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PARVEEN

DOUBLE FLAPPER CHECK VALVE


TECHNICAL MANUAL

TABLES OF CONTENTS

1.0 DESCRIPTION

2.0 BILL OF MATERIAL

3.0 ASSEMBLY DRAWING

4.0 DISASSEMBLY PROCEDURES

5.0 ASSEMBLY PROCEDURES


PARVEEN
DOUBLE FLAPPER CHECK VALVE
TECHNICAL MANUAL

1.0 DESCRIPTION:-

THE PARVEEN DOUBLE FLAPPER CHECK VALVE IS USED IN SITUATIONS WHERE


THE OPERATOR WISHES TO ELIMINATE THE FLOW OR POTENTIAL FLOW OF
FLUIDS BACK THROUGH THE WORK STRING WHILE RUNNING OR RETRIEVING
PIPE UNDER PRESSURE.

THE PARVEEN DOUBLE FLAPPER CHECK VALVE IS DESIGNED SO THAT THE


FLOW AREA THROUGH THE VALVE IS EQUAL TO OR GREATER THAN THE CROSS
SECTIONAL AREA OF I.D. OF THE VALVE SEAT. THE DOUBLE FLAPPER CHECK
VALVES ARE EASY TO ASSEMBLE OR DISASSEMBLE, A NEW FLAPPER
CARTRIDGE CAN BE INSERTED IN A MATTER OF MINUTES. THE DOUBLE FLAPPER
CHECK VALVE COMBINES RELIABLITY,MINIMUM FLOW RESTRICTIONS, AND THE
ABILITY TO PUMP WIPER PLUGS OR TO DROP BALLS THROUGH THE VALVE FOR
DISCONNECTS,ETC.

FEATURES:-

• ALLOWS UNOBSTRUCTED FLOW OF FLUIDS AND NITROGEN.


• PREVENTS UNCONTROLLED FLOW OF FLUIDS FROM THE WELLBORE IN
CASE OF A PIPE FAILURE.
• INTERNAL PASSAGE ALLOWS PASSAGE OF TRAP BALLS.
• QUICKLY REDRESSED WITH FIELD EQUIPMENT.
• READILY AVAILABLE O-RING SEALS FOR PRESSURE INTEGRITY OF CT
DOWNHOLE OPERATIONS.

.
PARVEEN
DOUBLE FLAPPER CHECK VALVE
TECHNICAL MANUAL

PARVEEN INDUSTRIES PVT. LTD.


(MUMBAI) INDIA
BILL OF MATERIAL
DATE : 07/01/2010 REV: 0 PAGE 1 OF 1

DOUBLE FLAPPER CHECK VALVE (1.11/16"OD)


1.00" AMMT CONNECTION
ASSY. PART No.: 277-16819-00

ITEM NO. QTY. PART NO. REV DESCRIPTION

1 2 100088328 0 FLAPPER BODY

2 2 100088331 0 SEAT

3 2 100088345 0 SEAL

4 2 100088346 0 FLAPPER

5 2 100088347 0 SPRING

6 2 100088348 0 PIN

7 4 50213 0 ORING
8 1 277-16819-01 0 TOP SUB
9 1 277-16819-10 0 BOTTOM SUB
10 1 277-168-02 0 BARREL
11 4 1032125 0 SET SCREW
PARVEEN DOUBLE FLAPPER CHECK VALVE

TECHNICAL MANUAL
PARVEEN
DOUBLE FLAPPER CHECK VALVE
TECHNICAL MANUAL

4.0 DISASSEMBLY PROCEDURES

PRE-DISASSEMBLY

PRIOR TO DISASSEMBLY VERIFY THE APPROPRIATE ASSEMBLY DRAWING IS


USED TO AID IN THE IDENTIFICATION OF COMPONENTS IN THE ASSEMBLY
(REFER TO BILL OF MATERIAL).RECORD THE ASSEMBLY MODEL NUMBER AND
SERIAL NUMBERS OF THE DOUBLE FLAPPER CHECK VALVE.

DISASSEMBLY
1. CLAMP DOWN ON THE BARREL (10).
2. REMOVE THE SET SCREW (11) FROM THE BARREL (10) ALLOWING THE
TOP SUB (8) AND BOTTOM SUB (9) TO BE REMOVED.
3. REMOVE THE ORING (7) FROM THE TOP SUB (8) AND BOTTOM SUB (9).

FLAPPER BODY SUB-ASSEMBLY REMOVAL AND DISASSEMBLY


1. USE A TEFLON ROD TO REMOVE THE FLAPPER BODY SUB-ASSEMBLY
(2NOS).
2. REMOVE THE SEAT (2) FROM THE FLAPPER BODY (1) ALLOWING THE
SEAL (3) TO BE REMOVED.
3. REMOVE THE ORING (7) FROM THE SEAT (2).
4. USE A PUNCH TO REMOVE PIN (6) ALLOWING THE FLAPPER (4) AND
SPRING (5) TO BE REMOVED (HOLD THE FLAPPER (4) DURING THIS
PROCESS TO PREVENT IT FROM FALLING).

NOTE:
A REMOVE AND DISCARD ALL ORINGS.REPLACE ORINGS AFTER EACH
USE. THOROUGHLY CLEAN TOOL PARTS.
B VISUALLY INSPECT TOOL FOR SWELLING AFTER EACH USE.DAMAGED
OR SWELLED COMPONENTS MUST BE REPLACED
PARVEEN
DOUBLE FLAPPER CHECK VALVE
TECHNICAL MANUAL

5.0 ASSEMBLY PROCEDURES


PRE-ASSEMBLY PREPARATION CHECK LIST

1. VERIFY THAT THE CORRECT ORING REDRESS KIT AND QUANTITIES ARE
USED AS SPECIFIED ON THE BILL OF MATERIALS.LAY OUT ALL
REDRESS KIT COMPONENTS ON A CLEAN SURFACE.
2. MAKE SURE TO LUBRICATE ALL ORINGS AND THREADED SURFACES.
3. VISUALLY INSPECT ALL PARTS FOR DAMAGE OR WEAR.THREAD PARTS
TOGETHER WITHOUT THE ORINGS TO CHECK FIT.REPAIR OR REPLACE
DAMAGED PARTS.

CAUTION
1. ALWAYS FILE WRENCH MARKS OR BURRS AND CLEAN OFF DEBRIS!
2. ALWAYS VISUALLY INSPECT THE FLAPPER BODY AFTER EACH JOB!
CHECK THE FUNCTIONING OF THE FLAPPER HINGE TO MAKE SURE
THAT IT OPENS FREELY AND TOTALLY! MAKE SURE THAT THE SPRING
APPLIES SUFFICIENT CLOSING FORCE TO THE FLAPPER HINGE AND
THAT THE FLAPPER HINGE SEATS SUFFICIENTLY AGAINST THE
FLAPPER BODY SEAT! ALSO MAKE SURETHAT THE FLAPPER BODY PIN
AND SPRING ARE CORRECTLY INSTALLED!

ASSEMBLY
1. PLACE THE BARREL (10) IN A SOFT JAW VICE.
2. INSTALL THE ORING (7) IN THE BOTTOM SUB (9).
3. ASSEMBLE THE BOTTOM SUB (9) WITH THE BARREL (10).
4. INSTALL THE SET SCREW (11).
5. ASSEMBLE THE FLAPPER BODY SUB-ASSEMBLY SEPERATELY.
A. INSTALL THE SEAL (3) IN THE SEAT (2).
B. INSTALL THE ORING (7) IN THE SEAT (2).
C. INSTALL THIS SUB-ASSEMBLY IN THE FLAPPER BODY (1).
D. TAKE THE FLAPPER (4) AND SPRING (5) AND POSITION IT INTO THE
FLAPPER BODY (1) SUCH THAT THE HOLE OF THE FLAPPER (4)
ALIGNS WITH THE HOLES OF THE FLAPPER BODY (1) FOR
ASSEMBLY.
PARVEEN
DOUBLE FLAPPER CHECK VALVE
TECHNICAL MANUAL

E. INSTALL THE PIN (6) IN THE FLAPPER BODY (1) TO HOLD THE
FLAPPER (4) AND SPRING (5) IN POSITION.
F. REPEAT THE STEP5 FOR OTHER FLAPPER BODY SUB-ASSEMBLY.
6. GREASE THE FLAPPER (4) AND FLAPPER BODY (1).
7. GREASE THE ENTIRE I.D. OF THE BARREL (10).
8. INSERT THE FLAPPER BODY SUB-ASSEMBLY INTO THE BORE OF THE
BARREL (10).
9. INSERT SECOND FLAPPER BODY SUB-ASSEMBLY INTO THE BORE OF
THE BARREL (10).
10. INSTALL THE ORING (7) IN THE TOP SUB (8).
11. ASSEMBLE THE TOP SUB (8) WITH THE BARREL (10).
12. INSTALL THE SET SCREW (11).

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