.8L - 193 mm;
1.8L: 184.6mm
48 Outer diameter of heating plate . 2.2L: 203mm
2.8L: 213.5mm
Page 8 of 14
1.8L: 85g (+/-5)
49 2.2L: 100g (+/-5)
2.8L: 115g (+/-5)
50 Weight without feet No scratch/ spot/ color coating/ deformation/rust

is allowed
51 Appearance Should be attached
4 Bottom plate 52 With three plastic leg
53 Leg height Must be compatible with body
54 check compatibility with body
55 leg screw hole diameter Should be symmentrical with 3 side screw hole
56 Screw hole position matching with body No breakage, should be transparent and tempered
glass
57 Apperance 4mm (+/-0.3)
1.8L: 410g (+/- 10g)
58 Thickness 2.2L: 480g (+/- 10g)
2.8L: 570g (+/- 10g)
59 Weight 2 pcs with 6mm dia
5 Glass lid SGA - 1.8L - 227.5 mm;
60 Steam release hole diameter SGA - 2.2L - 245.8 mm;
SGA - 2.8L - 267.5 mm;
61 Check Diameter easy fitting and not much gap between Lid and pot
62 Check Lid fitting on steamer and inner pot? 16A125/250VAC

6 Micro Switch 63 Rating as per design
64 Product Information check by attaching
7 panel sticker
65 adhesion No breakage is allowed
Outer Shell Aluminum coating, outer shell spring

8 Handle 66 check any breakge and assembly difficulties SS, SST performance more than 24 hours
67 Material labeling is D900

9 Magnetic thermostat 68 Check written labeling on thermostat 135-145⁰C
69 Cut off temperature metal
70 Material, Sheet thickness
1.8L - 29g
10 RAM/ Control lever 71 Total length without knob 2.2L - 30g
2.8L -30g
ALLOWANCE: +/-2g
72 Weight Without Push button Should be Nylon
should not be very loose and very tight
73 Material
need to full insertion
11 Socket
74 Fitting with Power cord Metallic, 10A 184° VDE
(use a common cord)
75 Type, rating 184°±
12 Fuse
76 Temperature Cut off test Model: KSD301T,250V/10A, 175°C
77 Rating 175°C ±
13 Safety Thermostat
78 Temperature cut off test 45 mm*10mm*1mm
79 PCB Dimension 2 Lamp, 2 resistor, 3 wires, 5 terminals (see image)

PCB with wire
80 Component From image see the exact terminal
81 Terminal
82 Number of type
83 Type 1, specification with dimension
14 Screw, Nut, washer
Type 6, specification with dimension
Type 10, specification with dimension 72H
88 All screw SST standard Take video of 1 pcs full assembly model wise
Please ask supplier to assemble infront of you at least 1 pcs
1 product model wise Not allowed these problem
Check appearance for body such as tap, scratch or any other No plastic up-down/ loose fitting/ gap with body/
2 color/spot issue position misalignment – need video
3 Control panel position, fititng and gap with body Center position and flat level not angled
4 Control lever knob position and level in control panel slot from Easy and flexible movement. No jam is allowed.
outside view
Should be free and easily rotating.
5 Control lever up-down for 'cook' & 'warm' with no-load and load
Should not be stucked into middle layer
6 Inner pot putting-removing and rotation into rice cooker No gap with Lid cover
7 Lid handle fitting No up-down/gap is not allowed
Fitting &
15 Check body fitting with bottom part and ring specially curling and No plastic up-down/ loose fitting/ gap with body/
appearance 8
lock seaming position position misalignment – need video
9 Control panel fitting No movement of body and proper fitting
10 Body fitting with middle layer No loose fitting and breakage of hadle
11 Handle loose fitting issue No misalignment
Steamer loose fitting ,movement and fall down into
12 Steamer handle alignment with body
inner pot are not allowed.
13 Check Steamer properly sitted on inner pot or not? Lid loose fitting ,movement and fall down into
steamer are not allowed.
14 Check lid properly sitted on Steamer or not? Small uniform gap can be allowed
Have any gap between bottom cover and body around the whole
15 side 1500V,3S ,machine current not exceeds 3mA;
16 Hipot Test Ground resistance：≤0.1Ω, current 25A
16 Safety and hipot

test
Page 9 of 14
Assembly & Test
Safety and hipot Warm (36-42W),

16 2.8 L (900W-1050W),
test 17 PE Test
2.2L (810W-945W),
1.8L (630W-735W)
Assembly & Test
18 Wattage proper switching
17
19 check 'cook' & 'warm' function with no-load and load
Function test
product dry test tripping time
18 20 (no-load,) proper switching
a1. small amount of steam can be come out but
not overflowing is not allowed
Dry test 21 Check tripping phenomena & time a2. Water/ steam must not gather on Lid cover.
b. water flow from other side of body is not
allowed.
During cooking
No power interruption is allowed before cooking
22 a) steam overflow issue finished.
b) water leak/flowing from other side of body
23 Look after power meter reading and check any power

interruption during cooking
No color variation/spot/burn mark should be on
24 Cooking time (Max and Min condition) inner pot bottom and heating plate top surface
after cooking.
Cooking
19 (Connect with After cooking,
Power meter) c. Rice should be well cooked, soft, Not burn, don’t
25 1. heating plate color on top surface. stick with inner pot.
2. Innerot color on outer bottom side
26 Rice burn and sticking issue. Should be ok
Running test
20 (Water boil for 2 27 Check wire connection and any burn issue?
hour)
Page 10 of 14
ndustries Limited
iakoir,Gazipur
ome Appliance QC
rameter
ker Product
Model name/ Type: SGA 180/220/280
Category Inspection type Remark

Major Visual
Major Visual
Minor Visual
Major Count
Major Visual
Major Visual
Major Visual
Major Visual
Major Count
Major Visual
Major Visual
Major Visual
Major Visual
Major Visual
Major Visual
Major Visual
Major Visual
Major Visual
Major Measure
Major Measure
Major Measure
Major Visual
Major Visual
Major Measure
Major Measure
Major Visual
Major Visual
Major Visual
Page 11 of 14
Major Visual
Major Measure
Major visual
Major visual
Major visual
Major Measure
Major Measure
Major Visual
Major Visual
Minor Measure
Major Visual
Major Measure
Major Measure
Major Measure
Major Measure
Major Visual
Major Measure Not per pcs weight. Average weight
Major Visual
Major Visual
Major Visual
Major Visual
Major Visual
Major Measure
Major Measure
Major Measure
Major Measure
Major Measure
Major Visual
Major Visual
Major Measure
Page 12 of 14
Major Measure
Major Measure
Major Visual
Major Visual
Major Measure
Major Visual
Major Measure
Major Visual
Major Visual
Major Measure
Major Measure
Major Measure
Major Measure
Major Visual
Major Measure
Major Visual
Major Visual
Major Visual
Major Measure
Major Visual
Major Measure
Minor Measure
Major Measure
Major Measure
Major Measure
Major Visual
Major Measure
Major Measure
Major Visual
Major Measure
Major Measure
Major Visual
Major Visual
Major Count
Major Measure
Major Measure
Major Measure
Major Measure
Major Measure
Major Measure
Major Measure
Major Measure
Major Measure
Major Measure
Major Measure
Major Visual
Major Visual
Major Visual
Major Visual
Major Visual
Major Visual
Major Visual
Major Visual
Major Visual
Major Visual
Major Visual
Major Visual
Major Visual
Major Visual
Major Visual
Major Measure
Page 13 of 14
Major Measure
Major Measure
Major Visual
Major Measure
Major Measure
Major Visual
Major Visual
Major Measure
Major Visual
Take photo of Heating plate

Cook Rice in 1.8 L, 2.2L, 2.8L and 3.2L with
Major Visual both of Minimum and Maximum limit.
Ratio of Rice and Water will be 1:1.5. This
test is to be done by our cable.
Major Visual
Page 14 of 14

SOP for IQC Inspection of Sticker Items

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SOP Name SOP of IQC Inspection for sticker Item DATE ISSUED

2 PURPOSE & OBJECTIVE

DRAFT CHECK APPROVE WALTON HI- TECH INDUSTRIES LTD.

Proper sampling &

Collect Any abnormality of

Inspect parts functioanlity according to To identify visual

The composition and hardness should be To identify material

a) Go to SST lab with sample

SN Section Sampling Plan

AQL General Inspection Level II (Major-0.65, Minor-1.5);

2 Assembly & Test AQL Special Inspection Level S1 (Major/Minor-1.5);

3 Measurement check AQL Special Inspection Level S2 (Major/ Minor-1.5);

4 Material test 1 pcs from the lot

For large item, 1 pcs from the lot;

DRAFT CHECK APPROVE WALTON HI- TECH INDUSTRIES LTD.

Revision number : 1.20

SN Item list SN Checklist Standard/requirement

Below information must be mentioned each

7 Reuseable item condition Must be unbroken, cleaned and good condition

8 Styrofoam condition Must be unbroken, cleaned and good condition

3 Metal parts 10 Check for rust/deformation/color wipe out/ Not allowed

SN Item list SN Checklist Standard/requirement

respective parts are

Check visual apearance of respective parts for Body (including

Check Iron arm with microswitch:

SN Item list SN Checklist Standard/requirement

Check Leg support: a. Must be compatible with Middle layer, Body

19 Check Micro-Switch ratings & apearance. 16A125/250VAC & Deformation or broken is

Check control panel:

1. Lid can not be fall down by straight pressure

27 Upper inside diameter on inner forming position

SGA180 - 123.2 mm & 123.7 mm; (small & Big)

1.8L - AL innerpot (285 gm),

Parts are Heating plate, warm plate, wire

Above parts should be assembled with Heating

Two terminal must be straight, towards thermostat

Warm plate - 40W

SGA - 1.8L - 380gm;

50 Weight without feet No scratch/ spot/ color coating/ deformation/rust

62 Check Lid fitting on steamer and inner pot? 16A125/250VAC

Outer Shell Aluminum coating, outer shell spring

67 Material labeling is D900

79 PCB Dimension 2 Lamp, 2 resistor, 3 wires, 5 terminals (see image)

16 Hipot Test Ground resistance：≤0.1Ω, current 25A

16 Safety and hipot

Safety and hipot Warm (36-42W),

23 Look after power meter reading and check any power

26 Rice burn and sticking issue. Should be ok

Model name/ Type: SGA 180/220/280

Category Inspection type Remark

Category Inspection type Remark

Major Measure Not per pcs weight. Average weight

Take photo of Heating plate

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