Technical Manual of U200U100-En

U Series Dental Comprehensive Treatment Unit - Installation & Maintenance Manual
U100/U200
Product Standard No: YZB/GD0747-2012 Product Registration No.: GDF&MSD-PER-2012-2550654
Dental Comprehensive Treatment Unit
Installation, Commissioning & Maintenance

Guide
Zhuhai Siger Medical Equipment Company Limited
1
Manufacturer: Zhuhai Siger Medical Equipment Company Limited

Manufacturing and Registered Address: Building No. 2, 1, First Innovation Road,
Tangjiawan Town, Zhuhai
Production License No.: GD-FDA-MDPL-20051215
Telephone: 0756–3881018 Facsimile: 0756–3881028
Customer Service Hotline: 0756-3881650 Postal Code: 519000
Web Site: Siger Medical China
E-mail: zhuhai@siger.cn
Http://www.siger.cn Rev.: A4
2
Introduction
This guide details installation, commissioning and maintenance of U Series dental comprehensive Treatment
unit. Before using the product, please read this manual carefully and keep it properly for future review. Any
installation, commissioning and maintenance operations must be performed in accordance with related
procedure.
Any warning and caution stated herein shall be read and complied with to avoid damage to equipment or
injury to operator or patient.
For any malfunction occurring during use, consult this guide for troubleshooting or contact your local dealer
or our headquarters.
● Safety Considerations
During using the equipment, be sure to comply with the following safety precautions to mitigate risks of
equipment damage, fire, electric shock and personal injury.
* Make sure to shut off the main power, water and air supplies before any maintenance and cleaning
operation on the equipment.
* Do not place the equipment on unstable ground or cart or rack to prevent fall of it and thereby damage.
* Do not locate the equipment beside any heat radiator or heater.
* Do not operate the equipment in any location exposed to any inflammable or an aesthetic gas.
* Do not place or hang any heavy object on the equipment.
* Do not use any power cable not complying with equipment requirements to prevent performance
degradation or risk of fire or electric shock.
* Do not stretch any object or splash any liquid into the equipment through the enclosure or any opening
therein to avoid risk of electric shock or fire.
* Improper assembly may cause electric shock during operation of the equipment.
* In case of damage to or wearing of any power cable, plug or connection, or entry of water into the
equipment, immediately shut off the power supply and contact the professional service personnel for
assistance.
* Adjustment can be conducted only with regard to the options as stated in the instructions. Improper
adjustment to any other options may cause damage to the equipment.
* Do not use any defective plug, and insecure connection of plug may cause electric shock or fire.
* Any plug and socket must be grounded properly to prevent electric shock or damage to the equipment.
● About This Manual
This manual presents instructions on installation and maintenance of U200 and U100 Dental
Comprehensive Treatment Unit, which are valid as of the date of publishing this manual. We reserve the
right to change equipment specifications or design without prior notification. Without Siger's prior
written approval, no modification, spread, reproduction or sale of this manual shall be done in any way.
Siger Medical reserves the right to interpret or alter any information in this document.
Caution: The warranty shall become invalid if any of the following requirements is not met:
1) Comply with any instruction in this guide.
2) The equipment must be installed, trial run and maintained in accordance with the instructions in this
guide.
3) A three-core power cable with cross section of core ≧ 1 sq. mm shall be provided for indoor
installation of the equipment.

4) The equipment shall be installed with firm fixture.
3
5) Any spare part for the equipment must be supplied by Siger Medical so as to ensure proper performance
and safety of the equipment.
4
Contents
SECTION 1 - INSTALLATION AND COMMISSIONING...................................................................................6
1.1 FEATURES AND TECHNICAL PARAMETERS.......................................................................................................... 6

1.2 INSTALLATION CONDITIONS................................................................................................................................ 8
1.3 HANDLING AND UNPACKING OF EQUIPMENT.................................................................................................... 10
1.4 INSTALLATION INSTRUCTIONS FOR ONE-CASE PACKAGING.......................................................................... 10
1.5 U SERIES SUB-PACKAGING DESCRIPTION......................................................................................................... 11
1.6 INSTRUCTIONS ON INSTALLATION BY SUB-PACKAGE.................................................................................... 12
1.7 INSTALLATION OF OPTIONAL COMPONENTS.............................................................................................. 20
1.8 MAIN WATER/AIR HOST AND ELECTRIC CABLE INSTALLATION INSTRUCTIONS..............................................30
1.9 TREATMENT CHAIR COMMISSIONING METHOD.................................................................................................31
SECTION 2 - MAINTENANCE OF U SERIES DENTAL COMPREHENSIVE TREATMENT UNIT........ 32
2.1 EQUIPMENT MAINTENANCE............................................................................................................................ 32

2.2 DISINFECTION OF CHAIR HOSES........................................................................................................................ 32
SECTION 3 - TROUBLESHOOTING................................................................................................................... 34
3.1 U100 WATER/AIR SUPPLY SCHEMATIC DIAGRAM........................................................................................34

3.2 ELECTRIC CIRCUIT CONTROL SYSTEM ARCHITECTURE........................................................................... 36
3.3 U100 SIDE CASE CONTROL BOARD DETAILS..............................................................................................39
3.4 ZY-01-F6 CHAIR CONTROL BOARD INTERFACE FUNCTION DESCRIPTION (APPLICABLE TO ALL
MODELS)..................................................................................................................................................................40
3.5 U100 MAIN OPERATION PANEL INTERFACE DESCRIPTION............................................................................ 40
3.6 U200 WATER/AIR SUPPLY SCHEMATIC DIAGRAM.........................................................................................41
3.7ELECTRIC CIRCUIT CONTROL SYSTEM ARCHITECTURE..................................................................................... 42
3.8 U200 CONTROL BOARD DETAIL DESCRIPTION.........................................................................................45
3.9 PEDAL MAGNETIC CONTROL BOARD (STANDARD FOR MOTOR)................................................................. 48
3.10 30CX-01-F5 SIDE CASE BOARD JUMPER INSTALLATION INSTRUCTIONS....................................................... 49
3.11 30ZL-01-F5 TREATMENT PLATFORM ON-BOARD JUMPER INSTALLATION INSTRUCTIONS............................ 49
3.12 INSTALLATION, COMMISSIONING AND TROUBLESHOOTING OF PEDAL CONTROL BOARD.............................. 50
3.13 PEDAL DIRECTION CONTROL BOARD...........................................................................................................50
3.14 UPPER/LOWER MOTOR AND AIR-OPERATED SPRING REPAIR AND REPLACEMENT INSTRUCTIONS................50
3.15 FOAM MATERIAL REPLACEMENT INSTRUCTIONS....................................................................................... 51
3.16 LED LAMP COMPONENT REPLACEMENT INSTRUCTIONS........................................................................... 51
SECTION 4 - TROUBLESHOOTING FOR U SERIES....................................................................................... 52
4.1 OVERALL FAILURE............................................................................................................................................. 52

4.2 COMMON FAILURES........................................................................................................................................... 52
5
Section 1 - Installation and Commissioning

1.1 Features and Technical Parameters
Note: This section present important parameters of the product, which shall be well understood by the user before
installation, commissioning and maintenance.
1.1.1 Full View of Dental Comprehensive Treatment Unit
1 2 345 6 7 8 9 10 11
12 13 14 15 16 1718 19 20 21
Name of Key Component
1 Light Curing Unit (Optional) 12 Headrest
2 Strong Saliva Ejector Port 13 Pedal
3 Assistant Operation Panel 14 Operating Chair
4 Weak Saliva Ejector Port 15 Left Armrest
5 Assistant Ejection Gun 16 Treatment Platform Ejection Gun
6 Spittoon 17 Scaler (Optional)
7 Display (Optional) 18 Low-Speed Handheld Sprayer
8 Side Case 19 High-Speed Handheld Sprayer
9 Operation Lamp 20 Main Therapist Operation Panel
10 Treatment Platform Instrument Arm 21 Tray
11 Treatment Platform
6
1.1.2 Pull-Up “S” and Hung “X” Treatment Platforms
U100 Pull-Up “S” Treatment Platform U100Hung “X” Treatment U200 Pull-Up “S” Treatment U200Hung “X” Treatment
Platform Platform Platform

1.1.3 Equipment Overview
 Equipment CompositionU200/U100 is designed for purpose of dental treatment.
 It consists of: side case, treatment platform, assistant section, operation lamp, operating chair, pedal and therapist chair.
 Optional components for treatment platform include: ejection gun, high-speed worm handheld sprayer, low-speed
handheld sprayer and scaler.
 Optional components for assistant section include: strong/weak-suction saliva ejectors, ejection gun and light curing unit.
 The system options include: wet/dry negative pressure inspiration, water treatment and endoscope systems.
 Name plate: A name plate containing product parameters is attached at the inner side of the side case, including: product
model and name, power voltage, frequency and electrical safety classification, input power and operation mode, product
license number, product standard number, product registration number, product SN, factory delivery date and
manufacturer.
A list of technical parameters as per the aforementioned standard is provided below.
Safety Class I Main fuse tube T10AL250V

Safety Class I Main fuse tube 30000Lx
Rated illumination of
Protection Type Type B AC12V 50W
oral cavity lamp
Equipment Operation
Intermittent operation LED oral cavity lamp 900VA
Mode
Common equipment without liquid
Protection Grade Input power 50/60Hz
protection
Supply voltage AC 220V Power frequency ≥50L/min
Air pressure ≥550 kPa Air flow rate 75μm
Water pressure 200 kPa～400 kPa Water flow rate ≥10L/min
Air Supply Air Filter Hole
No oil, water and bacterium contained 20μm
Requirement Diameter
Tap water or water source in compliance
Water Supply
with GB 5749-2006 Sanitation Standards LED Oral Cavity Lamp AC12V 8VA
Requirement
for Drinking Water Quality
 Operating Conditions:
Operation Conditions Transport & Storage
Ambient temperature 10 ℃～40 ℃ Ambient temperature -40 ℃～+70 ℃
Relative humidity 30%～75% Relative humidity 10%～100%
Atmospheric pressure 70 Kpa～106 Kpa Atmospheric pressure 50kPa～106kPa
7
1.1.4 Dental chair full range of movement (Max. length: 2,100mm; Max. width: 1,780mm)
 Overall Dimensions of Treatment Unit: 190cm (L) * 85cn (W) * 180cm (H) Weight: 205 kg
1) Max. height from cushion surface to the ground ≥820mm; 2) Min. height from cushion surface to the ground ≤420mm;
3) Backrest movement range: 105°～185°: 4) Headrest adjustment range >200mm;
5) Max. cushion retroversion angle ≥10°; 6) Instrument panel vertical movement range: 480 mm;
7) Spittoon movement range ≥180°.
1.2 Installation Conditions
 Caution: The equipment must be installed by our professionals or any personnel authorized by us.
 This equipment shall be installed at a clean, dry, cool and well-ventilated location, and sufficient space shall be
reserved around the unit to facilitate access during routine maintenance.
 The equipment shall not be installed or operated at any location
a) exposed to humidity, heavy dust, poor ventilation or direct sun; or
b) subject to substantial temperature or humidity change, such as place near air conditioner or heater.
Caution: Improper installation may cause damage to the equipment!
1.2.2 Requirements for Installation Field
 The equipment shall be located based on general layout of the treatment room, lighting condition and operation
convenience, and should be installed on flat, horizontal and solid ground at a clean, dry, cool and well-ventilated
location.
 Standard Layout for S Series Comprehensive Treatment Platform: The layout is for single-person operation and
excludes any auxiliary equipment. A is 500 mm and B is 800 mm. For double-person operation, A should be 1,000
mm to accommodate additional auxiliary equipment or larger based on actual requirement.
）
管
（
污
进
排
管）
气
进水
管
）
电源）
8
 Operating Chair Sizes Diagram
 Ground Case Hole Arrangement Requirements:
9
排污管 Drain Hose 负压管 Negative Pressure Hose

进气管 Air Inlet Hose 负压泵 Negative Pressure Pump
电源 Power Supply 控制线 Control Cable
Water Inlet Hose
进水管电源线 Power Cable
PC Cable
电脑线
The Drain Hose shall be Ф50 mm PVC hose, and water supply hose and air supply hose are both Ф 15 mm and furnished with
HP aluminum-plastic complex tube port for connection of ball valve. The power supply shall be of 220V and grounded properly,
with wire diameter ≧ 1.5 mm². The underground hose line shall lain at the same elevation as that of the floor ground as possible,
or not above 100 mm higher than the floor. Connection between PC and endoscope (if any) shall be lain through the
underground hose line. The VGA cable and AV video cable shall be connected to the computer.
Supply voltage 220±10% VAC Power frequency 50/60±1Hz
Air pressure ≥ 500-800Kpa, flow rate ≥50L/min Water pressure: 200~400Kpa, liquid flow rate ≥10 L/min;
1.3 Handling and Unpacking of Equipment
 The equipment shall be handled to the installation field in accordance with

the instructions as stated on the label.
 The Dental Comprehensive Treatment Unit is contained in one package,
and can be unpacked by removing the bolts on the external packaging.
Take out the packing list, check the components and accessories against it
for any missing or damage.
 For any question, contact us immediately.
1.4 Installation Instructions for One-Case Packaging
 Remove the front and bottom plate enclosures of the chair, and remove the four holts locking the chair to the bottom plate,
and mount the bottom of the chair onto the position as predetermined.
 Mount foam material for chair backrest.
 Insert the headrest into the backrest in place (as shown in Figure 1), and adjust looseness of headrest puller with the
jackscrew (as shown in Figure 2).
 Fix the bottom plates of side case and operating chair onto the ground with four 8mm expansion bolts through the fixing
holes (as shown in Figure 3).
Figure 1 Figure 2 Figure 3
 For installation of side case, see instructions under 1.6.

 Remove side case out of fixing base and horizontally handle it to side case connection arm.
10
 Fix side case to the swiveling arm with four locking screws and then adjust the four jackscrews to level it and then lock it
with 8*20 screw, as shown in the figure. .
Four jackscrews for leveling
Four 8*25 socket head screws locking side

case assembly
Installation of side case assembly and swiveling arm (bottom view)
 Insert lamp pillar into the hole in side case column, and thread the wire connecting to lamp arm into the pillar and then
connect and fix operation lamp head; then connect lamp arm wire plug to the connector on circuit board in side case in
place; Operation lamp connection terminal is as shown below.
Connect to operation lamp

connecting line
U100 Oral Cavity Lamp Wiring Diagram U200 Oral Cavity Lamp Wiring Diagram
. Installation of Hose line and Cables on Ground Case
 Connect G1/4*Ф8 straight-through connector to air inlet ball valve, and connect one end of blue Ф8PU hose to the
straight-through connector, and the other end to the main air inlet port on operating chair.
 Connect G1/4*Ф8 straight-through connector to water inlet ball valve, and connect one end of blue Ф8PU hose to the
straight-through connector, and the other end to the main water inlet port on operating chair.
 Insert operating chair drain hose and saliva ejector air outlet hose into the Ф50PVC drain hose in the ground hole.
 Connect power cable and grounding wire securely, and connect all wire plugs into the corresponding sockets on circuit
board in ground case and arrange the hose line in good order.
1.5 U Series Sub-Packaging Description
1.5.1The packaging contains six sub-packages: operating chair, treatment platform, operation lamp, side case accessories,
lamp arm (rod)
and foam material (a set of five components).
 Operating chair components include: operating chair bracket, side case connecting arm, balancing arm (front arm
connecting rod) assembly, curve plate, physician chair accessories, chair bottom plates (big and small) and front chair
enclosure, as shown below.
11
 Treatment platform includes: treatment platform assembly, treatment platform silica gel cushion, tray, tray silica gel pad,
tray bracket assembly, as shown below.
 Operation lamp package: operation lamps of full set

 Big side case accessories package: side case assembly, assistant section swiveling arm, assistant section assembly, spittoon,
strong/weak suction connecting hose, pedal and other accessories.
 Lamp arm package: lamp arm assembly and lamp rod

 Foam material package: patient's seat cushion, backrest and headrest, and physician's seat cushion and backrest
1.6 Instructions on Installation by Sub-Package
1.6.1 Operating Chair Installation Instructions
 First unpack the operating chair, leave the accessories aside, and then handle the chair to the mounting position and fix and
level it as shown below (Figure 3).
 Mount the foam material, curve plate, backrest enclosure, headrest and side case connecting arm as shown below, and
adjust looseness of headrest puller with the jackscrew (as shown in Figure 2).
①
②
⑤
1 Assemble foam material seat cushion to chair bracket with 10*35mm countersunk head socket screws.
12
2 Assembly of curve plate and rocker: Align holes in curve plate with those in rocker and lock them with M10
stainless steel socket screws.
3 Assembly of side case connecting arm: Align holes in connecting arm with those in chair bracket and lock them
with 10*35mm countersunk head socket screws.
4 Assembly of curve plate and backrest foam material: Lock them with M10 stainless steel socket screws.
5 Mounting of U backrest enclosure: Align holes in enclosure with those in foam material and push them in with
force to lock them in place.
1.6.2 Side Case Installation Instructions
 Unpack and handle side case assembly to the connecting arm, and fix it with four 8*25 countersunk socket screws, and
level and lock it with screws (as shown in the figure).
Four jackscrews for leveling
Four 8*25 socket head screws locking

side case assembly
Installation of side case assembly and swiveling arm (bottom view)
1.6.3 Installation of balancing swiveling arm and balancing arm assembly:
a) Mount balancing arm to side case column and lock it with two 8*15 socket screws (as shown below).
8*15 socket screws locking swiveling arm

pivot
1.6.4 U100 Side Case Hose line and Chair Communication and Power Cables Connection Instructions
 Connect the five hose in balancing arm assembly respectively to the hose in side case assembly in the same color, and
connect J3/J7 on communication cable (SG117) respectively to the ports on side case control board.
Notes:
The five hose include: 8*5 blue air hose, 4*1 orange water hose, 4*1 blue HP air hose
4*1 light green LP air hose, 4*1 yellow air hose (for control of water)
Connect 8*5 blue air hose, 4*1 yellow air hose (for control of water) and 4*1 light green LP air hose respectively to the
hoses in the same color on pedal, as shown in the figure.
13
Connect balancing arm to hose line in pedal
Connect 4*1 orange water hose and 4*1 blue HP air hose respectively to the hoses in the same color on distributor in side case,
as shown in the figure.
Red water hose Blue air hose
Connect transformer power cable, chair power and communication cables and main operation key cable to side case
control board, as shown in the figure.
Transformer power supply
Main operation communication cable Chair Power Chair
1.6.5 U200 Side Case Hose line and Chair Communication and Power Cables Connection Instructions
b) As shown below, connect the hose line from the balancing swiveling arm to the connector in side case.
1） 4*0.75 yellow LP air hose
2) 4*0.75 blue HP air hose
3) 4*0.75 white water hose
4) 6*4 blue air hose
Instructions on Balancing Swiveling Arm Hose line
14
4*0.75 white water Connect 6*4

blue air hose to
hose 4*0.75 yellow LP air hose the air hose on
pedal
4*0.75 Blue HP air
Connect AC24V chair power and communication cables,

Side Case Hoseand
linetreatment platform
Connection power and communication cables to the side
Diagram
case control board, as shown in the figure.
J30 Chair
Communication Treatment
Cable
Platform
Communic
Treatment platform power cable Chair Power Cable
Chair Power and Communication Cables and Treatment Platform Power and
Communication Cables Connection Diagram
1.6.6 Installation of Lamp Rod and Arm and LED Lamps
a) Installation of Lamp Rod and Arm

Insert lamp rod into the hole in balancing swiveling arm, and thread wire on lamp arm into lamp column, and connect and
fix operation lamp head, and then connect lamp arm wire plug to the connector on circuit board in side case, as shown
below.
Notes:
1) In installation of lamp arm, be sure not to neglect installation of lamp rod ring.
2) In installation of lamp rod, tighten the rod by rotating it clockwise or counterclockwise till into the locking groove in
place.
1）2）Lamp Rod Ring

灯杆装饰圈
2) 2）locking
Lamp rod 灯杆卡槽位groove
灯杆、灯臂安装图
Lamp Rod and Arm Installation Diagram
 Installation of LED operation lamp
15
1) Unpack operation lamp, align lamp with two terminals of lamp arm wire, and use 5*12 socket head screws to fix lamp on
the arm (the screws must be tightened to prevent looseness).
2) Installation of operation lamp handle: Hold lamp in right hand, hold left handle in left hand with thumb pressing the
handle button down, insert it into lamp arm shaft locking groove, and then release handle button. Install the right handle in
the same way as with the left handle.
Removal of operation lamp handle: Hold lamp in right hand, hold left handle in left hand with thumb pressing the handle
button down, and pull the handle out with force. Remove the right handle in the same way as with the left handle.
Operation Lamp Power

Cable
Operation Lamp Power Cable Operation Lamp Power Cable

Connection Diagram Connection Diagram
 Installation of Halogen Lamp
1) Unpack operation lamp, align lamp with two terminals of lamp arm wire, and use 5*12 socket head screws to fix lamp on
the arm (the screws must be tightened to prevent looseness).
Installation of Halogen Lamp
2) Installation of operation lamp handle - Hold lamp in right hand, hold left handle in left hand with thumb pressing the
handle button down, insert it into lamp arm shaft locking groove, and then release handle button. Install the right handle in
the same way as with the left handle.
3) Removal of operation lamp handle - Hold lamp in right hand, hold left handle in left hand with thumb pressing the handle
button down, and pull the handle out with force. Remove the right handle in the same way as with the left handle.
16
1.6.7 Spittoon Gargling Basin Assembly and Accessory Installation Instructions
Unpack spittoon gargling basin and accessories and install the basin, spittoon filter screen, U spittoon cover, outlet nozzle
and pouring cup cushion to spittoon base in turn, as shown below.
7. Pouring Cup Outlet Nozzle
6. Spittoon Outlet Nozzle
5. Pouring Cup Cushion

4. U Spittoon Cover
3. Spittoon Filter Screen
2. U Spittoon Gargling Basin
1. U Spittoon Base
1.6.8 Treatment Platform Installation Instructions
 Installation of U100 Treatment Platform
a) Unpack the treatment platform and fix it onto front arm connecting rod with four 6*20 socket head screws; Unpack tray
assembly and fix it onto front arm connecting rod with four 6*15 countersunk head screws, as shown below.
Installation of Treatment Platform and Tray Assembly
Notes: Ports in corresponding colors are provided in treatment platform for connection of hose line from side case.
Connection of hose line and communication and power cables is described below.
2
3
4
5
7
8
9
Hose line Description: 1) Treatment platform communication cable 2) Reserved AC 24V power cable 3)
17
Ground cable
4) 8*5 Blue air hose 5) 4*1 Blue HP air hose
6) 4*1 Light green LP air hose 7) 4*1 orange water hose
8) 4*1 yellow air hose (for control of water) 9) 4*1 white air-braking hose
b) Connect six water/air hoses from balancing arm assembly respectively to the hoses in the same color in treatment platform,
as shown below.
4*1 white air-braking

hose
4*1 Blue HP air

hose
4*1 light green
LP air hose
4*1 orange 4*1 yellow air
water hose hose (for control
of water)
Connecting balancing arm 6*4 blue
c) Connect the communication cable to the port on the connecting board in treatment platform, and then mount the platform
cover with fix it with 4*10 pointed-end self-threading screws.
Treatment Platform Communication

Cable Main operation communication cable
Treatment Platform Communication Cable & Main Operation Communication Cable Connection Diagram
 U200 Treatment Platform Installation Instructions
a) Unpack the treatment platform and fix it onto front arm connecting rod with four socket head screws; unpack tray
assembly and fix it onto front arm connecting rod with four 6*15 cross head screws, as shown below.
Installation of Treatment Platform and Tray Assembly

18
Notes: Ports in corresponding colors are provided in treatment platform for connection of hose line from side case.
Connection of hose line and communication and power cables is described below.
1） 6*4 blue air hose
2) 4*0.75 blue HP air hose

3) 4*0.75 white water hose
4) 4*0.75 blue HP air hose (air-braking
hose)
5) 4*0.75 yellow LP air hose
6) Yellow grounding wire
7) Treatment platform communication
8) Treatment platform power cable
b) The hose line and communication and power cables as numbered as 1~8 above are connected to the ports in treatment
Connecting platform. Detailed connections are given below:

balancing Connect T joint to 4*0.75
arm 6*4 blue hose white hose on balancing arm
Combination valve
connecting 4*0.75
Figure Figure
The first RT
The first LT one in one in right
solenoid valve set solenoid valve
connecting to a short set connecting
blue 4*0.75 air hose Treatment Treatment Platform
to a long
(HP hose) on Platform Communication Cable
transparent blue
balancing arm hose on main Power Cable Socket J35
operation panel Socket J34
Figure 3 Figure
Blue 4*0.75
air-braking hose
connecting main
air inlet hose
Figure 5
After connection of treatment platform hose line and power and communication cables in place, fix the panel covers with
eight 4*10 self-threading screws.
19
1.7 Installation of Optional Components
1.7.1 Scaler Installation Instructions
 U100 Pneumatic Scaler Installation Instructions
If scaler components have been mounted on the treatment platform, connect the wires with label on scaler control box, as shown
below.
1: Yellow
2: Green
3: White
4: Blue
5: Black
6: Brown
7: Red
8-12：Empty
Wiring Diagram for U100
喷枪 Ejection Gun
洁牙机 Scaler
分道阀 Separating Valve
六角压水阀 Hexagonal Pressure Valve
四孔三联膜片阀 4-Hole Triad Diaphragm Valve
洁牙机控制板 Scaler Control Board
电位器 Potentiometer
气控电阀 Air-Control Electrovalve
三通 T Joint
 If no scaler component is mounted on treatment platform, the additional parts for installation of scalers (hexagonal valve, flow
regulating valve, water hose and air-control electrovalve) shall be mounted as shown in the figure.
Mounting potentiometer on
Air-Control treatment platform Air-Control Electrovalve (Constant Open) on Treatment
Connect to Reserved 24V

Interface on Treatment
Platform Control Board
Hexagonal Valve
20
 Installation of U200 Electric Scaler
Spare parts required for pre-installation of scaler: scaler control board, instrument panel control board, small-flow regulating valve,
potentiometer, scaler hose line, and solenoid valve.
Installation Procedure - Connect white water hose to small-flow regulating valve > connect it to scaler control board > connect
black power cable on scaler control board to instrument panel control board > output voltage: 24V AC > Connect white conductor
on scaler Control Board to switch J51JYJ—SW on instrument panel control board. This installation procedure is applicable to
Korean scaler and Woodpecker scaler. For installation of any other scaler, refer to the schematic diagram.
Wiring Diagram for U200 with Scaler
洁牙机 Scaler
小流量调节阀 Small-Flow Regulating Valve
微型电磁阀 Mini Solenoid Valve
三通 T Joint
六角压水阀 Hexagonal Pressure Valve
洁牙机控制板 Scaler Control Board
洁牙面控制盒 Scaler Panel Control Box
电位器 Potentiometer
治疗台控制板 Treatment Platform Control Board
Scaler-Instrument Panel Connection Instructions:
Power Supply connecting to J33 (AC24) port on Treatment platform Mounting potentiometer on treatment platform Locate
scaler main unit in place
 Fix scaler main unit to the locking hole in treatment platform, and mount power potentiometer to the locking hole in treatment
platform.
 Installation of Scaler Hose line: Cut out the sheath to the proper length, snore then install it by following the installation procedure
for handheld sprayer unit.
 After fixing in place, connect water hose to the flow regulating valve and connect output to the main unit.
 Notes: For installation of scaler for electric control bottom-mounted model, first remove the GK1 short circuiting pin before
installation.
21
1.7.2 Light Curing Unit (Optional) Installation Instructions
 U100 Air-Control Light Curing Unit Installation Instructions
Mount the light curing unit onto assistant section and cut it off to the proper length and thread the connecting line through the wire
hole in assistant section metal board and fix it in place! Connect red and green wires to the AC 24V port on side case control board
through assistant section arm. It is notable that, in case of DC powered light curing unit, a rectifier box needs to be mounted in side
case and before the power supply.
 U200 Light Curing Unit Installation Instructions (as shown at the right)
1) Fix light curing unit hose line onto assistant section welding bottom plate.
2) Connect light curing unit power cable to AC 24V port on assistant section control board.
1.7.3 Endoscope (Optional) Installation Instructions
① ④
②
③
(1) Lock the lamp arm with M5 internal hex screws. (2) Lock the display with four 4*35 cross head screws.
(3) Fix endoscope control box with two 4*15 cross head screws. (4) Assemble handle hanger.
22
1.7.4 Electric Motor (Optional) Installation Instructions
 Instructions on Installation of Electric Motor with Carbon Brush:
U100 Electric Motor (with Carbon Brush) Installation & Connection Diagram
扎线固定座 Cable tie fixing base 小流量调节阀 Small-Flow Regulating Valve
齿条齿轮组合 Rack-gear combination 治疗台控制板 Treatment Platform Control Board

Micro switch with wire 4-Hole Triad Diaphragm Valve
带线微动开关四孔三联膜片阀
Air-Control Electrovalve
气控电阀
Change-Over Switch
正反转开关
Electric Motor
电马达
Electric Motor Control Board
电马达控制板
 (1) Connect white air hose A to Ф2.6 nozzle of diaphragm valve.
 (2) Connect green water hose to small-flow regulating valve.
 (3) Connect white air hose to T joint assembly, with the other two ends of the T joint assembly respectively to Ф3.2 nozzle
of diaphragm valve and air-control electrovalve.
 (4) (5) Connect red and black conductors to the double-throw change-over switch.
 Connect Pins #1 and #2 of terminal J2 of electric motor to the terminals of 30 instrument panel control board. Output
voltage: AC24V.
 Connect Pin #1 of air-control electrovalve to the Pin #6 of J2 terminal of electric motor control board.
 Connect Pin #5 of J2 terminal of electric motor control board to Pin #3 of potentiometer.
 Connect Pin #2 of potentiometer to Pin #2 of air-control electrovalve.
23
 Connect double-throw switch to Pins #3 and #4 of J2 terminal of electric motor control board.
 Instructions on Installation of Bien Air Brushless Electric Motor with LED Light Guide
Installation & Connection Diagram for U100 with Bien Air Brushless Electric Motor with LED
Light Guide
小流量调节阀 Small-Flow Regulating Valve 电位器 Potentiometer
电马达 Electric Motor 正反转开关 Change-Over Switch
电马达控制板 Electric Motor Control Board 气控电阀 Air-Control Electrovalve
三通 T Joint 四孔三联膜片阀 4-Hole Triad Diaphragm Valve

 (4) ~ (8) Connect blue, black, red, orange and brown conductors to J1 terminal of electric motor control board.
voltage: AC24V.
 Connect Pin #7 of J2 terminal of electric motor control board to Pin #2 of potentiometer and Pin #2 of air-control
electrovalve.
 Connect Pin #3 of potentiometer to Pin #5 of J2 terminal of electric motor control board.
 Connect double-throw change-over switch to Pins #3 and #5 of J2 terminal of electric motor control board.
24
 Instructions on Installation of TKD Brushless Motor with LED Light Guide
Installation & Connection Diagram for U100 with TKD
小流量调节阀 Small-Flow Regulating Valve 电位器 Potentiometer
电马达 Electric Motor 正反转开关 Change-Over Switch
电马达控制板 Electric Motor Control Board 气控电阀 Air-Control Electrovalve
三通 T Joint 四孔三联膜片阀 4-Hole Triad Diaphragm Valve

 (4) ~ (7) Connect red, orange, black and blue conductors to J1 terminal of electric motor control board.
voltage: AC24V.
 Connect Pin #7 of J2 terminal of electric motor control board to pin #2 of terminal of Potentiometer and #2 of Air-Control
Electrovalve.
 Connect Pin #3 of potentiometer to pin #5 of J2 terminal of electric motor control board.
 Connect Pin #7 of J2 terminal of electric motor control board to pin #1 of Potentiometer.
 Connect the double-throw change-over switch to Pins #3 and #5 of J2 terminal of electric motor control board.
 Installation of U200 Electric-Control Model Electric Motor
Jumper and Pedal Installation Instructions:
 For setting jumpers for side case and treatment platform control board during installation of electric motor, refer to the
instructions under 3.10 and 3.11.
 In installation of electric motor, the shift lever pedal shall be changed as below.
Mount an additional 30 pedal magnetic control board and direction control board to magnetic control wire SG041.
Add two small magnets to the toothed bar, take care to keep the opposite sides of the magnet in south and north poles.
For more details see instruction under 3.12.
25
 In installation of electric motor, the pedal shall be changed as below.

Add a 30 pedal magnetic control board, rack-gear (with two small magnets with opposite sides respectively oriented to
south and north poles) combination and direction control board to micro switch, and add cable fixing base, cable tie, screw
spacer, and direction control board to magnetic control wire SG041.
For considerations with installation and commissioning, see the instructions under 3.12.
Instructions on Installation of Electric Motor with Carbon Brush
U200 Electric Motor (with Carbon Brush) Installation & Connection Diagram
电马达 Electric Motor

电马达控制板 Electric Motor Control Board
26

 (4) (5) Connect red and black conductors to the double-throw change-over switch. (6) (7) Connect brown and blue
conductors to the terminal of 30 instrument panel control board.
 Input voltage: DC3.2V.
voltage: AC24V.
 Connect Pin #5 of J2 terminal of electric motor control board and Pin #2 of air-control electrovalve to J36 terminal of
instrument panel control board.
 Connect double-throw switch to Pins #3 and #4 of J2 terminal of electric motor control board.
 Instructions on Installation of Bien Air Brushless Electric Motor with LED Light Guide
Installation & Connection Diagram for U200 with Bien Air Brushless Electric Motor with LED Light Guide


27
 (4) ~ (8) Connect blue, black, red, orange and brown conductors to J1 terminal of electric motor control board.
voltage: DC3.2V.
voltage: AC24V.
28
Instructions on Installation of TKD Brushless Motor with LED Light Guide
Installation & Connection Diagram for U200 with TKD Brushless Electric Motor with Led Light Guide

正反转开关 Change-Over Switch

 (4) ~ (7) Connect red, orange, black and blue conductors to J1 terminal of electric motor control board.
voltage: DC3.2V.
voltage: AC24V.
 Connect the double-throw change-over switch to Pins #3 and #5 of J2 terminal of electric motor control board.
29
1.8 Main Water/Air Host and Electric Cable Installation Instructions
a) Connect G1/4*ф8 straight-through connector to air inlet ball valve, and connect one end of blue ф8PU hose to the
straight-through connector, and the other end to the main air inlet port on operating chair.
b) Connect G1/4*Ф8 straight-through connector to water inlet ball valve, and connect one end of blue Ф8PU hose to the
straight-through connector, and the other end to the main water inlet port on operating chair.
c) Insert operating chair drain hose and Saliva Ejector air outlet hose into the Ф50PVC drain hose in the ground hole.
d) Connect power cable and grounding wire securely, and connect all wire plugs into the corresponding sockets on circuit
board in ground case and arrange the hose line in good order.
30
1.9 Treatment Chair Commissioning Method
 Horizontal Commissioning of Operating Chair

a) Place leveler respectively transverse and longitudinal on bottom board of the operating chair, and then thereby
adjust the six socket head adjusting screws on the board to keep the chair horizontal.
b) Place leveler respectively transverse and longitudinal on instrument panel, and thereby adjust the six socket head
adjusting screws on the side case bottom board to keep the panel horizontal (with slope less than 3 degree).
Instrument Panel Balancing Arm Strength Adjustment:
Rotate the adjusting screw clockwise to increase elastic force. Rotate the adjusting screw counterclockwise to decrease
elastic force. Adjust the adjusting screw till the balancing arm stays horizontal.
Adjusting Screw
 Main Air Pressure Adjustment

As shown below, adjust the inlet pressure regulating valve to 550Kpa and 300Kpa based on the two pressure meters on
operating chair (for S90/S60/S30).
3
5 0
5 0
0 K
p
k a
P
a
 High-Speed Handheld sprayer air pressure adjustment: Adjust the air pressure to 250 Kpa with the knob on the bottom of
instrument panel.
 High-Speed Handheld sprayer air pressure adjustment (S60/S30): Adjust low-speed handheld sprayer pressure to
250Kpa-300Kpa by using the knob on the bottom of instrument panel.
31
Section 2 - Maintenance of U Series Dental Comprehensive Treatment
Unit
2.1 Equipment Maintenance

Caution: proper maintenance operations will prolong service life of the equipment.
 Periodical check power voltage, water pressure and air pressure against the operating conditions for this equipment, and
ensure any hose line is in good condition.
 Inspect any movable component of operating chair to ensure smooth movement and sensitive control.
 Before going off duty, clean the spittoon and rinse ﬁlter with water.
 Before going off duty, remove the saliva ejector filter screen, clean it and remove any dirt, and then re-mount it, and check
it for leakage.
 For cleaning and lubrication of handheld blower, refer to the operating instructions for it.
 Water ﬁlter: A water filter is provided at inlet in side case to remove any impurity and ensure proper operation of the
equipment. The filter element may be blocked overtime and impair smooth flowing of water, so must be clean regularly or
replaced to ensure its normal performance in one of the following cases:
1. Have been operated for at least one year.
2. The filter element is polluted.
3. The water from it gets muddy.
The filter shall be replaced by following the procedure as below: Open Side Case, remove the filter, remove the filter
enclosure by rotating it counterclockwise, and then take off the sealing ring and filter element and clean them before
re-mounting; ensure good airtightness of the filter.
2.2 Disinfection of Chair Hoses
2.2.1 Operations with Distilled Water System
a) Distilled water system consists of distilled water cylinder and selector switch at the front of side case. Water to supply all
instruments on the instrument panel is from the distilled water in the cylinder or filtered tap water, so the cylinder must be
timely refilled with medical distilled water.
b) The cylinder shall be refilled with distilled water in the following way:
 Close the air switch on distilled water cylinder till the air in the cylinder is discharged off.
 Remove the cylinder by rotating it clockwise and inject distilled water to the maximum level.
 Re-mount the cylinder by rotating it counterclockwise, and then open the air switch and change-over switch on it.
Caution:
The distilled water cylinder must not be opened until the air in it has been discharged off. As water/air hoses are connected
to the cylinder cover, perform the operations by holding the cover with left hand and rotating the cylinder body with right hand
instead of directly rotating the cover. It is recommended to use distilled water instead of tap water during treatment to avoid
effect of any impurity in tap water on service life of the hose line and instruments.
32
2.2.2 Operations with Hose Disinfection System
 When the cylinder is empty, open the air switch on it to discharge any humidity and dirt in the hose line with the air in the
cylinder.
 Close the air switch and remove the distilled water cylinder and mount a red cylinder containing disinfectant.
 Open the air switch, and manipulate the instruments one by one till disinfectant is sprayed out and then keep the unit idle
for 1~2 hours.
 Close the air switch, remove the disinfectant cylinder, re-mount the distilled water cylinder and open the switch, and clean
the internal hose by using the aforesaid method to finish cleaning and disinfection.
2.2.3 Equipment Cleaning & Disinfecting Guide
 Handheld sprayer, ejection gun and strong/weak suction heads shall be sterilized at a temperature of 121℃ (1 Bar) or
134℃ (2 Bar). For more details on disinfection of handheld sprayer, see the operating instructions for the sprayer.
 Operating chair requires no special maintenance, but it is recommended to clean it after treatment of each patient.
 Oral cavity lamp handle and any external surface of equipment, especially those in contact with the physician, nurse or
patient, must be daily disinfected with alcohol or disinfectant.
Caution: Do not use any abrasive or acid agent. Operate the treatment chair to check whether its all functions are available
before delivery.
33
Section 3 - Troubleshooting
3.1 U100 Water/AIR Supply Schematic Diagram
34
35
喷枪 Ejection Gun
洁牙机 Scaler
Mini Solenoid Valve
微型电磁阀
Water/Air Distributor
水气分配器 Air-Braking Valve
气刹阀 Air-Braking Solenoid Valve
气刹电磁阀 Operating Air Pressure Adjustment
工作气压调节 Main Air Solenoid Valve
总气电磁阀 Main Water Inlet
总进水 5-Way Joint and T Joint Combination
五通一三通组合 Water Filter
Air Pressure Regulator
水过滤器
T Joint
气调压器 Main Air Inlet
三通 Air Pressure Regulator
总进气 Drain Hose
气调压器 Air Cylinder
排污管道 Door Air Switch
气缸 Water/Air Distributor
门气开关
水气分配器
高速手机 High-Speed Handheld Sprayer
RT 水源转换开关 RT Water Source Change-Over Switch
200KPa Simple Reducing Valve
200KPa 简易减压阀
Switch with Air Return
带回气开关 Distilled Water Bottle
蒸馏水瓶 Solenoid Valve
电磁阀 Proportional Solenoid Valve
比例电磁阀 T Joint
三通 Strong Suction Handle
强吸手柄 Inspiration Generator
吸吸发生器 Weak Suction Handle
Air Return Cylinder
弱吸手柄
Air Pressure Meter
回气瓶 Separating Valve
气压表 Voltmeter
分道阀 Water Cup
电压表 Spittoon
水杯 Regulating Valve
痰盂 Water Cup
调节阀 Regulating Valve
Water Heater
水杯
调节阀
热水器
3.2 Electric Circuit Control System Architecture
3.2.1 U100Control System Composition
The control system of U100 Dental Comprehensive Treatment Unit consists of the following components:
 Side case components include: 100CX-02-F5 side case control board, 100ZS-03-F5 assistant section control board
Treatment platform includes: 100-ZL-02/F5 treatment platform control board
 Chair components include: ZY-01-F6 chair control board, 90JT-02-F5 pedal direction control board;
36
3.2.2 Electric Block Diagram
电源开关 Power Switch

接线端子排 Terminal Strip
变压器 Transformer
Light Curing Unit
光固化机
Assistant Section Touch Panel
助手位触摸板 Assistant Section Board
助手位板 Strong Suction
强吸 Weak Suction
弱吸 Optic Control Board
光控板 Pedal Board
37
脚踏板 Shift Lever Switch

拨杆开关 Motor Magnetic Control Board
马达磁控板 Program Section Switch
程序位开关
红外感应头 IR Sensor
LED 手术灯主控制板 LED Operation Lamp Main Control Board
手术灯 Operation Lamp
手术灯输出跳线 Operation Lamp Output Jumper
电源输出 Power Supply Output
加热 Heating
加热检测 Heating Detection
Assistant Section 24V
助手 24V
侧箱控制板 Side Case Control Board
冲盂 Spittoon Rinsing
总进气 Main Air Inlet
Cup Water
杯水
Distilled Water Pressure
蒸馏水压力 Main Water Inlet
总进水 Distilled Water
蒸馏水 Chair Communication
座椅通信 Treatment Platform Communication
治疗台通信 Solenoid Valve
电磁阀 Dirt Separation
污物分离 Endoscope
Communication
内窥镜
J6 Power Supply
通讯 Chair Ascending
J6 电源 Chair Descending
座椅上升 Power Supply
座椅下降 Chair Control Board
电源 Backrest Protection Switch
座椅控制板 Chair Protection Switch
椅背保护开关 Chair Motor
Backrest Motor
座椅保护开关
座椅电机
椅背电机
主操作触摸板 Main Operation Touch Panel
12864 液晶模块 12864 LCD Module
气刹板 Air-Braking Board
Main Operation Touch Control Board
主操作触摸控制板
Film Observation Lamp
观片灯 Upper Drawbar Switch
上拉杆开关 Power Supply Input
电源输入 Air-Braking Solenoid Valve
气刹电磁阀 Single-Spray Solenoid Valve
单喷气电磁阀 Big Film Observation Lamp
大观片灯 DSP Board
DSP 板 Electric Motor Control Board
Treatment Platform Control Board
电马达控制板
High-Speed Handheld Sprayer Control Board
治疗台控制板
高速手机控制板
Six-Purpose Gun
六用枪 Scaler
洁牙机 Water Valve
38
水阀 Electric Motor
电马达 Air Valve
气阀 High-Speed Handheld Sprayer
Proportional Valve
高速手机
Scaler Connection Board
比例阀
洁牙机连接板
侧箱板说明
1、出厂默认不短接 JP03，将 JP01 左边两脚短接上。
2、手术灯输出路线默认短接 2-5 3-6 4-1.
J11 输出：接 LED 手术灯时，A 为 OV、C 为 12V
接卤素灯时，A 为 0V、B 为 10V、C 为 12V、D 为 17V。
3、 LED3，LD4 常亮，LD1 闪烁，LD2 连接治疗台板正常为闪烁。
Side Case Description

1. JP03 is not short connected by default upon factory delivery, but the two pin at the left side of JP01
are short connected.
2. Pins 2-5, 3-6, and 4-1 for operation lamp output line are short connected by default.
a) J11 Output: When connecting to LED operation lamp, A is 0V, and C is 12V.
b) When connecting to halogen lamp, A is 0V, B is 10V, C is 12V, and D is 17V.
3. LED3 and LD4 keep constant on, LD1 flashes, LD2 flashes when connecting to treatment platform
control board.
3.3 U100 Side Case Control Board Details
Transformer Input
Assistant Section
Communication
Main Operation Communication Cable Pedal Communication Cable
Cable
Operatio
n Lamp Heating Detection Saliva Rinsing
Reserved AC 24V Chair Power Heating Cup Water Chair

Supply Communication
Interface Interface Description Interface Interface Description
Operation lamp power supply output interface:
a) For 2P wire connection of halogen/LED
lamps, the voltage values for Interfaces A,
Transformer Input Voltage: respectively AC 23V,
B, C and D are 0V-11V -12V.
J14 AC 23V, AC 18V , AC 6V, AC J11
b) For 4P wire connection of LED lamps,
0V-11V-12V-17V (supply to operation lamp)
Interfaces A and B are connected to switch.
Interfaces C and D have output voltage of
AC 12V when LED lamp turns on.
Reserved AC 24V, connecting to assistant section
J8 J7 Chair Power Supply Output AC 24V
and supplying AC 24V power to light curing unit
39
Water Heater Power Supply Output: AC 24V Heating Detection Port: The port is
J9 J10 disconnected when water is heated to 40°C and
voltage output when heater is operating.
is connected during heating.
Spittoon rinsing water solenoid valve port: DC
Gargling water solenoid valve port: DC 24V when
J13 J12
in operation 24V when in operation.
Assistant Section Board Main Control Board
J3 Treatment Platform Communication Port J32
Communication Port
Pedal direction control board communication
J30 Chair Control Board Communication Port J31
port
3.4 ZY-01-F6 Chair Control Board Interface Function Description (applicable to all models)
Chair Motor
Descending J2 is backrest motor
Manual Button
Chair Motor J1 is chair motor

Ascending Manual
Button
Connect to
Side Case backrest angle
Communication sensor Chair Protection Switch
Cable
Chair Power Supply Connect to chair angle Backrest Protection Switch

sensor
3.4.1 Interface Function Description
SN Interface Function Description SN Interface Function Description

Connect backrest protection
1 J1 Chair Motor 5 J5
switch
2 J2 Backrest Motor 6 J6 AC 24V Power Input
Connect to J30 on side case
3 J3 control board for 7 J7 Connects chair angle sensor
communication.
4 J4 Connect chair protection switch 8 J8 Connects backrest angle sensor
3.5 U100 Main Operation Panel Interface Description
F69 Film Observation Lamp Connecting to 100CX-02-F5 J3 on side case control
Power Supply Port board
40
3.6 U200 Water/Air Supply Schematic Diagram
41

Cup Water
杯水
Communication
内窥镜
J6 Power Supply
通讯 Chair Ascending
J6 电源 Chair Descending
座椅上升 Power Supply
Backrest Motor
座椅保护开关
座椅电机
椅背电机
电马达控制板
治疗台控制板
Six-Purpose Gun
六用枪 Scaler
电马达 Air Valve
Proportional Valve
高速手机
比例阀
洁牙机连接板
3.7Electric Circuit Control System Architecture
3.7.1 U200 Control System Composition
The control system of U200 dental comprehensive treatment unit consists of the following components:
 Side case components include: 30CX-01-F5 side case control board, 90ZS-01-F5 assistant section control board,
U500ZS-GK-F0 assistant section strong suction optic control board, weak suction optic control board and 900ZS-02-F5
assistant section touch control board.
 Treatment platform includes: 30ZL-01-F5 instrument panel control board, 30ZL-03-F5 main operation touch control board.
42
 Chair components include: ZY-01-F6 chair control board, 90JT-02-F5 pedal direction control board.
3.7.2 Electric Schematic Diagram

Cup Water
杯水
43
内窥镜 Communication
通讯 J6 Power Supply
J6 电源 Chair Ascending
Chair Descending
座椅上升
Power Supply
座椅保护开关 Backrest Motor
座椅电机
椅背电机
电马达控制板
治疗台控制板
Six-Purpose Gun
六用枪 Scaler
电马达 Air Valve
Proportional Valve
高速手机
比例阀
洁牙机连接板
侧箱板说明
1、出厂默认不短接 JP03，将 JP01 左边两脚短接上。
2、手术灯输出路线默认短接 2-5 3-6 4-1.
J11 输出：接 LED 手术灯时，A 为 OV、C 为 12V
接卤素灯时，A 为 0V、B 为 10V、C 为 12V、D 为 17V。
3、 LED3，LD4 常亮，LD1 闪烁，LD2 连接治疗台板正常为闪烁。
Side Case Description

4. JP03 is not short connected by default upon factory delivery, but the two pin at the left side of JP01 are short
connected.
5. Pins 2-5, 3-6, and 4-1 for operation lamp output line are short connected by default.
a) J11 Output: When connecting to LED operation lamp, A is 0V, and C is 12V.
b) When connecting to halogen lamp, A is 0V, B is 10V, C is 12V, and D is 17V.
6. LED3 and LD4 keep constant on, LD1 flashes, LD2 flashes when connecting to treatment platform control board.
44
3.8 U200 Control Board Detail Description
3.8.1 U200 Control Board Detail Description
 U200 Side Case Control Board (30CX-01-F5) Chair

Connecting Pedal
Main Air Inlet Main Water Spittoon Protection Line Connecting Line Assistant Section Connecting
Inlet Switch Line
Assistant
Section 24V
Output
Instrument Panel Treatment Platform

Reserved AC 24V Control Board Power Communication
Supply
Transformer Input
 Chair Power
Supply 24V
Output
Distilled
Water
Pressure
Operation Lamp Endoscope
Heating
Heating Saliva Cup Distilled Weak Strong Dirt
Detection Rinsing Water Water Suction Suction Separation
 Interface Function Description

Operation lamp power supply output
interface:
a) For 2P wire connection of halogen/LED
lamps, the voltage values for Interfaces
Transformer Input Voltage: respectively AC 23V, AC
A, B, C and D are AC17V-12V-10V-0V.
J9 23V, AC 18V , AC 6V, AC 0V-11V-12V-17V J12
b) For 4P wire connection of LED lamps,
(supply to operation lamp)
Interfaces A and B are connected to
switch. Interfaces C and D have output
voltage of AC 12V when LED lamp turns
on.
Treatment Platform Power Supply Output
-Two groups of power supply for treatment
J15 Reserved AC 24V J10
platform components are provided,
respectively in AC 18V and AC 23V.
Chair Power Supply Output AC 24V Water Heater Power Supply Output: AC
J17 J13
24V voltage output when heater is operating.
DC 24V when in operation, supplying voltage to Heating Detection Port: The port is
J18 J14 disconnected when water is heated to 40°C
main air inlet solenoid valve
and is connected during heating.
DC 24V when in operation, supplying voltage to Connecting to assistant section and
J19 J16
main water inlet solenoid valve supplying AC 24V power to light curing unit
Weak suction solenoid valve port: DC 24V
Dirt separator (optional) or negative pressure pump
J20 J22
switch port when in operation
45
Strong suction solenoid valve port: DC 24V

J21 Endoscope J23
when in operation
Spittoon rinsing water solenoid valve port:
J29 Treatment Platform Communication Port J24
DC 24V when in operation.
Chair Control Board Communication Port Gargling water solenoid valve port: DC 24V
J30 J25
when in operation
Distilled Water Pressure Power Supply
J31 Pedal direction control board communication port J26
Output Port (Optional)
J32 Assistant Section Board Main Control Board J27 Distilled Water Power Supply Output Port
Communication Port (Optional）
J28 Spittoon Protection Switch Port: When disconnected, chair and backrest cannot ascend/descend or move
forwards/backwards. When connected, chair and backrest can ascend/descend or move forwards/backwards.
3.8.2 U200 Instrument Panel Control Board Detail Description
Handheld
Electric Sprayer Handheld Handheld Handheld
Reserved Instrument Sprayer
Motor Pull-Up Sprayer Pull-Up Sprayer Pull-Up
24V Panel Pull-Up
Switch Switch 1 Switch 3 Switch 4
Power Switch 2
Bottom-mounted
optical control
Power Supply Port
Communicat
Bottom-mounted
optical control
Communication
Port
Main Key
Operations
Scaler switch wire Film Observation

Lamp
port
Light Light Light Triad

Scaler Working Working
Guide 3 Guide 2 Guide Solenoid
Water Water Air
1 Valve
 Function Description: Main operation panel key scanning and water/air control
 Interface Function Description:
46
Function Interf
Interface Interface Description Interface Description Function Description
Description ace
Treatment platform Connect to J10 on side case
Reserved Reserved AC 24V J34
J33 power supply interface board (provided by side
case board)
Connect to Pins 4 and 5 on
Communication Connect to J29 on Motor power control
J35 J36 motor control board
interface side case board interface
J41 Optic control power DC3.3V (for
J37GK1
supply interface bottom-mounted model)
Optic control signal Input (for bottom-mounted
J38GK1 J42
Pull shift lever interface model)
Pull-up instrument
down to close the KEY-CONNECT connects
panel dynamic
switch, reset the to main operation touch
instrument switch Main key operation
J39GK1 shift lever to open J43 control board (shared by
interface signal interface
the switch S30) mainly for control
keyboard IO signal.
Film observation lamp
J40GK1 J44 DC12V
power supply port
Interface for control
J48 handheld sprayer water DC 24V when in operation
solenoid valve
Interface for control of
Triad solenoid valve DC 24V when in air sprayer and
J45 J49 DC 24V when in operation
group interface operation single-spray solenoid
J46
valve
J47
Interface for control of
J50 scaler water solenoid DC 24V when in operation
valve
DC 3.3V at the
DC 3.3V at the port when
J51 Scaler switch wire port port when relay J52 Light Guide 2 interface
relay operates.
operates.
DC 3.3V at the
DC 3.3V at the port when
J53 Light Guide 1 interface port when relay J54 Light Guide 3 interface
relay operates.
operates.
3.8.3 U200 Main Operation Touch Control Board (as shown at the right) J102 Socket
 Interface Function Description:J102 connects to instrument panel control board
J43 KEY-CONNECT.
 Function Description: Transfer of keyboard signals.
 Interface Function Description: KEY-CONNECT connects to S60 main S30/60 Main Operation Touch Control
Board
operation touch control board (shared by S30) mainly for scanning of keyboard
IO signals.
47
3.8.4 ZY-01-F6 Chair Control Board (the same as in U100)
3.8.5 U200 Assistant Section Control Board
U200 Assistant Section Main Control Board U200 Assistant Section Touch Control Board
 U200 Assistant Section Optic Control Board (Shared by U500)
 Assistant Section Control Board Interface Function Description

J55 Connect to side case board J32 J61 AD 24V input
J58 Negative pressure saliva ejector system J57 Air/water suction system optical
J57 optical control connection port J59 control connection port
Connect to light curing unit (note: light
curing unit connecting AC 24V needs Connect to U200 section touch
J60 J56
power transformation but cannot be control board (J1)
connected directly).
3.9 Pedal Magnetic Control Board (Standard for Motor)
 Function Description: For adjustment of motor speed and output power.

电压测试点
 Interface Function Description: Connect to F70 plug of 90JT-02/F6.
电压测试点
 Considerations in installation and commissioning: Switch on main power
switch, and make sure the green indicator light keeps constant on; and
电位器
then draw the shift lever or step on the pedal down; at this moment the
output voltage at test point C (ADJ) should range between -0.3~+3.3V. If
the voltage is not in the range, make necessary adjustment as shown
below.
Adjustment
Measure voltage at ADJ test point
when shift lever is not operated; make
rough adjustment to potentiometer if
when voltage is at much deviation to
-0.3V.
Measure voltage at test point when shift lever is not operated; make no adjustment if voltage is -0.3V, or make adjustment
to potentiometer when voltage is at much deviation to -0.3V (final adjustment to -0.3V).
48
3.10 30CX-01-F5 Side Case Board Jumper Installation Instructions

 30CX-01-F5 on-board jumpers include those applied in case of Installation of motor and those applied in case of absence
of motor:
Use jumper to connect it when

electric motor is installed
Keep the jumper standby at the pin
when on electric motor is installed.
Side Case Board Jumper Installation Diagram
3.11 30ZL-01-F5 Treatment Platform On-Board Jumper Installation Instructions

 30ZL-01-F5 on-board jumpers include those applied in case of installation of motor and those applied in case of absence
of motor:
1) When Siger control with carbon brush is installed and no electric motor is installed, by default use jumper connect SIGE
and the middle pin of JP1.
2) When control board for TDK, Bien Air motor with or without carbon brush is installed, use jumper to connect TKD and
the middle pin of JP1.
When control board for TDK, Bien Air

motor with carbon brush or any other
motor without carbon brush is installed,
use jumper to connect TKD and the
When Siger control board for
motor with carbon brush is middle pin of JP1.
installed, be default use the
jumper to connect here.
Treatment Platform Jumper Diagram
49
3.12 Installation, Commissioning and Troubleshooting of Pedal Control Board
 Two connections of pedal control board are shown below.
J70: When 30JT-01-F5 is not installed, leave the socket
empty. When 30JT-01-F5 is not installed, this socket
should be connected to J71B socket of 30JT-01-F5.
This socket should be connected to J70 socket
of 90JT-02-F6 or V1000JT-01-F5.
Shift Lever
Treadle Pedal
Pedal
Whether 30JT-01-F5 is installed or not, this switch must be connected to J71 socket of 90JT-02-F6 or
V1000JT-01-F5.
3.13 Pedal Direction Control Board
 Function Description: For key switch board and connection to side case board
Shift lever pedal direction control board

Treadle pedal direction control board
 Interface Function Description

Interfac
Function Description Interface Function Description
e
J67 Interface for connection to side case board S4 Chair ascending key
J68 Connect to reset/ single-spray air blower S3 Chair Descending key
J90 Connect to gargling section/water change-over key S2 Backrest descending key
Interface for connection to motor control board,
J70 connect to J71 whether motor micro switch is installed S1 Backrest descending key
or not.
3.14 Upper/Lower Motor and Air-Operated Spring Repair and Replacement Instructions
 Replacement of upper motor: Remove treatment chair pad foam material > shrink upper motor range to the minimum >
use clamp ring nippers to remove four clamp rings and spring at both ends of motor > use screwdriver to remove the motor
shaft > replace upper motor.
50
U100 Upper Motor U200 Upper Motor
 Replacement of upper motor: Put an object with 30KG bearing capacity under the bottom of side case to support it >
expand lower motor range to the maximum > use cross-head screwdriver to remove the upper parallel cover > use clamp
ring nippers to remove the clamp ring off motor shaft > remove motor shaft > replace motor.
U100 Lower Motor U200 Lower Motor

 Replacement of air-operated spring:
1) Put an object with 30kg bearing capacity under the bottom of side case to support it > expand lower motor range to
the maximum > use cross-head screwdriver to remove the upper parallel cover > use clamp ring nippers to remove
the clamp ring off motor shaft > remove motor shaft
2) Use clamp ring nippers to remove clamp rings off the air-operated spring > remove air-operated spring > replace
air-operated spring > re-mount the motor shaft > complete replacement
3.15 Foam Material Replacement Instructions

 Replacement of foam material in headrest: First use tool to make a clearance between enclosure
and foam material, and then hold the enclosure with right hand, and hold the foam material with
left hand and pull it out with force.
 Replacement of U-shape backrest foam material: First use tool to make a clearance between
enclosure and foam material, and then hold the enclosure with right hand, and hold the foam
material with left hand and pull it out with force.
 Replacement of foam material in seat pad: Loosen four screws on seat pad foam material to replace the foam material.
3.16 LED Lamp Component Replacement Instructions

 Press the enclosure down with hand to make a clearance and then pull it out to replace the internal component, as shown
below.
51
Section 4 - Troubleshooting for U Series
4.1 Overall failure
 Failure 1: After power-on, the overall system makes no response.

Key point for troubleshooting: 1. Check whether AC 220 power supply output is in good condition. 2. Check whether the
10A fuse at power switch is broken.
 Failure 2: After power-on, no water or air is supplied to the system.
Key point for troubleshooting:
Check water source change-over, pressurizing/pressure relief shift is in good position; when water source shift is in tap
water position, the pressurizing/pressure relief shift should be in relief position; when water source shift is in distilled
water position, the pressurizing/pressure relief shift should be in pressurizing position.
4.2 Common Failures
 Failure 1:Operating chair fails to ascend or descend

Inspections: Check whether there is AC 24V voltage input at J6 port of chair control board and the spittoon protection
switch is triggered.
1) If there is AC 24V voltage input at J6 port, check whether the two yellow keys can operate to achieve ascent/descent of
chair; if not, the control board is likely to have damaged, replace the control board to remove the problem.
2) If there is not AC 24V voltage input at J6 port, check whether the chair power supply plug on flat cable is in good
connection; if not, tighten the screw.
3) If there is AC 24V voltage input at J6 port, check whether the two yellow keys can operate to achieve ascent/descent of
chair; if not, check whether spittoon protection switch is triggered by using the following method: Toggle the switch to
the left to close it, and the chair can ascend or descend; toggle the switch to the right to open it, and the chair cannot
ascend or descend.
 Failure 2:Operating chair ascend or descend automatically
Inspections: In case that operating chair ascend or descend automatically, perform troubleshooting from the following
aspects:
1) Assistant Section Touch Control Board: The assistant section control board may be corroded due to damp absorption or
entry of water, and thereby cause malfunction of the function keys.
Inspection method: Disconnect the communication cable terminal on the control board, operate the machine by using
pedal and treatment platform to check whether the failure continues; if the failure is removed, it indicates that the
control board is damaged, and replace it; if the failure continues, re-connect the communication cable terminal, and go
to the next step.
2) Treatment platform touch control board: The treatment platform control board may be corroded due to damp absorption
or entry of water, and thereby cause malfunction of the function keys.
Inspection method: Disconnect the communication cable terminal on the control board, operate the machine by using
pedal and treatment platform to check whether the failure continues; if the failure is removed, it indicates that the
control board is damaged, and replace it to remove the problem.
 Failure 3: Operation lamp fails.
a) U200 Inspections:
1) Check whether fuse SSD F2 is broken, Operation Lamp Power Cable is in good connection to J12 interface - for 2P
wire connection of halogen/LED lamps, the voltage values for Interfaces A, B, C and D are AC17V-12V-10V-0V.
2) If fuse SSD F2 is in good condition, but no voltage is output at J12, measure the output voltage at transformer; if there
is no output voltage at the transformer port, replace the transformer; if the output voltage at transformer port is normal,
replace the side case control board and then perform inspection again.
52
b) U100 Inspections:
1) Check whether fuse SSD F2 is broken, Operation Lamp Power Cable is in good connection to J11 interface - for 2P
wire connection of halogen/LED lamps, the voltage values for Interfaces A, B, C and D are AC17V-12V-10V-0V.
2) If fuse SSD F2 is in good condition, but no voltage is output at J11, measure the output voltage at transformer; if there
is no output voltage at the transformer port, replace the transformer; if the output voltage at transformer port is normal,
replace the side case control board and then perform inspection again.
 Failure 4: Water heater fails.
Inspections:
1) If water heater fails, check whether there is AC 23V voltage output at J13; if yes, the heater may be broken and replace
it; if no, the side case control board or the heater is damaged; if heater cannot be disconnected, and J14 is always closed,
the heater may be broken and replace it.
2) If there is no voltage output at J9, check whether fuse F1 is broken; if yes, replace it with a 10 fuse. (U100)
If there is no voltage output at J13, check whether fuse F4 is broken; if yes, replace it with a 6A fuse. (U200)
 Failure 5: Handheld sprayer operates normally but no water or air is sprayed out.
Inspections:
1) First check whether the blower operates currently in dry grinding mode where no water or air is sprayed by operating
the change-over switch on it. For more details see the operating instructions.
2) Check the water/air hose line is in good connection in instrument panel. If the hose line is in good condition, then
Check whether there is DC 24V output at water/air circuit solenoid valves; if yes, the solenoid valve may be broken,
and replace solenoid valve; if not, measure voltage output at reserved port J33, if there is a voltage output, replace
treatment platform control board, if not, inspect the power supply in side case (U200).
3) Check whether the handheld sprayer hanging rack valve (hung type) on treatment platform and constant-on valve with
peak can reset properly, if not or in case of leakage, replace the relevant valve. (U100)
4) Foot-operated micro switch: Check whether the foot-operated micro switch resets normally; if not, replace the micro
switch!
5) Replace side case control board.
 Failure 6: Electric motor fails (U200)

Inspections:
1) Measure and check whether the voltage on pedal magnetic control board (30JT-01-F5 or 30JT-01-D6, which are
interchangeable) meets the value as specified below:
The normal voltage between test point ADJ
and GND should be: DC-0.3V~3.3V (the

Here the green
value varies depending on pedal shift lever LED indicator light
angle); the voltage between test point +12V should keep
constant on
and GND should be DC 10V.
The normal voltage between test point ADJ

Here the red LED
and GND should be: DC-0.3V~3.3V (the indicator light should
value varies depending on pedal shift lever keep constant on
angle); the voltage between test point +12V
and GND should be DC 10V.
53
2) If the measurement is normal, then measure and check whether the voltage on treatment platform control board
(30ZL-01-F5) meets the value as specified below:
The normal voltage range

between two pins of J36 should
be: DC0V~3.3/5V (the value
varies depending on pedal shift
lever angle)
3) If the measurement is normal, then measure and check whether the voltage on motor control board (90ZL-04-D3) meets
the value as specified below:
The normal voltage between Pins 5 and

6 of terminal J2 should be: DC0V~5V
(the value varies depending on pedal
1 shift lever angle)
2
3
4
5
6
7
8
9
10
4) If the voltage value does not vary depending on pedal shift lever angle in one of the three steps as stated above, the
corresponding circuit board has been broken, and replace it.
 Failure 7: Program chair fails to store data

Inspections: Generally, failure of program chair storage function is resulted from damage to angle sensor, replace the
corresponding angle sensor.
 Failure 8:There is water or oily dirt in air hose.

Solution: Check air supply source and air filter, clean or replace relevant components.
54

Technical Manual of U200U100-En

Uploaded by

Document Information

Original Description:

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Technical Manual of U200U100-En

Uploaded by

Copyright:

Available Formats

U Series Dental Comprehensive Treatment Unit - Installation & Maintenance Manual

Dental Comprehensive Treatment Unit

Installation, Commissioning & Maintenance

Zhuhai Siger Medical Equipment Company Limited

Manufacturer: Zhuhai Siger Medical Equipment Company Limited

installation of the equipment.

1.1 FEATURES AND TECHNICAL PARAMETERS.......................................................................................................... 6

SECTION 2 - MAINTENANCE OF U SERIES DENTAL COMPREHENSIVE TREATMENT UNIT........ 32

2.1 EQUIPMENT MAINTENANCE............................................................................................................................ 32

3.1 U100 WATER/AIR SUPPLY SCHEMATIC DIAGRAM........................................................................................34

SECTION 4 - TROUBLESHOOTING FOR U SERIES....................................................................................... 52

4.1 OVERALL FAILURE............................................................................................................................................. 52

Section 1 - Installation and Commissioning

installation, commissioning and maintenance.

1.1.1 Full View of Dental Comprehensive Treatment Unit

1 Light Curing Unit (Optional) 12 Headrest

2 Strong Saliva Ejector Port 13 Pedal

3 Assistant Operation Panel 14 Operating Chair

4 Weak Saliva Ejector Port 15 Left Armrest

5 Assistant Ejection Gun 16 Treatment Platform Ejection Gun

6 Spittoon 17 Scaler (Optional)

7 Display (Optional) 18 Low-Speed Handheld Sprayer

8 Side Case 19 High-Speed Handheld Sprayer

9 Operation Lamp 20 Main Therapist Operation Panel

10 Treatment Platform Instrument Arm 21 Tray

1.1.2 Pull-Up “S” and Hung “X” Treatment Platforms

Platform Platform Platform

 Equipment CompositionU200/U100 is designed for purpose of dental treatment.

A list of technical parameters as per the aforementioned standard is provided below.

Safety Class I Main fuse tube T10AL250V

Operation Conditions Transport & Storage

Ambient temperature 10 ℃～40 ℃ Ambient temperature -40 ℃～+70 ℃

Relative humidity 30%～75% Relative humidity 10%～100%

Atmospheric pressure 70 Kpa～106 Kpa Atmospheric pressure 50kPa～106kPa

3) Backrest movement range: 105°～185°: 4) Headrest adjustment range >200mm;

7) Spittoon movement range ≥180°.

1.2 Installation Conditions

 Operating Chair Sizes Diagram

 Ground Case Hole Arrangement Requirements:

排污管 Drain Hose 负压管 Negative Pressure Hose

Supply voltage 220±10% VAC Power frequency 50/60±1Hz

1.3 Handling and Unpacking of Equipment

 The equipment shall be handled to the installation field in accordance with

1.4 Installation Instructions for One-Case Packaging

Figure 1 Figure 2 Figure 3

 For installation of side case, see instructions under 1.6.

Four jackscrews for leveling

Four 8*25 socket head screws locking side

Installation of side case assembly and swiveling arm (bottom view)

Connect to operation lamp

1.5 U Series Sub-Packaging Description

 Operation lamp package: operation lamps of full set

 Lamp arm package: lamp arm assembly and lamp rod

1.6 Instructions on Installation by Sub-Package

1.6.1 Operating Chair Installation Instructions

stainless steel socket screws.

with 10*35mm countersunk head socket screws.

force to lock them in place.

1.6.2 Side Case Installation Instructions

Four jackscrews for leveling

Four 8*25 socket head screws locking

Installation of side case assembly and swiveling arm (bottom view)

1.6.3 Installation of balancing swiveling arm and balancing arm assembly:

40.75 white water Connect 64