METHOD OF STATEMENT

Project: Document ID MS-STL-OO-010

JAZAN REFINERY and TERMINAL PROJECT Pkg. 12 Date effective: 02-Feb. 2017
Procedure:
MS FOR STEEL STRUCTURE MULTIPLE LIFTING WORKS. Prepared By: Daniel M. Cabal

METHOD OF STATEMENT
FOR
STEEL STRUCTURE MULTIPLE LIFTING WORKS

Revision : 0 1 2 3

Prepared by;

Reviewed by:

QA/QC
Reviewed by:
HSE
Reviewed by:
JGC
Reviewed by:
SAPMT
Approved by:

Revision Date: 02-Feb-17

Issue Purpose:
 METHOD OF STATEMENT

Project: Document ID MS-STL-OO-010

JAZAN REFINERY and TERMINAL PROJECT Pkg. 12
Date effective: 02-Feb. 2017
Procedure:
MS FOR STEEL STRUCTURE MULTIPLE LIFTING WORKS. Prepared By: Daniel M. Cabal

TABLE OF CONTENTS

1.0 PURPOSE……………………………………………………………………........ 3

2.0 SCOPE……………………………………………..……………….……….3

3.0 APPLICABLE DOCUMENTS……………………………………...……...3 & 4

4.0 RESPONSIBILITIES……………………………………………….……….4

5.0 MANPOWER………………………………………………………….……..4 & 5

6.0 TOOLS AND EQUIPMENT……………………………………………..….5

7.0 METHODS / PROCEDURE………………………………………….…….5

8.0 PREPARATORY WORKS………..…………………………………….….5 & 6

9.0 LIFTING PLAN & PROCEDURE FOR STEEL STRUCTURE…….…..6

10.0 QUALITY CONTROL ……………………………………………………....7

11.0 SAFETY PRECAUTION .………………………………………………......7

12.0 ATTACHMENT ……….………………………………………………..…....7

Sheet 2 of 12
 METHOD OF STATEMENT

Project: Document ID MS-STL-OO-010

JAZAN REFINERY and TERMINAL PROJECT Pkg. 12
Date effective: 02-Feb. 2017
Procedure:
MS FOR STEEL STRUCTURE MULTIPLE LIFTING WORKS. Prepared By: Daniel M. Cabal

1.0 PURPOSE

1.1 The purpose of this method statement is to provide the requirements and construction
methology or the installation works of steel structure in JAZAN REFINERY and TERMINAL
PROJECT Package 12-Aromatic and Naphtha Area.

2.0 SCOPE

2.1 This method statement shall cover procedure for the installation works of steel
structure in JAZAN REFINERY and TERMINAL PROJECT Package 12- Aromatic and
Naphtha Area. This also includes general requirements for job specifications, quality
assurance workmanship and required safety procedures for the correct implementation and
completion of work.

3.0 APPLICABLE DOCUMENTS

3.1 ARAMCO project specifications and standard.
3.1.1 SAEP-302 Instruction for obtaining a waiver of a Mandatory Saudi ARAMCO
Engineering Requirements.
3.1.2 S-000-1139-011 Quality Plan (IK).
3.1.3 Schedule Q Saudi ARAMCO project Quality Requirements.
3.1.4 SAIC-M-2008 Repair / Correction of errors of structural Alignment.
3.1.5 Schedule D Safety, Health and Environmental Requirement.
3.1.6 Saudi ARAMCO Safety Requirement for scaffolds.
3.1.7 Saudi ARAMCO construction Safety Manual.
3.2 Industry Codes and Standards
3.2.1 AISC AISC code of standard practice, specification for structural
joints Using ASTM A325 or A490 bolts.
3.2.2 PIP STS05130 Erection of Structural and Miscellaneous steel
Specification.
3.2.3 S-000-3130-002 Construction specification for Steel Structure Site Erection.
3.2.4 AWSD1.1 Structural Welding code.
3.3 Inspection and Test Plan / Method Statement.

Sheet 3 of 12
 METHOD OF STATEMENT

Project: Document ID MS-STL-OO-010

JAZAN REFINERY and TERMINAL PROJECT Pkg. 12
Date effective: 02-Feb. 2017
Procedure:
MS FOR STEEL STRUCTURE MULTIPLE LIFTING WORKS. Prepared By: Daniel M. Cabal

3.3.1 SATIP-M-001-01 Structural Steel for pipe rack, Steel supports and
Miscellaneous

3.3.2 SAIC-M-2007 Inspection of structural Alignment during Erection.

3.3.3 SAIC-M-2009 High strength Bolt Tightening Inspection and testing (A325 or
A490 Bolts)
3.3.4 SAIC-M-2006 Inspection of support foundation prior to structural or Equipment
Installation.

4.0 RESPONSIBILITIES
1.1 Construction Manager shall be responsible for all HSE matter and to study, analyze and schedule
all construction activities with his department to include manpower and equipment line up as well as
other possible resources required for the successful implementation of the construction work
activities. Study all aspects of work procedure as per DEC/JGC technical scope of work.
1.2 Structural supervisor shall study and review all necessary documents for the installation works in
his area to include, technical scope of work, specification, bill of quantities, planned milestone dates
and construction procedure.
1.3 Structural foreman shall be responsible for the direct work supervision at site to ensure that the
work will be performed in accordance with DEC/JGC Technical Scope of work and latest approved
for construction drawings. He shall monitor the availability of materials in line with his required
schedule.
1.4 The Surveyor shall be responsible to check the verticality alignment of side panel to ensure that all
panels are aligned.
1.5 QC Inspector shall be responsible of monitoring and inspection of the work to ensure that the work
is performed in accordance with DEC/JGC Technical Scope of work and Standards.
1.6 Safety Supervisor / Officer shall be responsible in monitoring safety aspects and ensuring that the
work will be done in accordance with DEC/JGC Safety Standard Procedure. He shall give
reminders or advise to the workers to do the activity safety.

5.0 MANPOWER
5.1 Manpower will consist of the following, but not limited to as listed below.
5.1.1 Supervisor
5.1.2 Foreman
5.1.3 Erector
Sheet 4 of 12
 METHOD OF STATEMENT

Project: Document ID MS-STL-OO-010

JAZAN REFINERY and TERMINAL PROJECT Pkg. 12
Date effective: 02-Feb. 2017
Procedure:
MS FOR STEEL STRUCTURE MULTIPLE LIFTING WORKS. Prepared By: Daniel M. Cabal

5.1.4 Surveyor
5.1.5 Rod man
5.1.6 Crane Operator (Aramco Certified)
5.1.7 Man lift Operator (Aramco Certified)
5.1.8 Scaffolder
5.1.9 Safety Supervisor / Officer
5.2.0 Helpers
5.2.1 QC Inspector

6.0 TOOLS AND EQUIPMENT

6.1 Tools and equipment needed should be in good condition and must be checked by Engineer,
Supervisor and Safety Officer prior to use in the construction area. These Includes but not limited
as below.
6.1.1 Hydraulic crane/crawler crane with complete accessories
6.1.2 Man lift
6.1.3 Sling
6.1.4 Shockle
6.1.5 Auto level or level machine and total station
6.1.6 Tag line nylon rope
6.1.7 Impack machine
6.1.8 Torque wrench

7.0 METHODS / PROCEDURE

7.1 Job site Receiving inspection

7.1.1 When unloading materials delivered to the job site, method of unloading shall be done
enable to minimize damage of painted surface.
7.1.2 Unloaded structural materials should be segregated properly according piece mark
number for immediate identification.
7.1.3 Material that has damage during or after unloading shall be replaced or repaired to the
original condition.
8.0 PREPARATORY WORKS.

Sheet 5 of 12
 METHOD OF STATEMENT

Project: Document ID MS-STL-OO-010

JAZAN REFINERY and TERMINAL PROJECT Pkg. 12
Date effective: 02-Feb. 2017
Procedure:
MS FOR STEEL STRUCTURE MULTIPLE LIFTING WORKS. Prepared By: Daniel M. Cabal

8.1 Site access shall be done, and safe access for all intended site vehicles including delivery
vehicle and cranes for the area where to install the steel structure.
8.2 Storage and erection area location of area shall be clean, level and ready.
8.3 Clearing of obstructions, below ground, above ground or any overhead obstructions.
8.5 Using approved and latest drawings, verification of dimension.
8.6 Any unsatisfactory conditions of pedestal and anchor bolts shall be subject for rectification
prior to erection of steel structure.
8.7 Coordinate the availability of materials and accessories in accordance with the proper
sequence of installation works.
8.8 Anticipate any obstruction or interference of installation works, position of the crane and man
lift as per installation plan.
8.9 Man lift shall be used during erection work to removed the sling, bolting and bolt tightening
the bolt.
8.10 Barricade the working area and provide safety caution sign.
8.11 Scaffolds shall be provided with adequate and safe access to and from the work platform.

9.0 LIFTING PLAN & PROCEDURE FOR STEEL STRUCTURE

9.1 Using crane to lift the (1) one or (3) three beam or brace at the same time with the deferent
level and deferent length of sling.
9.2 Attached the sling at beam 1 top, beam 2 at the middle and beam 3 at the lower.
9.3 Install the beam 3 first followed by beam 2 and the beam 1.

Sheet 6 of 12
 METHOD OF STATEMENT

Project: Document ID MS-STL-OO-010

JAZAN REFINERY and TERMINAL PROJECT Pkg. 12
Date effective: 02-Feb. 2017
Procedure:
MS FOR STEEL STRUCTURE MULTIPLE LIFTING WORKS. Prepared By: Daniel M. Cabal

10.0 QUALITY CONTROL

11.1 QA/QC inspectors shall conduct the inspection, documentation, test, sampling and other
requirements needed.
11.2 QA/QC Inspectors shall record and file all the necessary documents duly signed and
approved by the company representative in all aspects of work.
11.3 Check the current status of approved FOR CONSTRUCTION DRAWING to meet the
requirements of the project.

11.0 SAFETY PRECAUTION

12.1 Approved work permit should be obtained prior to start any repair works.
12.2 Work Execution shall be carried out in accordance with this method of statement.
12.3 All crew must carried out a safety risk assessment prior to start of any new activity.
12.4 The necessary manpower inclusive of supervisory staff, tools, equipment, materials,
and other resources required must be available and ready to use.
12.5 Workers should wear their PPE’s always.
12.6 Good housekeeping must be maintained in the duration of works.

Sheet 7 of 12
 METHOD OF STATEMENT

Project: Document ID MS-STL-OO-010

JAZAN REFINERY and TERMINAL PROJECT Pkg. 12
Date effective: 02-Feb. 2017
Procedure:
MS FOR STEEL STRUCTURE MULTIPLE LIFTING WORKS. Prepared By: Daniel M. Cabal

12.7 Safety Supervisor / Officer shall monitor compliance of entire working crew for the safety
procedure until the work is fully completed.
12.8 DEC/Subcontractors shall make sure that all be incident and injury free.

12.0 ATTACHMENT:

 JOB SAFETY ANALYSIS

JASAN REFINERY AND TERMINAL PROJECT PACKAGE 12

JOB SAFETY ANALYSIS
DESCRIPTION OF WORK: MS FOR STEEL STRUCTURE ERECTION.
CONTRACTOR: JGC

JOB SAFETY ANALYSIS

Date of Issue JSA No.

Work Group Preparing JSA Mechanical Steel Structure Prepared by

MS for Steel Structure

Job Description Approved by
Erection works.

Sequence of Task Potential Hazards Recommendations / Control Measures

Worksite Housekeeping Slips, ►Access egress and emergency routes are not to be
Trips,
obstructed
Falls
►All waste to be removed sorted and placed in Authorized

Sheet 8 of 12
 METHOD OF STATEMENT

Project: Document ID MS-STL-OO-010

JAZAN REFINERY and TERMINAL PROJECT Pkg. 12
Date effective: 02-Feb. 2017
Procedure:
MS FOR STEEL STRUCTURE MULTIPLE LIFTING WORKS. Prepared By: Daniel M. Cabal

storage /sort bins

►Wires and cables to be secured to avoid tripping hazard,
and/or provide walkway clearance storage /sort bins
►All electrical system connections to be secured off ground
and protected from rainfall
►Structure and scaffold projections to be signposted and
masked when possible
►Holes and ground/floor openings to be barricade and
signposted
►Fluid spills to be cleared as they occur
►Hoses and cables crossing roadways/paths to be protected
with suitable covers
►Tools to be returned to store after use
►Materials to be stored in correct locations
►Flammable material are not to be left unattended at
worksite

Sequence of Task Potential Hazards Recommendations / Control Measures

►Equipment to be operated by competent person only
►Electrical supplies to inspected and to be fit for purpose
►Welding sets and transforms to be correctly earthed
►Equipment to be inspected, labelled and in date for use
►Competent fire watcher to be appointed (two if work on
bulkhead / floor / deck head)
Fire,
►Clear area of combustible materials
Explosion,
Gas Cutting, Welding
Electric shock, ►Equipment liable to spark or spatter damage to be covered
and Grinding operation
Hot spot re-ignition,
►Barriers and warning signs to be posted
Skin & eye damage
►Fire extinguisher to be at worksite
►Electrical supply leads to be run so as not to provide a trip
or fouling hazard
►Correct eye and body protection to be worn during work
►Eye line glare shields for adjacent by firewatcher 30 minutes
after hot work ceases
Crane operations and Lifting Dropped ►Hazard assessment to be conducted for all heavy (75% crane
of steel structure with 1 or 3 objects capacity) or unusual movements
beam or brace at the same crushing
►Every lift to be supervised by competent controller
time.
Trapping ►Weight of lift to be known
Moving ►Lift brief to be held on site
machinery
►Lifting equipment to be correct color code
Sheet 9 of 12
 METHOD OF STATEMENT

Project: Document ID MS-STL-OO-010

JAZAN REFINERY and TERMINAL PROJECT Pkg. 12
Date effective: 02-Feb. 2017
Procedure:
MS FOR STEEL STRUCTURE MULTIPLE LIFTING WORKS. Prepared By: Daniel M. Cabal

►Lifting gear to be inspected fit for purpose each time of use

►Only authorized crane to operate crane
►Banks man to be trained and wear identifying clothing
►Enough men to control load to be at site
►Tag lines to be fitted and used at all times
►Area under lift and immediate vicinity to be vacated
►Overhead and jib swing hazards and obstructions to be noted and
clearly marked where applicable
►Crane operating lift limits to be observe
►Gear to be inspected and stored after lift

Sequence of Task Potential Hazards Recommendations / Control Measures

Vehicles on site
►Vehicle pass to be obtained an entry to site
►Only authorized vehicles allowed on worksite
►Only qualified and authorized drivers to operate vehicles
►Vehicles to keep to directed routes
►Speeds to be appropriate to site
►Reversing warning tone to be operational
►Banks man to be present when vehicles are reversing
Trapping ►Only authorized maintainers to work on vehicles whilst on site
Crushing
collision ►Seat belts where fitted are to be worn by drivers and passengers
►Passengers in vehicles only allowed in fitted seats, no riding
►Vehicles are not to be overloaded
►Wide or high loads are to be escorted whilst moving on site
►Vehicle are only to be used for designed purpose
►Vehicle and auxiliary engines are to be stopped when refuelling
►Engines to be stopped and keys are to be removed when vehicles are
left unattended

Sheet 10 of 12
 METHOD OF STATEMENT

Project: Document ID MS-STL-OO-010

JAZAN REFINERY and TERMINAL PROJECT Pkg. 12
Date effective: 02-Feb. 2017
Procedure:
MS FOR STEEL STRUCTURE MULTIPLE LIFTING WORKS. Prepared By: Daniel M. Cabal

►Only trained scaffolds are to erect, modify or dismantle scaffold

Work on or with scaffolds
structures
►Only authorized people to be scaffolds
►Scaffolds are not to be used unless properly inspected and certified
with a current scaffold tag
►Scaffolds are not to be overloaded with materials or men
Falling ►Access ladders are to be secured to scaffold structure
Dropped
►Toe boards and guardrails must be fitted
Objects
►Scaffolds must be tied into the parent structure to provide stability
►Intermediate stage boarding to be provided for access ladders
►Dropped object catchment netting to be provided as appropriate
►Walkways under scaffolding to be bridged by hard barriers

Sequence of Task Potential Hazards Recommendations / Control Measures

►Only authorized people to go aloft
►Ladders scaffolds and platforms to be properly erected and certified
►Hard points established for fall arrester and safety line anchor points
►Fall arresters and harnesses inspected for defects/damage before
each use

Falling ►Fall arrester and harness to be worn and secured prior to

Work at height Dropped commencement of operations at height
Objects ►Barriers and signs posted to keep people out from drop zone
►Area lookout safety man appointed
►Other PPE appropriate to task to be worn
►Tools for use are attached to lanyards and secured
►Area below worksite inspected for conflicting activities
►Appropriate precautions taken for adverse wind/weather

Sheet 11 of 12
 METHOD OF STATEMENT

Project: Document ID MS-STL-OO-010

JAZAN REFINERY and TERMINAL PROJECT Pkg. 12
Date effective: 02-Feb. 2017
Procedure:
MS FOR STEEL STRUCTURE MULTIPLE LIFTING WORKS. Prepared By: Daniel M. Cabal

►Clear area of combustible materials

►Equipment to be operated by competent person only
►Competent fire watcher to be appointed (two if work on bulkhead / floor
/ deck head)
►Equipment to be inspected and fit for purpose
►Flashback arresters to be fitted and functional
Fire ►Equipment liable to spark or spatter damage to be covered
Open Flame Cutting, Welding and Explosion
►Fire extinguisher to be at worksite
Burning Hot spot re-ignition
Skin & eye damage ►Gas bottles not to be placed in confined spaces
►Gas bottles to be secured upright and away from hot site
►Hoses to be clear of walkways
►Bottle key to be attached to gas bottle by chain
►Correct eye, ear and body protection to be worn during work
►Worksite to be inspected by firewatcher 30 minutes after hot work
ceases

equence of Task Potential Hazards Recommendations / Control Measures

►Always use hazardous substances with care, ensuring they are
suitably stored and empty containers are property disposed of
►Oil and fuel cans, etc., should be stored and used so that leakages
/spillages can be contained consider hard standings bund, spill trays,
spill absorbs, etc.
►Ensure all plant and equipment is well maintained to ensure it is
running efficiently-no smoke, oil leaks etc.
►Do not run plant or equipment when not in use
►Do not waste water by using leaking hoses of running taps
unnecessarily
Damage to environment
Pollution control ►Reduce dust by damping down materials, roads, truck loads
and water courses
►Be aware if your site borders any watercourse.
►Do not allow dumping near banks.
►Water can carry pollutants over significant distances, and can
contaminate local drinking supplies
►Near pour any contaminants down storm drains or gullies
►Near use watercourses for cleaning tools, etc, and never store
hazardous substances nearby
►Store potential contaminants in authorized stowage and do not take
more than is required to the worksite
►Keep secure storage facilities locked with appropriate key control
Comments
1. JSA should be used in conducting Tool Box Talks(TBT0) with all concerned workers
2. Provide that all the necessary PPE are used, relevant PTW requirements are followed and all the control measures stated above are
adhered to, the activity can proceed.

Sheet 12 of 12
 METHOD OF STATEMENT

Project: Document ID MS-STL-OO-010

JAZAN REFINERY and TERMINAL PROJECT Pkg. 12
Date effective: 02-Feb. 2017
Procedure:
MS FOR STEEL STRUCTURE MULTIPLE LIFTING WORKS. Prepared By: Daniel M. Cabal

PPE & Safety Equipment Required to Perform Task (tick as Appropriate)

Safety Helmet Face Shield Goggle Barricade Harness Hand Gloves Safety Shoes

Ear Plug Coverall Safety Glasses Work Permit Fire Extinguisher Dust Mask Others

Sheet 13 of 12