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12 CONSTRUCTION OF BUlLDINGS

The two bay monopitch roof illustrated in Fig. 21 is The application of the plastic theory in place of the
fabricated as a north light form of roof with a deep previous, generally used, elastic method of design (see
vaHey beam at the junction of adjacent roofs to allow Volume 4) is particularly relevant to rigid frames of a
wide spacing of columns. The depth of the lattice beam ductile material such as steeL The plastic theory takes
depends on the span and slope of the adjacent mooo- account of the distributioo of moments through the
pitch roofs, the greater the span and slope of the roofs, whole of the rigid frame under working loads so that
the deeper the valley beam, the wider the spacing of sections lighter and more slender than sections deter-
internal col umns and the greater the unused roof space. mined by the elastic method of design may be used
The lattice beams showo in Fig. 21 taper towards the safely.
eaves to reduce, to some extent, the volume of unused To be effective a pitched roof portal frame should
roof space and the braces from the roof frames to have as Iowa pitch as practical to minimise spread at
columns provide some stiffening against overturning. the knee of the portal frame (spread increases with the
There is very little depth below valley gutters in this pitch of the rafters of a portal frame). The knee of a
form of roof for an adequate fall of rainwater pipes run portal frame is the rigid connection of the rafter to the
from valley gutter outlets to down pipes fixed to post of the portal.
internal columns. The early use of the rigid portal frame coincided with
the introduction of a wide range of cold formed,
profiled steel sheets for roofmg, which could be flxed at
j,. ~ g,y.db" ~~b a low pitch and be weather-tight. The combination of
r~v~ ..... ,~ low pitch steel portal frames and profiled steel roof
~M sheeting and decking has led to the adoption of this
form of structure, particularly for single-bay single-
storey buildings.
A portal frame is distinguished by the rigid connec-
tion of the rafters to the posts of the frame so that under
load moments are distributed through the rafter and
the post. For short- and medium-span frames the apex
or ridge, where the rafters connect, is generally made as
an on-site, rigid bolted connection for convenience in
transporting half portal frames. Long-span portal
frames may have a pin joint connection at the ridge to
allow some flexure between the rafters of the frame
which are pin jointed to foundation bases to allow
flexure of posts due to spread at the knees under load.
~ff~
'------ YPlik- For economy in the use of a standard section, short-
and medium-span steel portal frames are often fabri-
cated from one mild steel I-section for both rafters and
Twa b~ I",,~ v~ ~ rcof posts, with the rafters welded to the posts without any
wflh.. l.:'ffMc.e .qwkV ~uPPOt"~ ~ I~~I increase in depth at the knee as illustrated in Fig. 22.
co~
Short-span portal frames may be fabricated off site
as one frame. Medium-span portal frames are generally
Fig. 21
fabricated in two halves for ease of transport and are
assembled on site with bolted connections of the rafters
PORTAL FRAMES at the ridge, with high strength friction grip (hsfg) bolts
(see Volume 4).
Steel portal frames Many medium- and long-span steel portal frames
have the connection of the rafters to the posts at the
Following the acceptance of the plastic theory of knee, na.unched to make the connection deeper than the
design, proposed by Professor Baker, rigid portal main rafter section for additional stiffness as illustrated
frames became an economic alternative to lattice truss in Fig. 23. In long-span steel portal frames the posts and
and lattice beam roofs. lowest length of the rafters, towards the knee, may
LATTICE TRUSS, BEAM, PORTAL FRAME AND FLAT ROOF STRUCTURES 13

~ge~1vOM,S/.IJ~ pw.'IIM .ft.?<r:d I!'IC,~


~ofe.~ ~W\ ~~PFtWt~
~Yw.'3

Fig. 22
Fig. 24

cutting and bending the bottom flange afthe rafter and


welding in a steel gusset plate.
The junction of the rafters at the ridge is often
stiffened by welding cut I~ectioDs to the underside of
the rafters at the bolted site connection as shown in Fig.
25.
Steel portal frames may be fixed to or pinned to bases
~M~ to foundations. For short-span portal frames, where
~1oU~~ there is comparatively little spread at the knee or
~~ otvA-~

~~~
-to
v~.If,y ~
bol~ ropoet
~~
wt::b
W~ -to pogt

Fig. 23
~p~wbl~

often be fabricated from cut and welded I~sections so


+-0 v~ E.. balh1d'
~
that the post section and part of the rafter is wider at the
knee than at the base and ridge of the rafter (Fig. 24). S+i1~·~rr..g Pit ~I~ of~
The haunched connection of the rafters to the posts ~""'I fy~1M6
can be fabricated either by welding a cut I-section to the
underside of the rafter, as illustrated in Fig. 23, Of by Fig. 25
14 CONSTRUCTION OF BUILDINGS

haunch, a base is often used. It will be seen from


26 that the steel base which is welded
through gusset plates to the post the portal frame, is
set level on a bed of cement concrete pad ~upl4f1- ~
foundation and is secured bolts Ht---ftt~t
set or cast into the concrete foundation.

4fmt~~~~
£~IeJl~~
qv~ betw........ ~fi~
~'fa>t*~I~
pIA ~~II~t6

?I~.J ~SE' tt:7 64"~1

Fig. 27

to ""TU''''-'.'''' roof sheeting or decking and


Walling.
With flat or low frames it is difficult
~yOHt ~O~ to ensure a watertight & ..... "l'l fIXed in

ple'l~~~ slope of the roof, with sheets.


natural roof lighting a system of
FiXIk:A ~ to ~I ~I fv~ sometimes used. These lights are by ""\0""''''''''.
cranked I-section steel purlins fIXed across
as illustrated in Fig. 28. The monitor
26
above the roof with two upstand faces that may
or sloping. The monitor lights shown in Fig.
A pinned base is by the portal plate the south to
on a small steel on to a separate plate minimise the direct n ...np!'r":l and the
bearing on the concrete foundation. anchor bolts, sLoping faces north to distribu-
either cast or set into the concrete tion of natural light to the interior.
as holding-down bolts to the foot of the can be constructed to provide
illustrated in Fig. 27. This type of base is as a ventilation, The monitor lights short of the eaves
base as the small packing between the twO plates to difficulty of the fmish at eaves that would
allows some flexure of the portal post independent of
the which in consequence may be less ..... "j'''".., .... spans practical with
substantial than a comparable fIXed base. steel portal is little jf any advantage in the
Portal frames with a span to IS.O are defined as use of multi-bay steel
short span, frames with a span 16.0 to 35.0 as
medium span and a of to 60.0 as
long span. Bracing
...:."....-t_"""'.", portal frames are at
to 5.0 apart and medium-span portal frames at from The side wall columns (stanchions) and
4.0 to to suit the use of angle or cold formed support the roof frames of a
Long-span steel portal :snli~C-':SLUIt:V structure are designed to act as
at from 8.0 to 12.0 apart to vertical to carry the loads 1n bending and
nnt'l"lh"r of expensive shear that act on tbem horizontal wind pressure
purlins and on the sheeting and roof frames and
LATTICE TRUSS, BEAM, PORTAL fRAME AND FLAT ROOF STRUCTURES 15

P'l11Nd- ~~ ~
~ '* t:¥\
~Hov - - - - - - - + - - + - - »
Va* ~ ~ f:Nt}/
pi;W'1w... I~
£~~!.!JII W'b~
~HG:v' £.IUA.f._ ~1fJd to
~I~

----:;~-- p~"" ~ tz,


~~~
.tz, poet- 4\ ~""" ~~
W~ to
V~~
~~
(.It\ eI~
~.fv~

.c.v~ W'~
pt,WIN A4 fY.uvva
h'~Y'0H~

~.~~--~~~~
IvIIEd w
~ Tl'JWt"II:I'I"'''n.<;IJN

28
_ .. -
16 CONSTRUCTION OF BU1LDlNGS

side wall sheeting lixed to rails. The rigid knee between roof serve to stabilise the frames
joint of to ponal frames is generally against probable uplift due to wind pressure.
sufficient to carry the loads from horizontal wind The in the adjacent wall frames at
pressure on wall sheeting. gable end comers in out and squaring up
Where internal to multi-bay, single-storey the building serves as bracing against wind
buildings are widely spaced under roof pressure Oil the of building.
laHice intermediate roof
frames valley, butterfly, DOrth light and
saw tooth roof systems, it is necessary to use Purlins and rails
a system of eaves to in the distribution of
honzontal loads wind pressure on side walls and sh<:etilDgrails across
roof. between the and more widely spaced to provide support
internal columns. The bracing shown in ~.,,~ ....,...
and insulation.
Fig. 29 consists fixed between the tie or depends on
bottom chord of The the

29

To transfer the pronJe of sheeting the greater


waH sheeting and vertical a further apart the purlins and sheeting
system of horizontal is 'I'\rTnf'<"1 ftxed.
bottom chord level as illustrated in 29. The section of the purlios and sheeting rails depends
on the most economic spacing of the
Structural bracing Other to the is The greater the spacing of frames the greater the dead-
to assist in setting oul the building, to stabilise the roof weight of sheeting and imposed and
frames and square up the the the section of purllo and rail necessary to support the
The rafter bracing between the illus- weight or the roof and wall and
trated in 29 serves to assist wind and snow.
building fTames and to Before 1960 most purlins and sheeting
frames. Longitudinal standard mild steel sections, angle
LATnCE PORTAL FRAME AND FLAT ROOF 17

common for
lions for more frames.
channel sections were suited to the book bolt
then used for asbestos cement and steel
sheeting.
Angle and channel section
are fLXed to short lengths of
tbe top flange of rafters
illustration of the bolted steel
cleats with a short length of cleat
length of a purlin a
connection and provide
connections. Similar angle
bolted to cleats welded or bolted to '"'v.uw.. ...,.
f.~_
~b~~
I<I!.I:~ -n;,~~i1~

1
povtAI
-.:t-

fv",~ V~fie.
tJU~~
~7C'L:R' fv'4l'I~

G.-.f?16- ~ ..fv~W\l~

Fig. 31

Since about 1960 a range of galvanised, formed

~
~'N"
h\4"
pwVlIh
----,' steel strip purlins and sheeting has been orCKlUcea
and designed specifically for the purpose. A
~ ~oIr~ standard sections and specifically designed ,..", ..'IIRe
1<::1 v~~ot rails is available.
~ The advantage of cold formed steel
is economy in the use of material and U<;;A.... Ul.LlL)'
design of the section to meet
loading and use. The disadvantage of these
rails is that due to the comparatively
30 from which tbey are .n."""",,,,
of anti-sag bars) braces and braces between
are necessary to prevent
Gable end wall sheeting is by and sections wb:ile sheeting is being ftxed, distortion due to
sheeting rails that are in tum fued to steel due to
tee, channel or I-sections, bolted to a COI'lcrete
foundation, an kerb or the concrete floor and are Zed Sigma as
to the gable t:russ as in More complex sections with
posts are are also produced.
rails and gable wall of the thin section of these purlins and
Standard mild steel angles are Dot the most econom- rails is that it facilitates direct foong of sheeting by self-
ical section for use as and as the -..-..---'C screws. The section of purl in and [ait used
section is often considerably thicker than that depends on the type of premed sheeting used. This
to support the dead weight and imposed the maximum spacing and the span
roof and wall sheeting and the thickness between support from structural frames that subse-
angle is too great for the use of quently determines Ibe depth and section of the purlin
that are used for f!Xing profIled steel sheeting. and rail. Purlins and rails may be used in single or
18 CONSTRUCTION OF BUILDINGS

~~.w
pIA""'" bolf~
""'Ijd ~ -to ~ylrl>'ls
~~ pw.vJi;'l..
Qr' VAil

d~,j\t­
.....,11••4 11V~h
-¥~..;I~ W'A6h&-r ,~ t:, ~liV\
~ slq.M.c;l oIh\.& 10 ~io'Io\..
~~
pw.tl,"'" OV r".::I'Iil

.~•.,.dV"""'I~
U:z:1 ~lM.,
(iIV ~I
ptw'11.....

~~~&-.,~~
y"",i~ to ~~ ~ ~l ~
~~~ c~t
1;?,,1t46d tj\mIA~k.
~ t:. ~.-li..... ~
Fig. 32
W~p~~~tor
,000ti",-""ifl.j ~ ~I-1Pl'ort's
double lengths between supports to whicb tbey are
fuced with cleats to supports, washer plates and sleeves Fig. 33
to provide continuity over supports. The typical cleats,
washer plates and sleeves, illustrated in Fig. 33, are
holed for bolts for fIXing to purlins, rails and structural eaves brace in Fig. 34, which acts as a strut between the
frame supports. Anti-sag bars are fuc:ed between cold eaves purlio and eaves beam or structural framework.
formed purlins to stop them twisting during the fixing The secret fixing for starlding seam roof sheeting for
of roof sheeting aDd to provide lateral restraint to the low and very low pitched roofs does not provide Lateral
bottom flange against uplirt due to wind pressure. restraint for cold formed purlins either during sbeet
Wben the sheeting has been fIXed, the pUllins derive a fIXing or from wind uplift. With standing seam roof
large measure of stiffness from the sheeting which acts sheeting it is llecessary to use a system of braces
as a roof membrane. Anti-sag bars should be used between purlins. These braces, which are manufactured
where the span of purLins. between support from the from galvanised steel sections, are bolted between
structural frames, exceeds 4.6 and at suc.h intervals that purlins as illustrated in Fig. 35, with purpose-made
the unsupported length of purlins does oot exceed 3.8. apex braces.
Anti-sag bars and apex ties are made from galva- Sheeting rails are fixed across or between colums or
nised steel rod that is either hooked or bolted between the vertical members of frames at intervals to suit the
purlins as illustrated in Fig. 34. The a.pex ties provide profiled sheeting to be used. The Zed or Sigma section
continuity over the ridge. For the system of anti-sag rails which are rLXed with the flange of the section at
bars to be effective there must be some form of right angles to the suppon are bolted to cleats and then
stiffening brace or strut at eaves as illustrated by the bolted to the structural frame. A system of side rail
LATTICE TRUSS, BEAM, PORTAL FRAME AND FLAT ROOF STRUCTURES 19

plate which is bolted to the sheeting rails. In addition, a


system of tie wires is fued between the bottom two rows
of rails and bolted to brackets fixed under cleats and
supports. The fabricated struts, tie wires and clips are
galvanised after manufacture. Fig. 36 is an illustration
of side rails, struts and tie wires.

'!:,.~w.a -si.M- 'MAl!


1'4~S

~M~~ ~tt;
JQd¥dGIV~
~Z£:d
Pf,Wh~K~
~f'o1I~

I ~IOIA.
Fig. 34 ~""~
P.::IO'&ots.

k~~ tMsTl4!' A~ll: 5f:d'~


~pw~tl~
~ r~ 5fn.-O"S. i7dtE-il1
~ v(~E­
t'~v!(}'\.~ ~~~I!lo ~t~,,~ t'AII<;

srVlAt!:> ""M tI~ 10 ~ YVbIH 1"'4j~

Fig. 36

As an alternative to angle iron or cold formed steel


purlins, timber bas been used for short- and medium-
span purlins between structural roof frames. The
durable, non-corrosive nature of timber allied to
~I,f bvAl'~ simplicity of cutting and flXing makes tim her a practical
~ io~... ~ and econom..ic alternative to steel.
a~le bY~ baH:G.d For economy in the use of materials, widely spaced
\1et~ ,f.1Y/i Y\'S. roof frames are commonly used as support for deep
profile and standing seam roof sheeting, laid over low
and very low pitch roofs and [!.Xed to either standard 1-
section or lattioe steel purlins. The composite construc-
tion structural frames illustrated later in Fig. 53 employ
Fig. 35
I-section solid web, steel beam purlins which are
sufficiently robust to need no lateral restraint.
struts is fLXed between rails to provide strength and
stability against the weight of the sheeting. For spans
up to 6.0 one set of supports is used and above 6.0 two Pre-cast reinforced concrete portal frames
sets are used.
These side rail struts are fabricated from lengths of For several years following the end of the Second
mild steel angle, to each end of which is welded a ftxing World War (1945) there was a considerable shortage of
20 CONSTRUCTION OF BUILDINGS

structural steel in this country and it was tben that the member is preswned to be suffering no bending stresses
reinforced concrete portal frame came into common so that structuraily this is the soundest point to make a
use for agricultural, storage, factory and other single- cOllllection. Concrete portal frames are usually spaced
storey buildings. at from 4.5 to 6.0 apart to support pre-cast reinforced
A limited range of standard, pre-cast reinforced concrete purlins and sheeting rails, cast in lengths to
concrete portal frames was supplied for the economic span between frames and hooked or bolted to the
benefit of repetitive casting in standard moulds and rafters and posts. As an alternative cold-formed steel
close control of mixing, placing and compaction of Zed purlins.and sheeting rails may be used for the fixing
concrete that is possible in factory conditions. The of profiled steel sheeting.
immediate advantage of these building frames was that The bases of concrete portal frames are placed in
there was a ready supply of a limited range of standard mortlces cast in concrete pad or strip foundations and
frames that could rapidly be transported, erected and grouted in position.
ftnished at an economic cost so avoiding the delays
consequent 011 obtaining the necessary licence for the
use of steel that was required at the time. The ~t~~pu...u~
advantages of speed of erection and economy in the use ~~~iv
of a limited range of standard sizes continued for some ~~~~N'd
~lAzi"!J
years after steel became more freely available.
The advantages of reinforced concrete portal frames
are that they require no maintenance during the useful
life of the building and tbe frame has a somewhat better
resistance to collapse during fJ.reS than an unprotected
steel frame. The principal disadva ntage of these frames
is that as they have to be formed in standard size
moulds, forthe sake of economy, there is only a limited
range of sizes. The comparatively small spans that are
practicable and the bullcy somewhat unattractive
appearance of the members of the frame have led to the
loss of favour of this building system which is much less
in use than it once was.
Due to the non-ductile nature of the principal
material of these frames, i.e. concrete, [he advantage of
economy of section area gained by the use of the plastic
method of design in the design of steel frames is Fig. 37
considerably less with reinforced concrete. Because of
the nece.ssary section area of concrete and the cover of
concrete to the sleel reinforcement to inhibit rust and Symmetrical pitch reinforced concrete portaJ frame
give protection to the steel reinforcement against cons lructio 11
damage during fires, the sections of the frames are large
compared to steel frames of similar span. Damage to This is the most structurally efficient and most com-
the frames and shrinkage cracks may rapidly cause monly used type of concrete portal frame.
rusting of the reinforcement particularly in wet and It has been used for factories, warehouses, barns,
bumid conditions. For convenience in casting, trans- sheds and single-storey places of assembly. Figure 37 is
port and erection on site, pre-east concrete portal an illustration of a single bay symmetrical pitch pre-
frames are generally cast in two or more sections wbich cast reinforced concrete portal frame. The slope of the
are bolted together on site either at the. point of rafters and spacing of purl ins and sheeting rails is
contraflexme in rafters or at the junction of post and usually arranged to suit fibre cement or profiled steel
rafter. or both, as illustrated in Fig. 38. sheeting.
The point of oontraflexure is that position along tbe Figure 38 is an illustration of the details of a two-bay
rafters where negative or upward bending changes to symmetrical pitch concrete portal frame. It will be seen
positive or downward bending. At this point the that the rafter, which is cast as Olle unit, is bolted to the
LATTICE TRUSS, BEAM, PORTAL FRAME AND FLAT ROOF STRUCTURES 21

(--- (iht'li C~Ylt I"i.::lqe


.;;- fa::i. Wlt ~~~~1v~
,;....~~w..HI.~
~ +o~~rQox60
11Ml:i&w' .:::J1dI~ ~

~)l€30 ~ -----"'"......----'
,,~ prMoIJ,y..
Do/hod ro ~ ~ ......

tn.'*1IA~ ~4 ___ ...)L


40
l!~~~kW;, ---~

w~~""'(v~
r~~~
~I~ ~IA~ ~rh;d
"0~'~~ £.'
J~ w'rif,.. e. ply wt

~pkGE:: j~ ef I
::X¥'fF---~- ~ £. vllfte:v UNk;
~ w"rl1\ #lAo ~~
2o~19
fa::*' of ~
%'t ~ IVv
CDr(.V~ ~

Two t7A41 ~11~1 pftd\., ~ ~


POI"~1 Ft.r't:'I~

Fig. 38
22 CONSTRUCTION OF BUILDINGS

posts at the point of contraflexure as previously the purlios as illustrated in Fig. 38. As an alternative,
described. A single post supports the rafters of the proflled steel sheeting with an insulating lining may be
frames below the valley in the roof and these posts are fIXed to Zed purlins bolted to the portal frames. Walls
shaped to receive a pre-cast reinforced concrete valley may be of solid brick or concrete blocks f\Xed between
gutter, bolted to the rafters, which is laid without fall to or across the posts of the portal frames, or fibre cement
rainwater pipes and lined with felt. The spacing of the or profiled steel sheeting may be used.
internal columns below valleys may be increased by the
use of a pre-cast concrete valley beam to support every
other internal roof frame. The bulky vaJley beam wiU North light pre-east reinforced concrete portal frame
obstruct clear head room and add considerably to the construction
cost of the structure, The disadvantage of this multi-
bay form of concrete portal frame is the number of The most economical span for this proflle offrame is up
comparatively bulky internal columns obstructing a to about 9.0 to minimise the volume of roof space inside
free working area. the frames and to avoid the large sections of frame that
The pre-cast reinforced concrete purlins are usually would be necessary with greater spans.
of angle section with stiffening ribs and cast in lengths The south-facing slope is pitChed at 22" and the
to span between portal frames. The purlins are fIxed by north-facing slope at 60° to the horizontal. Figure 40 is
loops protruding from their ends which fit over and are an illustration of the frames of a typical two-bay north
bolted to studs cast in the rafters, with the joint being light concrete portal frame.
completed with in-situ-cast cement- and sand-mortar,
as illustrated in Fig. 39.
Corrugated fibre cement sheeting is hook bolted to PK!:~ ~Ek p!.W1~
the concrete purlins over an insulating lining laid over ~~1Y'~iv
~~~

PiE:~~~
~~
~lfvA~

'b
~ K:~fcK.&:i "!'
~ptMI~ ',;; ~.:'
Fig. 40
r~~ofp~/ -:-.~ ~. :"

~~
~I fv"'h\e From Fig. 41 it win be seen that for coDvenience in
casting and transport the rafter is cast in two sections
~ t:f ~ plNVrl~ which are bolted together at the point of contraflexure
to ~ ~I fV.M>V\.t and in tw"n bolted to the posts. A pre-ca.st reinforced
concrete valley gutter may be bolted to the frames as
Fig. 39 previously described.
LATnCE TRUSS, BEAM, PORTAL FRAME AND FLAT ROOF STRUCTURES 23

'2~~CiII".j~
~ ot\ ~owa:::'ldWa::i1
~~ ~~ -to f'4/VlrM
~~ boHos

~">(.a::> w~­
gllwr.q ~11v.."
~w~
I~ ~/k:V
~.g~~~

y~~
~~ b:,/l&;t 10 ~~
f, II~ w'Mfi., 2- ~ fElt

~~~
~ ~W\. w~
~QI\-fI~ ~--I---". ~/'20 1;l:Ji~ A
.1(-------\ b:::Jrltzf +0 1v'~ j~of
9~~j~~ vo?tf-lt-w ~
of~f-~ fM'6f-
~!qle Y~ Mffi..
~/~ ~~

I I
l I )
/'/'" f"ole fbi.!' "J...

(:/ ~j~ nut

'l/Il.o t';lo~ A J~
pfpoet-~ y~

Fig. 41
24 CONSTRUCTION OF BUILDINGS

Pre-cast reinforced concrete purlins or steel Zed may attack softwood in roof voids, where there is
purlins are bolted to the rafters to suppon wood wool sufficient warmth, in an area of the Home Counties
slabs, fibre cement or promed steel sheets and north around London. Tn this area it is a requirement of the
light glazing is fued to timber purlins. In the example Building Regulations that softwood timber in roof
iUustrated in Fig. 41 a pre-cast reinforced concrete voids be adequately protected.
eaves beam serves as purl in and provides SUppOI1 for
the eaves gutter. Fire resistance Timber, which is a combustible mate-
Because of the limited spans ;and the obstmction of rial, is Dot easy to ignite in the sizes usual to buildings.
many internal columns, this type of frame is much le..~s Once ignited, timber bums very slowly and fonns a
used than it was. protective layer of charcoal on its surface which
insulates the remainder or residual section from the
worst effects of fire.
Timber portal frames H is possible to make a reasonably accurate estimate
of the extent of the depletion Of loss of timber in a fITe
Timber Up to about 1970 the conventional method of and calculate tbe strength of the residual timber in
assessing the strength of timber, to be used structurally, supporting anticipated loads.
was by visual examination of the surfaces of known
specie of wood to assess a strength grade. An expe- Sunace spread o£flame To limit rapid spread ofHres
rienced grader could give a reasonable strength or stress in buildings it is a requirement of the Building Regula-
grade. These visual grades tended to be on the conser- tions that the surfaces of exposed elements have limited
vative side, as the visual examination took no account rates of surface spread of flame. The majority of
of the density of the wood which has a large influence softwoods used in buildings have a medium flame
on both stiffness and strength. Orlee the relationship spread classification. In situations where there is a
between stiffness and strength of timber had been requirement for a low or very low rate of flame spread,
established, it became practical to use non-destructive the surface of softwood limber can be treated with
machines to measure the stiffness of timber as it passed flame retardants to achieve the necessary rate of flame
through a machine to measure either the force required spread.
to produce a fIxed deflection or to measure deflection
caused by a known force at a particular point.
The majority of timber used for structural work is Portal frames
now machine-graded within nine strength ctasses and a
wide range of stress grade/specie combinations from Combinations of slender timber seclions glued, or
which suitable timber may be selected with confidence glued and nailed together, are used in portal frames for
for structural usc. medium- and long-span roofs for such buildings as
churches, assembly balls, sports halls and other single-
Fungal attack Timber has a natural resistance to storey structures where the timber portal frames are
fungal decay, which varies with the specie of timber, exposed for appearance sake. The advantages of timber
and is affected by the moisture content. Providing the as a structural material in this form are its low seU'-
moisture content ofa timber is maintained at 20%-22% weight and the comparatively little maintenance
or less its natural resistance will protect it from fungal required to preserve and maintain its strength and
decay. appearance, particularly where there are levels of high
humidity as in swimming pools.
Insect attack The likelihood of attack by [he most
common form of beetle to attack wood in this country, Symmetrical-pitch glued laminated timber portal
the furniture beetle, is unpredictable. The attack, which These ponal frames are usuaUy fabricated in two
is generally on internal dried sapwood, takes the form sections for ease of transport and are bolted together at
of holes bored along the long grain of the wood which the ridge as illustrated in Fig. 42. These comparatively
may in time affect the strength of the wood. Insect expensive portal frames are spaced fairly widely apal1
attack, which is not as widespread as is generally to suppon: timber or steel puriins which can be covered
believed, can be prevented by impregnating timber with witb any of the sheet materials, slates or tiles.
an insecticide preservative. The bouse longhorn beetle The laminations of timber from which the portal is
LATTICE TRUSS, BEAM, PORTAL FRAME AND FLAT ROOF STRUCTURES 2S

I~tw~ n:z:;f c.o.teVI~ oy...


QZ'£' x e;o -h"",~ pu.vJIV6

Teet of pG"vt.-ll
fV&If~ ,~
~IVt'7f\.~

Fig. 42

made are arranged to taper in both the rafter and the Flat glued-and-nailed timber portal The timber portal
post so that the depth is greatest at the knee, where the illustrated in Fig. 43 is a one-off design for an aircraft
frame tends to spread under load, and slender at the hanger. The flat portal frame is designed for the most
apex or ridge and the foot of the post, where least economic use of timber and consists of a web of small
section is required for strength and rigidity. section timbers glued together with the top and bottom
Because of their graceful arch-like appearance, glued booms of glued laminate with webb stiffeners. The
laminated portal frames are used as much for appear- portal frames are widely spaced to support metal
ance as practicality. decking on the roof and premed. sheeting on the walls.
26 CONSTRUCTION OF BUILDINGS

fI~ p~~ ~M CMt ~M1


fo~w ~W~~

2B Vw::"y~~1 ~ ~Jk;.d 10
ww ~ m pY~hOt\. ~

I~'-------- '!!iO '" 60 w~


~'~

%: t:4~Ml we:b
~V'~ VIdIIil6d
t~
'l5 vev~! /io:II~
MI~ lo wi:b M
f1~p~

"'~ f, y·illc:rA
k;\M~1-E:d
/' "-
/ ~----------~

Fig.
LATTICE TRUSS, BEAM, PORTAL FRAME AND FLAT ROOF STRUCTURES YJ

This Structural form was cbosen both for appearance Main and secondary beam flal roof construction
and the long span structure which is lightweight, free
from maintenance and has adequate fire resistance. Figure 44 is an illustration of a single-bay flat roof
structure wilh solid web l-section main beams sup-
ported by steel columns with I-section secondary
FLAT ROOF FRAME CONSTRUcnON beams between the main beams. To provide a positive
fall (slope) to eaves gutters at each side of the roof, it is
The design of buildings is often more subject to the necessary to flx tapered depth bearers of steel or timber
dictates of fashion than economy in ftrst cost, utility across the secondary beams to provide the necessary
and maintenance. The appearance of single-storey faU from the centre to each side of the roof for the
buildings, such as factories covering large floor areas, is decking and weathering finish. This heavy construction
influenced by the profile of the roof st ructure. For some is not structurally efficient because of the considerable
years it was fashionable to adopt the strong horizontal depth required in the main beams to limit deflection
roof lines of a flat roof structure on the grounds that it under load. This t~ of structure is used for single-bay
was modem, rather than tbe more economical single or short- or medium-span roofs where the main beams are
multi-bay pitched roof profUe. Over the years these used to provide support for travelling cranes and other
large areas offlat roof have come into disrepute due to lifting gear. Because services bave to be incorporated
the failure of flat roof coverings which have not below the solid web beams of the roof structure lbere is
remailJed watertight because of movements of the a considerable increase in the volume of unused roof
covering relative to the decking and structure and space that may have to be heated.
failures at junctions to parapets and rooflights.
Recent improvements in flat roof coverings to
enhance strength and elasticity of the material and Lattice beam (girder) flat roof COo.strucDOI1
delay brittle bardening by oxidation, together with
improvements in design detailing to allow for move- The required depth of beams for flat roof construction
ments of the weather surface and roof support, have is determined by the need to limit deflection under load
improved the useful life of flat roofs to compare
favourably with profiled sheet coverings. ~~b~~
Medlum- and long-span flat roof structures are less ~ ~,,~ tz,
efficient structurally and therefore somewhat more g~vc:of~
expensive than truss, lattice or portal frames. The main
reason for this is the need to prevent too large a
deflection of the flat roof structure under load to the
accepted 1/250 of span and to limit deflection to
prevent ponding of rainwater on flat roofs. For these
reasons flat roof beams and girders have to be deeper
than is necessary for strength alone. Ponding is the
word used to describe the effect of rainwater lying in the
centre of flat roofs. where deflection under load is
greatest, in the form of a shallow pool of water that
cannot drain to the rainwater outlets. A static pool or
pond of water will plainly penetrate faults in the roof
covering more readily than water running off to gutters
and outlets. To avoid ponding the roof surface has to
have a positive fall to outlets under load. A fali OJ slope ~~ ~b QI'

of at least 2Y2" is considered as an absolute minimum, so ~1b1"-d 9~ b6t-'lWl


that at mid-span there is some fall to boundary outlets.
An advantage of fiat roof frames is that there is S~ ~ ~ 1"a::1f ~ ~w.. ~
~~ 17~ 01'\ e~ ~
comparatively little unused roof space to be heated.

Fig. 44
28 CONSTRUCTlON OF BUILDINGS

and by the rigidity of depth more than the weight of the


material in the beam. A lattice beam or girder of
comparatively small section members, fixed between
the top and bottom boom, at once provides adequate
)
stiffness and economy in the use of materials and low
self-weight. Because lattice beams and girders have to
be fabricated it is generally an advantage to taper the
top boom to provide a positive fall or slope for the roof
decking and weathering. A taper or low pitch lattice
beam or girder may be specially fabricated or one of the
standard beams, with either one way or two way taper,
can be used.
The terms beam and girder are used in a general
sense to describe a lattice construction, 'beam' being
used for comparatively small depths such as those used
for roofs, and 'girder' for those of appreciable depth
used to support heavier loads such as those in bridge
construction.
Short&span beams that support comparatively light
loads may be constructed from cold-formed steel strip
top and bottom booms with a lattice of steel rods
welded between them as illustrated in fig. 45. The top
and bottom booms are formed as 'top hat' sections
designed to take timber inserts for fixing roof decking
and ceiling finishes. These beams are fInished with a
stove--enamelled primer ready for painting. These
standard beams are considerably chea~r than one-off
beams, through the economy of mass production.
The majority of lattice beams used for flat and low
pitch roofs are fabricated from hollow round and Fig. 45
rectangular steel sections. A lattice of hollow round
sections is welded to hoUow rectangular section top and
bottom booms, with end plates for foong to supports. V-beam flat roof construction
Hollow rectangular section booms are preferred for the
economy in making straight, oblique cuts to the ends of A system of V-section standard grid lattice beam is
the lattice round sections and the convenience of roof supported by end lattice beams supported on steel
fixings. Where round section booms are used it is columns. The V-section or prismatic beams are fabri-
necessary to make a more complicated oblique mitre cated from tubular steel sections welded together. The
cut to the ends of the lattice members. V-beams are spaced to support metal decking across
Both for flat and low pitch roofs it is generally the whole of the roof or the V-beams can be spaced
convenient to fabricate taper lattice beams with the top apart to suit continuous or separate rooflights. Figure
booms with a one-way or two-way slope to provide the 47 is ao illustration ofa single-bay, single-storey lattice
necessary falls or slope to drain to rainwater outlets. V-beam structure. With standard section, standard
For most low pitch roofs to be covered with profiled span lauice V-beams, a reasonably economic single- or
sheeting a slope of 6° is provided. The lattice beams are multi-span flat roof structure can be built.
either hot dip gaivanised, stove enamel primed or spray
primed after manufacture. Figure 46 is an illustration
of a typical lattice roof beam fabricated from hollow Space grid flat roof construction
steel sections.
A two-layer space deck constructed of a grid of
standard units is one of the commonly used flat roof
LATT1CE TRUSS, BEAM, PORTAL FRAME AND FLAT ROOF STRUCTURES 29

,·2)lJ·Z,.: J,Z~
K7\IS1Sl\l\/\I\2\2S~ 11\\4!W~ ~~ I./J'\l~
~ boJIf:Id ~ ~r.:::l
~W~%~
to ~ 9pit::'1Ch ~

koIlow rarctt:M:91i11al"'"
<Sect~ top c.~.4

(;1"'9141: d6:2t
w~-to
-r~ c.~vd

61'\d Pl~t6
w4li-ldl?J -to
kollow ~tlali\'lIi
hallow "';o.C:f\'\4V E-
s..;.Gti eli\. Idl't-ich'
IMIIiO!MkrEV'i. w..(d~
Fig. 48
to f""p (l"'d' ~IIDW ~~Io1~r'
'i?otrOiNI c:ko,-ds ~d":'oY\ k'lo1toVv\
c: Ylovd structures for single-storey buildings such as sports
haUs, shopping centres, leisure halls, factories and other
Lattic.e bE~!AI\ buildings where it is convenient to have tbe whole floor
Fig. 46 area free of obstructing columns. Figure 48 is an
illustration of a single-storey structure with a space
deck flat roof supported on steel columns.
PVI~ (V ~I\-\) l.:::tw ~I-E.el. ~~
~ wp tv 4.8 .:::tp.olvt w~ ~ OY The space deck is assembled on site from standard
Y'a:;f~~~ space deck units, each in the form of an inverted
pyramid with a steel angle tray base, tubular diagonals
welded to the tray and a coupling boss as illustrated in
Fig. 49. The space deck units are bolted together
through the angle trays and connected with tie bars
through the coupling bosses. The tie bars which have
righl- and left-hand threads can be adjusted to give an
upward camber to the lOp of the deck to allow for
deflection under load and to provide a positive fal] to
the roof to encourage the run-off of rainwater and so
avoid ponding.
Space deck roofs may be designed as either two-way
spanning strucrures with a square column grid or as
one-way spanning structures with a rectangular
column grid. Economic column grids are 12.0 X 12.0,
18.0 X 18.0 and 12.0 X 18.0. Various arrangements of
the column grid are feasible with also a variety of roof
levels, canopies and overhangs.
p~ (v ~W\) j~1hU; ~I vacr Of\. The advantages of the space deck roof are the
~CO~M;
comparatively wide spacing of the supporting columns,
Fig. 47 economy of structure in the use of standard units and
30 CONSTRUCTION OF BUILDINGS

.AI'\ti1 '" ~,:I'Ii'l1A.


,of
~
W~ foANJIM;
~~~
.f1x~ ~s~~
u~;m.

~=-=~==X=~~ :1"'<
~ ~ ~.... &-~
~~~~tt:M;
~~WlWeJlv
lbfJP~ ~~
,*---1M~V .i~
ID:==~N~ hiv\9d4i: ~ ~ !:totv

Fig. 49

The of the space deck is


number of lattice members that will collect
dust and maintenance to inhibit rust.
roof of the structural space deck may be covered
with insulation and one of the flat fMf
we2lthe:nn:~ Rooflights can be accommodated within
one or more of the standard space deck units.
Steel columns supporting the space deck are usually
cor.tne(:tea to units at the junction of the trays of the
50 is an illustration of the junction of a
perlm!~ter of the structure. A steel cap
to the cap of the column to which a -b.w I!~~
"""'''''.5 of steel angles has w"J~~
to,,~ to
to it into which the flanges of the trays
t?~~h:f
fit and to which trays are bolted, Likewise a seating
of internal columns with
flanges of the angles of four
as shown 51.
space deck can be with either flat or
ru>rU""·.Fr columns or the deck can be SI
LATIICE TRUSS, BEAM, PORTAL FRAME. AND FLAT ROOF STRUCTURES 3l

beyond columns as an With Regulations which


Figure 52 illustrates a two-deck unit overhang and a and mineral fibre and
fIxed base with the columns bolted to a concrete cement coatings to steel as protection, and a change
foundation. from protection of the building to
requirements for safety in escape from buildings in case
of fIre, reinforced concrete no longer enjoyed an
advantage over steel. In steel is now as
much used for

equipped to
concrete structural beams
""'"" ..... u,'-"". under carefully controlled factory condi-

successfully offered a comprehensive


manufacture and erection service for both
single- and multi-storey frames pre-cast reinforced
concrete frames and lattice steel roof at
competitive with structural steel The advan-
are that the relilUorce(1
will little mainte-
appearance
........,.."",-1.. better resistance to damage by flre
where good sense or insurance
seek protection of valuable contents.
Lattice steel beams are used for roofs, in composite
form of construction, where there is now no
ment for fire resistance.
The pre-cast reinforced concrete colwnns
Fig. 52 are cast and ....VI' ...!"....",........
in
caSt in as necessary,
COMPOSITE FRAME CONSTRUCTION can dense, so that no maintenance is
required during the useful life of the building, or
For many years of finished with a variety of fmishes.
century the structural frames were con- A variety of shapes for columns, beams and structu-
structed in part due to an ral frames is and
shortage and in part due to the fashion for repetitive casting of severallike--members is called
the newer material concrete. The somewhat better S3 is an of a
resistance to damage by frre of reinforced coocrete, as single-storey composite
compared to steel alone, also played some part in the concrete
preference for concrete. serve as vertical cantilevers to take the major part of the
Most reinforced concrete structural wind pressure. Steel brackets, cast into the
structed as concrete cast column head, support concrete and lattice steel roof
timber or beams. Concrete or lattic steel spine beams under the
the initially wet concrete. Com- valley provide intermediate for every
labour-intensive systems of falsework and other roof beam.
support have to be erected and maintained in place The of the lattice steel which are
until the concrete gains sufficient strength to be self- pitched at 6° to the low pitch,
and then dismantled (struck) and erected .... r,-\lIlf·1'! steel or cast
again and then struck at each floor Level. This is a costly columns provide a fixing and support for
and somewhat illogical way of u .....a ...... !>'.. for profiled steel cladding.
32 CONSTRUCTION OF BUILDINGS

". c.. I"'''(~~d


~.t~
~... bE:.aM.

p-'. I"'"y.~e..d
GDVlCV6'f6'
t::..:oolIll~"''5>

Fig. 53

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