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APCN-S Series Air Cooled Packaged Chillers: Range 50 TR To 435 TR (176 KW To 1529 KW)
APCN-S Series Air Cooled Packaged Chillers: Range 50 TR To 435 TR (176 KW To 1529 KW)
Contents
Introduction
Introduction .................................2 Evaporator Water Pressure Drop .......21
Legend........................................ 2 Selection Procedure ............................23 The new SKM APCN-S Series environment
Nomenclature .............................2 Electrical Data ......................................24
friendly (R-134a) Air Cooled Screw Chillers
General Features .......................3 Typical Wiring Diagram .......................27
Main Component Features ........3 are the latest innovation of SKM, designed
Dimensional Data ................................28
Microprocessor Control .............4 Loading points ......................................38 and manufactured to provide utmost
Optional Features .......................7 Location And Space Requirements ...40 performance, efficiency, reliability, to
Engineering Specifications ........8 Water Piping Practices ........................41 meet the requirements and long life from
Capacity Ratings .......................12 Guide Specifications ...........................44 Gulf’s severe climatic condition.
Capacity Correction &Limits ....20
Nomenclature
SKM Airconditioning Equipment,
APC N-5100S Y
Air Cooled
Packaged Chillers
Power Supply Code
Y-version
Screw Compressor, R-134a Y : 380V/3Ph/50Hz
Y1: 415V/3Ph/50Hz
Power Supply 5 : 50 Hz P : 440V/3Ph/50Hz *
Frequency 6 : 60 Hz R : 380V/3Ph/60Hz *
E : 460V/3Ph/60Hz
Unit Size
T : 220V/3Ph/60Hz * Built in the Gulf...for the World
S-Standard Efficiency
H-High Efficiency * Consult SKM for Availability
The motors are factory wired to chiller unit control panel where
Compressors the motor starters are located to control the operation of these
APCN-S Series Chillers use high performance and high efficiency motors. The fans are individually statically and dynamically
screw compressors which are double walled and robust in balanced at the factory. Complete fan assembly is provided with
construction and have very few moving parts. The lubrication suitable acrylic coated fan guard.
circuit is designed as is typical for the screw compressor in which
oil is separated by a three stage oil separator and a long life fi lter
(10 μm mesh size) is used. Oil sight glass, oil fill / drain service Evaporator
valve, insertion type oil heater with sleeve, discharge shut - off
valve and suction gas filter are availabe as standard. APCN-S evaporators are direct expansion, shell and tube,
having 1, 2,3 or 4 refrigerant circuits. Evaporator shell is made
Additional features are as follows : of steel. Tubes of copper fixed to steel end plates. Baffles are
provided in the water flow to increase heat transfer efficiency.
• Bearings are generously dimensioned to provide long life Evaporators are provided with drain and vent plugs. Cooler shell
operation. Main elements are the roller bearings for the is insulated with 1.0” (25mm) thick flexible closed cell insulation,
radial forces combined with robust axial bearings arranged K factor 0.28 Btu. in/ft².h.oF (0.04W/m.oK). Maximum working
in tandem configuration. pressure of waterside is 145 psig (1000 kPa) and refrigerant
side is 239.3 psig (1650 kPa).
• Infinite capacity control and automatic start unloading are
provided as standard.
• The compressor is protected by different devices and systems. Electronic Expansion Valve
Protection devices include check valve in the discharge gas
outlet and differential pressure relief valve. The protection APCN-S series chillers use electronic expansion valve for
system includes motor internal thermal protection, phase precise control refrigerant mass flow. Our electronic expansion
sequence protection for direction of rotation, oil temperature valve improves EER (Energy Efficiency Ratio) at full & part-load
protection and manual reset button. conditions. Also it improves temperature control & increases the
range of operating conditions.
Refrigerant Piping
Microprocessor Controller
The refrigeration circuit piping is fabricated from ACR grade
copper piping. Each refrigeration circuit includes filter drier,
liquid line solenoid valve, electronic expansion valve, and shut
off valve. The refrigeration circuit suction line is insulated with
½” (13mm) wall thickness closed cell pipe insulation.
Economizer
• Battery backed up built in real time clock to program Easy Accessible Measurements Include:
the chiller for 2 starts and 2 stops daily to provide the • Status of the chiller.
information about the running hours of the compressors. • Status of each circuit/compressor.
• Status of condenser fans.
• Multiple authorization levels to provide tight security of the
control system. • Leaving and Entering chilled water temperature.
• Suction pressure and temperature for each refrigerant
• Two operating schedules per each day of the week and 8 circuit.
holidays. • Discharge pressure and temperature for each refrigerant
circuit.
• The system provides ‘last time’ enabled & disabled, number • Suction and discharge superheat for each refrigerant circuit.
of cycles, and total run hours. • Ampere draw for each compressor.
• Expansion valve opening percentage.
• Automatic Lead/Lag changeover of the compressors. • Ambient temperature.
• All active set points.
• Pump-down at the beginning and end of every circuit cycle.
• Run time for each compressor.
• Capacity control based on leaving chilled water temperature. • Number of compressor starts.
A special control zone based on leaving water temperature • Lockout and alarm status.
that reduces compressor cycling, and improved unit part • Status of water flow switch, voltage monitor, compressor
load efficiency. internal motor protector, oil level switch, run/stop input and
pump down switches.
• Start/stop facility from remote through Volt Free Contact • Log of last 100 alarms.
(VFC). • Lead compressor identification.
• Date and time.
• Common Run, Fault and remote mode operation status volt
• Graphs of all inputs and outputs.
free contacts provided for remote signaling
PC software to communicate with APCN-S microprocessor is • For Pre Coated aluminum fins, specify (FAP).
available as an optional feature. Software is named MCS-Connect • For Aluminum Fins with Aeris Coat Protection, specify
and it can provide both local and remote communications to the (FAA).
chiller microprocessor. This program allows viewing the entire • For Copper Fins, specify (FC).
status of chiller, inputs, outputs, set points, alarms, graphs etc. • For Copper Fins with Aeris Coat Protection, specify
Through proper authorization, changes can be made to the system. (FCA).
Configuration files can be transmitted to or received from the unit. • For Copper Fins only electrotinned, specify (CFT)
Communication between PC and chiller microprocessor can be • For Copper Finned Coils with electrotinned after
made through RS-232 serial port or Ethernet port. manufacturing, specify (FCT).
If there is more than one chiller, these chillers can be connected Galvanized Frame (GFB)
together via Rs-485 network which can support up to 20 chillers.
Hot dip galvanized after manufacture, steel frame and base.
Access to this network can be local, via RS 232 or Ethernet
connection, or remote via 14.4K Baud modem. Each chiller in the
network must be assigned to a unique address. This address can
be changed from the LCD/keypad of the unit or through MCS- IP55 Control Panel Enclosure (ICP)
Connect software. RS 232 transmission should not exceed 50 Control Panel for special applications to meet IP55
feet in length and RS 485 transmission should not exceed 1 mile requirements.
without repeater. For Ethernet communication, it is necessary to
use a crossover cable when connected directly to a PC.
Evaporator Casing (ECA/ECG/ECS)
This software can run with Windows 2000 or newer version.
Shell and insulation casing enclosed in a jacket/casing of
aluminium, galvanized or stainless steel as required, injected
with polyurethane foam.
BMS Communication
BMS communication with the chiller microprocessor is possible
Condenser Coil Guard (CGP)
through hardwired signals or major BMS protocols.
Galvanized wire mesh guard with painted finish for condenser
coils. Recommended on ground level installations where coil
needs to be protected against vandalism.
Hard wired signals
Volt free contacts for Run, Common fault and Auto mode
indications and provision for remote start/stop are provided as Main Isolator (ISO)
standard feature. In addition to these, below options can be For main power isolation. (consult SKM)
provided if specified.
Model APCN 5245 S 5255 S 5270 S 5285 S 5300 S 5310 S 5320 S 5325 S
TR 243.8 253.3 265.8 282.4 297.9 307.9 315.6 320.8
Cooling Capacity (1)
kW 857.6 890.8 934.8 993.3 1047.7 1083.0 1109.9 1128.4
TR 225.5 234.2 246.6 261.2 275.3 284.8 292.4 296.9
Cooling Capacity (2)
kW 793.3 823.6 867.2 918.6 968.3 1001.8 1028.3 1044.3
Compressor - Semi Hermetic, Screw
Qty # 3 3 3 3 4 4 4 4
Oil Charge (BSE170) US Gal 5.0 / 5.0 / 5.0 5.0 / 5.0 / 5.0 5.0 / 5.0 / 5.0 5.0 / 5.0 / 5.0 5.0 / 5.8 / 5.8 / 5.8 5.0 / 5.0 / 5.8 / 5.8 5.0 / 5.0 / 5.0 / 5.8 5.0 / 5.0 / 5.0 / 5.0
Ckt (A / B / C / D) Litre 19 / 19 / 19 19 / 19 / 19 19 / 19 / 19 19 / 19 / 19 19 / 22 / 22 / 22 19 / 19 / 22 / 22 19 / 19 / 19 / 22 19 / 19 / 19 / 19
Condenser Coil - Air Cooled 3 rows, 16 fpi (1.59mm) fin spacing, copper tubes Aluminum fins
ft² 409.3 409.3 460.0 460.0 496.0 496.0 512.0 512.0
Face Area (Total)
m² 38.05 38.05 42.76 42.76 46.10 46.10 47.59 47.59
Condenser Fan - Propeller Direct Drive 960 rpm
Quantity # 16 16 18 18 18 18 20 20
cfm 182080 182080 204804 204804 207216 207216 227640 227640
Air Flow Rate
l/s 85924 85924 96647 96647 97785 97785 107423 107423
Condenser Fan Motor - Totally enclosed air over, Class F insulation, 6 pole, IP - 55 protected
Size x Quantity kW x # 1.5 x 16 1.5 x 16 1.5 x 18 1.5 x 18 1.5 x 18 1.5 x 18 1.5 x 20 1.5 x 20
Evaporator - Direct Expansion Shell and Tube
Quantity # 1 1 1 1 1 1 1 1
Refrigerant Circuits # 3 3 3 3 4 4 4 4
US Gal 97.7 97.7 114.5 114.5 115.5 115.5 115.5 115.5
Water Volume
Litre 369.7 369.7 433.5 433.5 437.2 437.2 437.2 437.2
lbs 357.1 357.1 399.0 399.0 417.1 425.8 443.6 452.3
Refrigerant Charge (R134a)
kg 161.9 161.9 181.0 181.0 189.2 193.1 201.2 205.1
Table 1
Notes :
1). Capacity ratings are based on standard AHRI - 550 / 590 conditions of 95°F (35°C) ambient, 44°F (6.7°C) leaving chilled water
temperature, 10°F (5.5°C) range and 0.0001 ft².h°F/Btu (0.018 m².°C/kW) fouling factor.
2). Capacity ratings are based on 115°F (46°C) ambient, 45°F (7.2°C) leaving chilled water temperature, 10°F (5.5°C) range and
0.0001 ft².h°F/Btu (0.018 m².°C/kW) fouling factor.
3). For availability of models at 440V/3/50Hz & 220/3/60Hz, please consult SKM.
APCN 5335 S 5345 S 5350 S 5365 S 5375 S 5385 S 5400 S 5410 S 5425 S
TR 333.2 342.3 349.3 362.0 371.5 384.8 397.7 410.2 422.3
kW 1171.9 1203.9 1228.5 1273.1 1306.5 1353.3 1398.7 1442.6 1485.2
TR 309.2 317.5 322.9 335.5 344.3 354.6 364.4 373.8 382.8
kW 1087.4 1116.6 1135.6 1180.1 1210.9 1247.1 1281.7 1314.8 1346.5
- Semi Hermetic, Screw
# 4 4 4 4 4 4 4 4 4
US Gal 5.0 / 5.0 / 5.0 / 5.0 5.0 / 5.0 / 5.0 / 5.0 5.0 / 5.0 / 5.0 / 5.0 5.0 / 5.0 / 5.0 / 5.0 5.0 / 5.0 / 5.0 / 5.0 7.9 / 5.0 / 5.0 / 5.0 7.9 / 7.9 / 5.0 / 5.0 7.9 / 7.9 / 7.9 / 5.0 7.9 / 7.9 / 7.9 / 7.9
Litre 19 / 19 / 19 / 19 19 / 19 / 19 / 19 19 / 19 / 19 / 19 19 / 19 / 19 / 19 19 / 19 / 19 / 19 30 / 19 / 19 / 19 30 / 30 / 19 / 19 30 / 30 / 30 / 19 30 / 30 / 30 / 30
- Air Cooled 3 rows, 16 fpi (1.59mm) fin spacing, copper tubes Aluminum fins
ft² 562.7 562.7 562.7 613.3 613.3 613.3 613.3 613.3 613.3
m² 52.30 52.30 52.30 57.01 57.01 57.01 57.01 57.01 57.01
- Propeller Direct Drive 960 rpm
# 22 22 22 24 24 24 24 24 24
cfm 250360 250360 250360 273072 273072 273072 273072 273072 273072
l/s 118145 118145 118145 128863 128863 128863 128863 128863 128863
- Totally enclosed air over, Class F insulation, 6 pole, IP - 55 protected
kW x # 1.5 x 22 1.5 x 22 1.5 x 22 1.5 x 24 1.5 x 24 1.5 x 24 1.5 x 24 1.5 x 24 1.5 x 24
- Direct Expansion Shell and Tube
# 1 1 2 2 2 2 2 2 2
# 4 4 4 4 4 4 4 4 4
US Gal 115.5 115.5 169.6 169.6 169.6 169.6 169.6 169.6 169.6
Litre 437.2 437.2 642.0 642.0 642.0 642.0 642.0 642.0 642.0
lbs 481.2 481.2 516.0 544.9 544.9 544.9 544.9 544.9 544.9
kg 218.2 218.2 234.0 247.1 247.1 247.1 247.1 247.1 247.1
Table 1 Ends
Notes :
1). Capacity ratings are based on standard AHRI - 550 / 590 conditions of 95°F (35°C) ambient, 44°F (6.7°C) leaving chilled water
temperature, 10°F (5.5°C) range and 0.0001 ft².h°F/Btu (0.018 m².°C/kW) fouling factor.
2). Capacity ratings are based on 115°F (46°C) ambient, 45°F (7.2°C) leaving chilled water temperature, 10°F (5.5°C) range and
0.0001 ft².h°F/Btu (0.018 m².°C/kW) fouling factor.
3). For availability of models at 440V/3/50Hz & 220/3/60Hz, please consult SKM.
2). Capacity ratings are based on 115°F (46°C) ambient, 45°F (7.2°C) leaving chilled water temperature, 10°F (5.5°C) range and
0.0001 ft².h°F/Btu (0.018 m².°C/kW) fouling factor.
3). For availability of models at 440V/3/50Hz & 220/3/60Hz, please consult SKM.
2). Capacity ratings are based on 115°F (46°C) ambient, 45°F (7.2°C) leaving chilled water temperature, 10°F (5.5°C) range and
0.0001 ft².h°F/Btu (0.018 m².°C/kW) fouling factor.
3). For availability of models at 440V/3/50Hz & 220/3/60Hz, please consult SKM.
* Power input mentioned in this page should not be used for cable or fuse selection. MCA and MFA values given in the electrical data
pages (24-26) should be referred for the same.
Capacity ratings are based on 10°F (5.5°C) range and 0.0001 ft².h°F/Btu (0.018 m².°C/kW) fouling factor.
For Legend, please refer to page 15.
* Power input mentioned in this page should not be used for cable or fuse selection. MCA and MFA values given in the electrical data
pages (24-26) should be referred for the same.
Capacity ratings are based on 10°F (5.5°C) range and 0.0001 ft².h°F/Btu (0.018 m².°C/kW) fouling factor.
For Legend, please refer to page 15.
* Power input mentioned in this page should not be used for cable or fuse selection. MCA and MFA values given in the electrical data
pages (24-26) should be referred for the same.
Capacity ratings are based on 10°F (5.5°C) range and 0.0001 ft².h°F/Btu (0.018 m².°C/kW) fouling factor.
For Legend, please refer to page 15.
* Power input mentioned in this page should not be used for cable or fuse selection. MCA and MFA values given in the electrical data
pages (24-26) should be referred for the same.
Capacity ratings are based on 10°F (5.5°C) range and 0.0001 ft².h°F/Btu (0.018 m².°C/kW) fouling factor.
For Legend, please refer to page 15.
* Power input mentioned in this page should not be used for cable or fuse selection. MCA and MFA values given in the electrical data
pages (24-26) should be referred for the same.
Capacity ratings are based on 10°F (5.5°C) range and 0.0001 ft².h°F/Btu (0.018 m².°C/kW) fouling factor.
For Legend, please refer to page 15.
* Power input mentioned in this page should not be used for cable or fuse selection. MCA and MFA values given in the electrical data
pages (24-26) should be referred for the same.
Capacity ratings are based on 10°F (5.5°C) range and 0.0001 ft².h°F/Btu (0.018 m².°C/kW) fouling factor.
For Legend, please refer to page 15.
C
A
B
(30) 10.0
(3) 1.0
10.0 100.0 1000.0 US gpm
(0.63) (6.3) (63.1) (Liter / sec)
kPa Ft.wg
(300) 100.0
F
G
H
I
EVAPORATOR WATER PRESSURE DROP
(30) 10.0
(3) 1.0
100.0 1000.0 US gpm
(6.3) (63.1) (Liter / sec)
EVAPORATOR WATER FLOW RATE
K
J L M
EVAPORATOR WATER PRESSURE DROP
(30) 10.0
(3) 1.0
100.0 1000.0 10000.0 US gpm
(6.3) (63.1) (631) (Liter / sec)
Selection Procedure
APCN-S Chillers should be selected with specific Design Considerations, requirements and parameters of the intended application.
Care and good engineering should lead to an efficient and cost effective selection. Sample procedures are shown below:
Select an Air Cooled Package Chiller giving a capacity Select an Air Cooled Package Chiller giving a capacity of 630
of 170.0 TR to cool water from 54ºF to 44ºF at 2000 ft. kW of refrigeration to cool water from 12.2ºC to 6.7ºC at 610M
altitude, 0.00075 fouling factor, power supply 415V/3Ph/50Hz altitude, 0.132 fouling factor, power supply 380V/3Ph/60Hz
an 115 ºF ambient Temperature. and 40.6 ºC ambient Temperature.
Find compressor power input in kW. Find compressor power input in kW.
Selection: Selection:
Apply the following factors to convert the required capacity to Apply the following factors to convert the required capacity to
tabulated capacity ratings. tabulated capacity ratings.
NOTE:
220V/1PH/50Hz control power must be supplied from a separate source, through field supplied and installed disconnect switch
Legend
MFA Maximum Fuse Amps (for fuse sizing), complies with NEC PWS Part Winding Start
Article 440-22 & 430-52. RLA Rated Load Amps. (at worst operating condition)
LRA Locked Rotor Amps
MCA Minimum Circuit Amps.(for wire sizing), complies with
FLA Full Load Amps
NEC article 440-33.
ICF Maximum Instantaneous Current Flow
Note :
Voltage imbalance not to exceed ± 2 % of the rated voltage
NOTE:
240V/1PH/50Hz control power must be supplied from a separate source, through field supplied and installed disconnect switch
Legend
MFA Maximum Fuse Amps (for fuse sizing), complies with PWS Part Winding Start
NEC Article 440-22 & 430-52. RLA Rated Load Amps. (at worst operating condition)
LRA Locked Rotor Amps
MCA Minimum Circuit Amps.(for wire sizing), complies with
FLA Full Load Amps
NEC article 440-33.
ICF Maximum Instantaneous Current Flow
Note :
Voltage imbalance not to exceed ± 2 % of the rated voltage
NOTE:
220V/1PH/50Hz control power must be supplied from a separate source, through field supplied and installed disconnect switch
Legend
MFA Maximum Fuse Amps (for fuse sizing), complies with PWS Part Winding Start
NEC Article 440-22 & 430-52. RLA Rated Load Amps. (at worst operating condition)
LRA Locked Rotor Amps
MCA Minimum Circuit Amps.(for wire sizing), complies with
FLA Full Load Amps
NEC article 440-33.
ICF Maximum Instantaneous Current Flow
Note :
Voltage imbalance not to exceed ± 2 % of the rated voltage
SV1
CR3 C2
L1 L2 L3 1 2
N L
SE-E1
12
11
14
MCB CS
L 16A ON/OFF
(BY OTHERS)
PUMP INTER LOCK
CFM-4
CFM-1
CFM-2
CFM-3
LOCAL
COMP-1B
COMP-1A
REMOTE
13A SOCKET
FOR COMPUTER
USE ONLY
ALARM RELAY
(BY OTHERS)
REMOTE START/STOP
C1
N
COMMON FAULT
FUSE
RED Com NO NC Com NO NC Com NO NC Com NO NC Com NO NC Com NO NC Com NO NC Com NO NC Com NO NC Com NO NC L1 L2 Gnd Com NO NC Com NO NC Com NO NC Com NO NC Com NO NC L1 L2 Gnd
1
CR1 CR2 230V
SKM Air Cooled Packaged Chillers
RELAY-1 RELAY-2 RELAY-3 RELAY-4 RELAY-5 RELAY-6 RELAY-7 RELAY-8 RELAY-9 RELAY-10 RELAY-1 RELAY-2 RELAY-3 RELAY-4 RELAY-5 POWER
N CF2 Brown
485-
2A Blue SPARE
FUSE
485+
CF3 Purple 230V RELAY OUTPUT EXPANSION BOARD 1
SDA
Yellow
ELECTRONIC EXPANSION VALVE BOARD 4A
SCL
KEYPAD
RELAY-6 RELAY-7 RELAY-8 RELAY-9 RELAY-10 MCS I / O
Black
GND
Red NC NO COM NC NO COM NC NO COM NC NO COM NC NO COM + - GND
IB 6 Q MOV
+12V
TFR
100VA A B
V
White
- 4 - 20
Black
Green
Red
IN
GND
24V +
24V -
+ 4 - 20
OUT
Gnd
A2 Gnd A1
24V
ANALOG OUTPUTS
MICROPROCESSOR
220~240V
MAIN BOARD
+12 Gnd
C2
Red
Black
White
Green
- Gnd
A4 Gnd A3
RS-485
ANALOG OUTPUTS
+
Gnd
VOUT
B
- Gnd
MCS I/O
DIGITAL INPUTS
+
DI2 +5 DI1 +5
SENSOR 1 SENSOR 2 SENSOR 3 SENSOR 4 SENSOR 5 SENSOR 6 SENSOR 7 SENSOR 8 SENSOR 9 SENSOR 10 SENSOR 11 SENSOR 12
Analog Analog Analog Analog Analog Analog Analog Analog Analog Analog Analog Analog
Digital Digital Digital Digital Digital Digital Digital Digital Digital Digital Digital Digital
DI4 +5 DI3 +5
DIGITAL INPUTS
+5 Gnd SI +5 Gnd SI +5 Gnd SI +5 Gnd SI +5 Gnd SI +5 Gnd SI +5 Gnd SI +5 Gnd SI +5 Gnd SI +5 Gnd SI +5 Gnd SI +5 Gnd SI ETHERNET
11
27
SKM Air Cooled Packaged Chillers
APCN-S Series - R134a
Dimensional Data
APCN Models: 5050 S, 5060 S & 6060 S, 6070 S
20 88 20
[508] [2235] [508]
1
A1 A3
5 MODEL LEGEND
APCN- B
78.75 1 CONDENSER FAN
5050 S 2000
2 CONDENSER COIL
5060 S 3 COMPRESSOR
89.76
2280 4 EVAPORATOR
6060 S
5 CONTROL PANEL
6070 S ALL DIMENSIONS ARE IN INCHES[mm]
A2 A4
128 88
[3251] [2235]
FILTERED
[2431]
95.71
VENTILATION
DETACHABLE
[224]
8.84
PLATE FOR
CABLE ENTRY
STEEL WIRE
GUARD
C.W.IN 4 C.W.OUT 4 4 3
[125]
RIGGING HOLES
4.92
APCN Models:
APCN Models5070 S & 6085
- 5070S S
& 6085S
20 54 54 20 NOTE:
[508] [1372] [1372] [508]
1 # CONDENSER FAN & UNIT HEIGHT WILL BE DIFFERENT
A1 A3 A5 FROM THE LAYOUT FOR THE POWER SUPPLY.
5 * 440V/3Ph/50Hz * 460V/3Ph/60Hz
* 380V/3Ph/60Hz * 220V/3Ph/60Hz
# FOR COMPRESSOR WITH SOUND ENCLOSURE
UNIT HEIGHT WILL INCREASE BY 2 INCH.
MODEL C.W.
APCN- B P IN/OUT
89.76 8.84 4"
5070 S 2280 224 [DN 100]
88.58 10.11 5"
6085 S [DN 125]
2250 257
A2 A4 A6
148 88
[3759] [2235]
2
[2431]
FILTERED
95.7
VENTILATION
DETACHABLE
PLATE FOR
CABLE ENTRY
P
STEEL WIRE
GUARD 4 3
C.W.IN C.W.OUT
[125]
4.92
FILTERED
VENTILATION
103.84
[2637]
DETACHABLE
10.11
[257]
PLATE FOR
CABLE ENTRY
A2 A4 A6 A8
1 146
88
[25] [3708]
[2235]
12
[305]
FILTERED
VENTILATION
103.84
[2638]
10.11
[257]
DETACHABLE
PLATE FOR
CABLE ENTRY
STEEL WIRE
GUARD
4 3
[125]
4.92
A2 A4 A6 A8
1 172 88
[25] [4369] [2235]
12
[305]
FILTERED
104.83
[2663]
VENTILATION
10.11
[257]
DETACHABLE
PLATE FOR
CABLE ENTRY
STEEL WIRE
GUARD C.W.IN 5 C.W.OUT 5 4 3
[150]
RIGGING HOLES 85
4x Ø 1 1/4 [32] 88.58 23.62 [2159]
[2250] [600]
NOTE:
APCN Models - 5130S,5145S & 6130S,6140S,6155S,6170S # CONDENSER FAN & UNIT HEIGHT W ILL BE DIFFERENT
APCN Models: 5130 S, 5145 S & 6130 S, 6140 S, FROM THE LAYOUT FOR THE POW ER SUPPLY.
* 440V/3Ph/50Hz * 460V/3Ph/60Hz
6155 S, 6170 S * 380V/3Ph/60Hz * 220V/3Ph/60Hz
# FOR COMPRESSOR WITH SOU ND ENCLOSURE
20 58 40 58 20 UNIT HEIGHT W ILL INCREASE BY 2 INCH.
[508] [1473] [1016] [1473] [508]
5 2 1 MODEL B C P
A1 A3 A5 A7 APCN-
5130 S
6130 S
122.05 35.4 10.14
3100 900 257
6140 S
5145 S
6155 S 129.92
3300
33.46 11.66
850 296
6170 S
A2 A4 A6 A8
1 196 88
[25] [4978] [2235]
12
[305]
FILTERED
104.83
[2663]
VENTILATION
P
DETACHABLE
PLATE FOR
CABLE ENTRY
GUARD
5.91
5 2 1
A1 A3 A5 A7
MODEL B C
APCN-
5155 S
129.92 37.4
3300 950
5160 S
6185 S
137.8 35.43
3500 900
6190 S
A2 A4 A6 A8
1 208 88
[25] [5283] [2235]
12
[305]
FILTERED
104.83
[2663]
VENTILATION 11.66
[296]
DETACHABLE
PLATE FOR
CABLE ENTRY
STEEL WIRE
GUARD C.W.OUT 6 C.W.IN 6 4 3
[150]
5.91
APCN
APCN Models -5175
Models: 5175S,5185S
S, 5185 &S6205S,6220S
& 6205 S, 6220 S
LEGEND
1 CONDENSER FAN
20 83 40 83 20 2 CONDENSER COIL
[508] [2108] [1016] [2108] [508]
1 3 COMPRESSOR
5 2
A1 A3 A5 A7 4 EVAPORATOR
5 CONTROL PANEL
ALL DIMENSIONS ARE IN INCHES [mm]
NOTE:
# CONDEN SER FAN & UNIT HEIGHT WILL BE DIFFERENT
FROM THE LAYOUT FOR THE POW ER SUPPLY.
* 440V/3Ph/50Hz * 460V/3Ph/60Hz
* 380V/3Ph/60Hz * 220V/3Ph/60Hz
# FOR COMPRESSOR W ITH SOUND ENCLOSURE
UNIT HEIGHT WILL INCREASE BY 2 INCH.
A2 A4 A6 A8
1 246 88
[25] [6248] [2235]
12
[305]
FILTERED
VENTILATION
104.83
[2663]
11.65
[296]
DETACHABLE
PLATE FOR
CABLE ENTRY
STEEL WIRE
GUARD C.W.OUT 6 C.W.IN 6 4 3
[150]
5.91
MODEL A B C X
APCN-
290 92.91 78.74 54
5200 S 7366 2360 2000 1372
302 66
5220 S 7671 1676
290 112.6 62.99 54
A2 A4 A6 A8 A10 A12 6240 S 7366 2860 1600 1372
[310]
302 66
12.2
1 A 88
[25] [2235]
14
[356]
JUNCTION
BOX
106.79
[2713]
DETACHABLE
12.76
[324]
PLATE FOR
CABLE ENTRY
FILTERED
VENTILATION
4-NOS.
C.W.OUT 8 C.W.IN 8 4 3
[200]
APCN Models:
APCN Models 5230&S6265S
- 5230S & 6265 S LEGEND
1 CONDENSER FAN
20 91 40 58 40 58 20
2 CONDENSER COIL
[508] [2311] [1016] [1473] [1016] [1473] [508] 3 COMPRESSOR
5 2 1 4 EVAPORATOR
A1 A3 A5 A7 A9 A11
5 CONTROL PANEL
ALL DIMENSIONS ARE IN INCHES [mm]
MODEL B C P
APCN-
90.94 125.98 14.76
5230 S 2310 3200 375
112.6 114.17 12.76
6265 S 2860 2900 324
A2 A4 A6 A8 A10 A12
[310]
12.2
1 327 88
[25] [8306] [2235]
14
[356]
JUNCTION
BOX
106.79
[2713]
DETACHABLE
PLATE FOR
CABLE ENTRY
P
FILTERED
VENTILATION
4-NOS. 4 3
RIGGING HOLES C.W.OUT 8 C.W.IN 8
[200]
STEEL WIRE
7.87
20 66 40 64 40 64 20
[508] [1676] [1016] [1626] [1016] [1626] [508]
5 1 2
A1 A3 A5 A7 A9 A11
LEGEND
1 CONDENSER FAN
2 CONDENSER COIL
3 COMPRESSOR
4 EVAPORATOR
5 CONTROL PANEL
ALL DIMENSIONS ARE IN INCHES [mm]
A2 A4 A6 A8 A10 A12
[310]
12.2
1 314
88
[25] [7976] [2235]
14
[356]
JUNCTION
BOX
[2713]
106.8
14.76
[375]
DETACHABLE
PLATE FOR
CABLE ENTRY
FILTERED
VENTILATION
4-NOS.
RIGGING HOLES C.W.OUT 8 C.W.IN 8
4 3
[200]
7.87
20 91 40 64 40 64 20
[508] [2311] [1016] [1626] [1016] [1626] [508]
5 2 1
A1 A3 A5 A7 A9 A11 MODEL B C P C.W.
APCN- IN/OUT
5245 S
90.94 86.61 14.76 8
2310 2200 375 [DN 200]
5255 S
6285 S
90.94 86.61 14.76 8
2310 2200 375 [DN 200]
6295 S
112.6 125.98 14.76 10
6305 S 2860 3200 375 [DN 250]
A2 A4 A6 A8 A10 A12
[310]
12.2
1 339 88
[25] [8611] [2235]
14
[356]
JUNCTION
BOX
[2713]
106.8
DETACHABLE
PLATE FOR
CABLE ENTRY
P
FILTERED
VENTILATION
4-NOS.
C.W.OUT C.W.IN 4
STEEL WIRE 3
[200]
7.87
GUARD B C 84.85
RIGGING HOLES [2155]
8x Ø 1 1/4 [32]
5285 S
112.6 102.36 10
6320 S 2860 2600 [DN 250]
6335 S
A2 A4 A6 A8 A10 A12
[310]
12.2
1 377 88
14 [25] [9576] [2235]
[356]
JUNCTION
BOX
[2713]
106.8
14.76
[375]
DETACHABLE
PLATE FOR
CABLE ENTRY
FILTERED
VENTILATION
4-NOS.
C.W.OUT C.W.IN 4 3
[200]
7.87
STEEL WIRE 84.85
GUARD B C
RIGGING HOLES [2155]
8x Ø 1 1/4 [32] NOTE:
# CONDENSER FAN & UNIT HEIGHT W ILL BE DIFFERENT LEGEND
FROM THE LAYOUT FOR THE POW ER SUPPLY. 1 CONDENSER FAN
* 440V/3Ph/50Hz * 460V/3Ph/60Hz
2 CONDENSER COIL
* 380V/3Ph/60Hz * 220V/3Ph/60Hz
APCN Models:
APCN Models 5300
: 5300S S, 5310
,5310S S & 6355 S
& 6355S 3 COMPRESSOR
# FOR COMPRESSOR WITH SOUND ENCLOSURE
UNIT HEIGHT WILL INCREASE BY 2 INCH. 4 EVAPORATOR
5 CONTROL PANEL
ALL DIMENSION S ARE IN INCHES [mm ]
20 64 40 64 40 58 40 58 20
[508] [1626] [1016] [1626] [1016] [1473] [1016] [1473] [508]
5 2 1
A1 A3 A5 A7 A9 A11 A13 A15
MODEL B C
APCN-
5300 S 90.94 125.98
2310 3200
5310 S
112.6 118.11
2860 3000
6355 S
88
1 404 [2235]
[25] [10262]
14
[356]
JUNCTION
BOX
110.65
[2811]
14.76
[375]
DETACHABLE
PLATE FOR
CABLE ENTRY
FILTERED
VENTILATION
4-NOS. C.W.OUT 10 C.W.IN 10
STEEL WIRE 4 3
[250]
[DN 250]
9.84
[DN 250]
GUARD RIGGING HOLES B C
8x Ø 1 1/4[32] 86
[2184]
20 64 40 64 40 64 40 64 20
[508] [1626] [1016] [1626] [1016] [1626] [1016] [1626] [508]
2 1
5 A1 A3 A5 A7 A9 A11 A13 A15
1 416 88
[25] [10566] [2235]
14
[356]
JUNCTION
BOX
110.65
[2811]
14.76
[375]
DETACHABLE
PLATE FOR
CABLE ENTRY
FILTERED
VENTILATION C.W.OUT 10 C.W.IN 10 4 3
[250]
9.84
4-NOS. [DN 250] 112.6 [DN 250] 133.86 86
STEEL WIRE RIGGING HOLES [2860] [3400] [2184]
GUARD 8x Ø 1 1/4 [32]
NOTE:
APCN Models : 6365S # CONDENSER FAN & UNIT HEIGHT WILL BE DIFFERENT
APCN Models: 6365 S FROM THE LAYOUT FOR THE POWER SUPPLY.
* 440V/3Ph/50Hz * 460V/3Ph/60Hz
* 380V/3Ph/60Hz * 220V/3Ph/60Hz
20 64 40 64 40 58 40 58 20 # FOR COMPRESSOR WITH SOUND ENCLOSURE
[508] [1626] [1016] [1626] [1016] [1473] [1016] [1473] [508] UNIT HEIGHT WILL INCREASE BY 2 INCH.
5 2 1
A1 A3 A5 A7 A9 A11 A13 A15
LEGEND
1 CONDENSER FAN
2 CONDENSER COIL
3 COMPRESSOR
4 EVAPORATOR
5 CONTROL PANEL
ALL DIMENSIONS ARE IN INCHES [mm]
A2 A4 A6 A8 A10 A12 A14 A16
[310]
12.2
1 404 88
[25] [10262] [2235]
14
[356]
JUNCTION
BOX
104.94
[2665]
11.65
[296]
DETACHABLE
PLATE FOR
CABLE ENTRY
FILTERED
VENTILATION C.W.OUT 6 C.W.IN 6 C.W.OUT 6 C.W.IN 6 4 3
[250]
9.84
2 1
5 A1 A3 A5 A7 A9 A11 A13 A15
1 416 88
[25] [10566] [2235]
14
[356]
JUNCTION
BOX
104.94
[2665]
DETACHABLE
11.65
[296]
PLATE FOR
CABLE ENTRY
FILTERED
VENTILATION
4-NOS. C.W .OUT 6 C.W .IN 6 C.W .OUT 6 C.W.IN 6
STEEL WIRE 4 3
[250]
9.84
[DN 150] [DN 150] [DN 150] [DN 150]
GUARD RIGGING HOLES
137.8 70.2 137.8 33.46 86
8x Ø 1 1/4 [32]
[3500] [1783] [3500] [850] [2184]
NOTE:
APCN Models: 5335 S & 5345 S
APCN Models : 5335S & 5345S
# CONDENSER FAN & UNIT HEIGHT WILL BE DIFFERENT
FROM THE LAYOUT FOR THE POWER SUPPLY.
* 440V/3Ph/50Hz * 460V/3Ph/60Hz
* 380V/3Ph/60Hz * 220V/3Ph/60Hz
# FOR COMPRESSOR WITH SOUND ENCLOSURE
UNIT HEIGHT WILL INCREASE BY 2 INCH.
20 83 40 83 40 64 40 64 20
[508] [2108] [1016] [2108] [1016] [1626] [1016] [1626] [508]
5 2 1
A1 A3 A5 A7 A9 A11 A13 A15
LEGEND
1 CONDENSER FAN
2 CONDENSER COIL
3 COMPRESSOR
4 EVAPORATOR
5 CONTROL PANEL
ALL DIMENSIONS ARE IN INCHES [mm]
A2 A4 A6 A8 A10 A12 A14 A16
[310]
12.2
1 454 88
[25] [11532] [2235]
14
[356]
JUNCTION
BOX
110.65
[2811]
14.76
[375]
DETACHABLE
PLATE FOR
CABLE ENTRY
FILTERED
VENTILATION C.W.OUT 10
4-NOS. C.W.IN 10 4 3
[250]
[DN 250]
9.84
1 454 88
[25] [11532] [2235]
14
[356]
JUNCTION
BOX
110.65
[2811]
11.65
[296]
DETACHABLE
PLATE FOR
CABLE ENTRY
FILTERED
VENTILATION
4-NOS. C.W.OUT 6 C.W.IN 6 C.W.OUT 6 C.W.IN 6 4 3
[250]
9.84
[DN 150] [DN 150] [DN 150] [DN 150]
STEEL WIRE RIGGING HOLES 137.8 72.17 137.8 33.46 86
GUARD 8x Ø 1 1/4 [32] [3500] [1833] [3500] [850] [2184]
NOTE:
# CONDENSER FAN & UNIT HEIGHT WILL BE DIFFERENT
FROM THE LAYOUT FOR THE POWER SUPPLY.
APCN Models : 5365S,5375S,5385S,5400S,5410S,5425S & 6425S,6435S * 440V/3Ph/50Hz * 460V/3Ph/60Hz
APCN Models: 5365 S, 5375 S, 5385 S, 5400 S, 5410 S, * 380V/3Ph/60Hz * 220V/3Ph/60Hz
# FOR COMPRESSOR WITH SOUND ENCLOSURE
5425 S & 6425 S, 6435 S UNIT HEIGHT WILL INCREASE BY 2 INCH.
20 83 40 83 40 83 40 83 20
[508] [2108] [1016] [2108] [1016] [2108] [1016] [2108] [508]
5 2 1
A1 A3 A5 A7 A9 A11 A13 A15
1 492 88
[25] [12497] [2235]
14
[356]
JUNCTION
BOX
110.65
[2811]
11.65
[296]
DETACHABLE
PLATE FOR
CABLE ENTRY
FILTERED
VENTILATION C.W.OUT 6 C.W.IN 6 C.W.OUT 6 C.W.IN 6 4 3
[250]
4-NOS.
9.84
(2083)
82"
COIL SIDE
1. There should be no obstruction on the air discharge.
END
END
unit length. If it is not practical to orient in this manner,
a wind deflecting shield should be considered.
(2083)
figure below for recommended clearances.
82"
60" COIL SIDE 60"
(1524) (1524)
122" 82"
(3099) (2083)
60" 60"
(1524) (1524)
Figure A
Foundation
Provide a level and rigid concrete foundation or a steel platform that is strong enough to carry the operating weight of the unit.
SKM Air Conditioning is not liable for any damages and problems in the equipment caused by erroneous design in the foundation.
Water piping should be designed to have a minimum number of bends and horizontal piping levels. Below are the following
components it should have:
1. Temperature and pressure gauges in entering and leaving chiller water piping for unit servicing and commissioning.
Pressure gauges must be installed on the same level.
2. Vibration eliminators in entering and leaving chilled water piping to lessen the sound and vibration transmitted to the
building.
3. Pipe strainer in the evaporator entering piping to protect the evaporator from water debris and maintain chiller
efficiency.
4. Water flow switch in the leaving chilled water piping, wired to the terminals provided in the control panel, to make
sure that it has sufficient flow of water in the evaporator. This will prevent the evaporator from freezing up when the
water flow is interrupted and avoid compressor slugging on start-up.
5. To isolate the unit from the piping system when servicing or during maintenance, install a shut off valve on the
entering and leaving chilled water piping.
6. Expansion Tank provides additional space in the chilled water piping system as temperature rises and furthermore,
it maintains a positive pressure within the working limitations of the system.
7. Air Vents at high points in the chilled water system to bleed air from the system.
8. Vapor barrier on the outside of the insulation to avoid condensation in the cold surface of the pipe that may cause
damage on the building structure. A thorough leak test should be made before insulating the pipe.
Flush all chilled water piping before making the final connection to the unit. SKM recommends hiring services of water treatment
specialist to determine the type of necessary treatment. Improper or untreated chilled water leads to scaling, erosion, corrosion or
algae that can cause inefficient operation and tube damage. SKM will not be liable for damages caused by improper or untreated
chilled water.
R
ATO
R WA
APO TE
RF
V LO
BEE W
TU
LL& FL
OW
E
SH GU
AG
E
E
UR
ESS O R
+ PR AT
ON IN CH
IM IT
PH EL
SY ON SW
TI OW
RA FL
VIB ER
IN E E
A LV LV
S TR VA VA
G TE
ER A IN
AT /G NC E
W L VE A LA LV
VA B VA
E
LL AT
BA /G
WA L VE
TE VA
RF LL
LO BA
W
Figure B
Leveling Bolt
Upper Housing
Spring Cap
Anti Frictioner
Coil Spring
Lower Housing
Non skid pad
Detail-A
Note : SKM can supply CAVM Spring type Anti-vibration mounts (optional). The CAVM has a deflection of 25mm and each rated
load can be distinguished easily as it is represented by different colours.
If our building for example didn’t provide enough water volume to achieve stable controls, a storage tank should be installed to
increase the water volume.
In a standard air conditioning application, the tank should be sized to attain a 2 minute water loop, and 2.5 – 4 minute water loop
for process cooling systems.
Having enough water loop time, hence enough water volume in the evaporator loop will prevent irregular compressor cycling,
which means smoother operation.
It is strongly recommended to size the chiller for the present If the capacity requires installing more than one chiller unit or
load. For future expansion, it is recommended to install another where standby units are desired, units should be of equal size
chiller to meet the additional load demand. (or near) to ensure balanced water flow.
Over sizing of chillers by more than 10% at design conditions SKM recommends that water flow supply & return are connected
must be avoided. Over sizing causes energy inefficiency (more either parallel in case of range < 16°F (8.9°C) or in series if
power consumption), erratic system operation and shortened range > 16°F (8.9°C).
compressor life due to excessive cycling of compressors.
Chilled Water Piping for Typical Multiple Chiller (with two evaporators) Installation
Figure C
For chillers with two evaporators, pipes for leaving and entering water, from one evaporator should be joined to the
corresponding pipe from the other evaporator, before connecting to the main header of the installation.
GUIDE SPECIFICATIONS
GENERAL EVAPORATOR
The contractor shall supply and install factory assembled Evaporator shall be of direct expansion, shell & tube type with
air-cooled packaged water chillers, the number and capacity of and 1, 2, 3 or 4 refrigeration circuits. The bundle shall be made
which shall be as indicated in the capacity schedule shown on of copper tubes, expanded into steel tube sheets, with brass
the drawings. baffles located into a steel shell.
Each machine shall consist of at least one refrigerating circuit The evaporator shall be provided with water drain, air vent and
comprising of semi hermetic compact screw compressor(s), fittings for temperature sensors. The shell shall be insulated with
air-cooled condenser, evaporator, interconnecting refrigerant 1” (25mm) thick flexible closed cell insulation with a maximum
piping, controls, safety devices and accessories. K factor of 0.28 Btu.in/ft2.hr.°F (0.04 W/m.°K).
The machine shall be factory assembled, leak tested, evacuated The evaporator shall be designed for 239.3 psig (1650 kPa)
and completely charged with refrigerant R-134a. All factory wiring refrigerant side working pressure and 145 psig (1000 kPa)
and piping shall be contained within the machine enclosure. waterside working pressure.
All electrical components shall be protected from the weather.
Control Panel should include the following components as • Multiple authorization levels to provide tight security of the
minimum : control system.
• Individual compressor and condenser fan motor contactors. • Two operating schedules per each day of the week and 8
holidays.
• Thermal magnetic circuit breakers for compressors and
condenser fan motors. • Automatic Lead/Lag changeover of the compressors.
• Voltage monitoring module for protection against under • Pump-down at the beginning and end of every circuit cycle.
voltage, over voltage, phase loss, phase reversal and phase
unbalance of the incoming voltage.
• Capacity control based on leaving chilled water temperature.
GUIDE SPECIFICATIONS
• Low suction pressure protection.
Easy Accessible Measurements shall include the following :
• High discharge pressure protection.
• Status of the chiller.
• High discharge temperature protection.
• Status of each circuit/compressor.
• Low discharge pressure protection.
• Status of condenser fans.
• Low superheat protection.
• Leaving and Entering chilled water temperature.
• High compressor ampere protection.
• Suction pressure and temperature for each refrigerant
circuit. • Compressor internal thermal protection.
• Ambient temperature.
• Pump down.
Dubai Riyadh
P.O Box: 98822 )DZD]5HI $LU&RQGLWLRQLQJ&R
Dubai, United Arab Emirates P.O Box: 85123
Tel: +9714 2940 900 Riyadh, Saudi Arabia
Fax: +9714 2940029 Tel: +96 61 4794499
email: dubaisales@skm.ae Fax: +96 61 4785354
_________________________ HPDLOVDOHHP#IDZD]JURXSFRP
_________________________
Qatar
4DWDURI¿FH Egypt
0DQQDL7UDGLQJ&R:// 9 Mosadak Street
P.O Box: 76 UGÀRRU'RNNL*L]D(J\SW
Doha, Qatar Tel: +20 2 7619617 / +20 2 7621974
Tel: +974 4455 8787 / 4455 8788 Fax: +20 2 7621973
Fax: +974 4455 8781 email: egyptsales@skm.ae
email: dohasales@skm.ae _________________________
+9$&#PDQQDLFRPTD
_________________________ $/0HVVLOD+9$&(TXLSPHQW)DFWRU\
3DUWRI6.0$&IDFWRU\LQ6DXGL$UDELD
,UDT 6DXGL$UDELD(DVWHUQSURYHQDQFH
$O5DZELWW$O,UDTLD&R AD Dammam
Erbil – Bagdad – Basra QGLQGXVWULDOFLW\
Tel: +964 7507441111 $ETLTPDLQURDG+DLO6WUHHW
+964 7711117776 Tel No: +966-3-8123332/4/5
+965 99608916 Fax No: +966-3-8123337 / +966-3-8123092
HPDLOLQIR#DOUDZDELWWFRP
www.skm.ae
Air Conditioning Equipment . Built in the Gulf... for the World 47
095/2012