COMPONENT CODE 4A

PARTS & SERVICE REF NO. AA02193

DATE July 31, 2002
NEWS (C) Page 1 of 2

SUBJECT: STEERING SPHERICAL BEARING WEAR LIMITS

PURPOSE: To inform the field of wear specifications for steering spherical bearings.
APPLICATION: Komatsu Electric Drive Dump Trucks:
630E: AFE42-A & Up, AFE46-A & Up, A31435 & Up;
685E: AFE43-A & Up;
730E: AFE47-A & Up, A30079 & Up;
830E: AFE32-A & Up, AFE50-A & Up, A30544 & Up;
930E: AFE48-A & Up, A30019, A30026 & Up
FAILURE CODE: 4A10GE
DESCRIPTION:

Bearing wear limits are now available for determining the condition of spherical bearings on steering
linkage components. Ball diameter new dimensions and maximum allowable wear specifications are
listed in Table 1. Bearings that exceed the maximum wear limits must be replaced.

If premature wear of the bearings is evident, check the automatic lubrication system to ensure the proper
amount of lubrication is being received at the joint(s) in question. If lubrication is done manually, ensure
that a sufficient amount of grease is being applied on a regular basis. Refer to Section P, "Lubrication and
Service", in the appropriate shop manual for information on proper lubrication intervals.

It is also important to ensure that steering linkage components are tightened to the proper torque. Refer to
Section G, "Drive Axle, Spindle, And Wheels", in the appropriate shop manual for information on proper
torque specifications for steering linkage components.

Use extreme caution when performing maintenance on any vehicle with an active steering system.
Serious injury or death can result from contact with moving parts. Always keep a safe distance from
crush points.

AA02193
Page 2 of 2

This dimension represents

maximum joint wear limit.

NOTE: Pin (3) should

be perpendicular with
surface D when
checking wear.

1. Outer Race 3. Pin

2. Ball 4. Bearing Housing
FIGURE 1. SPHERICAL BEARING WEAR LIMITS

TABLE 1. STEERING SPHERICAL BEARING WEAR SPECIFICATIONS

630E/685E 730E 830E 930E-1 930E-2
Spherical
Bearing Ball 2.88 in. 3.24 in. 3.59 in. 3.95 in. 4.31 in.
Diameter (73.15 mm) (82.30 mm) (91.19 mm) (100.33 mm) (109.47 mm)
(New)
Maximum
0.029 0.032 0.036 0.040 in. 0.043 in.
Allowable
(0.74 mm) (0.81 mm) (0.91 mm) (1.01 mm) (1.09 mm)
Wear

AA02193